Suspension type long-arm electric welding machine for pipe fittings
By designing a suspended long-arm welding machine for pipe fittings with multi-directional clamping function, the problem of pipe shaking or vibration during welding is solved, and higher welding accuracy and effect are achieved.
Patent Information
- Application Number
- CN202510427279.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-07
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2045-04-07
AI Technical Summary
When welding metal pipes, the pipes may shake or vibrate due to poor clamping, affecting the welding effect.
A suspended long-arm welding machine for pipe fittings with multi-directional clamping function was designed, and components such as hydraulic cylinders, spiral rods, center plates and inclined plates are used to achieve flexible clamping and stable positioning of metal pipes.
Through tight clamping and stable positioning, shaking or vibration during welding is avoided, and the welding accuracy and effect are improved.
Smart Images

Figure CN120002189A_ABST
Abstract
Description
Technical Field
[0001] The embodiments of the present disclosure relate to the technical field of pipe welding, and in particular, to a suspended long-arm electric welder for pipes. Background Art
[0002] Electric welding refers to a welding method that uses electrical energy, heating or pressure, or both, with or without filler materials, to achieve atomic bonding of the welded parts. The processing equipment used for electric welding is called an electric welder.
[0003] The patent with the patent announcement number CN213888663U relates to a super-thick metal pipe single-sided welding double-sided forming welding machine mechanism, including a welding outer tube fixedly arranged on the welding machine, the welding outer tube is composed of a butt tube and a connecting tube, an extension tube is slidably connected to the connecting tube, the extension tube can reciprocate along the axial direction of the connecting tube and can rotate along the circumference of the connecting tube, one end of the extension tube is against the butt tube, and the other end extends out of the connecting tube, and a laser irradiation tube is provided on the end of the extension tube extending out of the connecting tube. The advantage is that by stretching the extension tube, the laser irradiation tube is driven to move in the direction close to the weld, thereby adjusting the distance between the laser irradiation tube and the weld, overcoming the problem of slow adjustment speed of the existing machine.
[0004] In the above patent, the laser irradiation tube is driven to move toward the direction close to the weld by stretching the extension tube, so as to adjust the distance between the laser irradiation tube and the weld, thereby overcoming the problem of slow adjustment speed of the existing machine. However, when welding the metal pipe, it may cause the pipe to shake or vibrate due to inadequate clamping, thereby affecting the welding effect. For this reason, a suspended long-arm electric welder for pipe fittings with a multi-directional clamping function is designed. Summary of the invention
[0005] In order to overcome the above-mentioned defects, an embodiment of the present disclosure provides a suspended long-arm electric welder for pipe fittings, which solves the technical problem in the prior art that when welding metal pipes, the pipes shake or vibrate, thereby affecting the welding effect.
[0006] According to one aspect, at least one embodiment of the present disclosure provides a suspended long-arm electric welding machine for pipe fittings, comprising a processing table and a clamping device, wherein a welding mechanism is arranged on the top of the processing table, a hydraulic cylinder 1 is fixedly installed on the top of the processing table, a clamping slide is slidably installed on the top of the processing table, a clamping table is fixedly installed on the top of the processing table, the clamping device comprises a hydraulic cylinder 2, a clamping plate, a support plate, a spiral rod, a centering plate, an extrusion rod, a clamping block and an inclined plate, the hydraulic cylinder 2 is fixedly installed on the top of the clamping table, the clamping plate is fixedly installed on the output end of the hydraulic cylinder 2, the support plate is fixedly installed on the bottom of the clamping table, the spiral rod rotates and passes through the inner wall of the clamping table, the centering plate is slidably installed on the circumferential surface of the spiral rod, the extrusion rod is fixedly installed on the surface of the clamping plate, the clamping block is slidably installed on the surface of the support plate, and the inclined plate is fixedly installed on the surface of the clamping block, so as to avoid the stability during welding work being affected by loose clamping, thereby reducing the welding accuracy or causing improper welding.
[0007] For example, in a suspended long-arm electric welding machine for pipe fittings provided in at least one embodiment of the present disclosure, it also includes: a telescopic elastic rod 1 is fixedly installed on the surface of the support plate, the free end of the telescopic elastic rod 1 is fixedly connected to the clamping block, the spiral rod rotates and passes through the surface of the clamping plate, the surface of the extrusion rod is set as inclined surface 1, the surface of the inclined plate is set as inclined surface 2, the material of the centering plate is flexible material, which has the effect of centering and positioning the pipeline, and can flexibly clamp the metal pipeline.
[0008] According to another aspect, at least one embodiment of the present disclosure further provides a suspended long-arm electric welding machine for pipe fittings, wherein the spiral rod and the center plate are connected by threads, the clamping plate and the spiral rod are connected by threads, the surface of the clamping table is provided with arc surface one, the surface of the clamping plate is provided with arc surface two, and the surface of the support plate is provided with arc surface three, so as to avoid slight shaking or vibration during welding, which may cause inaccurate welding results.
[0009] For example, in at least one embodiment of the present disclosure, a suspended long-arm electric welding machine for pipe fittings further includes a guiding device and a cleaning device, wherein the guiding device includes a toothed plate, a rotating shaft, a gear, an eccentric wheel, a U-shaped plate, a knocking rod, a U-shaped rod, a telescopic column and a guide plate, wherein the toothed plate is fixedly mounted on the surface of the clamping slide, the rotating shaft is rotatably mounted on the surface of the clamping table, the gear is fixedly mounted on the end of the rotating shaft away from the hydraulic cylinder 2, the eccentric wheel is fixedly mounted on the end of the rotating shaft away from the gear, the U-shaped plate is slidably mounted on the surface of the clamping table, the knocking rod is fixedly mounted on the surface of the U-shaped plate, the U-shaped rod is fixedly mounted on the surface of the clamping slide, the telescopic column is fixedly mounted on the surface of the processing table, and the guide plate is fixedly mounted on the top of the free end of the telescopic column, so that the metal pipe is knocked to make the contact between the clamp and the metal pipe closer, so as to better perform the docking work of the metal pipe, and at the same time, the dust or impurities attached to the surface of the metal pipe can be knocked and shaken off.
[0010] A U-shaped groove is provided on the surface of the free end of the telescopic column, and the toothed plate is meshed with the gear to support the bottom of the metal pipe and guide the metal pipe clamped by the clamping slide to better dock with the metal pipe at the other end.
[0011] The surface of the guide plate is set to be an arc surface, and the shape of the U-shaped rod is set to be U-shaped to avoid inaccurate fitting of the welding surface due to inaccurate docking, thereby affecting the final welding effect.
[0012] The cleaning device comprises a fixed rod, a turntable 1, a reciprocating screw rod, a turntable 2, a connecting plate, an air box, a sliding rod, a pressure plate, a baffle, an air jet pipe, a slide rail and a brush plate. The fixed rod is fixedly mounted on an end of the rotating shaft away from the gear, the turntable 1 is fixedly mounted on an end of the fixed rod away from the eccentric wheel, the reciprocating screw rod is rotatably mounted on the surface of the clamping table, the turntable 2 is fixedly mounted on an end of the reciprocating screw rod away from the clamping table, the connecting plate is slidably mounted on the circumferential surface of the reciprocating screw rod, the air box is fixedly mounted on the top of the processing table, the sliding rod is fixedly passed through the surface of the connecting plate, the pressure plate is slidably mounted on the inner wall of the air box, the baffle is fixedly mounted on the surface of the pressure plate, the air jet pipe is fixedly passed through the surface of the air box, the slide rail is fixedly mounted on the top of the processing table, and the brush plate is slidably mounted on the inner wall of the slide rail to perform air jet cleaning on the welding port to blow off the dust attached to the surface before welding, so as to make it more stable in the subsequent welding process.
[0013] A second telescopic elastic rod is fixedly installed on the top of the processing table, and the second telescopic elastic rod is fixedly connected to the bottom of the brush plate. The connecting plate is connected to the reciprocating screw rod through a threaded connection. The surface of the brush plate is provided with bristles. The pressure plate is fixedly connected to the brush plate, and the sliding rod is fixedly connected to the pressure plate. The first turntable is in contact with the second turntable, thereby achieving the effect of brushing and cleaning the welding surface, and further improving the appearance of the metal pipe after welding processing.
[0014] The beneficial effects of the embodiments of the present disclosure are: In the present invention, the extrusion rod moves to contact and squeeze the inclined plate towards the direction close to the metal pipe. The inclined plate moves under the action of the extrusion rod, driving the clamping block to move until the two ends of the metal pipe are clamped, thereby avoiding the stability during welding due to loose clamping, thereby reducing the welding accuracy or improper welding. The spiral rod is connected to the centering plate by a threaded connection, and the rotation of the spiral rod drives the centering plate to move downward. At this time, the centering plate moves downward to center and position the pipe, and can flexibly clamp the metal pipe, thereby avoiding slight shaking or vibration during welding, which may lead to inaccurate welding results.
[0015] In the present invention, the eccentric wheel is driven to rotate by the rotation of the rotating shaft, and the eccentric wheel rotates to contact and squeeze the U-shaped plate to move in the direction close to the metal pipe. At this time, the movement of the U-shaped plate drives the knocking rod to move to knock on the metal pipe, so that the clamp and the metal pipe are in closer contact, and the metal pipe can be better connected. At the same time, dust or impurities attached to the surface of the metal pipe can be knocked and shaken off. The U-shaped rod moves to contact and squeeze the U-shaped slide groove opened on the free end surface of the telescopic column to move upward. The free end of the telescopic column moves upward, driving the guide plate to move upward, thereby supporting the bottom of the metal pipe and guiding the metal pipe clamped by the clamping slide to better connect with the metal pipe at the other end, avoiding inaccurate welding surface fitting due to inaccurate docking, thereby affecting the final welding effect.
[0016] In the present invention, the connecting plate is moved at the same time to drive the pressure plate to move downward. The downward movement of the pressure plate sprays the gas inside the air box to the welding area through the air jet pipe, and the welding port is jet-cleaned to blow off the dust attached to the surface before welding, making it more stable in the subsequent welding process. The welding port will be jet-cleaned after the welding is completed to blow off the welding slag attached to the welding surface to prevent the welding slag from affecting the final appearance of the metal pipe. At the same time, the pressure plate moves upward under the action of the sliding rod, driving the brush plate to move. The movement of the brush plate achieves the effect of brushing and cleaning the welding surface, further improving the appearance of the metal pipe after welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present disclosure, the following briefly introduces the drawings required for use in the description of the embodiments of the present disclosure. Obviously, the drawings described below are only some exemplary embodiments of the present disclosure. For those of ordinary skill in the art, other drawings can be obtained based on the contents of the exemplary embodiments of the present disclosure and these drawings without creative work.
[0018] Figure 1 Schematic diagram of the overall structure of the present invention Figure 2 It is a schematic diagram of the overall internal structure of the present invention; Figure 3 It is a schematic diagram of the position structure of the clamping plate and the centering plate of the present invention; Figure 4 It is a schematic diagram of the position structure of the tooth plate and the gear of the present invention; Figure 5 It is a schematic diagram of the position structure of the U-shaped rod and the telescopic column of the present invention; Figure 6 It is a schematic diagram of the position structure of the pressing plate and the brush plate of the present invention; Figure 7 For the present invention Figure 6 A schematic diagram of the enlarged structure of part A.
[0019] In the figure: 1, processing table; 2, welding mechanism; 3, hydraulic cylinder one; 4, clamping slide; 5, clamping table; 61, hydraulic cylinder two; 62, clamping plate; 63, support plate; 64, screw rod; 65, centering plate; 66, extrusion rod; 67, clamping block; 68, inclined plate; 69, telescopic elastic rod one; 71, tooth plate; 72, rotating shaft; 73, gear; 74, eccentric wheel; 75, U-shaped plate; 76, knocking rod; 77, U-shaped rod; 78, telescopic column; 79, guide plate; 81, fixed rod; 82, turntable one; 83, reciprocating screw rod; 84, turntable two; 85, connecting plate; 86, drum box; 87, sliding rod; 88, pressure plate; 89, baffle; 810, jet pipe; 811, slide rail; 812, brush plate; 813, telescopic elastic rod two. DETAILED DESCRIPTION The present disclosure is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present disclosure, rather than to limit the present disclosure.
[0020] In order to simplify the drawings, only the parts related to the disclosure are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, in order to simplify the drawings and facilitate understanding, in some figures, only one of the parts with the same structure or function is schematically shown, or only one of them is marked. In this article, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".
[0021] In this document, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this disclosure can be understood according to specific circumstances.
[0022] In the present disclosure, unless otherwise expressly specified and limited, a first feature being “above” or “below” a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being “above”, “above”, and “above” a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being “below”, “below”, and “below” a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0023] In the description of this embodiment, terms such as "up", "down", "left", and "right" and other orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings and are only for the convenience of description and simplification of operation, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present disclosure.
[0024] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0025] like Figure 1 to Figure 7As shown, it shows a suspended long-arm electric welder for pipe fittings in one embodiment of the present disclosure, including a processing table 1, including a clamping device, a welding mechanism 2 is arranged on the top of the processing table 1, a hydraulic cylinder 3 is fixedly installed on the top of the processing table 1, a clamping slide 4 is slidably installed on the top of the processing table 1, a clamping table 5 is fixedly installed on the top of the processing table 1, and the clamping device includes a hydraulic cylinder 2 61, a clamping plate 62, a support plate 63, a spiral rod 64, a centering plate 65, an extrusion rod 66, a clamping block 67 and an inclined plate 68, the hydraulic cylinder 2 61 is fixedly installed on the top of the clamping table 5, the clamping plate 62 is fixedly installed It is fixedly installed at the output end of the hydraulic cylinder 61, the support plate 63 is fixedly installed at the bottom of the clamping platform 5, the screw rod 64 rotates and penetrates the inner wall of the clamping platform 5, the center plate 65 is slidably installed on the circumferential surface of the screw rod 64, the extrusion rod 66 is fixedly installed on the surface of the clamping plate 62, the clamping block 67 is slidably installed on the surface of the support plate 63, and the inclined plate 68 is fixedly installed on the surface of the clamping block 67. The extrusion rod 66 moves to contact and squeeze the inclined plate 68 to move in the direction close to the metal pipe. Under the action of the extrusion rod 66, the inclined plate 68 moves and drives the clamping block 67 to move until the two ends of the metal pipe are clamped.
[0026] In some examples, a telescopic elastic rod 69 is fixedly installed on the surface of the support plate 63, and the free end of the telescopic elastic rod 69 is fixedly connected to the clamping block 67. The spiral rod 64 rotates and penetrates the surface of the clamping plate 62. The surface of the extrusion rod 66 is set as inclined surface 1, and the surface of the inclined plate 68 is set as inclined surface 2. The material of the centering plate 65 is a flexible material. The spiral rod 64 and the centering plate 65 are connected by threads. At the same time, the rotation of the spiral rod 64 drives the centering plate 65 to move downward. At this time, the downward movement of the centering plate 65 has the effect of centering and positioning the pipeline.
[0027] The screw rod 64 is connected to the center plate 65 by a threaded connection, the clamping plate 62 is connected to the screw rod 64 by a threaded connection, the surface of the clamping platform 5 is provided with arc surface 1, the surface of the clamping plate 62 is provided with arc surface 2, the surface of the support plate 63 is provided with arc surface 3, the clamping plate 62 and the screw rod 64 are connected by a threaded connection, and when the clamping plate 62 moves under the action of the hydraulic cylinder 2 61, it drives the screw rod 64 to rotate.
[0028] For example, Figure 1 to Figure 7As shown, when the present embodiment is working: the staff places the two sections of metal pipes to be processed on the surfaces of the clamping slide 4 and the clamping table 5 respectively, and starts the hydraulic cylinder 2 61. The output end of the hydraulic cylinder 2 61 moves downward to drive the clamping plate 62 to move until the pipe is clamped. At the same time, the clamping plate 62 moves downward to drive the extrusion rod 66 to move. At the same time, the extrusion rod 66 moves to contact and squeeze the inclined plate 68 to move in the direction close to the metal pipe. The inclined plate 68 moves under the action of the extrusion rod 66 to drive the clamping block 67 to move until the two ends of the metal pipe are clamped, thereby avoiding the influence of loose clamping on the stability during welding work, thereby reducing the welding accuracy or causing improper welding. The screw rod 64 is connected by a thread. When the clamping plate 62 moves under the action of the hydraulic cylinder 61, it drives the screw rod 64 to rotate. Since the screw rod 64 is connected to the centering plate 65 by a thread, the rotation of the screw rod 64 drives the centering plate 65 to move downward. At this time, the centering plate 65 moves downward to center and position the pipeline, and can flexibly clamp the metal pipeline to avoid slight shaking or vibration during welding, which may lead to inaccurate welding results. Then, when the clamping work of the metal pipeline is ready, the hydraulic cylinder 3 is started, and the output end of the hydraulic cylinder 3 moves to drive the clamping slide 4 to move toward the clamping platform 5 until the metal pipelines at both ends contact each other. Then the welding mechanism 2 is started, and the welding mechanism 2 welds the metal pipelines at both ends.
[0029] like Figure 1 to Figure 7 As shown, it shows that another embodiment of the present disclosure includes a guiding device and a cleaning device, the guiding device includes a toothed plate 71, a rotating shaft 72, a gear 73, an eccentric wheel 74, a U-shaped plate 75, a knocking rod 76, a U-shaped rod 77, a telescopic column 78 and a guide plate 79, the toothed plate 71 is fixedly mounted on the surface of the clamping slide 4, the rotating shaft 72 is rotatably mounted on the surface of the clamping table 5, the gear 73 is fixedly mounted on the end of the rotating shaft 72 away from the hydraulic cylinder 2 61, the eccentric wheel 74 is fixedly mounted on the end of the rotating shaft 72 away from the gear 73, the U-shaped plate 75 is slidably mounted on the surface of the clamping table 5, the knocking rod 76 is fixedly mounted on the surface of the U-shaped plate 75, the U-shaped rod 77 is fixedly mounted on the surface of the clamping slide 4, the telescopic column 78 is fixedly mounted on the surface of the processing table 1, and the guide plate 79 is fixedly mounted on the top of the free end of the telescopic column 78, the U-shaped rod 77 moves to contact and squeeze the U-shaped slide groove opened on the free end surface of the telescopic column 78 to move upward, and the free end of the telescopic column 78 moves upward to drive the guide plate 79 to move upward. In some examples, a U-shaped groove is provided on the surface of the free end of the telescopic column 78, and the tooth plate 71 is engaged with the gear 73. The tooth plate 71 is engaged with the gear 73, and at the same time, the tooth plate 71 moves to contact and drive the gear 73 to rotate, and the rotation of the gear 73 drives the rotating shaft 72 to rotate.
[0030] The surface of the guide plate 79 is set to be an arc surface 4, and the shape of the U-shaped rod 77 is set to be U-shaped. The U-shaped rod 77 moves to contact and squeeze the U-shaped sliding groove opened on the free end surface of the telescopic column 78 to move upward.
[0031] The cleaning device includes a fixed rod 81, a turntable 82, a reciprocating screw rod 83, a turntable 84, a connecting plate 85, an air box 86, a sliding rod 87, a pressure plate 88, a baffle 89, an air jet tube 810, a slide rail 811 and a brush plate 812. The fixed rod 81 is fixedly mounted on the end of the rotating shaft 72 away from the gear 73, the turntable 82 is fixedly mounted on the end of the fixed rod 81 away from the eccentric wheel 74, the reciprocating screw rod 83 is rotatably mounted on the surface of the clamping table 5, the turntable 84 is fixedly mounted on the end of the reciprocating screw rod 83 away from the clamping table 5, and the connecting plate 85 is slidably mounted on the reciprocating screw rod 83. The circumferential surface of the rod 83, the air box 86 is fixedly installed on the top of the processing table 1, the sliding rod 87 is fixedly passed through the surface of the connecting plate 85, the pressure plate 88 is slidably installed on the inner wall of the air box 86, the baffle 89 is fixedly installed on the surface of the pressure plate 88, the air injection pipe 810 is fixedly passed through the surface of the air box 86, the slide rail 811 is fixedly installed on the top of the processing table 1, and the brush plate 812 is slidably installed on the inner wall of the slide rail 811. At the same time, the pressure plate 88 moves upward under the action of the sliding rod 87 to drive the brush plate 812 to move, and the brush plate 812 moves to achieve the effect of brushing and cleaning the welding surface.
[0032] A telescopic elastic rod 2 813 is fixedly installed on the top of the processing table 1, and the telescopic elastic rod 2 813 is fixedly connected to the bottom of the brush plate 812. The connecting plate 85 is connected to the reciprocating screw rod 83 by a threaded connection. The surface of the brush plate 812 is provided with bristles. The pressure plate 88 is fixedly connected to the brush plate 812, and the sliding rod 87 is fixedly connected to the pressure plate 88. The turntable 1 82 is in contact with the turntable 2 84. The rotation of the fixed rod 81 drives the turntable 1 82 to rotate, which drives the turntable 2 84 to rotate. The rotation of the turntable 2 84 drives the reciprocating screw rod 83 to rotate.
[0033] For example, Figure 1 to Figure 7As shown, when this embodiment is working: when the clamping slide 4 moves under the action of hydraulic cylinder 3, it drives the tooth plate 71 to move in the direction close to the clamping platform 5. Because the tooth plate 71 is meshed with the gear 73, the tooth plate 71 moves, contacts and drives the gear 73 to rotate. The rotation of the gear 73 drives the rotating shaft 72 to rotate. The rotation of the rotating shaft 72 drives the eccentric wheel 74 to rotate. At the same time, the eccentric wheel 74 rotates, contacts and squeezes the U-shaped plate 75 to move in the direction close to the metal pipe. At this time, the U-shaped plate 75 moves and drives the knocking rod 76 to move to knock the metal pipe, so that the clamp and the metal pipe are in closer contact and the metal pipe docking work is better. At the same time, the dust or impurities attached to the surface of the metal pipe can be knocked and shaken off. At the same time, when the clamping slide 4 moves in the direction close to the clamping platform 5, it will drive the U-shaped rod 77 to move. The U-shaped rod 77 moves, contacts and squeezes the free space of the telescopic column 78. The U-shaped slot on the end surface moves upward, and the free end of the telescopic column 78 moves upward, driving the guide plate 79 to move upward, thereby supporting the bottom of the metal pipe and guiding the metal pipe clamped by the clamping slide 4 to better dock with the metal pipe at the other end, avoiding inaccurate welding surface fitting due to inaccurate docking, thereby affecting the final welding effect. At this time, the U-shaped rod 77 continues to move under the action of the clamping slide 4 until it moves to the end of the U-shaped slot close to the clamping table 5. At this time, when the free end of the telescopic column 78 loses the effect of the U-shaped rod 77 on it, the telescopic column 78 deforms and recovers, driving the guide plate 79 to move downward, thereby realizing the adaptive guiding effect of the metal pipe, guiding during docking and resetting during welding, thereby avoiding the guide plate 79 from maintaining contact with the metal pipe during welding and affecting the welding work.
[0034] When the rotating shaft 72 rotates under the action of the gear 73, the rotating shaft 72 rotates and drives the fixed rod 81 to rotate. At the same time, the fixed rod 81 rotates and drives the turntable 1 82 to rotate and drives the turntable 2 84 to rotate. The turntable 2 84 rotates and drives the reciprocating screw rod 83 to rotate. Because the reciprocating screw rod 83 and the connecting plate 85 are connected by threads, the reciprocating screw rod 83 rotates and drives the connecting plate 85 to move downward. At the same time, the connecting plate 85 moves and drives the pressure plate 88 to move downward. The pressure plate 88 moves downward to spray the gas inside the air box 86 to the welding area through the jet pipe 810, and the welding port is jetted to clean the dust attached to the surface before welding, so that it is more stable in the subsequent welding process. The welding port after welding is completed will be jetted to blow off the welding slag attached to the welding surface to prevent the welding slag from affecting the final appearance of the metal pipe. At the same time, the pressure plate 88 moves upward under the action of the sliding rod 87 to drive the brush plate 812 to move. The brush plate 812 moves to achieve the effect of brushing and cleaning the welding surface, further improving the appearance of the metal pipe after welding.
[0035] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present disclosure rather than to limit it. Although the present disclosure has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present disclosure may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present disclosure, which should be included in the scope of the claims of the present disclosure.
Claims
1. A suspended long-arm electric welder for pipe fittings, comprising a processing table (1), characterized in that: It also includes a clamping device, a guiding device and a cleaning device; Wherein, a welding mechanism (2) is arranged on the top of the processing table (1), a hydraulic cylinder 1 (3) is fixedly installed on the top of the processing table (1), a clamping slide (4) is slidably installed on the top of the processing table (1), and a clamping table (5) is fixedly installed on the top of the processing table (1); The clamping device comprises a second hydraulic cylinder (61), a clamping plate (62), a support plate (63), a screw rod (64), a centering plate (65), an extrusion rod (66), a clamping block (67) and an inclined plate (68), wherein the second hydraulic cylinder (61) is fixedly mounted on the top of the clamping platform (5), the clamping plate (62) is fixedly mounted on the output end of the second hydraulic cylinder (61), the support plate (63) is fixedly mounted on the bottom of the clamping platform (5), the screw rod (64) rotates and penetrates the inner wall of the clamping platform (5), the centering plate (65) is slidably mounted on the circumferential surface of the screw rod (64), the extrusion rod (66) is fixedly mounted on the surface of the clamping plate (62), the clamping block (67) is slidably mounted on the surface of the support plate (63), and the inclined plate (68) is fixedly mounted on the surface of the clamping block (67).
2. A suspended long-arm electric welder for pipe fittings according to claim 1, characterized in that: A telescopic elastic rod (69) is fixedly mounted on the surface of the support plate (63); the free end of the telescopic elastic rod (69) is fixedly connected to the clamping block (67); the spiral rod (64) rotates and penetrates the surface of the clamping plate (62); the surface of the extrusion rod (66) is set as inclined surface 1; the surface of the inclined plate (68) is set as inclined surface 2; and the center plate (65) is made of a flexible material.
3. A suspended long-arm electric welder for pipe fittings according to claim 2, characterized in that: The spiral rod (64) and the centering plate (65) are connected via threads, the clamping plate (62) and the spiral rod (64) are connected via threads, the surface of the clamping platform (5) is provided with a first arc surface, the surface of the clamping plate (62) is provided with a second arc surface, and the surface of the support plate (63) is provided with a third arc surface.
4. A suspended long-arm electric welder for pipe fittings according to claim 3, characterized in that: The guiding device comprises a toothed plate (71), a rotating shaft (72), a gear (73), an eccentric wheel (74), a U-shaped plate (75), a knocking rod (76), a U-shaped rod (77), a telescopic column (78) and a guide plate (79), wherein the toothed plate (71) is fixedly mounted on the surface of the clamping slide (4), the rotating shaft (72) is rotatably mounted on the surface of the clamping platform (5), the gear (73) is fixedly mounted on one end of the rotating shaft (72) away from the second hydraulic cylinder (61), the eccentric wheel (74) is fixedly mounted on one end of the rotating shaft (72) away from the gear (73), the U-shaped plate (75) is slidably mounted on the surface of the clamping platform (5), the knocking rod (76) is fixedly mounted on the surface of the U-shaped plate (75), the U-shaped rod (77) is fixedly mounted on the surface of the clamping slide (4), the telescopic column (78) is fixedly mounted on the surface of the processing platform (1), and the guide plate (79) is fixedly mounted on the top of the free end of the telescopic column (78).
5. A suspended long-arm electric welder for pipe fittings according to claim 4, characterized in that: A U-shaped sliding groove is provided on the surface of the free end of the telescopic column (78), and the toothed plate (71) is meshed with the gear (73).
6. A suspended long-arm electric welder for pipe fittings according to claim 5, characterized in that: The surface of the guide plate (79) is configured as a curved surface, and the shape of the U-shaped rod (77) is configured as a U shape.
7. A suspended long-arm electric welder for pipe fittings according to claim 6, characterized in that: The cleaning device comprises a fixed rod (81), a rotating disk 1 (82), a reciprocating screw rod (83), a rotating disk 2 (84), and a connecting plate (85), wherein the fixed rod (81) is fixedly mounted on an end of the rotating shaft (72) away from the gear (73), the rotating disk 1 (82) is fixedly mounted on an end of the fixed rod (81) away from the eccentric wheel (74), the reciprocating screw rod (83) is rotatably mounted on the surface of the clamping platform (5), the rotating disk 2 (84) is fixedly mounted on an end of the reciprocating screw rod (83) away from the clamping platform (5), and the connecting plate (85) is slidably mounted on the circumferential surface of the reciprocating screw rod (83).
8. The suspended long-arm electric welder for pipe fittings according to claim 7, characterized in that: The cleaning device further comprises an air box (86), a sliding rod (87), a pressure plate (88), a baffle (89), an air jet tube (810), a slide rail (811) and a brush plate (812); the air box (86) is fixedly mounted on the top of the processing table (1); the sliding rod (87) is fixedly passed through the surface of the connecting plate (85); the pressure plate (88) is slidably mounted on the inner wall of the air box (86); the baffle (89) is fixedly mounted on the surface of the pressure plate (88); the air jet tube (810) is fixedly passed through the surface of the air box (86); the slide rail (811) is fixedly mounted on the top of the processing table (1); and the brush plate (812) is slidably mounted on the inner wall of the slide rail (811).
9. A suspended long-arm electric welder for pipe fittings according to claim 8, characterized in that: A second telescopic elastic rod (813) is fixedly mounted on the top of the processing table (1); the second telescopic elastic rod (813) is fixedly connected to the bottom of the brush plate (812); and the connecting plate (85) is connected to the reciprocating screw rod (83) via a threaded connection.
10. A suspended long-arm electric welder for pipe fittings according to claim 9, characterized in that: The surface of the brush plate (812) is provided with bristles, the pressing plate (88) is fixedly connected to the brush plate (812), the sliding rod (87) is fixedly connected to the pressing plate (88), and the rotating disk 1 (82) is in contact with the rotating disk 2 (84).
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