Electrode spacing dynamically adjusted dewatering device, method and storage medium
By dynamically adjusting the distance between the moving electrodes and monitoring and adjusting the electric field strength in real time, the problem of low dehydration efficiency caused by fixed electric field strength is solved, and the stability and efficiency of the electro-dehydration process are achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SINOPEC OILFIELD SERVICE CORPORATION
- Filing Date
- 2023-11-20
- Publication Date
- 2026-05-05
AI Technical Summary
In existing technologies, the distance between the high-voltage electrode and the low-voltage electrode is fixed, resulting in a fixed electric field strength ratio. This cannot adapt to changes in the water content of the upper and lower parts of the crude oil during the dehydration process, leading to poor dehydration efficiency and even the possibility of the current exceeding the power supply capacity.
By dynamically adjusting the distance between the movable electrode and the first and second electrodes during the dehydration process, the electric field state is monitored in real time using a controller and a distance adjustment mechanism. The electric field strength is adjusted to adapt to changes in the water content of crude oil. The movement of the movable electrode is achieved by using a motor-driven screw transmission structure or a servo electric linear cylinder.
It enables dynamic adjustment of the electric field strength during the dehydration process, maintains the optimal electric field state, improves dehydration efficiency, avoids current exceeding power supply capacity, and ensures the stability and efficiency of electric dehydration.
Smart Images

Figure CN120020229B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of crude oil dehydration technology, specifically to a dehydration device, method, and storage medium with dynamically adjustable electrode spacing. Background Technology
[0002] This section is intended to provide background or context for the embodiments set forth in the claims. The description herein is not an admission that it is prior art simply because it is included in this section.
[0003] Crude oil extracted from wells generally contains a certain amount of water and needs to be dehydrated using an electrostatic dehydrator to separate the oil and water. Conventional electrostatic dehydrators typically have vertically or horizontally mounted electrodes. Currently, horizontally mounted electrodes have a fixed height. During the dehydration process, an electric field is created between high-voltage and low-voltage electrodes, causing water droplets in the water-containing crude oil to coalesce under the influence of the electric field, thus achieving dehydration.
[0004] In existing technologies, the distance between the high-voltage electrode and the low-voltage electrode is fixed, meaning the ratio of the electric field strength they form is constant. However, during crude oil dehydration, the lower part of the crude oil has a higher water content than the upper part, requiring a stronger electric field for the upper part and a weaker one for the lower part. Since the ratio of the electric field strength between the high-voltage and low-voltage electrodes is fixed, the dehydration efficiency gradually decreases during the dehydration process. This can even lead to the current exceeding the power supply's capacity, causing a power supply failure and a "reversed electric field," thus affecting the dehydration effect. Summary of the Invention
[0005] To address the aforementioned technical problems, this invention proposes a dehydration device, method, and storage medium with dynamically adjustable electrode spacing. During the dehydration process, the distance between the movable electrode and the first and second electrodes can be dynamically adjusted, thereby adjusting the intensity of the two electric fields and providing a reasonable electric field intensity for dehydration, ensuring that dehydration is always in the optimal state and improving the overall dehydration effect of the electric field.
[0006] To solve the above-mentioned technical problems, the technical solution adopted by the present invention includes four aspects.
[0007] In a first aspect, a dehydration device with dynamically adjustable electrode spacing is provided, comprising:
[0008] Containers used to hold crude oil;
[0009] The first electrode and the second electrode are fixed inside the container from top to bottom;
[0010] A movable electrode is disposed between the first electrode and the second electrode, and the movable electrode and the first and second electrodes respectively form two electric fields;
[0011] A spacing adjustment mechanism for driving the active electrode to move between the first and second electrodes;
[0012] The controller is connected to the spacing adjustment mechanism; the controller is used to output a spacing adjustment signal to the spacing adjustment mechanism according to the state of the two electric fields, so as to adjust the spacing between the active electrode and the first and second electrodes.
[0013] In some embodiments, a power supply is further included; the power supply is connected to and controlled by a controller to adjust its output voltage according to a voltage regulation signal output by the controller, and the high-voltage end of the power supply is connected to the active electrode, and the low-voltage end is electrically connected to the first electrode and the container respectively; the first electrode is fixed inside the container by an insulating hanger; the second electrode is electrically connected to the container so as to be electrically connected to the low-voltage end of the power supply through the container.
[0014] In some embodiments, a first current sensor for real-time detection of the output current of the power supply is connected between the active electrode and the power supply; a second current sensor for real-time detection of the current between the active electrode and the first electrode is connected between the first electrode and the power supply; both the first and second current sensors are connected to the controller to feed the current signal back to the controller; the controller determines the breakdown risk of the two electric fields based on the current signal, and outputs a spacing adjustment signal or a voltage adjustment signal based on the electric field strength.
[0015] In some embodiments, the controller is used to calculate the current between the active electrode and the second electrode based on the first and second current sensors, so as to analyze the risk of breakdown of the two electric fields based on the current between the active electrode and the first and second electrodes respectively.
[0016] In some embodiments, the pitch adjustment mechanism includes a motor and a lead screw drive structure connected to the motor; the motor is connected to and controlled by a controller to execute the pitch adjustment signal output by the controller; the lead screw drive structure is capable of linear motion under the drive of the motor, and the end of the lead screw drive structure away from the motor is connected to a movable electrode to drive the movable electrode to move.
[0017] In some embodiments, the active electrode is connected to the spacing adjustment mechanism via an insulating connector; the insulating connector is used to electrically isolate the spacing adjustment mechanism from the active electrode and to keep the active electrode in a horizontal state.
[0018] In some embodiments, multiple insulating connectors are provided and symmetrically distributed on the movable electrode to keep the movable electrode in a horizontal state; the multiple insulating connectors are all connected to the same spacing adjustment mechanism, or are respectively connected to multiple spacing adjustment mechanisms to synchronously drive the multiple insulating connectors to rise and fall.
[0019] In some embodiments, the system further includes a plurality of height detection mechanisms that are configured one-to-one with the insulating connectors; the plurality of height detection mechanisms are used to detect the height of the plurality of insulating connectors and feed the results back to the controller so as to control the plurality of insulating connectors to have the same height.
[0020] In some embodiments, the container is provided with a sealing structure; the end of the insulating connector away from the active electrode moves through the sealing structure and is connected to the spacing adjustment mechanism.
[0021] Secondly, a dehydration method with dynamically adjustable electrode spacing is provided for controlling the aforementioned dehydration device. This dehydration method includes:
[0022] Obtain the total output current of the power supply and the first component current between the active electrode and the first electrode;
[0023] Calculate the second component current between the active electrode and the second electrode based on the total output current and the first component current;
[0024] The states of the two electric fields of the active electrode and the first and second electrodes are determined based on the first and second component currents.
[0025] Based on the states of the two electric fields, a spacing adjustment signal is output to cause the spacing adjustment mechanism to drive the movable electrode to move and adjust the spacing.
[0026] In some embodiments, the step of adjusting the distance between the output signals based on the states of the two electric fields includes:
[0027] Determine whether the two electric fields have a risk of electric field breakdown based on their states.
[0028] If so, with the goal of controlling the ratio of the first current to the second current to be equal to a preset value, determine the adjustment value of the distance between the active electrode and the first and second electrodes.
[0029] Output a spacing adjustment signal based on the spacing adjustment value.
[0030] In some embodiments, it also includes:
[0031] The preset total output current value of the power supply;
[0032] Compare the total output current with the rated total output current value to determine whether the power supply output needs to be adjusted.
[0033] If so, output voltage adjustment signal to adjust the output voltage of the supply voltage.
[0034] Thirdly, an electronic device is provided, including a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the processor executes the computer program to implement the steps of the aforementioned control method.
[0035] Fourthly, a computer-readable storage medium is provided, wherein when the computer program is executed by a processor, it implements the steps of the control method described above.
[0036] Compared with the prior art, one or more embodiments of the above solutions may have the following advantages or beneficial effects:
[0037] This application provides a dehydration device, method, and storage medium with dynamically adjustable electrode spacing. The dehydration device includes a container for holding crude oil; a first electrode and a second electrode fixed sequentially from top to bottom within the container; a movable electrode movably disposed between the first and second electrodes, forming two electric fields with the first and second electrodes respectively; a spacing adjustment mechanism for driving the movable electrode to move between the first and second electrodes; and a controller connected to the spacing adjustment mechanism. The controller outputs a spacing adjustment signal to the spacing adjustment mechanism according to the state of the two electric fields to adjust the spacing between the movable electrode and the first and second electrodes. With this device, the spacing between the movable electrode and the first and second electrodes can be dynamically adjusted during the dehydration process by adjusting the position of the movable electrode, thereby adjusting the intensity of the two electric fields. Furthermore, by controlling the movable electrode to move in only one direction, the spacing between the movable electrode and the first and second electrodes can be adjusted simultaneously, exhibiting synchronicity and timeliness. This allows for dynamic adjustment of the electric field even when the water content of the crude oil in the upper and lower parts of the container changes during dehydration, providing a reasonable electric field strength for the dehydration operation, ensuring that dehydration is always in optimal condition, and improving the overall dehydration effect of the electric field. Attached Figure Description
[0038] The present application will be described in more detail below based on embodiments and with reference to the accompanying drawings;
[0039] Figure 1 This is a schematic diagram of a dehydration device with dynamically adjustable electrode spacing provided in an embodiment of the present invention;
[0040] Figure 2 This is a schematic diagram of another example of a dehydration device with dynamically adjustable electrode spacing provided in an embodiment of the present invention;
[0041] Figure 3 This is an exemplary flowchart of a dehydration method with dynamically adjusted electrode spacing provided in an embodiment of the present invention;
[0042] Figure 4 In the embodiments of the present invention, corresponding to Figure 3An exemplary flowchart between steps S1 and S2 is shown below;
[0043] Figure 5 In the embodiments of the present invention, corresponding to Figure 3 A further exemplary flowchart of step S4 shown;
[0044] Figure 6 This is a schematic block diagram of an electronic device provided in an embodiment of the present invention;
[0045] Figure 7 This is a schematic diagram of a computer-readable storage medium provided in an embodiment of the invention.
[0046] In the diagram: 1. Container; 2. Second electrode; 3. Movable electrode; 4. Insulating connector; 41. Insulating hanger; 5. First electrode; 6. Insulating hanger; 7. Sealing structure; 8. Height detection mechanism; 9. Connecting rod; 10. Spacing adjustment mechanism; 11. Control cabinet; 12. Controller; 13. Power supply; 14. First current sensor; 15. Second current sensor.
[0047] In the accompanying drawings, the same parts are referred to by the same reference numerals, and the drawings are not drawn to scale. Detailed Implementation
[0048] The present disclosure will be further described below with reference to the embodiments shown in the accompanying drawings.
[0049] This application discloses a dehydration device with dynamically adjustable electrode spacing, such as... Figure 1 As shown, the device includes a container 1, a first electrode 5, a second electrode 2, a movable electrode 3, a spacing adjustment mechanism 10, a controller 12, and a power supply 13. The first electrode 5 and the second electrode 2 are fixed sequentially inside the container 1 from top to bottom. The movable electrode 3 is located between the first and second electrodes and is moved by the spacing adjustment mechanism 10. When the movable electrode 3 moves closer to the first electrode 5, the spacing between the movable electrode 3 and the first electrode 5 decreases, while simultaneously increasing the spacing between the movable electrode 3 and the second electrode 2. The controller 12 is connected to the spacing adjustment mechanism 10 to control the spacing adjustment mechanism 10. The power supply 13 is connected to the container 1, the first and second electrodes, and the movable electrode 3 to provide electrical energy for the electro-dehydration process.
[0050] In some embodiments, the controller 12 and the power supply 13 are integrated in the control cabinet 11, and the controller 12 is connected to the power supply 13 to obtain electrical energy from the power supply 13 for use. The control cabinet 11 is an explosion-proof cabinet, possessing explosion-proof functionality to improve safety during use.
[0051] In some embodiments, container 1 is used to contain crude oil. An inlet pipe is connected to container 1, allowing water-containing crude oil to flow into container 1 through the inlet pipe and undergo dehydration within container 1, resulting in the separated wastewater accumulating at the bottom of container 1. Furthermore, container 1 is a horizontal cylindrical container with a circular cross-section to facilitate the flow of water-containing crude oil within it.
[0052] In some embodiments, container 1 is electrically connected to the low-voltage end of power supply 13 to establish an electric field within container 1 for electro-dehydration. The high-voltage end of power supply 13 is connected to movable electrode 3, and the two output terminals of the low-voltage end are electrically connected to the first electrode 5 and container 1, respectively. The first electrode 5 is fixed inside container 1 by an insulating hanger 6 to prevent electrical connection between the first electrode 5 and container 1, allowing power supply 13 to directly output current to the first electrode 5. The second electrode 2 is electrically connected to container 1, allowing electrical connection between the container 1 and the low-voltage end of power supply 13. That is, after power supply 13 outputs current to container 1, the current is introduced into the second electrode 2 through container 1, causing the second electrode 2 to generate an electric field for dehydration. The second electrode 2 is located at the bottom of container 1 and is immersed in liquid. Introducing the low-voltage current of power supply 13 into the second electrode 2 through container 1 avoids wire connections, thereby preventing leakage and short circuits and improving the stability of electro-dehydration.
[0053] In some embodiments, the insulating hanger 6 is an insulating rod made of insulating material, such as rubber, plastic, glass, mica, etc. One end of the insulating rod is fixed to the first electrode 5, and the other end is fixed to the inner wall of the container 1, so as to suspend the first electrode 5 inside the container 1.
[0054] In some embodiments, the spacing adjustment mechanism 10 is connected to the power supply 13 to drive it by outputting electrical energy through the power supply 13. Specifically, the spacing adjustment mechanism 10 includes a motor and a lead screw transmission structure connected to the motor. The motor is connected to and controlled by the controller 12 to execute the spacing adjustment signal output by the controller 12. The lead screw transmission structure can perform linear motion under the drive of the motor, and the end of the lead screw transmission structure away from the motor is connected to the movable electrode 3 to drive the movable electrode 3 to move. Thus, the rotational motion is converted into vertical linear motion through the lead screw transmission structure to drive the movable electrode 3 to rise and fall, thereby realizing the spacing adjustment between the movable electrode 3 and the first and second electrodes.
[0055] In other embodiments, the spacing adjustment mechanism 10 may also be a servo electric linear cylinder, or other mechanism that drives the movable electrode 3 to move up and down linearly by electricity, thereby converting electrical energy into power to drive the movable electrode 3 to move up and down, so that the distance the movable electrode 3 is driven by the spacing adjustment mechanism 10 can be controlled by the controller 12.
[0056] In some embodiments, the movable electrode 3 is connected to the spacing adjustment mechanism 10 via an insulating connector 4. The insulating connector 4 provides electrical isolation between the spacing adjustment mechanism 10 and the movable electrode 3, keeps the movable electrode 3 in a horizontal state, prevents energization between the movable electrode 3 and the spacing adjustment mechanism 10, maintains a stable electric field, and ensures that the movable electrode 3 remains horizontal after the spacing adjustment mechanism 10 drives it to move. Both the first electrode 5 and the second electrode 2 are horizontal and parallel to each other, ensuring that the movable electrode 3 remains parallel to the first and second electrodes during its movement, thus guaranteeing the uniformity of the electric field intensity change.
[0057] In some embodiments, such as Figure 1 and Figure 2 As shown, multiple insulating connectors 4 are provided and symmetrically distributed on the movable electrode 3 to keep the movable electrode 3 in a horizontal state. In this embodiment, there are four insulating connectors 4. The four insulating connectors 4 can be connected to the same spacing adjustment mechanism 10 at the same time for linkage, or they can be connected to multiple spacing adjustment mechanisms 10 respectively. As long as they can synchronously drive the multiple insulating connectors 4 to rise and fall, and the rising and falling distances are consistent, it can be ensured that the movable electrode 3 is always in a horizontal state when moving.
[0058] In some embodiments, when the active electrode 3 is small in size and light in weight, only one insulating connector 4 can be used for connection, making the overall structure simple and easy to install and use.
[0059] In some embodiments, specifically, the insulating connector 4 includes a connecting rod 9 and an insulating hanger 41. One end of the insulating hanger 41 is connected to the movable electrode 3, and the other end is connected to the connecting rod 9. The insulating hanger 41 has the same structure as the insulating hanger 6 of the first electrode 5, and both are made of insulating material. The end of the connecting rod 9 away from the insulating hanger 41 moves through the container 1 and is connected to the spacing adjustment mechanism 10.
[0060] In some embodiments, the dehydration device further includes a plurality of height detection mechanisms 8, each corresponding to one of the insulating connectors 4. The plurality of height detection mechanisms 8 are used to detect the height of the plurality of insulating connectors 4 and feed the results back to the controller 12 to ensure that the heights of the plurality of insulating connectors 4 are consistent. The height detection mechanism 8 includes a height indicator sensor, which can monitor changes in the height of the insulating connectors 4, so that the controller 12 can control the raising and lowering of the movable electrode 3 and ensure that the movable electrode 3 is in a horizontal state.
[0061] In some embodiments, to facilitate the movement of the insulating connector 4 on the container 1, a sealing structure 7 is provided on the container 1; the end of the insulating connector 4 away from the movable electrode 3 moves through the sealing structure 7 and is connected to the spacing adjustment mechanism 10. Specifically, the sealing structure 7 includes a sealing hole opened on the container 1 and an O-ring fitted inside the sealing hole. The insulating connector 4 moves through the O-ring, thereby allowing the insulating connector 4 to move while achieving a seal to prevent leakage of high-pressure fluid inside the container 1.
[0062] In some embodiments, to facilitate accurate control of the adjustment of the spacing between the electrodes, a first current sensor 14 for real-time detection of the output current of the power supply 13 is connected between the movable electrode 3 and the power supply 13; a second current sensor 15 for real-time detection of the current between the movable electrode 3 and the first electrode 5 is connected between the first electrode 5 and the power supply 13; both the first and second current sensors are connected to the controller 12 to feed back the current signal to the controller 12; the controller 12 determines the state of the two electric fields based on the current signal, and outputs a spacing adjustment signal or a voltage adjustment signal according to the state of the electric fields.
[0063] In some embodiments, the controller 12 is used to calculate the current between the active electrode 3 and the second electrode 2 based on the first and second current sensors, so as to analyze whether there is a risk of electric field breakdown in the state of the two electric fields based on the current between the active electrode 3 and the first and second electrodes respectively.
[0064] Specifically, the current between the movable electrode 3 and the first electrode 5 is the current value fed back by the second current sensor 15. When calculating the current between the movable electrode 3 and the second electrode 2, the current between the movable electrode 3 and the second electrode 2 can be obtained by subtracting the current value fed back by the second current sensor 15 from the current value fed back by the first current sensor 14. Based on the current situation, the electric field dehydration state can be analyzed, and the risk of electric field breakdown between the upper and lower electric fields can be judged. If the shunt current is relatively small, it indicates that there is potential to increase the electric field strength, and the electrode spacing can be reduced. Conversely, the electrode spacing needs to be increased. When a risk occurs, on the one hand, the output voltage of the power supply 13 is controlled, and on the other hand, the position of the movable electrode 3 is adjusted to prevent a significant increase in the current between the movable electrode 3 and either the first or second electrode, thus preventing the problem of "reverse electric field" from occurring. This ensures that the first and second electrodes maintain a high voltage, allowing both the upper and lower electric fields to function effectively, thereby achieving optimal dehydration.
[0065] In some embodiments, the controller 12 employs a PID control method to automatically tune parameters, thereby achieving automated control and regulation of the active electrode 3 and the output voltage of the power supply 13, improving the degree of automation. Specifically, the control target can be set to ensure that the current between the first electrode 5 and the active electrode 3 is equal to the current between the second electrode 2 and the active electrode 3, and the parameters can be automatically tuned accordingly. Alternatively, the ratio of the two currents can be set as the control target. When the ratio is 1:1, the two currents are equal, thus ensuring that dehydration is in the optimal state.
[0066] In some embodiments, the controller 12 adjusts the voltage of the power supply 13 by using a certain value of the total current as the voltage output adjustment target of the power supply 13. For example, when the total current detected by the first current sensor 14 is greater than one-third of the rated current, the voltage output value of the power supply 13 is reduced to achieve automatic parameter setting and automatic control of the voltage output of the power supply 13.
[0067] The dehydration device with dynamic electrode spacing adjustment provided in this embodiment can monitor the dehydration situation in real time and adjust the position of the movable electrode 3 according to the changes in the dehydration state to dynamically adjust the spacing between the movable electrode 3 and the first and second electrodes, thereby adjusting the intensity of the two electric fields. Moreover, by simply controlling the movable electrode 3 to move in one direction, the spacing between the movable electrode 3 and the first and second electrodes can be adjusted simultaneously, which has synchronicity and timeliness. This allows the electric field to be dynamically adjusted even when the water content of the crude oil in the upper and lower parts of the container 1 changes as dehydration progresses, providing a reasonable electric field intensity for dehydration operations, so that dehydration is always in the optimal state and improving the dehydration effect of the entire electric field.
[0068] At least some embodiments of this disclosure also provide a dehydration method with dynamically adjustable electrode spacing, such as... Figure 3 As shown, a dehydration method for controlling the dehydration device in any of the foregoing embodiments includes: acquiring the total output current of the power supply and the first component current between the movable electrode and the first electrode; calculating the second component current between the movable electrode and the second electrode based on the total output current and the first component current; determining the state of the two electric fields between the movable electrode and the first and second electrodes based on the first and second component currents; and outputting a spacing adjustment signal based on the state of the two electric fields to drive the movable electrode to move and adjust the spacing using a spacing adjustment mechanism. This method enables real-time dynamic adjustment of the spacing between the electrodes according to the electric field conditions, ensuring that the spacing between the movable electrode and the first and second electrodes is in the optimal position, maintaining the best electro-dehydration state, and improving the electro-dehydration effect.
[0069] This disclosure provides at least one embodiment of a dehydration method with dynamic adjustment of electrode spacing. This dehydration method can be implemented in the form of software, hardware, firmware, or any combination thereof. It is loaded and executed by a processor in a device such as a mobile phone, tablet computer, laptop computer, desktop computer, or network server, thereby realizing real-time dynamic adjustment of the spacing between each electrode according to the electric field conditions, ensuring that the distance between the active electrode and the first and second electrodes is in the optimal position, always maintaining the best electro-dehydration state, and improving the electro-dehydration effect.
[0070] The following is for reference. Figure 3 As shown, a dehydration method for dynamically adjusting the electrode spacing provided in at least one embodiment of the present disclosure is described, the control method including steps S1 to S4.
[0071] S1. Obtain the total output current of the power supply and the first component current between the active electrode and the first electrode;
[0072] S2. Calculate the second component current between the active electrode and the second electrode based on the total output current and the first component current;
[0073] In some embodiments, before performing step S2, such as Figure 4 As shown, the dehydration method also includes the following steps:
[0074] S201, Preset total output current value of the power supply;
[0075] S202. Compare the total output current with the rated total output current value to determine whether the power supply output voltage needs to be adjusted.
[0076] S203. If yes, output a voltage adjustment signal to adjust the output voltage of the power supply, and cycle back to step S1 until the output voltage of the power supply no longer needs to be adjusted.
[0077] In some embodiments, step S202 includes: when the total output current is greater than one-third of the rated total current value, determining that the output voltage of the power supply needs to be adjusted, that is, the voltage output value of the power supply needs to be reduced.
[0078] In some embodiments, step S2 includes: subtracting the first current from the total output current to calculate the second current between the dehydration method and the second low-voltage electrode.
[0079] S3. Determine the state of the two electric fields of the active electrode and the first and second electrodes based on the first and second currents.
[0080] S4. Output a spacing adjustment signal according to the state of the two electric fields, so that the spacing adjustment mechanism drives the dehydration method to move to adjust the spacing.
[0081] In some embodiments, step S4, such as Figure 5 As shown, it includes:
[0082] S41. Determine whether the two electric fields have a risk of electric field breakdown based on the state of the two electric fields.
[0083] S42. If so, with the goal of controlling the ratio of the first current to the second current to be equal to a preset value, determine the adjustment value of the distance between the active electrode and the first electrode and the second electrode.
[0084] S43. Output a spacing adjustment signal according to the spacing adjustment value.
[0085] In some embodiments, in step S42, when the preset value of the ratio of the first current to the second current is 1:1, that is, with the goal of controlling the first current to be equal to the second current, the adjustment value of the distance between the active electrode and the first and second electrodes is determined. Specifically, the control target can be selected as the first current equal to the capacitor current, or the first current to the second current being in other preset ratios, depending on the water content of the crude oil, so that the dehydration is in the optimal state.
[0086] In some embodiments, the control method operates in real time throughout the electro-dehydration process until electro-dehydration is completed, thereby dynamically adjusting the distance between the active electrode and the first and second electrodes according to the real-time status, and improving the electro-dehydration effect.
[0087] At least some embodiments of this disclosure also provide an electronic device, such as Figure 6 As shown, it includes a memory 21, a processor 22, and a computer program stored on the memory 21 and executable on the processor 22. When the processor 22 executes the computer program, it implements the steps of the dehydration method provided in any embodiment of this disclosure.
[0088] In some embodiments, processor 22 is used to perform all or part of the steps in the dehydration method as described in any embodiment of this disclosure. Memory 21 is used to store various types of data, which may include, for example, instructions for any application or method in an electronic device, as well as application-related data.
[0089] The processor 22 may be implemented as an application-specific integrated circuit (ASIC), a digital signal processor (DSP), a digital signal processing device (DSPD), a programmable logic device (PLD), a field-programmable gate array (FPGA), a controller, a microcontroller, a microprocessor, or other electronic components, and is used to execute the dehydration method in Embodiment 1 above.
[0090] The memory 21 can be implemented by any type of volatile or non-volatile storage device or a combination thereof, such as Static Random Access Memory (SRAM), Electrically Erasable Programmable Read-Only Memory (EEPROM), Erasable Programmable Read-Only Memory (EPROM), Programmable Read-Only Memory (PROM), Read-Only Memory (ROM), magnetic storage, flash memory, magnetic disk, or optical disk.
[0091] At least some embodiments of this disclosure also provide a computer-readable storage medium, such as Figure 7 As shown, the readable storage medium stores a computer program 31, which, when executed by a processor, implements the steps of the dehydration method provided in any embodiment of this disclosure.
[0092] In some embodiments, the storage medium may be a tangible medium that may contain or store a program for use by or in conjunction with an instruction execution system, apparatus, or device. A machine-readable medium may be a machine-readable signal medium or a machine-readable storage medium. Machine-readable media may include, but are not limited to, electronic, magnetic, optical, electromagnetic, infrared, or semiconductor systems, apparatus, or devices, or any suitable combination thereof. More specific examples of machine-readable storage media include electrical connections based on one or more wires, portable computer disks, hard disks, random access memory (RAM), read-only memory (ROM), erasable programmable read-only memory (EPROM or flash memory), optical fiber, portable compact disk read-only memory (CD-ROM), optical storage devices, magnetic storage devices, or any suitable combination thereof.
[0093] To provide interaction with a user, the systems and techniques described herein can be implemented on a computer having: a display device for displaying information to the user (e.g., a CRT (cathode ray tube) or LCD (liquid crystal display) monitor); and a keyboard and pointing device (e.g., a mouse or trackball) through which the user provides input to the computer. Other types of devices can also be used to provide interaction with the user; for example, feedback provided to the user can be any form of sensory feedback (e.g., visual feedback, auditory feedback, or tactile feedback); and input from the user can be received in any form (including sound input, voice input, or tactile input).
[0094] The systems and technologies described herein can be implemented in computing systems that include backend components (e.g., as a data server), or computing systems that include middleware components (e.g., an application server), or computing systems that include frontend components (e.g., a user computer with a graphical user interface or web browser through which a user can interact with embodiments of the systems and technologies described herein), or any combination of such backend, middleware, or frontend components. The components of the system can be interconnected via digital data communication of any form or medium (e.g., a communication network). Examples of communication networks include local area networks (LANs), wide area networks (WANs), and the Internet.
[0095] Computer systems can include clients and servers. Clients and servers are generally located far apart and typically interact via communication networks. Client-server relationships are created by computer programs running on the respective computers and having a client-server relationship with each other. Servers can be cloud servers, servers in distributed systems, or servers incorporating blockchain technology.
[0096] This invention also provides a computer program product, including a computer program / instructions that, when executed by a processor, implement the steps of the dehydration method provided in any embodiment of this disclosure.
[0097] In summary, the dehydration device, method, and storage medium with dynamic electrode spacing adjustment provided in this application can monitor the dehydration situation in real time and adjust the position of the movable electrode according to changes in the dehydration state to dynamically adjust the spacing between the movable electrode and the first and second electrodes, thereby adjusting the intensity of the two electric fields. Moreover, by simply controlling the movable electrode to move in one direction, the spacing between the movable electrode and the first and second electrodes can be adjusted simultaneously, which has synchronicity and timeliness. This allows the electric field to be dynamically adjusted even when the water content of the crude oil in the upper and lower parts of the container changes as dehydration progresses, providing a reasonable electric field intensity for dehydration operations, so that dehydration is always in the optimal state and improving the overall dehydration effect of the electric field.
[0098] The various embodiments in this disclosure are described in a progressive manner. The same or similar parts between the various embodiments can be referred to each other. Each embodiment focuses on describing the differences from other embodiments.
[0099] The scope of protection of this disclosure is not limited to the embodiments described above. Obviously, those skilled in the art can make various modifications and variations to this disclosure without departing from its scope and spirit. If such modifications and variations fall within the scope of the claims of this disclosure and their equivalents, then the intent of this disclosure also includes such modifications and variations.
Claims
1. A dehydration device with dynamically adjustable electrode spacing, characterized in that, include: Containers used to hold crude oil; The first electrode and the second electrode are fixed inside the container from top to bottom; A movable electrode is disposed between the first electrode and the second electrode, and the movable electrode and the first and second electrodes respectively form two electric fields; A spacing adjustment mechanism for driving the active electrode to move between the first and second electrodes; And a controller connected to the spacing adjustment mechanism; The controller is used to output a spacing adjustment signal to the spacing adjustment mechanism according to the state of the two electric fields, so as to adjust the spacing between the active electrode and the first and second electrodes; It also includes a power supply; the power supply is connected to and controlled by a controller to adjust its output voltage according to the voltage adjustment signal output by the controller, and the high voltage end of the power supply is connected to the active electrode, and the low voltage end is electrically connected to the first electrode and the container respectively; the first electrode is fixed inside the container by an insulating hanger; the second electrode is electrically connected to the container so as to be electrically connected to the low voltage end of the power supply through the container. A first current sensor for real-time detection of the output current of the power supply is connected between the active electrode and the power supply; a second current sensor for real-time detection of the current between the active electrode and the first electrode is connected between the first electrode and the power supply; both the first and second current sensors are connected to the controller to feed the current signal back to the controller. The controller determines the breakdown risk of the two electric fields based on the current signal and outputs the spacing adjustment signal based on the electric field strength of the two electric fields.
2. The dehydration device with dynamically adjustable electrode spacing according to claim 1, characterized in that, The controller is used to calculate the current between the active electrode and the second electrode based on the first and second current sensors, so as to analyze the risk of breakdown of the two electric fields based on the current between the active electrode and the first and second electrodes respectively.
3. The dehydration device with dynamically adjustable electrode spacing according to claim 1, characterized in that, The spacing adjustment mechanism includes a motor and a lead screw drive structure connected to the motor; the motor is connected to and controlled by a controller to execute the spacing adjustment signal output by the controller; the lead screw drive structure is capable of linear motion under the drive of the motor, and the end of the lead screw drive structure away from the motor is connected to a movable electrode to drive the movable electrode to move.
4. The dehydration device with dynamically adjustable electrode spacing according to claim 1, characterized in that, The movable electrode is connected to the spacing adjustment mechanism via an insulating connector; the insulating connector is used to electrically isolate the spacing adjustment mechanism from the movable electrode and keep the movable electrode in a horizontal state.
5. The dehydration device with dynamically adjustable electrode spacing according to claim 4, characterized in that, Multiple insulating connectors are provided and symmetrically distributed on the movable electrode to keep the movable electrode in a horizontal state; multiple insulating connectors are all connected to the same spacing adjustment mechanism, or are respectively connected to multiple spacing adjustment mechanisms to synchronously drive multiple insulating connectors to rise and fall.
6. The dehydration device with dynamically adjustable electrode spacing according to claim 5, characterized in that, It also includes multiple height detection mechanisms that correspond one-to-one with the insulating connectors; each of the multiple height detection mechanisms is used to detect the height of the multiple insulating connectors and feed the feedback to the controller to ensure that the height of the multiple insulating connectors is consistent.
7. The dehydration device with dynamically adjustable electrode spacing according to claim 4, characterized in that, The container is provided with a sealing structure; the end of the insulating connector away from the active electrode moves through the sealing structure and is connected to the spacing adjustment mechanism.
8. A dehydration method with dynamically adjustable electrode spacing, characterized in that, Using the dehydration apparatus according to any one of claims 1 to 7, the dehydration method comprises: Obtain the total output current of the power supply and the first component current between the active electrode and the first electrode; Calculate the second component current between the active electrode and the second electrode based on the total output current and the first component current; The states of the two electric fields of the active electrode and the first and second electrodes are determined based on the first and second component currents. Based on the state of the two electric fields, a spacing adjustment signal is output to drive the movable electrode to move and adjust the spacing using the spacing adjustment mechanism.
9. The dehydration method with dynamically adjustable electrode spacing according to claim 8, characterized in that, The step of outputting a distance adjustment signal based on the states of the two electric fields includes: Determine whether the two electric fields are at risk of electric field breakdown based on their states. If so, with the goal of controlling the ratio of the first current to the second current to be equal to a preset value, determine the adjustment value of the distance between the active electrode and the first and second electrodes. Output a spacing adjustment signal based on the spacing adjustment value.
10. The dehydration method with dynamically adjustable electrode spacing according to claim 9, characterized in that, Also includes: The preset rated total output current value of the power supply; Compare the total output current with the rated total output current value to determine whether the power supply output needs to be adjusted. If so, output a voltage adjustment signal to adjust the output voltage of the power supply.
11. An electronic device comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, characterized in that, When the processor executes the computer program, it implements the steps of the dehydration method according to any one of claims 8 to 10.
12. A computer-readable storage medium having a computer program stored thereon, characterized in that, When the computer program is executed by a processor, it implements the steps of the dehydration method as described in any one of claims 8 to 10.
Citation Information
Patent Citations
Crude oil electric dehydration device set
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