Ceramic roller mounting equipment for glass tempering furnace

Abstract

The glass tempering furnace ceramic roller mounting equipment comprises a supporting rod, clamping mechanisms and a pushing mechanism, the clamping mechanisms are arranged at the bottoms of the two ends of the supporting rod, and the pushing mechanism capable of moving in the length direction of the supporting rod is arranged at the top of the supporting rod; the top of the clamping seat is connected with the supporting rod, and the bottom of the clamping seat is provided with a first clamping groove; the pushing mechanism comprises a push rod and clamping sleeves, the push rod can be movably arranged at the top of the supporting rod in the length direction of the supporting rod, and the multiple clamping sleeves capable of clamping the ceramic rollers are arranged on the push rod in the length direction of the push rod. The ceramic roller mounting device has the advantages that by arranging the clamping mechanisms, the ceramic roller mounting device can be quickly mounted on the ceramic roller mounting plate, the ceramic roller can be conveyed to the mounting position by pushing the push rod only by placing the ceramic roller on the clamping sleeves, the mounting efficiency of the ceramic roller is improved, the ceramic roller cannot be touched in the transportation process, scratching and pollution are avoided, and the ceramic roller mounting device is suitable for popularization and application. And the mounting effect of the ceramic roller is also ensured.

Description

Technical Field

[0001] The invention relates to the technical field of glass tempering furnaces, and in particular to a ceramic roller installation device for a glass tempering furnace. Background Art

[0002] At present, roller-type horizontal tempering furnaces have been widely used in glass tempering at home and abroad to replace the previous vertical hanging glass tempering system. One of the key factors for the success of horizontal tempering furnaces is the use of quartz ceramic rollers. As a key component in the horizontal tempering furnace, quartz ceramic rollers have played a pivotal role in the new technological revolution of tempered glass. Quartz ceramic rollers are used to support and transmit glass in a softened state at high temperatures through reciprocating rotation in the tempering furnace. During the entire production process, the high-temperature strength, thermal shock stability, dimensional accuracy, surface finish, and wear resistance of quartz ceramic rollers are extremely high. The softened glass cannot be deformed or scratched when running on the quartz ceramic rollers.

[0003] At present, photovoltaic glass tempering furnaces have developed into 60m tempering furnaces. The tempering furnaces need to install many ceramic rollers, and the surfaces of the ceramic rollers need to be protected during installation to avoid scratches and contamination. Currently, there is an urgent need for a ceramic roller installation device to ensure the installation effect and efficiency of the ceramic rollers. Summary of the invention

[0004] The technical problem to be solved by the present invention is how to ensure the installation effect and installation efficiency of the ceramic roller.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0006] A glass tempering furnace ceramic roller installation device comprises a support rod, a clamping mechanism and a pushing mechanism, wherein the bottoms of both ends of the support rod are provided with a clamping mechanism, and the top of the support rod is provided with a pushing mechanism capable of moving along the length direction of the support rod;

[0007] The clamping mechanism comprises a clamping seat, the top of which is connected to a support rod, and the bottom of which is provided with a first clamping slot;

[0008] The pushing mechanism comprises a push rod and a clamping sleeve. The push rod is arranged on the top of the support rod and can move along the length direction of the support rod. The push rod is provided with a plurality of clamping sleeves capable of clamping ceramic rollers along its length direction.

[0009] By setting up the clamping mechanism, the equipment can be quickly installed on the ceramic roller mounting plate. The ceramic roller only needs to be placed on the clamping sleeve and the ceramic roller can be transported to the installation position by pushing the push rod, thereby improving the installation efficiency of the ceramic roller. The ceramic roller will not be touched during transportation, thus avoiding scratches and contamination, and ensuring the installation effect of the ceramic roller.

[0010] Preferably, handles are fixedly connected to both ends of the support rod.

[0011] Preferably, a second slot capable of clamping the support rod is provided on the top of the clamping seat.

[0012] Preferably, a sliding groove is further provided on the side wall of the second slot, and a first sliding rail slidably engaged with the sliding groove is provided on the side of the support rod.

[0013] Preferably, a threaded through hole is provided at the bottom of the slide groove, and the holder is fixed to the support rod by a bolt passing through the threaded through hole and being threadedly connected thereto.

[0014] Preferably, the push rod is T-shaped.

[0015] Preferably, the push rod is provided with three clamping sleeves along its length direction, the middle clamping sleeve is fixed on the push rod, and the other two clamping sleeves are arranged on the push rod so as to be movable along the length direction of the push rod.

[0016] Preferably, grooves are provided at both ends of the push rod, and sliding blocks capable of sliding in the grooves are provided at the bottoms of the two clamping sleeves at both ends of the push rod.

[0017] Preferably, the clamping sleeve is in a semicircular arc shape.

[0018] Preferably, it also includes a guiding mechanism, which includes a second slide rail and a slider, the second slide rail is arranged on the side of the support rod along the length direction of the support rod, a plurality of sliders are slidably arranged on the second slide rail, and the slider is fixedly connected to the push rod.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] By setting up the clamping mechanism, the equipment can be quickly installed on the ceramic roller mounting plate. The ceramic roller only needs to be placed on the clamping sleeve and the ceramic roller can be transported to the installation position by pushing the push rod, thereby improving the installation efficiency of the ceramic roller. The ceramic roller will not be touched during transportation, thus avoiding scratches and contamination, and ensuring the installation effect of the ceramic roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural schematic diagram of an embodiment of the present invention;

[0022] Figure 2 It is a schematic diagram of the installation structure of an embodiment of the present invention;

[0023] Figure 3 It is a structural schematic diagram of the clamping mechanism of an embodiment of the present invention;

[0024] Figure 4 This is a schematic structural diagram of a card socket according to an embodiment of the present invention;

[0025] Figure 5 This is a diagram of the ceramic roller before transportation according to an embodiment of the present invention;

[0026] Figure 6 This is a diagram of the ceramic roller in the embodiment of the present invention after transportation. DETAILED DESCRIPTION

[0027] In order to facilitate those skilled in the art to understand the technical solution of the present invention, the technical solution of the present invention is further described in conjunction with the accompanying drawings of the specification.

[0028] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0029] In this application, unless otherwise expressly specified and limited, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, "plurality" means two or more, unless otherwise clearly and specifically limited.

[0030] See also Figure 1 to Figure 2 The present embodiment discloses a ceramic roller installation device for a glass tempering furnace, comprising a support rod 1, a clamping mechanism 2, a guiding mechanism 3 and a pushing mechanism 4. The bottoms of both ends of the support rod 1 are provided with clamping mechanisms 2 capable of clamping a ceramic roller installation plate 5. The top of the support rod 1 is connected to a pushing mechanism 4 capable of moving along the length direction of the support rod through the guiding mechanism 3.

[0031] The support rod 1 plays a supporting role. In this embodiment, the support rod 1 is a rectangular tube with round tube handles 11 welded at both ends to facilitate manual transportation of the entire device.

[0032] See also Figure 3 The clamping mechanism 2 includes a clamping seat, and the tops of the two sets of clamping seats are respectively connected to the two ends of the support rod 1; specifically, a first clamping groove 21 capable of clamping the ceramic roller mounting plate 5 is provided at the bottom of the clamping seat, and its clamping position is exactly the mounting hole position of the bearings on both sides of the ceramic roller, which can ensure that the installation device will not be displaced in the lateral direction, and can also ensure that it will not rotate at the installation position, thereby playing a stabilizing role.

[0033] A second slot 22 capable of engaging the support rod 1 is provided on the top of the holder, and a slide groove 23 is also provided on the side wall of the second slot 22. A first slide rail 12 slidably engaged with the slide groove 23 is provided on the side of the support rod 1. A threaded through hole 24 is provided at the bottom of the slide groove 23. The holder is fixed to the support rod 1 by a bolt passing through the threaded through hole 24 and being threadedly connected with the bolt. Specifically, the slide groove 23 on the holder slides on the first slide rail 12, so that the distance between the two groups of holders can be adjusted to meet the needs of tempering furnaces with different gear spacings.

[0034] The guide mechanism 3 includes a second slide rail 31 and a slider 32 . The second slide rail 31 is arranged on the side of the support rod 1 along the length direction of the support rod 1 . Two sliders 32 are slidably arranged on the second slide rail 31 . The sliders 32 are fixedly connected to the pushing mechanism 4 .

[0035] The pushing mechanism 4 includes a push rod 41 and a clamping sleeve 42. The push rod 41 is fixed on the slider 32 along the length direction of the support rod 1. The push rod 41 is provided with three clamping sleeves 42 along its length direction that can clamp the ceramic roller. In this embodiment, the push rod 41 is T-shaped, which is convenient for manually pushing the ceramic roller on the clamping sleeve 42. The clamping sleeve 42 is semicircular, and the upper two sides of the clamping sleeve 42 are tangent semicircular to ensure the smooth insertion of the ceramic roller and avoid scratching the ceramic roller.

[0036] Further, the middle clamping sleeve 42 of the three clamping sleeves 42 is fixed on the push rod 41, and the other two clamping sleeves 42 are arranged on the push rod 41 so as to be movable along the length direction of the push rod 41. Figure 1 and Figure 4 Grooves 411 are provided at both ends of the push rod 41, and sliding blocks 421 capable of sliding in the grooves 411 are provided at the bottom of the two clamping sleeves 42 at both ends of the push rod 41. By adjusting the positions of the two clamping sleeves 42 at both ends of the push rod 41 in the grooves 411, the distance between the two end clamping sleeves 42 can be achieved to facilitate the placement of ceramic rollers of different lengths.

[0037] The working principle of this embodiment is:

[0038] Manually adjust the center distance of the two clamping mechanisms 2 to be consistent with the center distance of the ceramic roller mounting plate 5, hold the handles 11 of the support rod 1 from both sides, and place the entire device on the ceramic roller bearing mounting position on the ceramic roller mounting plate 5, so that the first clamping groove 21 at the bottom of the clamping seat clamps the ceramic roller mounting plate 5, and then adjust the positions of the two clamping sleeves 42 at both ends of the push rod 41 in the groove 411 to adapt to the length of the ceramic roller, such as Figure 5As shown, the ceramic roller is placed in the three clamping sleeves 42, and then the push rod 41 is pushed, so that the push rod 41 drives the slider 32 to move on the second slide rail 31, thereby transporting the ceramic roller to a position where the ceramic roller can be manually taken from both sides of the ceramic roller mounting plate 5, as shown in FIG. Figure 6 As shown, finally the ceramic roller is removed and placed on the ceramic roller assembly position on the ceramic roller mounting plate.

[0039] In summary, in this embodiment, the device can be quickly installed on the ceramic roller mounting plate 5 through the setting of the clamping mechanism. The ceramic roller only needs to be placed on the clamping sleeve 42 and the ceramic roller can be transported to the installation position by pushing the push rod 41, thereby improving the installation efficiency of the ceramic roller. The ceramic roller will not be touched during the transportation process, thus avoiding scratches and contamination, and ensuring the installation effect of the ceramic roller.

[0040] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-limiting from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention, and any reference numerals in the claims should not be regarded as limiting the claims involved.

[0041] The above-described embodiments merely represent implementation methods of the invention. The protection scope of the present invention is not limited to the above-described embodiments. For those skilled in the art, several modifications and improvements may be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention.

Claims

1. A ceramic roller installation device for a glass tempering furnace, characterized in that: It includes a support rod, a clamping mechanism and a pushing mechanism. The bottoms of both ends of the support rod are provided with a clamping mechanism, and the top of the support rod is provided with a pushing mechanism that can move along the length direction of the support rod; The clamping mechanism comprises a clamping seat, the top of which is connected to a support rod, and the bottom of which is provided with a first clamping slot; The pushing mechanism comprises a push rod and a clamping sleeve. The push rod is arranged on the top of the support rod and can move along the length direction of the support rod. The push rod is provided with a plurality of clamping sleeves capable of clamping ceramic rollers along its length direction.

2. The ceramic roller installation device for a glass tempering furnace according to claim 1, characterized in that: Handles are also fixedly connected at both ends of the support rod.

3. The ceramic roller installation device for a glass tempering furnace according to claim 1, characterized in that: The top of the card seat is provided with a second card slot capable of carding the support rod.

4. The ceramic roller installation device for a glass tempering furnace according to claim 3, characterized in that: The side wall of the second slot is also provided with a slide slot, and the side surface of the support rod is provided with a first slide rail which is slidably engaged with the slide slot.

5. The ceramic roller installation device for a glass tempering furnace according to claim 4, characterized in that: A threaded through hole is provided at the bottom of the slide groove, and the holder is fixed to the support rod by a bolt penetrating the threaded through hole and being threadedly connected with the bolt.

6. The ceramic roller installation device for a glass tempering furnace according to claim 1, characterized in that: The push rod is T-shaped.

7. The ceramic roller installation device for a glass tempering furnace according to claim 1, characterized in that: The push rod is provided with three clamping sleeves along its length direction, the middle clamping sleeve is fixed on the push rod, and the other two clamping sleeves are arranged on the push rod so as to be movable along the length direction of the push rod.

8. The ceramic roller installation device for a glass tempering furnace according to claim 7, characterized in that: Grooves are provided at both ends of the push rod, and sliding blocks capable of sliding in the grooves are provided at the bottoms of two clamping sleeves at both ends of the push rod.

9. The ceramic roller installation device for a glass tempering furnace according to claim 1, characterized in that: The clamping sleeve is in a semicircular arc shape.

10. The ceramic roller installation device for a glass tempering furnace according to claim 1, characterized in that: It also includes a guiding mechanism, which includes a second slide rail and a slider. The second slide rail is arranged on the side of the support rod along the length direction of the support rod. A plurality of sliders are slidably arranged on the second slide rail, and the slider is fixedly connected to the push rod.

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