Welding tool for sheet metal part machining
By integrating purification box, air pump, filter plate and air pump in welding tooling, the problem of difficulty in purifying welding flue gas is solved, effective filtration and purification of flue gas is achieved, and the working environment and air quality are improved.
Patent Information
- Application Number
- CN202510426773.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-07
- Publication Date
- 2025-05-16
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing welding tools for sheet metal processing are not convenient to effectively purify the flue gas generated by welding, causing the flue gas to drift at the work site and affect the environment.
A welding tool including a purification box, a pump pipe, a filter plate and a pump fan is designed. The air is extracted through the pump fan, and the filter plate absorbs particulate matter. The air in the purification box is filtered and discharged to the outside world.
Effectively filter and purify the flue gas generated during welding, reduce the flue gas concentration, improve the working environment, protect workers' health, and improve air quality.
Smart Images

Figure CN120002298A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of welding, in particular to a welding tool for sheet metal processing. Background Art
[0002] Welding fixtures used for sheet metal processing hold sheet metal parts firmly in place to ensure that they do not shift during welding. By providing consistent positioning, welding fixtures can reduce welding defects, thereby improving the quality and strength of the finished product. They can simplify the welding process, reduce manual intervention, and make operations more efficient. Welding fixtures can reduce the need for manual adjustments by operators, reduce the risk of accidents during welding, and improve work safety.
[0003] A Chinese patent with announcement number CN222429540U discloses a welding fixture for arc welding, including a base plate, an upper side of the base plate is provided with an adjustment slot, an adjustment component is slidably installed in the adjustment slot, the adjustment component includes two adjustment blocks, the two adjustment blocks are slidably installed in the adjustment slot, the upper sides of the two adjustment blocks are both installed with a clamp mechanism, one side of the base plate is provided with a drive hole, a distance-adjusting threaded rod is rotatably installed in the drive hole, the utility model clamps and adjusts two materials to be welded through the clamp mechanism, and then drives the distance-adjusting threaded rod to rotate through a driving motor, and the distance-adjusting threaded rod drives the two adjustment blocks to approach each other, so that the two welding materials are fitted together, and finally they are welded, thereby fitting and clamping welding materials with irregular surfaces, achieving the effect of clamping different welding materials and improving the applicability of the device.
[0004] However, in actual use, the existing welding tooling for sheet metal processing is not convenient for effectively purifying the fume generated during the welding process, which causes the fume to drift at the work site, thereby causing adverse effects on the surrounding environment, and has certain limitations in environmental protection.
[0005] To this end, the present invention provides a welding tool for sheet metal processing. Summary of the invention
[0006] In order to make up for the shortcomings of the prior art and solve the problem that it is not convenient to filter the smoke generated by welding, the present invention proposes a welding tool for sheet metal processing.
[0007] The technical solution adopted by the present invention to solve its technical problems is: the welding tool for sheet metal processing described in the present invention includes a base plate, support blocks are symmetrically arranged on the base plate, and an adjustment component for adjusting the position of the support block is arranged on the base plate. A clamping component for clamping the sheet metal is arranged on the support block, one of the support blocks is provided with a drive motor, and the output end of the drive motor is fixedly connected to the corresponding clamping component, a positioning component is arranged on the support block, and a purification component for filtering welding fumes is arranged on the support block, a storage component for storing waste is arranged at the bottom of the base plate, and a cleaning component is arranged inside the base plate.
[0008] By adopting the above technical scheme, the sheet metal to be welded is fixedly clamped by the clamping assembly, and then the two support blocks are adjusted to opposite positions by the adjustment assembly. When the support block moves, the position of the sheet metal is adjusted by the clamping assembly, so that the welding points of the two sheet metals are aligned, and then the arc welding is operated to weld the sheet metal. When the welding angle of the welded sheet metal needs to be adjusted, the driving motor is operated to adjust the angle of the clamping assembly, so as to facilitate the adjustment of the angle of the sheet metal, and facilitate the purpose of welding the sheet metal. Accurately adjusting the angle of the sheet metal can ensure more precise alignment of the joints during welding and reduce welding defects.
[0009] Preferably, a controller is fixedly installed on the top of the base plate, a supporting leg is fixedly installed on the bottom of the base plate, the adjustment assembly includes a drive box, a stepper motor, a slider and a bidirectional lead screw, the drive box is fixedly installed inside the base plate, the stepper motor is fixedly installed inside the drive box, the bidirectional lead screw is rotatably arranged inside the base plate, and one end of the bidirectional lead screw is fixedly connected to the output end of the stepper motor, the slider is fixedly installed on the bottom of the support block, and the bidirectional lead screw is threadedly connected to the slider, and a guide rod is fixedly installed on the top of the base plate, and the guide rod passes through the support block.
[0010] By adopting the above technical solution, the stepper motor can be controlled by the controller. When the stepper motor is working, it will drive the bidirectional lead screw to rotate. The rotation of the bidirectional lead screw will move the slider. When the slider moves, it will drive the support block to move. The support block will be guided by the guide rod so that the support block can move smoothly. The movement of the support block can adjust the position of the clamping assembly.
[0011] Preferably, the clamping assembly includes a limiting ring, a rotating disk, a storage rack, a positioning block and an adjusting mechanism, the limiting ring is fixedly installed inside the supporting block, the rotating disk is rotatably arranged inside the limiting ring, the storage rack is fixedly installed on the rotating disk, the positioning block is arranged on one side of the storage rack, the adjusting mechanism is arranged inside the storage rack, and the adjusting mechanism is connected to the positioning block.
[0012] By adopting the above technical solution, when the sheet metal to be welded is limitedly clamped by the clamping assembly, the sheet metal is placed on one side of the positioning block, and the position of the positioning block can be adjusted by moving the adjustment mechanism. After the positioning block moves, the position of the sheet metal can be limitedly clamped.
[0013] Preferably, the adjustment mechanism includes a threaded cylinder, a threaded rod, a turntable, a guide shaft and a guide cylinder, the threaded cylinder is fixedly mounted on the positioning block, and one end of the threaded cylinder extends to the interior of the storage rack, the threaded rod is threadedly connected to the interior of the threaded cylinder, and one end of the threaded rod is rotatably connected to the interior of the storage rack, the center position of the turntable is fixedly connected to one end of the threaded rod, the guide cylinder is fixedly mounted inside the storage rack, the guide shaft is passed through the interior of the guide cylinder, and one end of the guide shaft is fixedly connected to the positioning block.
[0014] By adopting the above technical solution, rotating the turntable will drive the threaded rod to rotate, the rotation of the threaded rod will cause the threaded cylinder to move, the movement of the threaded cylinder will push the positioning block to move, and when the positioning block moves, it will drive the guide shaft to slide inside the guide cylinder. The guide shaft and the guide cylinder will cooperate to guide the positioning block, so that the positioning block moves smoothly, and the sheet metal part can be positioned and clamped when the positioning block moves.
[0015] Preferably, an array of positioning holes is provided on the rotating disk, and the positioning assembly includes a threaded sleeve and a positioning bolt, the threaded sleeve is fixedly installed inside the support block, and the threaded sleeve is connected to the limiting ring, the positioning bolt is threadedly connected inside the threaded sleeve, and one end of the positioning bolt extends into the corresponding positioning hole.
[0016] By adopting the above technical solution, rotating the positioning bolt will cause one end of the positioning bolt to move into the positioning hole, and the rotating disk will be positioned. Rotating the positioning bolt in the opposite direction will cause the positioning bolt to move out of the positioning hole, and the rotating disk will no longer be positioned.
[0017] Preferably, a driving wheel is fixedly mounted on the bidirectional screw rod, a driven wheel is rotatably arranged inside the driving box, and the driving wheel and the driven wheel are connected by a belt drive, a crankshaft is fixedly connected to the center position of the driven wheel, and one end of the crankshaft is movably connected to the inside of the driving box, a driving plate is movably connected to the crankshaft, and a compression assembly is arranged inside the driving box.
[0018] By adopting the above technical solution, when the bidirectional screw rotates, it will drive the driving wheel to rotate, the driving wheel rotation will cause the driven wheel to rotate, the driven wheel rotation will drive the crankshaft to move, the crankshaft movement will drive the compression assembly to move through the drive plate, and the compression assembly movement will compress and transmit the air.
[0019] Preferably, the compression assembly includes a compression groove, a compression block and a push plate, the compression groove is fixedly installed inside the drive box, the compression block is arranged inside the compression groove, one end of the push plate is fixedly connected to the compression block, and the other end of the push plate is movably connected to the drive plate, and one end of the compression groove is connected to a conveying pipe.
[0020] By adopting the above technical solution, when the crankshaft block rotates, the driving plate and the push plate cooperate to push the compression block to move. When the compression block moves, the air inside the compression groove will be compressed, and then the compressed air will flow into the conveying pipe, and the air will flow to the outside through the conveying pipe.
[0021] Preferably, the cleaning component includes a diverter groove and a spray hole, the diverter groove is embedded in the bottom plate, and the diverter groove is located on one side of the bidirectional screw rod, the diverter groove is connected to the conveying pipe, the spray hole array is arranged on the diverter groove, and a filter is arranged inside the spray hole.
[0022] By adopting the above technical solution, after the wind flows into the diversion groove through the conveying pipe, the wind will flow to the bidirectional screw through the spray hole, so the bidirectional screw can be cleaned, thereby avoiding the adsorption of impurities on the bidirectional screw.
[0023] Preferably, the purification assembly includes a purification box, an exhaust pipe, a square groove, a protective net, a support frame, a filter plate, a bellows, an exhaust fan and an exhaust pipe, the purification box is fixedly mounted on one of the support blocks, the exhaust pipe is fixedly mounted on the purification box, and one end of the exhaust pipe extends to the inside of the support block, the square groove is embedded in the support block, and the exhaust pipe is connected to the square groove, the protective net is arranged inside the square groove, the support frame is fixedly mounted inside the purification box, the filter plate is fixedly mounted inside the support frame, the bellows is fixedly mounted inside the purification box, the exhaust fan is fixedly mounted inside the bellows, one end of the exhaust pipe is connected to the bottom of the bellows, and the other end of the exhaust pipe extends out of the purification box.
[0024] By adopting the above technical solution, the exhaust fan will extract the air inside the purification box, which will generate suction in the square slot. The air flow will carry the smoke generated by the welding of the sheet metal into the square slot, and the smoke will flow into the purification box through the exhaust pipe. The particulate matter can be adsorbed and intercepted by the filter plate, thereby achieving the purpose of purifying the smoke. Then, after the air flows into the bellows, the wind flow discharged by the exhaust fan enters the exhaust pipe, and the air will flow to the outside through the exhaust pipe.
[0025] Preferably, the storage assembly includes a frame and a storage groove, the frame is fixedly mounted on the bottom of the base plate, and the frame is located below the bidirectional screw rod and the guide rod, and the storage groove is penetrated inside the frame.
[0026] By adopting the above technical solution, the waste generated by welding the sheet metal parts will fall into the storage groove through the through hole, and when the collected impurities are removed, the waste will be prevented from affecting the surrounding environment.
[0027] The beneficial effects of the present invention are as follows:
[0028] 1. The welding tool for sheet metal processing described in the present invention can filter and intercept floating objects through the installed filter plate and exhaust fan, and then treat and purify the fume generated by welding. The exhaust fan will extract the air inside the purification box, and then the square groove will generate suction. The air flow will carry the fume generated by the sheet metal welding and flow into the square groove. The fume will flow into the purification box through the exhaust pipe, and the particulate matter can be adsorbed and intercepted by the filter plate, so as to achieve the purpose of purifying the fume. The exhaust fan can continuously extract the air in the square groove, and quickly reduce the concentration of fume during welding, which is helpful to improve the working environment and protect the health of workers. The clean air can be recirculated to the working area, which significantly improves the air quality of the environment, can prevent the accumulation of harmful substances in the workplace, and reduce the risk of workers being exposed to toxic gases.
[0029] 2. The welding tooling for sheet metal processing described in the present invention facilitates the adjustment of the angle of the welding workpiece through the installed driving motor. When the welding angle of the welded sheet metal is adjusted, the driving motor is operated to adjust the angle of the clamping assembly, thereby facilitating the adjustment of the angle of the sheet metal, and facilitating the welding of the sheet metal. Accurately adjusting the angle of the sheet metal can ensure more precise alignment of the joints during welding and reduce welding defects such as incomplete penetration or misalignment. Appropriate angle adjustment can ensure a reasonable thickness and uniformity of the weld, thereby improving the strength and durability of the welded joint, simplifying welding preparation work, making the welding process faster and more efficient, and reducing operational complexity. After welding, good angle adjustment can make subsequent processing steps such as grinding and painting smoother, thereby improving the overall quality of the final product.
[0030] 3. The welding tooling for sheet metal processing described in the present invention facilitates the cleaning of the surface of the bidirectional screw rod by installing compression grooves and spray holes. After the wind flows into the diversion groove through the conveying pipe, the wind will flow to the bidirectional screw rod through the spray holes, so as to clean the bidirectional screw rod and avoid the adsorption of impurities on the bidirectional screw rod, which affects the operation of the bidirectional screw rod.
[0031] 4. The welding tooling for sheet metal processing described in the present invention is convenient for storing waste materials by means of the arranged storage groove. When the sheet metal parts are welded, the waste materials generated by the welding of the sheet metal parts will fall into the storage groove through the through hole. When the collected impurities are removed, the waste materials are prevented from affecting the surrounding environment. Manual cleaning with the help of tools is required, which is relatively inconvenient. The storage groove can be pulled to move it to the outside, so that the waste materials can be removed. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] The present invention will be further described below in conjunction with the accompanying drawings.
[0033] Figure 1 It is a three-dimensional diagram of the welding tool used for sheet metal processing of the present invention;
[0034] Figure 2 It is a structural schematic diagram of the positioning block in the present invention;
[0035] Figure 3 It is a structural schematic diagram of the bottom plate of the present invention;
[0036] Figure 4 It is a structural schematic diagram of the rotating disk in the present invention;
[0037] Figure 5 It is a structural schematic diagram of the drive box in the present invention;
[0038] Figure 6 It is a structural schematic diagram of the purification box in the present invention;
[0039] Figure 7 It is a structural schematic diagram of the filter plate in the present invention;
[0040] Figure 8 It is a structural schematic diagram of the framework in the present invention.
[0041] In the figure: 1, bottom plate; 2, controller; 3, support leg; 4, support block; 5, drive box; 6, slider; 7, two-way screw rod; 8, limit ring; 9, rotating disk; 10, storage rack; 11, positioning block; 12, threaded cylinder; 13, threaded rod; 14, rotating disk; 15, guide shaft; 16, guide cylinder; 17, positioning hole; 18, threaded sleeve; 19, positioning bolt; 20, drive motor; 22, stepping motor; 23 , driving wheel; 24, driven wheel; 25, crankshaft; 26, driving plate; 27, compression groove; 28, compression block; 29, push plate; 30, conveying pipe; 32, diversion groove; 33, spray hole; 34, guide rod; 35, purification box; 36, exhaust pipe; 37, square groove; 38, protection net; 39, support frame; 40, filter plate; 41, bellows; 42, exhaust fan; 43, exhaust pipe; 44, frame; 45, storage groove. DETAILED DESCRIPTION
[0042] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0043] like Figures 1 to 8 As shown, a welding fixture for sheet metal processing described in an embodiment of the present invention comprises a base plate 1, support blocks 4 are symmetrically arranged on the base plate 1, an adjusting component for adjusting the position of the support blocks 4 is arranged on the base plate 1, a clamping component for clamping the sheet metal is arranged on the support block 4, a driving motor 20 is arranged on one of the support blocks 4, and the output end of the driving motor 20 is fixedly connected to the corresponding clamping component, a positioning component is arranged on the support block 4, a purification component for filtering welding fumes is arranged on the support block 4, a storage component for storing waste is arranged at the bottom of the base plate 1, and a cleaning component is arranged inside the base plate 1. When the welding fixture for sheet metal processing is used to weld the sheet metal, the sheet metal to be welded is fixedly clamped by the clamping component, and then the two support blocks 4 are adjusted to opposite positions by the operation of the adjusting component, and the position of the sheet metal is adjusted by the clamping component when the support block 4 moves, so that the welding points of the two sheet metals are aligned, and then the arc welding operation can weld the sheet metal During the welding process, when the welding angle of the welded sheet metal needs to be adjusted, the driving motor 20 is operated to adjust the angle of the clamping assembly, which is convenient for adjusting the angle of the sheet metal, and is convenient for welding the sheet metal. Accurately adjusting the angle of the sheet metal can ensure that the seam alignment during welding is more accurate and reduce welding defects, such as incomplete welding or misalignment. Appropriate angle adjustment can ensure the reasonable thickness and uniformity of the weld, thereby improving the strength and durability of the welded joint, simplifying the welding preparation work, making the welding process faster and more efficient, and reducing the complexity of operation. After welding, good angle adjustment can make subsequent processing steps such as grinding and painting smoother, thereby improving the overall quality of the final product. When adjusting the position of the support block 4, a through hole is provided on the bottom plate 1. When the sheet metal is welded, the debris generated by the welding falls through the through hole and falls into the storage assembly for storage. The fume generated by the welding can be filtered and purified by the movement of the purification assembly to avoid affecting the surrounding environment.
[0044] like Figure 1 and Figure 3As shown, a controller 2 is fixedly installed on the top of the base plate 1, and a supporting leg 3 is fixedly installed on the bottom of the base plate 1. The adjustment component includes a drive box 5, a stepper motor 22, a slider 6 and a bidirectional lead screw 7. The drive box 5 is fixedly installed inside the base plate 1, and the stepper motor 22 is fixedly installed inside the drive box 5. The bidirectional lead screw 7 is rotatably arranged inside the base plate 1, and one end of the bidirectional lead screw 7 is fixedly connected to the output end of the stepper motor 22. The slider 6 is fixedly installed at the bottom of the support block 4, and the bidirectional lead screw 7 is threadedly connected to the slider 6. A guide rod 34 is fixedly installed on the top of the base plate 1, and the guide rod 34 passes through the support block 4. The stepper motor 22 can be controlled to work by the controller 2. When the stepper motor 22 is working, the bidirectional lead screw 7 will be driven to rotate. The rotation of the bidirectional lead screw 7 will move the slider 6. When the slider 6 moves, the support block 4 will be driven to move. The support block 4 will be guided by the guide rod 34, so that the support block 4 moves smoothly. The movement of the support block 4 can adjust the position of the clamping assembly, and then the position of the sheet metal can be adjusted by the clamping assembly.
[0045] like Figure 1 , Figure 2 and Figure 4 As shown, the clamping assembly includes a limit ring 8, a rotating disk 9, a storage rack 10, a positioning block 11 and an adjusting mechanism. The limit ring 8 is fixedly installed inside the support block 4, the rotating disk 9 is rotatably set inside the limit ring 8, the storage rack 10 is fixedly installed on the rotating disk 9, the positioning block 11 is set on one side of the storage rack 10, the adjusting mechanism is set inside the storage rack 10, and the adjusting mechanism is connected to the positioning block 11. When the sheet metal to be welded is limitedly clamped by the clamping assembly, after the sheet metal is placed on one side of the positioning block 11, the position of the positioning block 11 can be adjusted by moving the adjusting mechanism. After the positioning block 11 moves, the position of the sheet metal can be limitedly clamped.
[0046] like Figure 2 As shown, the adjustment mechanism includes a threaded cylinder 12, a threaded rod 13, a turntable 14, a guide shaft 15 and a guide cylinder 16. The threaded cylinder 12 is fixedly mounted on the positioning block 11, and one end of the threaded cylinder 12 extends to the inside of the storage rack 10. The threaded rod 13 is threadedly connected to the inside of the threaded cylinder 12, and one end of the threaded rod 13 is rotatably connected to the inside of the storage rack 10. The center position of the turntable 14 is fixedly connected to one end of the threaded rod 13. The guide cylinder 16 is fixedly mounted inside the storage rack 10. The guide shaft 15 is inserted into the guide cylinder 16. Toward the inside of the guide cylinder 16, and one end of the guide shaft 15 is fixedly connected to the positioning block 11, rotating the turntable 14 will drive the threaded rod 13 to rotate, the rotation of the threaded rod 13 will cause the threaded cylinder 12 to move, the movement of the threaded cylinder 12 will push the positioning block 11 to move, and when the positioning block 11 moves, it will drive the guide shaft 15 to slide inside the guide cylinder 16, and the guide shaft 15 and the guide cylinder 16 will cooperate to guide the positioning block 11, so that the positioning block 11 moves smoothly, and the positioning block 11 can position and clamp the sheet metal when it moves.
[0047] like Figure 4 As shown, an array of positioning holes 17 are provided on the rotating disk 9, and the positioning assembly includes a threaded sleeve 18 and a positioning bolt 19. The threaded sleeve 18 is fixedly installed inside the support block 4, and the threaded sleeve 18 is communicated with the limiting ring 8. The positioning bolt 19 is threadedly connected inside the threaded sleeve 18, and one end of the positioning bolt 19 extends to the corresponding positioning hole 17. When the rotating disk 9 is positioned, the positioning bolt 19 is rotated, which will move one end of the positioning bolt 19 into the positioning hole 17, and the rotating disk 9 will be positioned. The positioning bolt 19 is rotated in the reverse direction to move the positioning bolt 19 out of the positioning hole 17, and the rotating disk 9 is no longer positioned.
[0048] like Figure 5 As shown, a driving wheel 23 is fixedly mounted on the bidirectional screw rod 7, a driven wheel 24 is rotatably arranged inside the driving box 5, and the driving wheel 23 and the driven wheel 24 are connected by belt transmission, a crankshaft 25 is fixedly connected to the center position of the driven wheel 24, and one end of the crankshaft 25 is movably connected to the inside of the driving box 5, a driving plate 26 is movably connected to the crankshaft 25, a compression assembly is arranged inside the driving box 5, and when the bidirectional screw rod 7 rotates, the driving wheel 23 is driven to rotate, and the driving wheel 23 is driven to rotate, and the driven wheel 24 is driven to rotate, and the crankshaft 25 is driven to move, and the movement of the crankshaft 25 drives the compression assembly to move through the driving plate 26, and the movement of the compression assembly compresses and transmits the air.
[0049] like Figure 5 As shown, the compression assembly includes a compression groove 27, a compression block 28 and a push plate 29. The compression groove 27 is fixedly installed inside the drive box 5, and the compression block 28 is arranged inside the compression groove 27. One end of the push plate 29 is fixedly connected to the compression block 28, and the other end of the push plate 29 is movably connected to the drive plate 26. One end of the compression groove 27 is connected to a delivery pipe 30. When the crankshaft 25 rotates, the compression block 28 is pushed to move through the cooperation of the drive plate 26 and the push plate 29. When the compression block 28 moves, the air inside the compression groove 27 is compressed, and then the compressed air flows into the delivery pipe 30, and the air flows to the outside through the delivery pipe 30.
[0050] like Figure 1 As shown, the cleaning component includes a diverter groove 32 and a spray hole 33. The diverter groove 32 is embedded in the bottom plate 1 and is located on one side of the bidirectional screw rod 7. The diverter groove 32 is connected to the delivery pipe 30. The spray hole 33 array is arranged on the diverter groove 32. A filter is arranged inside the spray hole 33. After the wind flows into the diverter groove 32 through the delivery pipe 30, the wind will flow to the bidirectional screw rod 7 through the spray hole 33, so that the bidirectional screw rod 7 can be cleaned, thereby preventing impurities from being adsorbed on the bidirectional screw rod 7 and affecting the operation of the bidirectional screw rod 7.
[0051] like Figure 1 , Figure 6and Figure 7 As shown, the purification assembly includes a purification box 35, an exhaust pipe 36, a square groove 37, a protective net 38, a support frame 39, a filter plate 40, a bellows 41, an exhaust fan 42 and an exhaust pipe 43. The purification box 35 is fixedly installed on one of the support blocks 4, the exhaust pipe 36 is fixedly installed on the purification box 35, and one end of the exhaust pipe 36 extends to the inside of the support block 4, the square groove 37 is embedded in the inside of the support block 4, and the exhaust pipe 36 is connected to the square groove 37, the protective net 38 is arranged in the square groove 37, the support frame 39 is fixedly installed in the purification box 35, the filter plate 40 is fixedly installed in the support frame 39, the bellows 41 is fixedly installed in the purification box 35, and the exhaust fan 42 is fixedly installed in the bellows 41. Inside the box 41, one end of the exhaust pipe 43 is connected to the bottom of the bellows 41, and the other end of the exhaust pipe 43 extends out of the purification box 35, so that the exhaust fan 42 is working to extract the air inside the purification box 35, which will cause the square groove 37 to generate suction. The air flow will carry the smoke generated by the sheet metal welding and flow into the square groove 37. The smoke will flow into the purification box 35 through the exhaust pipe 36, and the particulate matter can be adsorbed and intercepted by the filter plate 40, thereby achieving the purpose of purifying the smoke. Then, after the air flows into the bellows 41, the wind flow discharged by the exhaust fan 42 enters the exhaust pipe 43, and the air will flow to the outside through the exhaust pipe 43.
[0052] like Figure 1 and Figure 8 As shown, the storage assembly includes a frame 44 and a storage groove 45. The frame 44 is fixedly installed at the bottom of the base plate 1, and the frame 44 is located below the bidirectional screw rod 7 and the guide rod 34. The storage groove 45 is penetrated inside the frame 44. The waste generated by welding the sheet metal parts will fall into the storage groove 45 through the through hole. When the collected impurities are removed, the waste is prevented from affecting the surrounding environment. Manual cleaning with the help of tools is required, which is inconvenient. The storage groove 45 is pulled to move the storage groove 45 to the outside, and then the waste can be removed.
[0053] Working principle: First, when welding the sheet metal parts using the welding tooling for sheet metal processing, after placing the sheet metal part on one side of the positioning block 11, the position of the positioning block 11 can be adjusted by moving the adjustment mechanism. After the positioning block 11 moves, the position of the sheet metal part can be limited and clamped. When the stepper motor 22 is working, it will drive the bidirectional screw rod 7 to rotate. The rotation of the bidirectional screw rod 7 will move the slider 6. When the slider 6 moves, it will drive the support block 4 to move. The support block 4 will be guided by the guide rod 34 to make the support block 4 move smoothly. The movement of the support block 4 can adjust the position of the clamping assembly, and then the clamping assembly can be used to The position of the sheet metal parts is adjusted to align the welding points of the two sheet metal parts, and then the arc welding can be used to weld the sheet metal parts. When the welding angle of the welded sheet metal parts needs to be adjusted, the driving motor 20 is operated to adjust the angle of the clamping assembly, thereby facilitating the adjustment of the angle of the sheet metal parts and facilitating the welding of the sheet metal parts. Accurately adjusting the angle of the sheet metal parts can ensure that the seam alignment during welding is more precise and reduce welding defects such as incomplete welding or misalignment. Appropriate angle adjustment can ensure the reasonable thickness and uniformity of the weld, thereby improving the strength and durability of the welded joint and simplifying the welding preparation work. The operation makes the welding process faster and more efficient, reduces the complexity of operation, and after welding, good angle adjustment can make subsequent processing steps such as grinding and painting smoother, thereby improving the overall quality of the final product. When adjusting the position of the support block 4, a through hole is provided on the bottom plate 1. When welding the sheet metal parts, the waste generated by welding the sheet metal parts will fall into the storage groove 45 through the through hole. When the collected impurities are removed, the waste is prevented from affecting the surrounding environment. It is also necessary to manually clean it with the help of tools, which is inconvenient. Pull the storage groove 45 to move the storage groove 45 to the outside, and then the waste can be removed. The exhaust fan 42 is operated to extract the air inside the purification box 35, which will generate suction in the square slot 37. The air flow will carry the smoke generated by the sheet metal welding and will flow into the square slot 37. The smoke will flow into the purification box 35 through the exhaust pipe 36. The particulate matter can be adsorbed and intercepted by the filter plate 40, thereby achieving the purpose of purifying the smoke. Then, after the air flows into the bellows 41, the wind flow discharged by the exhaust fan 42 enters the exhaust pipe 43, and the air will flow to the outside through the exhaust pipe 43 to avoid affecting the surrounding environment.
[0054] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A welding tool for sheet metal processing, characterized in that: The invention comprises a base plate (1), support blocks (4) are symmetrically arranged on the base plate (1), an adjustment component for adjusting the position of the support blocks (4) is arranged on the base plate (1), a clamping component for clamping a sheet metal part is arranged on the support block (4), a drive motor (20) is arranged on one of the support blocks (4), and the output end of the drive motor (20) is fixedly connected to the corresponding clamping component, a positioning component is arranged on the support block (4), a purification component for filtering welding fumes is arranged on the support block (4), a storage component for storing waste is arranged at the bottom of the base plate (1), and a cleaning component is arranged inside the base plate (1).
2. A welding tool for sheet metal processing according to claim 1, characterized in that: A controller (2) is fixedly mounted on the top of the base plate (1), a support leg (3) is fixedly mounted on the bottom of the base plate (1), and an adjustment component comprises a drive box (5), a stepper motor (22), a slider (6) and a bidirectional screw rod (7). The drive box (5) is fixedly mounted inside the base plate (1), the stepper motor (22) is fixedly mounted inside the drive box (5), the bidirectional screw rod (7) is rotatably arranged inside the base plate (1), and one end of the bidirectional screw rod (7) is fixedly connected to the output end of the stepper motor (22), the slider (6) is fixedly mounted on the bottom of the support block (4), and the bidirectional screw rod (7) is threadedly connected to the slider (6), and a guide rod (34) is fixedly mounted on the top of the base plate (1), and the guide rod (34) passes through the support block (4).
3. A welding tool for sheet metal processing according to claim 2, characterized in that: The clamping assembly comprises a limiting ring (8), a rotating disk (9), a storage rack (10), a positioning block (11) and an adjusting mechanism, wherein the limiting ring (8) is fixedly mounted inside the supporting block (4), the rotating disk (9) is rotatably mounted inside the limiting ring (8), the storage rack (10) is fixedly mounted on the rotating disk (9), the positioning block (11) is arranged on one side of the storage rack (10), and the adjusting mechanism is arranged inside the storage rack (10), and the adjusting mechanism is connected to the positioning block (11).
4. A welding tool for sheet metal processing according to claim 3, characterized in that: The adjusting mechanism comprises a threaded cylinder (12), a threaded rod (13), a rotating disk (14), a guide shaft (15) and a guide cylinder (16); the threaded cylinder (12) is fixedly mounted on the positioning block (11), and one end of the threaded cylinder (12) extends into the interior of the storage rack (10); the threaded rod (13) is threadedly connected to the interior of the threaded cylinder (12), and one end of the threaded rod (13) is rotatably connected to the interior of the storage rack (10); the center position of the rotating disk (14) is fixedly connected to one end of the threaded rod (13); the guide cylinder (16) is fixedly mounted inside the storage rack (10); the guide shaft (15) is inserted into the interior of the guide cylinder (16), and one end of the guide shaft (15) is fixedly connected to the positioning block (11).
5. A welding tool for sheet metal processing according to claim 4, characterized in that: The rotating disk (9) is provided with positioning holes (17) in an array. The positioning assembly comprises a threaded sleeve (18) and a positioning bolt (19). The threaded sleeve (18) is fixedly installed inside the support block (4), and the threaded sleeve (18) is connected to the limiting ring (8). The positioning bolt (19) is threadedly connected inside the threaded sleeve (18), and one end of the positioning bolt (19) extends to the inside of the corresponding positioning hole (17).
6. A welding tool for sheet metal processing according to claim 5, characterized in that: A driving wheel (23) is fixedly mounted on the bidirectional screw rod (7), a driven wheel (24) is rotatably arranged inside the driving box (5), and the driving wheel (23) and the driven wheel (24) are connected via a belt drive, a crankshaft (25) is fixedly connected to the center of the driven wheel (24), and one end of the crankshaft (25) is movably connected to the inside of the driving box (5), a driving plate (26) is movably connected to the crankshaft (25), and a compression assembly is arranged inside the driving box (5).
7. A welding tool for sheet metal processing according to claim 6, characterized in that: The compression assembly comprises a compression groove (27), a compression block (28) and a push plate (29); the compression groove (27) is fixedly installed inside the driving box (5); the compression block (28) is arranged inside the compression groove (27); one end of the push plate (29) is fixedly connected to the compression block (28); and the other end of the push plate (29) is movably connected to the driving plate (26); and one end of the compression groove (27) is connected to a conveying pipe (30).
8. The welding tool for sheet metal processing according to claim 1, characterized in that: The cleaning component comprises a diverter groove (32) and a spray hole (33); the diverter groove (32) is embedded in the bottom plate (1), and the diverter groove (32) is located on one side of the bidirectional screw rod (7); the diverter groove (32) is connected to the delivery pipe (30); the spray hole (33) is arranged in an array on the diverter groove (32), and a filter is arranged inside the spray hole (33).
9. The welding tool for sheet metal processing according to claim 1, characterized in that: The purification assembly comprises a purification box (35), an exhaust pipe (36), a square groove (37), a protective net (38), a support frame (39), a filter plate (40), a bellows (41), an exhaust fan (42) and an exhaust pipe (43), wherein the purification box (35) is fixedly mounted on one of the support blocks (4), the exhaust pipe (36) is fixedly mounted on the purification box (35), and one end of the exhaust pipe (36) extends to the inside of the support block (4), the square groove (37) is embedded in the inside of the support block (4), and the exhaust pipe ( The cleaning box (35) is connected to the square groove (36), the protective net (38) is arranged inside the square groove (37), the support frame (39) is fixedly installed inside the purification box (35), the filter plate (40) is fixedly installed inside the support frame (39), the wind box (41) is fixedly installed inside the purification box (35), the exhaust fan (42) is fixedly installed inside the wind box (41), one end of the exhaust pipe (43) is connected to the bottom of the wind box (41), and the other end of the exhaust pipe (43) extends out of the purification box (35).
10. A welding tool for sheet metal processing according to claim 9, characterized in that: The storage assembly comprises a frame (44) and a storage groove (45); the frame (44) is fixedly mounted on the bottom of the base plate (1), and the frame (44) is located below the bidirectional screw rod (7) and the guide rod (34); and the storage groove (45) is arranged inside the frame (44).
Citation Information
Patent Citations
Welding tool clamp for electric arc welding
CN222429540U
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