Electronic production equipment wiring method
By adopting a systematic DFX design concept, dividing modules, analyzing connection relationships and signal requirements, and optimizing cabling paths, the problem of low efficiency in traditional cabling methods is solved, and a high-efficiency, reliable, and maintainable cabling solution for equipment is achieved.
Patent Information
- Application Number
- CN202510036748.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2045-01-09
AI Technical Summary
Traditional cabling methods rely on engineers' experience and intuition, resulting in low cabling efficiency and difficulty in ensuring the overall performance, reliability, and maintainability of equipment.
Adopting the DFX design concept, the internal components of electronic devices are systematically divided into modules. The connection relationships and signal transmission requirements between modules are analyzed, appropriate cables are selected, test points are designed, and simulation and optimization are performed using cabling software to ensure that the connection points are strong and reliable. Manufacturing and maintenance requirements are also considered during the design phase.
It improves cabling efficiency, enhances the overall performance and reliability of the equipment, reduces costs, and optimizes and standardizes the internal cabling of the equipment, making maintenance and repair easier.
Smart Images

Figure CN120012330B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of electronic production equipment wiring method, and particularly relates to an electronic production equipment wiring method. BACKGROUND
[0002] In the design and manufacturing process of electronic equipment, wiring design is a crucial link. Traditional wiring methods often rely on the experience and intuition of engineers, lack systematic analysis and optimization, resulting in low wiring efficiency and difficulty in guaranteeing the overall performance, reliability and maintainability of the equipment. SUMMARY
[0003] The present application proposes an electronic production equipment wiring method to optimize the connection path between internal components of electronic equipment, improve the wiring efficiency, overall performance, reliability and maintainability of the equipment.
[0004] The technical solution of the present application is as follows:
[0005] An electronic production equipment wiring method, comprising the following steps:
[0006] S100: According to the overall architecture and functional requirements of the equipment, the internal components are divided into several modules;
[0007] S200: Determine the connection relationship between each module;
[0008] S300: Analyze the signal transmission requirements between each module, and determine the starting point, ending point and components to be connected of the wiring;
[0009] S400: Select appropriate wire specifications;
[0010] S500: Design test points;
[0011] S600: Simulate and optimize through wiring software;
[0012] S700: Wire according to the optimized way, and ensure that all connection points are firm and reliable;
[0013] S800: After completing the wiring, test the equipment.
[0014] Further, step S100 comprises:
[0015] S110: Divide the equipment into station one module, station two module, station three module, station four module, station five module and station six module;
[0016] The station four module includes station four XY module optoelectronic components and station four ZR module optoelectronic components;
[0017] The station six module comprises a blanking photoelectric assembly and a blanking magnetic opening assembly.
[0018] S120: a station one top assembly is designed on a station one carrier plate corresponding to the station one module and located at a lower part of the station one module.
[0019] A station two top assembly is designed corresponding to the station two module and located at a lower part of the station two module.
[0020] A station three top assembly is designed corresponding to the station three module and located at a lower part of the station three module.
[0021] A station four top assembly is designed corresponding to the station four module and located at a lower part of the station four module.
[0022] A station five top assembly is designed corresponding to the station five module and located at a lower part of the station five module.
[0023] A station six top assembly is designed corresponding to the station six module and located at a lower part of the station six module.
[0024] S130: a station one ceiling support assembly is designed corresponding to the station one module and located at an upper part of the station one module.
[0025] A station two ceiling support assembly is designed corresponding to the station two module and located at an upper part of the station two module.
[0026] A station three ceiling support assembly is designed corresponding to the station three module and located at an upper part of the station three module.
[0027] A station four ceiling support assembly is designed corresponding to the station four module and located at an upper part of the station four module.
[0028] A station five ceiling support assembly is designed corresponding to the station five module and located at an upper part of the station five module.
[0029] A station six ceiling support assembly is designed corresponding to the station six module and located at an upper part of the station six module.
[0030] S140: a top electrical control board and a PLC controller are arranged at an upper part of each station ceiling, and a plurality of terminal tables are installed on the top electrical control board.
[0031] Further, the station one module is used for feeding and scanning a code.
[0032] The station two module is used for film tearing, and the station two ceiling support assembly comprises a film tearing ceiling assembly and a film tearing top assembly.
[0033] The station three module is used for testing.
[0034] The station four module is used for film pasting, comprising a station four XY module photoelectric assembly and a station four ZR module photoelectric assembly, and the station four ceiling support assembly comprises a film pasting ceiling assembly and a film pasting upper lifting assembly;
[0035] The station five module is used as an ICT test reserved station.
[0036] The station six module is used for material feeding, comprising a material feeding photoelectric assembly and a material feeding magnetic opening assembly.
[0037] Further, the step S700 comprises:
[0038] S710: connecting the station three ceiling support assembly, the station four ceiling support assembly and the station five ceiling support assembly to the PLC controller end;
[0039] S720: connecting the station two board upper lifting assembly, the station three board upper lifting assembly, the station five board upper lifting assembly and the station six board upper lifting assembly to the PLC controller end;
[0040] S730: connecting the film tearing ceiling assembly and the film tearing upper lifting assembly to the PLC controller end;
[0041] S740: connecting the film pasting ceiling assembly and the film pasting upper lifting assembly to the PLC controller end;
[0042] S750: connecting the station four XY module photoelectric assembly and the station four ZR module photoelectric assembly to the PLC controller end;
[0043] S760: connecting the material feeding photoelectric assembly and the material feeding magnetic opening assembly to the PLC controller end.
[0044] Further, the step S710 comprises:
[0045] S711: connecting from the PLC controller end to the ceiling support terminal table one through 4 pieces of 10pin standard cables;
[0046] S712: connecting the ceiling support terminal table one to the ceiling support terminal table two through a 40pin standard cable;
[0047] S713: using 1 piece of 8-bit distribution box to collect signals of the station three ceiling support assembly, the station four ceiling support assembly and the station five ceiling support assembly respectively;
[0048] S714: connecting the ceiling support terminal table two to the station three ceiling support assembly distribution box, the station four ceiling support assembly distribution box and the station five ceiling support assembly distribution box through 3 pieces of 10pin cables respectively.
[0049] Further, the step S720 comprises:
[0050] S721: Connect to the first top terminal block of the carrier board from the PLC controller end through 4 pieces of 10-pin standard cable;
[0051] S722: Connect the first top terminal block of the carrier board to the second top terminal block of the carrier board through 40-pin standard cable;
[0052] S723: Use 1 eight-way distribution box to collect signals for the second top assembly of the carrier board, the third top assembly of the carrier board, the fifth top assembly of the carrier board, and the sixth top assembly of the carrier board, respectively;
[0053] S724: Connect the second top terminal block of the carrier board to the second top terminal block of the carrier board through 4 pieces of 10-pin cable, respectively;
[0054] Further, step S730 includes:
[0055] S731: Connect to the first film tearing terminal block of the second station from the PLC controller end through 4 pieces of 10-pin standard cable;
[0056] S732: Connect the first film tearing terminal block of the second station to the second film tearing terminal block of the second station through 20-pin standard cable;
[0057] S733: Use 1 eight-way distribution box to collect signals for the film tearing top assembly and the film tearing top assembly, respectively;
[0058] S734: Connect the second film tearing terminal block of the second station to the film tearing top assembly distribution box and the film tearing top assembly distribution box through 2 pieces of 10-pin cable, respectively.
[0059] Further, step S740 includes:
[0060] S741: Connect to the first film pasting terminal block of the fourth station from the PLC controller end through 2 pieces of 10-pin standard cable;
[0061] S742: Connect the first film pasting terminal block of the fourth station to the second film pasting terminal block of the fourth station through 20-pin standard cable;
[0062] S743: Use 1 eight-way distribution box to collect signals for the film pasting top assembly and the film pasting top assembly, respectively;
[0063] S744: Connect the second film pasting terminal block of the fourth station to the film pasting top assembly distribution box and the film pasting top assembly distribution box of the fourth station through 2 pieces of 10-pin cable, respectively.
[0064] Further, step S750 includes:
[0065] S751: Connect to the station four film module photoelectric terminal table one through two 10pin standard cable from the PLC controller end;
[0066] S752: Connect to the station four film module photoelectric terminal table two through 20pin standard cable from the station four film module photoelectric terminal table one;
[0067] S753: Use one 8bit distribution box to collect signals of the station four XY module photoelectric assembly and the station four ZR module photoelectric assembly respectively;
[0068] S754: Connect to the station four XY module photoelectric assembly distribution box and the station four ZR module photoelectric assembly distribution box through two 10Pin cables respectively from the station four film module photoelectric terminal table two.
[0069] Further, step S760 comprises:
[0070] S761: Connect to the station six unloading terminal table one through two 10pin standard cables from the PLC controller end;
[0071] S762: Connect to the station six unloading terminal table two through standard 20pin cable from the station six unloading terminal table one;
[0072] S763: Use one 8bit distribution box to collect signals of the unloading photoelectric assembly and the unloading magnetic open assembly respectively;
[0073] S764: Connect to the station six unloading photoelectric assembly distribution box and the station six unloading magnetic open assembly distribution box through two 10Pin cables respectively from the station six unloading terminal table two.
[0074] The beneficial effects of the present application are:
[0075] The present application adopts the DFX (Design for X) design concept, which provides a new idea for the design of electronic equipment. The manufacturing, testing, maintenance and other aspects of the product are fully considered in the design stage, and the system is optimized and improved to improve the overall performance of the product and reduce the cost. And through the systematic design process, the manufacturability requirements are fully considered, the internal wiring of the equipment is optimized and standardized, the wiring efficiency, reliability and maintainability are improved. BRIEF DESCRIPTION OF DRAWINGS
[0076] The present application will be further described in detail below in combination with the drawings and specific embodiments.
[0077] Figure 1 It is an electronic production equipment framework diagram, which is used to show the top plate part, the station module and the carrier plate part;
[0078] Figure 2 It is a six station module distribution diagram;
[0079] Figure 3 Distribution of terminal table for top electric control board;
[0080] Figure 4 Outline drawing of terminal table for model MTG060;
[0081] Figure 5 Outline drawing of terminal table for model MTG063;
[0082] Figure 6 Structure diagram of distribution box;
[0083] Figure 7 Circuit wiring diagram of ceiling support;
[0084] Figure 8 Circuit wiring diagram of top circuit on carrier plate;
[0085] Figure 9 Partial wiring diagram of film tearing assembly in station 2;
[0086] Figure 10 Partial wiring diagram of film pasting assembly in station 4 Figure 1 ;
[0087] Figure 11 Partial wiring diagram of film pasting assembly in station 4 Figure 2 ;
[0088] Figure 12 Partial wiring diagram of film pasting assembly in station 4 Figure 3 ;
[0089] Figure 13 Partial wiring diagram of film pasting assembly in station 4 Figure 4 ;
[0090] Figure 14 Wiring diagram of material feeding in station 6.
[0091] In the figure: 1, station one module; 2, station two module; 21, station two load board upper top assembly distribution box; 22, film tearing top plate assembly distribution box; 23, film tearing upper top assembly distribution box; 3, station three module; 31, station three top plate support assembly distribution box; 32, station three load board upper top assembly distribution box; 4, station four module; 41, station four top plate support assembly distribution box; 42, station four film pasting top plate assembly distribution box; 43, station four film pasting upper top assembly distribution box; 44, station four XY module photoelectric assembly distribution box; 45, station four ZR module photoelectric assembly distribution box; 5, station five module; 51, station five top plate support assembly distribution box; 52, station five load board upper top assembly distribution box; 6, station six module; 61, station six load board upper top assembly distribution box; 62, station six unloading photoelectric assembly distribution box; 63, station six unloading magnetic opening assembly distribution box; 71, top plate part; 72, station module part; 73, load board part; 8, top electrical control board; 911, top plate support terminal table one; 912, top plate support terminal table two; 921, load board upper top terminal table one; 922, load board upper top terminal table two; 931, station two film tearing terminal table one; 932, station two film tearing terminal table two; 941, station four film pasting terminal table one; 942, station four film pasting terminal table two; 951, station four film pasting module photoelectric terminal table one; 952, station four film pasting module photoelectric terminal table two; 961, station six unloading terminal table one; 962, station six unloading terminal table two. DETAILED DESCRIPTION
[0092] The technical solutions in the embodiments of the present application will be clearly and completely described in combination with the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0093] Example One
[0094] An electronic production equipment wiring method, comprising the following steps:
[0095] S100: dividing internal components into several modules according to the overall architecture and functional requirements of the equipment;
[0096] S200: determining the connection relationship between the modules;
[0097] S300: analyzing the signal transmission requirements between the modules, and determining the starting point, ending point and components to be connected of the wiring;
[0098] S400: Select the appropriate specification wire, and fully consider the manufacturability requirements in the selection process, such as selecting appropriate wire diameter, wire distance and other parameters, to ensure smooth production process;
[0099] S500: Design test points to facilitate subsequent detection and maintenance work;
[0100] S600: Simulation through wiring software, and generate a preliminary wiring scheme, according to the simulation results, adjust and optimize the wiring path, to ensure smooth transmission of signals and minimize interference;
[0101] At the same time, the beauty and neatness of the wiring also need to be considered, and the wiring scheme needs to be further optimized and adjusted;
[0102] S700: Wire according to the optimized way, and ensure that all connection points are firm and reliable;
[0103] S800: After completing the wiring, test the equipment, including signal transmission quality, anti-interference ability and other aspects of the test, to ensure that the performance of the equipment meets the design requirements.
[0104] Example Two
[0105] As Figures 1-6 shown, the present embodiment is based on the functional requirements of electronic production equipment (film pasting, detection) with MIC, and adopts the above wiring design and wiring method for wiring. The overall scheme of the equipment is divided into three blocks from top to bottom, namely the top plate, a plurality of production stations and the lower carrier plate. The top plate is mainly used for installing electric control equipment and the top plate support corresponding to each station. The production station is used for product processing such as feeding, film pasting, detection, film tearing, discharging, etc. The lower carrier plate is mainly used for carrying products, including the carrier plate upper top assembly corresponding to each production station and cooperating with each other. The specific hardware includes but is not limited to disc placing machine, display, test turntable body, control input device, tray table, power supply external module, feeding disc clip, discharging disc clip, etc.
[0106] The specific wiring scheme is as follows:
[0107] S110: As Figure 2 shown, the equipment is divided into station one module 1, station two module 2, station three module 3, station four module 4, station five module 5 and station six module 6.
[0108] Among them, according to the equipment and process requirements, station one module 1 is used for feeding and scanning code. After the operator positions the product, it performs automatic scanning and feeding positioning, and manually completes the cover plate pressing to ensure the MIC position. The corresponding carrier plate is equipped with a vacuum suction function.
[0109] The second station module 2 is used for film tearing. The film tearing principle is that the mutual force between the upper film tearing rod and the lower film tearing rod overcomes the adhesion between the film and the Flex, tears the film, and simultaneously sticks the film and rotates back. The adhesive tape is detected in real time by the photoelectric sensor, and the system automatically alarms when the film tape is used up. The second station day plate support assembly includes a film tearing day plate assembly and a film tearing upper top assembly;
[0110] The third station module 3 is used for testing, such as sensitivity testing. When testing, the VPP upper top module is lifted, the carrier plate is topped to the position, and then the electric cylinder drives the sound source assembly to be lifted again. The sound nozzle is attached to the bottom of the product, and then the sensitivity is tested.
[0111] The fourth station module 4 is used for film pasting, and the film recovery wheel is driven by the stepping motor and the round belt at the same time, and is rotated by the pulse signal together with the film stripping electrode. The fourth station module includes a fourth station XY module photoelectric assembly and a fourth station ZR module photoelectric assembly. The fourth station day plate support assembly includes a film pasting day plate assembly and a film pasting upper top assembly.
[0112] The fifth station module 5 is reserved as an ICT test station.
[0113] The sixth station module 6 is discharged by the servo motor and the mechanical hand, including a discharge photoelectric assembly and a discharge magnetic opening assembly.
[0114] S120: a first station carrier plate upper top assembly corresponding to the first station module 1 and located below the first station module 1 is designed;
[0115] A second station carrier plate upper top assembly corresponding to the second station module 2 and located below the second station module 2 is designed;
[0116] A third station carrier plate upper top assembly corresponding to the third station module 3 and located below the third station module 3 is designed;
[0117] A fourth station carrier plate upper top assembly corresponding to the fourth station module 4 and located below the fourth station module 4 is designed;
[0118] A fifth station carrier plate upper top assembly corresponding to the fifth station module 5 and located below the fifth station module 5 is designed;
[0119] A sixth station carrier plate upper top assembly corresponding to the sixth station module 6 and located below the sixth station module 6 is designed.
[0120] S130: a first station day plate support assembly corresponding to the first station module 1 and located above the first station module 1 is designed;
[0121] A second station day plate support assembly corresponding to the second station module 2 and located above the second station module 2 is designed;
[0122] A work station three day plate support assembly corresponding to the work station three module 3 and located on the upper part of the work station three module 3 is designed;
[0123] A work station four day plate support assembly corresponding to the work station four module 4 and located on the upper part of the work station four module 4 is designed;
[0124] A work station five day plate support assembly corresponding to the work station five module 5 and located on the upper part of the work station five module 5 is designed;
[0125] A work station six day plate support assembly corresponding to the work station six module 6 and located on the upper part of the work station six module 6 is designed.
[0126] S140: A top electric control board 8 and a PLC controller are arranged on the upper part of each work station day plate, and a plurality of terminal tables are installed on the top electric control board 8 to connect the circuits between each module (sensors in each module) and the PLC controller.
[0127] The circuits are divided by the terminal tables, that is, a circuit is divided into a plurality of nodes which can be quickly disassembled, so that wiring is facilitated and maintenance and repair can be performed at any time by disassembly.
[0128] In this embodiment, a terminal table of a uniform specification is arranged by classification and summarization, which facilitates procurement, design, and uniform arrangement. Then, the circuits of each component in each adjacent work station are grouped, and wiring is performed by fully utilizing each terminal table to avoid the cases of individual terminal table port vacancy and individual terminal table port shortage. Therefore, wiring is performed by the following steps, and step S700 includes:
[0129] S710: The work station three day plate support assembly, the work station four day plate support assembly, and the work station five day plate support assembly are connected to the PLC controller end;
[0130] S720: The work station two upper top assembly, the work station three upper top assembly, the work station five upper top assembly, and the work station six upper top assembly are connected to the PLC controller end;
[0131] S730: The film tearing day plate assembly and the film tearing upper top assembly are connected to the PLC controller end;
[0132] S740: The film pasting day plate assembly and the film pasting upper top assembly are connected to the PLC controller end;
[0133] S750: The work station four XY module photoelectric assembly and the work station four ZR module photoelectric assembly are connected to the PLC controller end;
[0134] S760: The unloading photoelectric assembly and the unloading magnetic opening assembly are connected to the PLC controller end.
[0135] The steps S710-S760 are all unified wiring logic, facilitating unified management and maintenance of device wiring, and specifically as follows:
[0136] As shown in the figure, Figure 7 Step S710 includes:
[0137] S711: connecting to the terminal table one 911 of the top bracket end from the PLC controller end through 4 10pin standard cables;
[0138] S712: connecting the terminal table two 912 of the top bracket end to the terminal table one 911 of the top bracket end through 40pin standard cables;
[0139] S713: using 1 8-bit distribution box to collect signals of the station three top bracket assembly, the station four top bracket assembly and the station five top bracket assembly respectively;
[0140] S714: connecting the terminal table two 912 of the top bracket end to the station three top bracket assembly distribution box 31, the station four top bracket assembly distribution box 41 and the station five top bracket assembly distribution box 51 through 3 10pin cables respectively.
[0141] As shown in the figure, Figure 8 Step S720 includes:
[0142] S721: connecting to the terminal table one 921 of the upper top end of the carrier plate from the PLC controller end through 4 10pin standard cables;
[0143] S722: connecting the terminal table two 922 of the upper top end of the carrier plate to the terminal table one 921 of the upper top end of the carrier plate through 40pin standard cables;
[0144] S723: using 1 8-bit distribution box to collect signals of the station two upper top assembly of the carrier plate, the station three upper top assembly of the carrier plate, the station five upper top assembly of the carrier plate and the station six upper top assembly of the carrier plate respectively;
[0145] S724: connecting the terminal table two 922 of the upper top end of the carrier plate to the station two upper top assembly distribution box 21, the station three upper top assembly distribution box 32, the station five upper top assembly distribution box 52 and the station six upper top assembly distribution box 61 through 4 10pin cables respectively.
[0146] As shown in the figure, Figure 9 Step S730 includes:
[0147] S731: connecting to the terminal table one 931 of the station two film tearing end from the PLC controller end through 4 10pin standard cables;
[0148] S732: connecting the terminal table two 932 of the station two film tearing end to the terminal table one 931 of the station two film tearing end through 20pin standard cables;
[0149] S733: The tear film ceiling assembly and the tear film upper assembly are respectively connected to the signal collection box using 1 8-bit distribution box;
[0150] S734: The terminal table two 932 in the second station is connected to the tear film ceiling assembly distribution box 22 and the tear film upper assembly distribution box 23 through 2 10-pin cables respectively.
[0151] As shown in Figures 10-11 , step S740 includes:
[0152] S741: Connect to the terminal table one 941 in the fourth station from the PLC controller end through 2 10-pin standard cables;
[0153] S742: The terminal table one 941 in the fourth station is connected to the terminal table two 942 in the fourth station through a 20-pin standard cable;
[0154] S743: The film pasting ceiling assembly and the film pasting upper assembly are respectively connected to the signal collection box using 1 8-bit distribution box;
[0155] S744: The terminal table two 942 in the fourth station is connected to the terminal table two 942 in the fourth station through 2 10-pin cables respectively.
[0156] As shown in Figures 12-13 , step S750 includes:
[0157] S751: Connect to the terminal table one 951 in the fourth station from the PLC controller end through 2 10-pin standard cables;
[0158] S752: The terminal table one 951 in the fourth station is connected to the terminal table two 952 in the fourth station through a 20-pin standard cable;
[0159] S753: The XY module photoelectric assembly and the ZR module photoelectric assembly in the fourth station are respectively connected to the signal collection box using 1 8-bit distribution box;
[0160] S754: The terminal table two 952 in the fourth station is connected to the XY module photoelectric assembly distribution box 44 and the ZR module photoelectric assembly distribution box 45 in the fourth station through 2 10-pin cables respectively.
[0161] As shown in Figure 14 , step S760 includes:
[0162] S761: Connect to the terminal table one 961 in the sixth station from the PLC controller end through 2 10-pin standard cables;
[0163] S762: The terminal table one 961 of the sixth station is connected to the terminal table two 962 of the sixth station through a standard 20pin cable;
[0164] S763: The downfeed photoelectric assembly and the downfeed magnetic opening assembly are respectively connected to an 8pin distribution box to collect signals;
[0165] S764: The terminal table two 962 of the sixth station is connected to the downfeed photoelectric assembly distribution box 62 and the downfeed magnetic opening assembly distribution box 63 of the sixth station through two 10Pin cables.
[0166] The 10pin cable used in the above steps is preferably DX210-1 in model specification; the 20pin cable is preferably DX210-2 in model specification; and the 40pin cable is preferably DX210-4 in model specification. Each cable is designed redundantly with a reserved length. The terminal table is preferably MTG060 or MTG063 in model specification. The distribution box is preferably T080-8 in model specification.
[0167] The interface slot of the terminal table and the distribution box is provided with a horn structure to clamp the cable plug and reinforce the connection point.
[0168] After the lines of the embodiment are drawn from the PLC controller, the lines are connected to the sensors of the station components through at least two terminal tables due to the long distance from the sensors in the station modules. Two terminal tables can be used to cut the lines to avoid long-distance wiring with a single cable, which is convenient for maintenance and installation and wiring of the staff.
[0169] In addition, the stations and related components not involved in wiring in the embodiment can be wired in a conventional manner due to the small number of lines, and the embodiment will not be described in detail.
[0170] The above is only a preferred embodiment of the present application and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A wiring method for electronic production equipment, characterized in that: Includes the following steps: S100: Based on the overall architecture and functional requirements of the equipment, the internal components are divided into several modules; S200: Determine the connection relationships between modules; S300: Analyze the signal transmission requirements between modules and determine the start and end points of the wiring and the components that need to be connected; S400: Select the appropriate cable specification; S500: Design test points; S600: Simulation and optimization are performed using cabling software; S700: Wiring should be done in the optimized manner, and all connections should be secure and reliable; S800: After completing the wiring, test the equipment; Step S100 includes: S110: The equipment is divided into Workstation Module 1 (1), Workstation Module 2 (2), Workstation Module 3 (3), Workstation Module 4 (4), Workstation Module 5 (5) and Workstation Module 6; The four-module workstation includes the XY module optoelectronic components and the ZR module optoelectronic components. The six-module workstation includes a material feeding optoelectronic component and a material feeding magnetic opening component; S120: Designed to correspond to workstation module (1) and located on the top of workstation carrier plate at the bottom of workstation module (1); Design the top component of the workstation two carrier plate corresponding to the workstation two module (2) and located at the bottom of the workstation two module (2); The top component of the workstation three-carrier plate corresponding to the workstation three-module (3) and located at the bottom of the workstation three-module (3); The top component of the workstation four-carrier plate corresponding to the workstation four-module (4) and located at the bottom of the workstation four-module (4); The top component of the workstation five carrier plate corresponding to the workstation five module (5) and located at the bottom of the workstation five module (5); Design the top component of the workstation six carrier plate corresponding to the workstation six module and located at the bottom of the workstation six module; S130: The workstation first board bracket assembly is designed to correspond to and be located on top of workstation first module (1); Design the workstation 2 ceiling support assembly corresponding to workstation 2 module (2) and located on top of workstation 2 module (2); Design the workstation three-panel bracket assembly corresponding to the workstation three-module (3) and located on the upper part of the workstation three-module (3); The design corresponds to the workstation four module (4) and is located on the upper part of the workstation four module (4); The design corresponds to the fifth workstation module (5) and is located on top of the fifth workstation module (5); Design the workstation six ceiling support assembly that corresponds to workstation six module and is located on top of workstation six module; S140: A top electrical control board (8) and a PLC controller are installed on the top of the ceiling of each workstation, and several terminal blocks are installed on the top electrical control board (8); Workstation module (1) is used for material loading and barcode scanning; Workstation 2 module (2) is used for film tearing. The workstation 2 ceiling support assembly includes a film tearing ceiling assembly and a film tearing top assembly. Workstation module (3) is used for testing; The fourth module (4) of the workstation is used for film application, including the XY module optoelectronic component of the fourth workstation and the ZR module optoelectronic component of the fourth workstation, and the top plate bracket assembly of the fourth workstation includes the film application top plate assembly and the film application top assembly. Workstation Module 5 (5) is reserved as a workstation for ICT testing; Workstation 6 is used for unloading, including unloading optoelectronic components and unloading magnetic opening components; Step S700 includes: S710: Connect the three-stage ceiling support assembly, the four-stage ceiling support assembly, and the five-stage ceiling support assembly of the workstation to the PLC controller. S720: Connect the top-mounted components of the two workstations, the three workstations, the five workstations, and the six workstations to the PLC controller. S730: Connect the film-tearing top plate assembly and the film-tearing top assembly to the PLC controller. S740: Connect the film-applying ceiling assembly and the film-applying top assembly to the PLC controller. S750: Connect the photoelectric components of the XY module and the ZR module of the station four to the PLC controller. S760: Connects the feeding photoelectric component and the feeding magnetic opening component to the PLC controller. Step S710 includes: S711: Connect from the PLC controller to terminal block 1 (911) of the top plate bracket via four 10-pin standard cables. S712: The first terminal block of the ceiling bracket (911) is connected to the second terminal block of the ceiling bracket (912) via a 40-pin standard cable. S713: Use one 8-bit junction box to aggregate the signals of the three workstation top plate bracket assembly, the four workstation top plate bracket assembly and the five workstation top plate bracket assembly respectively. S714: Terminal block 2 (912) of the top plate bracket is connected to the junction box (31) of the third top plate bracket assembly of the workstation, the junction box (41) of the fourth top plate bracket assembly of the workstation, and the junction box (51) of the fifth top plate bracket assembly of the workstation via three 10-pin cables.
2. The wiring method for electronic production equipment as described in claim 1, characterized in that, Step S720 includes: S721: Connect from the PLC controller to the top sub-platform 1 (921) on the carrier board via 4 standard 10-pin cables. S722: Top sub-platform one (921) on the carrier board is connected to top sub-platform two (922) on the carrier board via a 40-pin standard cable. S723: Use one 8-bit junction box to aggregate the signals of the top-mounted components on the second, third, fifth, and sixth workstations. S724: The top sub-platform 2 (922) on the carrier board is connected to the top component junction box (21) on the carrier board 2, the top component junction box (32) on the carrier board 3, the top component junction box (52) on the carrier board 5, and the top component junction box (61) on the carrier board 6 via 4 10-pin cables.
3. The wiring method for electronic production equipment as described in claim 1, characterized in that, Step S730 includes: S731: Connect from the PLC controller to the two-stage tear film terminal block (931) at the workstation via four 10-pin standard cables. S732: The first tear film terminal block of station 2 (931) is connected to the second tear film terminal block of station 2 (932) via a 20-pin standard cable. S733: The signals of the film-tearing top panel assembly and the film-tearing top assembly are aggregated using one 8-bit junction box respectively; S734: The second tear film terminal block (932) of the workstation is connected to the tear film top plate assembly junction box (22) and the tear film top assembly junction box (23) respectively via two 10-pin cables.
4. The wiring method for electronic production equipment as described in claim 1, characterized in that, Step S740 includes: S741: Connect from the PLC controller to the fourth film-coated terminal block (941) at workstation via two 10-pin standard cables. S742: Terminal block 1 (941) of workstation 4 is connected to terminal block 2 (942) of workstation 4 via a 20-pin standard cable. S743: The signals of the film-applied ceiling panel assembly and the film-applied top assembly are aggregated using one 8-bit junction box respectively; S744: The second terminal block (942) of the fourth workstation is connected to the junction box (42) of the top plate assembly of the fourth workstation and the junction box (43) of the top plate assembly of the fourth workstation via two 10-pin cables.
5. The wiring method for electronic production equipment as described in claim 1, characterized in that, Step S750 includes: S751: Connect from the PLC controller to the photoelectric terminal block 1 (951) of the four film-coating modules at workstation via two 10-pin standard cables. S752: The photoelectric terminal block one (951) of the four-piece film-coating module of the workstation is connected to the photoelectric terminal block two (952) of the four-piece film-coating module of the workstation via a 20-pin standard cable. S753: The optoelectronic components of the XY module and the ZR module at station 4 are combined using an 8-bit junction box; S754: The second photoelectric terminal block of the fourth workstation film-coated module (952) is connected to the fourth workstation XY module photoelectric component junction box (44) and the fourth workstation ZR module photoelectric component junction box (45) respectively via two 10-pin cables.
6. The wiring method for electronic production equipment as described in claim 1, characterized in that, Step S760 includes: S761: Connect from the PLC controller to the unloading terminal block 1 (961) at workstation 6 via two 10-pin standard cables. S762: Terminal block 1 (961) of station 6 is connected to terminal block 2 (962) of station 6 via a standard 20-pin cable. S763: The feeding photoelectric component and the feeding magnetic opening component each use an 8-bit junction box to aggregate the signals; S764: Terminal block 2 (962) of station 6 is connected to the optoelectronic component junction box (62) and the magnetic opening component junction box (63) of station 6 via two 10-pin cables.
Citation Information
Patent Citations
Layout method for designing integrated circuit
CN118569188A