Auxiliary driving domain controller, load testing device and testing system
By designing a load test device including a test chassis, a conveying device, a display alarm device, a visual identification device, a load test box, a plug-in device, a positioning device and a spring-retracted pipe fitting, the problem of manual operation in the prior art is solved, and the automated load testing of the domain controller is realized.
Patent Information
- Application Number
- CN202510480324.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2045-04-17
AI Technical Summary
Existing domain controllers require manual operation when performing load testing, which makes it inconvenient to automatic load testing of batch domain controllers.
A load testing device is designed, including a test chassis, conveying device, display alarm device, visual identification device, load testing box, plugging device, positioning device and spring shrinkage pipe fittings. Through these devices, the automatic conveying, positioning, locking limits and automatic plugging of the domain controller to be tested is realized, reducing manual operation.
It realizes automated load testing of the domain controller to be tested, reduces manual operations, and meets the automated testing needs of batch domain controllers.
Smart Images

Figure CN120010453A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of domain controllers, and in particular to a load testing device, an assisted driving domain controller and a testing system. Background Art
[0002] The in-vehicle intelligent telematics unit (iTU) is a carrier that centrally realizes efficient communication and secure transmission of data inside and outside the vehicle. It is the basis for flexible implementation of various application intelligent services. It is an indispensable part of smart cars and can also become a domain controller.
[0003] When using existing in-vehicle intelligent communication terminals, in order to meet the requirements of the intelligent cockpit system, various APP applications need to be connected to the cloud to realize various applications such as online navigation, music, and data interaction; it is necessary to maintain real-time communication with the cloud and satellite navigation system for accurate positioning and online lane-level navigation; key data feedback needs to be returned to the cloud for processing, analysis, and iterative optimization.
[0004] When performing load testing on existing domain controllers, the test connector and the domain controller interface are usually manually connected in sequence, and then the test items are manually operated. After the test is completed, the domain controller and the test connector need to be manually separated, which makes the entire process require high manual operations and is not convenient for automatic load testing when processing batch domain controllers.
[0005] Therefore, it is necessary to provide an assisted driving domain controller to solve the above technical problems. Summary of the invention
[0006] The present invention provides an assisted driving domain controller, which solves the problem in the related art that automatic load testing is inconvenient during batch processing of domain controllers.
[0007] In order to solve the above technical problems, the load testing device provided by the present invention comprises: A test chassis, wherein a wiring hole is provided on the test chassis; A conveying device, wherein the conveying device is installed on the test chassis; A display alarm device, wherein the display alarm device is integrally mounted on the test chassis; A visual recognition device, the visual recognition device is installed on the top of the test chassis; A load test box, the load test box is integrated and installed at the bottom of the test chassis; A plug-in device, the plug-in device comprising a telescopic member and a docking plug group, and two ends of the telescopic member are fixedly connected to the test box and the docking plug group; A positioning device, the positioning device comprises a slide, a positioning frame and a sliding shaft, the sliding shaft passes through one end of the slide and is fixedly mounted on the test chassis, the other end of the slide is fixedly connected to the positioning frame, and a positioning hole is opened on the positioning frame; A spring retractable tube, the two ends of which are respectively hinged to the docking plug assembly and the slide; Among them, a domain controller to be tested is installed on the conveying device, and the port of the domain controller to be tested is facing the moving range of the docking plug group.
[0008] Preferably, the conveying device comprises a motor, two conveying rollers and a conveyor belt, the motor is fixed on the test box, the conveying rollers penetrate the test box and are fixedly connected to the driving shaft of the motor, and the conveyor belt is drivingly connected to the two conveying rollers.
[0009] Preferably, a pressure sensor is embedded and installed on the positioning frame, and when the positioning frame is in a downwardly pressed positioning state, the pressure sensor abuts and aligns with the moving range of the docking plug group.
[0010] Preferably, it further comprises a vibration device, which is installed at the bottom of the moving range of the conveyor belt to provide a vibration source for the conveyor belt during the load test.
[0011] Preferably, the vibration device includes a synchronous part, a rotating shaft, a vibration head and a pushing frame, one end of the rotating shaft is rotatably installed on the test chassis, the synchronous part is transmission-connected to the driving shaft of the motor and the rotating shaft, the vibration head includes a rotating box, a spring supporting tube, a pressure shaft, a transmission protrusion and a transmission rod, one end of the rotating box is fixedly arranged on the other end of the rotating shaft, both ends of the spring supporting tube are fixedly connected to the rotating box and one end of the pressure shaft, the other end of the pressure shaft passes through the rotating box, both ends of the transmission rod are hinged to the pressure shaft and the transmission protrusion, the transmission protrusion passes through the rotating box and is slidably connected, one end of the pushing frame is fixedly arranged on the bottom of the docking plug group, and the other end of the pushing frame is aligned with the telescopic range of the pressure shaft.
[0012] The present invention also provides an auxiliary driving domain controller, which is used to replace the domain controller to be tested in the load testing device, and includes: a data processing module, a power management module, a communication module and a port connection module, wherein the data processing module signal is connected to the port connection module, the power management module signal is connected to the port connection module and the data processing module, and the port connection module is integrated and installed on one side of the auxiliary driving domain controller housing; the communication module signal is connected to the port connection module and the data processing module; The data processing module bus collects various types of vehicle data, and after collection, classification, verification, and deduplication operations, converts and packages the vehicle data into valid data packets; the valid data packets are labeled and reassembled again, and the labels include battery, emission, diagnosis, location, and event categories; The communication module is used to upload the reassembled data to the supervision platform.
[0013] Preferably, the data processing module integrates a data acquisition unit, a security encryption unit, a terminal self-test unit, a remote control unit and a vehicle alarm unit, the data acquisition unit is used for collecting vehicle data, the security encryption unit is used for secure encryption of transmitted data, the terminal self-test unit is used for self-test of the equipment, the remote control unit is used for remote control of the terminal equipment, and the vehicle alarm unit is used for security warning of vehicle information.
[0014] Preferably, the communication module integrates a 4G communication unit, an ETC communication unit, a Bluetooth communication unit, a positioning unit and a storage unit. The 4G communication unit includes a SIM card unit and a WIFI unit. The SIM card unit provides SIM network support for system operation. The WIFI unit provides wireless WIFI network connection support for system operation. The ETC communication unit provides support for automatic identification and payment of ETC. The Bluetooth communication unit provides Bluetooth data connection support for system operation. The positioning unit is used to provide support for real-time and accurate positioning during system operation. The storage unit is used to temporarily store and manage communication information. The communication module is responsible for receiving the data processed by the data processing module and uploading it to the supervision platform and is responsible for Bluetooth, WIFI data communication and data storage.
[0015] Preferably, the power management module comprises a power management unit and a backup power unit, the power management unit is used to allocate power when the system is running, and the backup power unit provides backup power support when the system is running.
[0016] The present invention also provides a test system, which uses the load test device to perform load test on the assembled auxiliary driving domain controller, and the test system includes: a visual recognition module, an intelligent management module, a load test module, an intelligent alarm module and a joint docking module; The visual recognition module monitors in real time whether the domain controller to be tested reaches the test range; The intelligent management module is used to control the connection between the joint docking module and the domain controller to be tested according to the monitoring result of the visual recognition module; The load testing module is used to perform load operation on the connected domain controller to be tested; The intelligent alarm module automatically identifies and alarms according to the load test results; The connector docking module is used to drive the connection and separation of the connector of the load test module and the port of the domain controller to be tested; During the load test of the domain controller to be tested, the visual recognition module continues to monitor the temperature distribution of the domain controller to be tested, and monitors the temperature changes of the domain controller during the load test in real time.
[0017] Compared with the related art, the assisted driving domain controller provided by the present invention has the following beneficial effects: First, the domain controller to be tested is installed on the conveying device, and the domain controller to be tested is conveyed to the bottom of the positioning frame by the conveying device, so that the domain controller to be tested moves to the test range; the conveying device is closed, and the telescopic member is started, and the telescopic member drives the docking plug group to move toward the domain controller to be tested; While the docking plug group moves, the docking plug group first drives the slide to move downward through the spring contraction tube, and the slide drives the positioning frame to move downward, so that the positioning frame stably abuts against the top of the domain controller to be tested through the positioning hole, thereby achieving locking and limiting of the domain controller to be tested; After the domain controller to be tested is locked and limited, the docking plug set can continue to move and be inserted into the port of the domain controller to be tested, so as to facilitate the automatic plugging between the docking plug set and the domain controller to be tested; Ultimately, during the process of plugging the docking plug group and the domain controller to be tested, the locking limit of the domain controller to be tested is simultaneously achieved; while satisfying visual positioning, automatic locking limit and automatic plugging of the domain controller to be tested are achieved, reducing manual operations and meeting the needs of equipment automation control and management. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0019] Figure 1 A system block diagram of the assisted driving domain controller provided by the present invention; Figure 2 for Figure 1 The system block diagram of the data processing module shown; Figure 3 for Figure 1 The system block diagram of the communication module shown; Figure 4 for Figure 1 The system block diagram of the power management module shown; Figure 5 A schematic diagram of data transmission principle of the auxiliary driving domain controller provided by the present invention; Figure 6 A system diagram of a preferred embodiment of the assisted driving domain controller provided by the present invention; Figure 7 A three-dimensional diagram of a preferred embodiment of the load testing device provided by the present invention; Figure 8 for Figure 7 A schematic cross-sectional structure diagram of the overall device shown; Fig. 9 for Figure 8 A top view of the positioning frame connection structure shown; Fig.10 for Figure 8 A schematic structural diagram of a cross-section of the positioning frame shown; Fig.11 A schematic diagram of the connector connection of the domain controller to be tested of the load testing device provided by the present invention, wherein: Fig.11 (a) is a right view of the docking plug assembly in the avoidance state. Fig.11 (b) is the right view during the state switching process of the docking plug. Fig.11 (c) is a right side view of the docking plug assembly in a plugged state; Fig.12 A structural schematic diagram of another preferred embodiment of the load testing device provided by the present invention; Fig.13 for Fig.12 The structural schematic diagram of the synchronous member connection part shown; Fig.14 The schematic diagram of the switching mode of the vibration head provided by the present invention, wherein: Fig.14 (a) in the equation is Fig.11 The top view of the transmission cam in state (a) is shown in the figure. Fig.14 (b) is a top view of the push frame moving toward the compression axis. Fig.14 (c) in the equation is Fig.11 A top view of the transmission lug in state (c); Fig.15 This is a system block diagram of the test system provided by the present invention.
[0020] Description of Figure Numbers: 1. Test chassis; 101. Wire hole; 2. Conveying device; 21. Motor; 22. Conveying roller; 23. Conveying belt; 3. Display alarm device; 4. Visual recognition device; 5. Load test box; 6. Positioning device; 61. Slide; 62. Positioning frame; 621. Positioning hole; 622. Pressure sensor; 63. Sliding shaft; 7. Plug-in device; 71. Telescopic member; 72. Butt plug assembly; 8. Spring contraction fittings; 9. Vibration device; 91. Synchronous member; 92. Rotating shaft; 93. Vibration head; 931. Rotating box; 932. Spring supporting pipe; 933. Pressure shaft; 934. Transmission convex block; 935. Transmission rod; 94. Pushing frame; 100. The domain controller to be tested.
[0021] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] The present invention provides an assisted driving domain controller.
[0024] Please refer to Figures 1 to 3 In one embodiment of the present invention, the auxiliary driving domain controller includes: A data processing module, a power management module, a communication module and a port connection module, wherein the data processing module signal is connected to the port connection module, the power management module signal is connected to the port connection module and the data processing module, and the port connection module is integrated and installed on one side of the housing of the auxiliary driving domain controller; the communication module signal is connected to the port connection module and the data processing module; The data processing module bus collects various types of vehicle data, and after collection, classification, verification, and deduplication operations, converts and packages the vehicle data into valid data packets; the valid data packets are labeled and reassembled again, and the labels include battery, emission, diagnosis, location, and event categories; The communication module is used to upload the reassembled data to the supervision platform; The assisted driving domain controller uses the data processing module and the communication module as the core to obtain the communication data of other modules of the vehicle terminal and the whole vehicle, improve the adaptability of data collection for different types of vehicles, and meet the requirements of real-time data collection and uploading.
[0025] The data processing module integrates a data acquisition unit, a security encryption unit, a terminal self-checking unit, a remote control unit and a vehicle alarm unit. The data acquisition unit is used to collect vehicle data, the security encryption unit is used to securely encrypt transmission data, the terminal self-checking unit is used to self-check the device, the remote control unit is used for remote control of the terminal device, and the vehicle alarm unit is used for security early warning of vehicle information, which meets the data collection requirements of different types of vehicles while improving the security of data collection; The communication module integrates a 4G communication unit, an ETC communication unit, a Bluetooth communication unit, a positioning unit and a storage unit. The 4G communication unit includes a SIM card unit and a WIFI unit. The SIM card unit provides SIM network support for system operation. The WIFI unit provides wireless WIFI network connection support for system operation. The ETC communication unit provides support for automatic identification and payment of ETC. The Bluetooth communication unit provides Bluetooth data connection support for system operation. The positioning unit is used to provide support for real-time and accurate positioning during system operation. The storage unit is used to temporarily store and manage communication information; the communication module is responsible for receiving the data processed by the data processing module and uploading it to the supervision platform and is responsible for Bluetooth, WIFI data communication and data storage.
[0026] The 4G communication unit supports uploading the recombined data to different supervision platforms at the same time; supports OTA, remote diagnosis, and remote vehicle control; supports Ecall / Bcall / iCall function expansion reservation; automotive-grade MCU module: 32-bit automotive-grade MCU, ARM®Cortex-M3 core, supports 4-way CAN / CANFD; automotive-grade 4G communication module: compatible with current EDGE and GSM / GPRS, the SIM card unit supports mobile / telecom / Unicom networks, and has stable multi-channel output.
[0027] The port connection module integrated device port is on one side of the domain controller housing.
[0028] The ETC communication unit adopts a mature ETC module integration solution, with separate antennas and affixed to the dashboard; it cooperates with the WeChat applet on mobile phones for issuance and activation to improve ease of use; it supports ETC2.0 vehicle-road collaborative expansion services to achieve vehicle-road collaboration.
[0029] The Bluetooth communication unit adopts an integrated Bluetooth module and a built-in antenna, supports mobile phone Bluetooth connection and audio playback, and call making functions, where the mobile phone sound is played through the vehicle-mounted speaker and the driver's call voice is input through the vehicle-mounted MIC; supports mobile phone call and music playback arbitration, and when in voice call mode, actively accesses and activates the vehicle-mounted MIC to collect the driver's voice.
[0030] The WIFI unit adopts the WIFI solution. The WIFI solution (iTU) supports the WIFI hotspot function and supports the connection of wireless devices to access the 4G network and the vehicle information source service. At the same time, it can form a wireless local area network WLAN in the car to realize the scene interconnection of the vehicle large screen, driving recorder, mobile phone and other devices.
[0031] 4G communication data upload transmission link: Collect various types of vehicle data through 4 CAN, 1 LIN, and 1 ETH buses of ITU equipment; After the internal MCU collects, classifies, verifies, and removes duplicate data, it is transmitted to the MPU for conversion, packet assembly, and other processing to become a valid data packet; The valid data are labeled accordingly, including battery, emission, diagnosis, location, event, etc. The combined data is uploaded to the supervision platform according to the relevant transmission protocols of the supervision platform, such as GB / T32960, JT / T808 or private protocols.
[0032] Transmission link for 4G communication data push: The platform sends control instructions; The platform sends a status acquisition instruction.
[0033] Ultimately, the communication module and MCU are used as the core to obtain the communication data of other terminal modules and the entire vehicle, and realize real-time data collection and upload; the functions of modules such as positioning, ETC, and tire pressure monitoring are relatively independent, and support flexible tailoring of each function; ultimately, the real-time nature of information collection data is achieved, the efficiency of uploading data and the security of controlling data are improved, and the stability and reliability of multi-modal data interaction are improved.
[0034] An independent positioning antenna is integrated and uses the GPS / Beidou positioning system to compare and debug the positioning of vehicle terminal equipment to achieve accurate positioning of the equipment.
[0035] The storage unit facilitates the separate storage of the transmitted data and provides support for the secure management of the data.
[0036] Preferably, the power management module includes a power management unit and a backup power unit, the power management unit is used to allocate power when the system is running, and the backup power unit provides backup power support when the system is running.
[0037] The backup power supply unit provides backup power supply support for system operation, so that the vehicle terminal can continue to be powered in a power-off state, and provides auxiliary power supply support for the continued operation of the auxiliary driving domain controller, thereby improving the applicability of the device to the use environment.
[0038] Preferably, the auxiliary driving domain controller transmits the encrypted data through the network through the communication module, so that the encrypted data is transmitted to a server-side cloud platform for remote supervision and early warning of the operation information of the auxiliary driving domain controller system during operation, and can be remotely controlled and managed through the server-side cloud platform. It is convenient to provide remote control support for the data transmission and management of the auxiliary driving domain controller through the server-side cloud platform, and the cloud platform can be securely logged in and used through a computer or mobile device.
[0039] The invention also provides a load testing device.
[0040] First embodiment:
[0041] Please refer to Figures 7 to 10 In the first embodiment of the present invention, a load testing device is used to perform a load test on the auxiliary driving domain controller after it is assembled and formed. The load testing device includes: A test box 1, wherein a wire hole 101 is provided on the test box 1 to provide wire movement space for the wired connection between the docking plug set 72 and the load test box 5; A conveying device 2, wherein the conveying device 2 is installed on the test chassis 1; A display alarm device 3, wherein the display alarm device 3 is integrated and mounted on the test chassis 1; A visual recognition device 4, wherein the visual recognition device 4 is installed on the top of the test chassis 1; A load test box 5, wherein the load test box 5 is integrated and installed at the bottom of the test chassis 1; The plug device 7 includes a telescopic member 71 and a docking plug group 72. Both ends of the telescopic member 71 are fixedly connected to the test box 1 and the docking plug group 72. The docking plug group 72 is connected to the load test box 5 by wire, and the cable has a loose range to provide support for the movement and adjustment of the docking plug group 72. The positioning device 6 comprises a slide 61, a positioning frame 62 and a sliding shaft 63. The sliding shaft 63 passes through one end of the slide 61 and is fixedly mounted on the test chassis 1. The other end of the slide 61 is fixedly connected to the positioning frame 62. The positioning frame 62 is provided with a positioning hole 621. A spring retractable tube 8, two ends of which are respectively hinged to the docking plug set 72 and the slide 61; Among them, a domain controller 100 to be tested is installed on the conveying device 2, and the port of the domain controller 100 to be tested is facing the moving range of the docking plug group 72.
[0042] When the domain controller 100 to be tested is installed on the conveying device 2, the port of the domain controller 100 to be tested should be ensured to move within the range of the docking plug group 72, and the domain controller 100 to be tested should be located in the middle of the conveying device 2, so that the domain controller 100 to be tested can be stably transported to the bottom of the positioning frame 62, and the conveying device 2 cooperates with the visual recognition device 4 to accurately position the domain controller 100 to be tested.
[0043] The visual recognition device 4 uses an infrared high-definition camera to identify, locate and monitor the temperature of the domain controller 100 to be tested transported by the transport device 2.
[0044] The load test box 5 is respectively connected to the display alarm device 3, the visual recognition device 4, the telescopic part 71 and the docking plug group 72 by signals; the load test box 5 has a built-in load test assembly of the domain controller, which is used to perform a simulation test on the domain controller 100 to be tested after being connected, and perform standard tests on the domain controller 100 to be tested in sequence according to the requirements of the test items, and can identify and analyze the test results, and the analysis results are displayed as data and alarm information through the display alarm device 3.
[0045] In this embodiment, the docking plug set 72 includes two usage states: In the avoidance state, the docking plug group 72 is separated from the port of the domain controller 100 to be tested, and the positioning frame 62 is separated from the domain controller 100 to be tested, providing avoidance support for the tested domain controller 100 to continue to be transported; In the plugged state, the docking plug group 72 is plugged into the port of the domain controller 100 to be tested, and the positioning frame 62 is abutted and locked with the domain controller 100 to be tested, providing a locking limit function for the domain controller 100 to be tested, and providing support for the plugging limit between the docking plug group 72 and the domain controller 100 to be tested.
[0046] First, the domain controller 100 to be tested is installed on the conveying device 2, and the domain controller 100 to be tested is conveyed to the bottom of the positioning frame 62 by the conveying device 2, so that the domain controller 100 to be tested is moved to the test range; the conveying device 2 is closed, and the telescopic member 71 is started, and the telescopic member 71 drives the docking plug group 72 to move toward the domain controller 100 to be tested; While the docking plug group 72 moves, the docking plug group 72 first drives the slide 61 to move downward through the spring contraction tube 8, and the slide 61 drives the positioning frame 62 to move downward, so that the positioning frame 62 stably abuts against the top of the domain controller 100 to be tested through the positioning hole 621, thereby achieving locking and limiting of the domain controller 100 to be tested; After the domain controller 100 to be tested is locked and limited, the docking plug set 72 can continue to move and be inserted into the port of the domain controller 100 to be tested, so as to facilitate the automatic plugging between the docking plug set 72 and the domain controller 100 to be tested; Finally, during the process of plugging the docking plug group 72 and the domain controller to be tested 100, the locking limit of the domain controller to be tested 100 is simultaneously achieved; while satisfying the visual positioning, the automatic locking limit and automatic plugging of the domain controller to be tested 100 are achieved, reducing manual operations and meeting the needs of equipment automation control and management.
[0047] Preferably, Fig. 9 As shown, the conveying device 2 includes a motor 21, two conveying rollers 22 and a conveyor belt 23. The motor 21 is fixed on the test box 1. The conveying rollers 22 penetrate the test box 1 and are fixedly connected to the driving shaft of the motor 21. The conveyor belt 23 is transmission-connected to the two conveying rollers 22.
[0048] The motor 21 provides power for the rotation adjustment of one of the conveying rollers 22. During the rotation of one of the conveying rollers 22, the conveying belt 23 synchronously drives the other conveying roller 22 to rotate. During the rotation and transmission of the conveying belt 23, it is convenient to transport the domain controller 100 to be tested placed above the conveying belt 23.
[0049] Preferably, Fig.10 As shown, a pressure sensor 622 is embedded and installed on the positioning frame 62 . When the positioning frame 62 is in a downwardly pressed positioning state, the pressure sensor 622 abuts against and aligns with the moving range of the docking plug assembly 72 .
[0050] In this embodiment, the pressure sensor 622 is signal-connected to the load test box 5. When the pressure sensor 622 detects a pressure signal, the load test box 5 starts the test project and automatically performs intelligent load test analysis on the domain controller 100 to be tested that is plugged in.
[0051] When the docking plug group 72 is fully adjusted to the plug-in state, the docking plug group 72 abuts against the pressure sensor 622, so that the pressure sensor 622 detects that the docking plug group 72 is plugged in place; this facilitates the feedback of the position information of the docking plug group 72 when plugged in, and provides signal support for the self-starting of the load test of the equipment.
[0052] The pressure sensor 622 is used to detect whether the docking plug group 72 is aligned when adjusted to the plug-in state, thereby ensuring the stability of the plug-in load test between the docking plug group 72 and the domain controller 100 to be tested.
[0053] The working principle of the load testing device provided in this embodiment is as follows: like Fig.11 As shown in (a), it may be defined that in the initial state, the docking plug set 72 is in an avoidance state, the positioning frame 62 is lifted up to provide avoidance for the transportation of the domain controller 100 to be tested, and the spring contraction pipe 8 is in a fully contracted state; Please refer to Fig.11 (a) to Fig.11 (b) to Fig.11 (c) in which, when the visual recognition device 4 recognizes that the domain controller 100 to be tested is transported to the test range, the motor 21 is turned off, and the telescopic member 71 is started, and the telescopic member 71 drives the docking plug group 72 to move toward the port of the domain controller 100 to be tested and plugged in; Before plugging, when the docking plug group 72 moves, the spring contraction tube 8 drives the slide 61 to move downward, and when the slide 61 moves downward, the positioning frame 62 is driven downward, so that the positioning frame 62 moves downward through the positioning hole 621 and is locked on the top of the domain controller 100 to be tested, thereby realizing the locking limit of the domain controller 100 to be tested before plugging; After being locked, the slide 61 cannot move downward, and the spring contraction tube 8 provides elastic support for the continued movement and insertion of the docking plug set 72, so that the docking plug set 72 can be stably plugged with the locked and limited domain controller 100 to be tested; After plugging, the docking plug set 72 abuts against the pressure sensor 622, and the pressure sensor 622 feeds back a signal to the load test box 5, and the load test box 5 starts and automatically controls the operation of the load test program to automatically identify and load test the domain controller 100 to be tested; like Fig.11 As shown in (c), the docking plug set 72 is in a plugged-in state, the positioning frame 62 is pressed down to provide a locking limit for the automatic plugging of the domain controller 100 to be tested, and the spring contraction tube 8 is in an elastically stretched state.
[0054] Ultimately, under the driving action of the telescopic member 71, the locking limit of the domain controller to be tested 100 and the automatic connection between the docking plug group 72 and the domain controller to be tested 100 are simultaneously achieved; while satisfying the visual positioning, the automatic locking limit and automatic connection of the domain controller to be tested 100 are achieved, reducing manual operations and meeting the needs of equipment automation control and management.
[0055] Second embodiment:
[0056] See also Fig.12Based on a load testing device provided by the first embodiment of the present invention, the second embodiment of the present invention provides another load testing device. The second embodiment is only a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.
[0057] Specifically, the difference of the load testing device provided in the second embodiment of the present invention is that the load testing device also includes a vibration device 9, which is installed at the bottom of the moving range of the conveyor belt 23 to provide a vibration source for the conveyor belt 23 during the load test.
[0058] A vibration device 9 is provided within the range of the conveyor belt 23 to provide power for the conveyor belt 23 to vibrate up and down, thereby providing a test environment for up and down vibration while performing load testing on the domain controller 100 to be tested, so as to simulate the actual usage scenario (the vibration amplitude will not affect the stability of the device plug-in).
[0059] In an optional implementation of the present embodiment, the vibration device 9 uses an independent vibration motor and a cam. The vibration motor is fixed in the test box 1, and the cam is installed on the driving shaft of the vibration motor. The vibration motor can drive the cam to rotate and adjust, and the cam is aligned with the conveying range of the conveyor belt 23; when the cam rotates, it can drive the conveying surface of the conveyor belt 23 to fluctuate up and down, forming a vibration test environment.
[0060] In another optional implementation of this embodiment, please refer to Fig.11 , Fig.12 and Fig.14 In (a), the vibration device 9 includes a synchronous member 91, a rotating shaft 92, a vibration head 93 and a pushing frame 94. One end of the rotating shaft 92 is rotatably mounted on the test chassis 1. The synchronous member 91 is transmission-connected to the drive shaft of the motor 21 and the rotating shaft 92. The vibration head 93 includes a rotating box 931, a spring supporting pipe 932, a pressure shaft 933, a transmission protrusion 934 and a transmission rod 935. One end of the rotating box 931 is fixedly mounted on the other end of the rotating shaft 92. The two ends of the supporting tube 932 are fixedly connected to the rotating box 931 and one end of the pressure shaft 933, and the other end of the pressure shaft 933 passes through the rotating box 931. The two ends of the transmission rod 935 are hinged to the pressure shaft 933 and the transmission protrusion 934, and the transmission protrusion 934 passes through the rotating box 931 and is slidably connected. One end of the pushing frame 94 is fixed to the bottom of the docking plug group 72, and the other end of the pushing frame 94 is aligned with the telescopic range of the pressure shaft 933.
[0061] In this embodiment, the transmission protrusion 934 includes two use states: like Fig.14 As shown in (a), in the disc state, the transmission protrusion 934 is completely retracted in the rotating box 931, so that when the rotating box 931 rotates, the transmission protrusion 934 will not contact the conveyor belt 23, which facilitates maintaining the stability of the conveyor belt 23 driving the domain controller 100 to be tested; like Fig.14 As shown in (c), in the cam state, the transmission protrusion 934 protrudes from the rotating box 931, so that a cam structure is formed between the transmission protrusion 934 and the rotating box 931, and the protruding range is aligned with the conveying range of the conveyor belt 23. During the rotation of the cam structure, the conveyor belt 23 and the domain controller 100 to be tested during the load test can be pushed up and down in a small amplitude and intermittent manner, thereby providing a vibration test environment for the domain controller 100 to be tested during the load test, which is convenient for simulating real application scenarios.
[0062] When the domain controller 100 to be tested is adjusted for conveying, the motor 21 rotates and conveys through the conveying roller 22 and the conveying belt 23, so as to provide power for the conveying of the domain controller 100 to be tested; at the same time, the motor 21 drives the rotating shaft 92 to rotate through the synchronizing member 91, so that the rotating shaft 92 drives the rotating box 931 and the transmission protrusion 934 in the disc state to rotate synchronously, so as to maintain the stability of the rotating conveying of the conveying belt 23.
[0063] During the load test of the domain controller 100 to be tested, the motor 21 can drive the conveyor belt 23 to transport and adjust, and the motor 21 can also drive the rotating shaft 92 to rotate through the synchronous member 91, so that the rotating shaft 92 drives the rotating box 931 and the transmission protrusion 934 in the cam state to rotate synchronously, so that the transmission protrusion 934 rotates while providing a power source for up and down vibration for the domain controller 100 to be tested through the conveyor belt 23, so as to facilitate the simultaneous realization of environmental testing requirements of the vibration environment during the load test.
[0064] Finally, in the process of the docking plug assembly 72 switching from the avoidance state to the plugging state, the downward positioning of the slide 61 and the adaptive adjustment of the state of the transmission protrusion 934 are achieved.
[0065] In an optional implementation of this embodiment, the synchronous member 91 may be a pulley structure, which includes two pulleys and a belt, one pulley being fixedly connected to the drive shaft of the motor 21, and the other pulley being fixedly connected to the rotating shaft 92, and the belt transmission connecting the two pulleys. This allows the rotating shaft 92 to be driven to rotate by the synchronous member 91 while the drive shaft of the motor 21 is rotated and adjusted, thereby providing power for the rotation adjustment of the rotating box 931.
[0066] In another optional implementation of this embodiment, the synchronous member 91 may be a sprocket group structure, which includes two sprockets and a chain, one sprocket is fixedly connected to the drive shaft of the motor 21, and the other sprocket is fixedly connected to the rotating shaft 92, and the chain transmission connects the two sprockets. When the drive shaft of the motor 21 is rotated and adjusted, the rotating shaft 92 can also be driven to rotate through the synchronous member 91, providing power for the rotation adjustment of the rotating box 931.
[0067] The working principle of the load testing device provided in this embodiment is as follows: like Fig.12 and Fig.14 As shown in (a), when the docking plug assembly 72 is in the avoidance state, the pushing frame 94 and the pressure shaft 933 are in a separated state, and the transmission protrusion 934 is in a disc state; Please refer to Fig.14 (a) to Fig.14 (b) to Fig.14 In (c), during the process of the docking plug assembly 72 switching from the avoidance state to the plugging state, the docking plug assembly 72 synchronously drives the pushing frame 94 to move toward the pressure shaft 933; When the pushing frame 94 moves and abuts against the pressure shaft 933, the pressure shaft 933 is compressed and retracted into the rotating box 931. While the pressure shaft 933 is retracted, the transmission protrusion 934 is pushed to extend by the transmission rod 935, so that the transmission protrusion 934 extends out of the rotating box 931, so that the docking plug assembly 72 is adjusted to the plug-in state and the transmission protrusion 934 is switched to the cam state. like Fig.14 As shown in (c), when the docking plug assembly 72 is in the plugged state, the push frame 94 and the pressure shaft 933 are in abutment state, the transmission protrusion 934 is in a cam state, and the pressure shaft 933 is allowed to rotate and adjust relative to the push frame 94; In the plugged state, the domain controller 100 to be tested is limited by the positioning frame 62 and the docking plug group 72, and the conveyor belt 23 can slide relative to the domain controller 100 to be tested, without affecting the load test. While the motor 21 drives the conveyor belt 23 to continue rotating and conveying, the motor 21 also drives the rotating shaft 92 to rotate and adjust through the synchronous member 91. The rotating shaft 92 rotates and drives the rotating box 931 and the transmission protrusion 934 in the cam state to rotate and adjust. During the rotation of the transmission protrusion 934, an upward driving force is intermittently applied to the conveyor belt 23, so that the conveyor belt 23 fluctuates up and down uninterruptedly, providing the environmental requirements of the vibration test for the domain controller 100 to be tested during the load test. Finally, in the process of the docking plug assembly 72 switching from the avoidance state to the plugging state, the downward positioning of the slide 61 and the adaptive adjustment of the state of the transmission protrusion 934 are achieved.
[0068] The invention also provides a testing system.
[0069] The test system uses the load test device to perform load test on the assembled auxiliary driving domain controller. Specifically, the test system includes: a visual recognition module, an intelligent management module, a load test module, an intelligent alarm module and a joint docking module; The visual recognition module monitors in real time whether the domain controller 100 to be tested reaches the test range; The intelligent management module is used to control the connection between the joint docking module and the domain controller 100 to be tested according to the monitoring result of the visual recognition module; The load testing module is used to perform load operation on the connected domain controller to be tested 100; The intelligent alarm module automatically identifies and alarms according to the load test results; The connector docking module is used to drive the connection and separation of the connector of the load test module and the port of the domain controller 100 to be tested; During the load test of the domain controller 100 to be tested, the visual recognition module continues to monitor the temperature distribution of the domain controller 100 to be tested, and monitors the temperature changes during the load test of the domain controller in real time.
[0070] Ultimately, it is possible to realize intelligent identification, precise positioning, temperature monitoring, automatic plug-in, automatic load testing, and automatic alarm of the domain controller 100 to be tested, so as to facilitate the intelligent management of the load test of the domain controller 100 to be tested, reduce manual intervention, and facilitate intelligent load detection during the mass production process of the domain controller 100 to be tested.
[0071] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A load testing device, characterized in that: include: A test chassis, wherein a wiring hole is provided on the test chassis; A conveying device, wherein the conveying device is installed on the test chassis; A display alarm device, wherein the display alarm device is integrally mounted on the test chassis; A visual recognition device, the visual recognition device is installed on the top of the test chassis; A load test box, the load test box is integrated and installed at the bottom of the test chassis; A plug-in device, the plug-in device comprising a telescopic member and a docking plug group, and two ends of the telescopic member are fixedly connected to the test box and the docking plug group; A positioning device, the positioning device comprises a slide, a positioning frame and a sliding shaft, the sliding shaft passes through one end of the slide and is fixedly mounted on the test chassis, the other end of the slide is fixedly connected to the positioning frame, and a positioning hole is opened on the positioning frame; A spring retractable tube, the two ends of which are respectively hinged to the docking plug assembly and the slide; Among them, a domain controller to be tested is installed on the conveying device, and the port of the domain controller to be tested is facing the moving range of the docking plug group.
2. The load testing device according to claim 1, characterized in that: The conveying device comprises a motor, two conveying rollers and a conveying belt. The motor is fixed on the test chassis. The conveying rollers penetrate the test chassis and are fixedly connected to the driving shaft of the motor. The conveying belt is drivingly connected to the two conveying rollers.
3. The load testing device according to claim 2, characterized in that: A pressure sensor is embedded and installed on the positioning frame. When the positioning frame is in a downwardly pressed positioning state, the pressure sensor abuts and aligns with the moving range of the docking plug group.
4. The load testing device according to claim 3, characterized in that: It also includes a vibration device, which is installed at the bottom of the moving range of the conveyor belt to provide a vibration source for the conveyor belt during the load test.
5. The load testing device according to claim 4, characterized in that: The vibration device includes a synchronous part, a rotating shaft, a vibration head and a pushing frame, one end of the rotating shaft is rotatably installed on the test machine box, the synchronous part is transmission-connected to the driving shaft of the motor and the rotating shaft, the vibration head includes a rotating box, a spring supporting pipe, a pressure shaft, a transmission protrusion and a transmission rod, one end of the rotating box is fixedly arranged on the other end of the rotating shaft, both ends of the spring supporting pipe are fixedly connected to the rotating box and one end of the pressure shaft, the other end of the pressure shaft passes through the rotating box, both ends of the transmission rod are hinged to the pressure shaft and the transmission protrusion, the transmission protrusion passes through the rotating box and is slidably connected, one end of the pushing frame is fixedly arranged on the bottom of the docking plug group, and the other end of the pushing frame is aligned with the telescopic range of the pressure shaft.
6. An auxiliary driving domain controller, used to replace the domain controller to be tested in the load testing device as described in any one of claims 1 to 5, characterized in that: include: A data processing module, a power management module, a communication module and a port connection module, wherein the data processing module signal is connected to the port connection module, the power management module signal is connected to the port connection module and the data processing module, and the port connection module is integrated and installed on one side of the housing of the auxiliary driving domain controller; the communication module signal is connected to the port connection module and the data processing module; The data processing module bus collects various types of vehicle data, and after collection, classification, verification, and deduplication operations, converts and packages the vehicle data into valid data packets; the valid data packets are labeled and reassembled again, and the labels include battery, emission, diagnosis, location, and event categories; The communication module is used to upload the reassembled data to the supervision platform.
7. The assisted driving domain controller according to claim 6, characterized in that: The data processing module integrates a data acquisition unit, a security encryption unit, a terminal self-test unit, a remote control unit and a vehicle alarm unit. The data acquisition unit is used for collecting vehicle data, the security encryption unit is used for secure encryption of transmitted data, the terminal self-test unit is used for self-test of the device, the remote control unit is used for remote control of the terminal device, and the vehicle alarm unit is used for security warning of vehicle information.
8. The assisted driving domain controller according to claim 7, characterized in that: The communication module integrates a 4G communication unit, an ETC communication unit, a Bluetooth communication unit, a positioning unit and a storage unit. The 4G communication unit includes a SIM card unit and a WIFI unit. The SIM card unit provides SIM network support for system operation. The WIFI unit provides wireless WIFI network connection support for system operation. The ETC communication unit provides support for automatic identification and payment of ETC. The Bluetooth communication unit provides Bluetooth data connection support for system operation. The positioning unit is used to provide support for real-time and accurate positioning during system operation. The storage unit is used to temporarily store and manage communication information. The communication module is responsible for receiving the data processed by the data processing module and uploading it to the supervision platform and is responsible for Bluetooth, WIFI data communication and data storage.
9. The assisted driving domain controller according to claim 8, characterized in that: The power management module includes a power management unit and a backup power unit. The power management unit is used to allocate power when the system is running, and the backup power unit provides backup power support when the system is running.
10. A test system, using the load test device according to any one of claims 1 to 5 to perform load test on an assisted driving domain controller after assembly, characterized in that: The test system includes: a visual recognition module, an intelligent management module, a load test module, an intelligent alarm module and a joint docking module; The visual recognition module monitors in real time whether the domain controller to be tested reaches the test range; The intelligent management module is used to control the connection between the joint docking module and the domain controller to be tested according to the monitoring result of the visual recognition module; The load testing module is used to perform load operation on the connected domain controller to be tested; The intelligent alarm module automatically identifies and alarms according to the load test results; The connector docking module is used to drive the connection and separation of the connector of the load test module and the port of the domain controller to be tested; During the load test of the domain controller to be tested, the visual recognition module continues to monitor the temperature distribution of the domain controller to be tested, and monitors the temperature changes of the domain controller during the load test in real time.
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