Fatty alcohol and fatty acid ester preparation device

By designing the blade and annular hood structure in the reaction tank, the reactants are quickly sucked in and out of the top, and the reactants are quickly mixed with the disc, which solves the problem of low stirring efficiency in the prior art and achieves more efficient reactants mixing.

CN120022834AInactive Publication Date: 2025-05-23YICHANG MINGYA NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202510209532.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2025-05-23
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The stirring shaft inside the existing reaction tank is a single axis, with the rotation direction and the stirring direction in one direction, which makes the reactants unable to roll and mix quickly and the stirring efficiency is low.

Method used

A fatty alcohol fatty acid ester preparation device is designed, and the reactants are sucked into the annular cover using paddles, and then quickly flow out from the top of the annular cover and impact under the swing plate. The reactants are thrown outwards by swinging plates to achieve rapid mixing.

Benefits of technology

Through this device, the reactants can be mixed quickly, which improves the stirring efficiency and solves the problem of low stirring efficiency in the prior art.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a fatty alcohol and fatty acid ester preparation device which comprises a tank body, a top cover is detachably arranged at the top of the tank body, a stirring shaft is coaxially arranged in the tank body, the top of the stirring shaft is rotationally connected with the center of the top cover, a paddle is arranged at the bottom of the stirring shaft and coaxially arranged in an annular cover, a throwing disc is arranged above the annular cover and coaxially installed on the stirring shaft, and the stirring shaft is arranged in the annular cover. A driving device is arranged on the side surface of the tank body; the top of the stirring shaft is driven by the driving device to rotate. During use, when the paddles rotate, reactants can be driven to move towards the interior of the annular cover, the reactants enter the annular cover and then rapidly flow out from the top of the annular cover, the flowing-out reactants rapidly flow upwards and collide with the lower portion of the throwing disc, and the rotating throwing disc can throw out the reactants colliding with the rotating throwing disc towards the edge of the throwing disc; the thrown reactants can be in contact with the second stirring blade and the first stirring blade, so that the reactants can be quickly mixed.
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Description

Technical Field

[0001] The invention relates to the technical field of reaction tanks, in particular to a device for preparing fatty alcohol and fatty acid esters. Background Art

[0002] Fatty alcohol is the main raw material of synthetic alcohol surfactants, which can be divided into synthetic alcohol and natural alcohol according to the source of raw materials. The preparation device is a device for mixing, stirring and dissolving various materials, and mixing them in the production process of fatty acid methyl ester.

[0003] The synthesis of fatty alcohol fatty acid esters is inseparable from the reaction tank, which is usually equipped with a stirring shaft. The stirring shaft is an important component of the reaction tank. It is connected to the motor through a transmission device to drive the agitator to rotate, thereby achieving mixing and stirring of the materials. Therefore, the stirring shaft is also indispensable in the fatty alcohol fatty acid ester reaction process, but the stirring shaft inside the existing reaction tank is a single shaft, and its rotation direction and stirring direction are all in one direction, so that the reactants cannot be quickly tumbled and mixed, and the stirring efficiency is low. To this end, we propose a fatty alcohol fatty acid ester preparation device. Summary of the invention

[0004] The present invention provides a fatty alcohol and fatty acid ester preparation device, which has the advantages of sucking reactants into an annular cover through paddles and then quickly flowing out from the top of the annular cover and impacting below a spinner, so that the spinner spins the reactants toward and allows the reactants to be quickly mixed, thereby solving the problems raised in the above-mentioned background technology.

[0005] The technical solution of the present invention is achieved as follows: a fatty alcohol fatty acid ester preparation device comprises a tank body, a plurality of supporting legs are arranged on the bottom edge of the tank body, a valve is arranged at the bottom of the tank body, a top cover is detachably arranged on the top of the tank body, a stirring shaft is coaxially arranged in the tank body, the top of the stirring shaft is rotatably connected to the center of the top cover, a paddle is arranged at the bottom of the stirring shaft, the paddle is coaxially arranged in an annular cover, a certain distance is arranged between the bottom of the annular cover and the bottom of the tank body, and the bottom of the annular cover is connected to the bottom of the tank body through a plurality of supports, a spinner is arranged above the annular cover, the spinner is coaxially installed on the stirring shaft, a driving device is arranged on the side of the tank body, and the top of the stirring shaft is driven to rotate by the driving device.

[0006] Optionally, the top of the stirring shaft is movably placed in the support tube body and the two are rotatably connected, the top of the support tube body is movably placed in the support sleeve and the two are rotatably connected, the support sleeve is coaxially fixed in the middle of the top cover, the top of the support tube body is driven to rotate by a driving device, and the bottom of the support tube body extends into the tank body, and a plurality of stirring mechanisms are provided on the side of the lower end of the support tube body, and the stirring mechanisms are distributed around the annular cover.

[0007] Optionally, the stirring mechanism includes a plurality of support rods installed on the side surface of the lower end of the support tube body, the bottom of the support rods is located around the annular cover, each support rod is provided with a plurality of second stirring blades on the side close to the annular cover, and each support rod is provided with a plurality of first stirring blades on the side away from the annular cover.

[0008] Optionally, the second stirring blade and the first stirring blade are arranged to be inclined and the inclination directions of the two are opposite.

[0009] Optionally, the bottom of the tank body is a conical structure, and strip blades tangent to the surface of the conical structure are installed at the bottom of each supporting rod body, and the strip blades are distributed outside the space enclosed by the support.

[0010] Optionally, a feeding port is provided on the top edge of the top cover, and a sealing cover is detachably provided on the top of the feeding port.

[0011] Optionally, a plurality of arc-shaped plates are provided on the bottom edge of the spinning tray.

[0012] Optionally, a tightening opening is coaxially provided on the top of the annular cover.

[0013] Optionally, the driving device includes a driving motor arranged on the side of the tank body, the rotating shaft of the driving motor extends above the tank body, two pulleys are installed on the top of the rotating shaft, and pulleys are respectively provided on the top of the stirring shaft and the top of the supporting tube body, and the pulleys are connected by belts.

[0014] Optionally, the rotation speed of the stirring shaft is faster than the rotation speed of the supporting tube body.

[0015] Compared with the prior art, when the present invention is in use, when the paddle rotates, it can drive the reactants to move toward the inside of the annular cover, allowing the reactants to enter the annular cover and then quickly flow out from the top of the annular cover. The outflowing reactants flow upward quickly and collide with the bottom of the spinner. The rotating spinner can throw the reactants that collide with it toward the edge of the spinner. The thrown reactants can contact the second stirring blade and the first stirring blade, so that the reactants can be quickly mixed. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 It is a schematic diagram of the structure of the present invention.

[0018] Figure 2 The structure of the present invention after the protective cover is installed is shown in FIG. Figure 1 .

[0019] Figure 3 The structure of the present invention after the protective cover is installed is shown in FIG. Figure 2 .

[0020] Figure 4 The internal structure of the present invention is shown in FIG. Figure 1 .

[0021] Figure 5 The internal structure of the present invention is shown in FIG. Figure 2 .

[0022] Figure 6 The internal structure of the present invention is shown in FIG. Figure 3 .

[0023] Figure 7 It is a cross-sectional view of the interior of the present invention.

[0024] In the figure: 1. tank body; 2. driving motor; 3. supporting arm; 4. swing plate; 5. stirring shaft; 6. supporting tube body; 7. supporting sleeve; 8. feeding port; 9. supporting leg; 10. valve; 11. arc plate; 12. top cover; 13. protective cover; 14. tightening mouth; 15. support; 16. annular cover; 17. strip blade; 18. second stirring blade; 19. first stirring blade; 20. supporting rod body; 21. paddle. DETAILED DESCRIPTION

[0025] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] Reference Figures 1 to 7 The present invention provides a technical solution: a fatty alcohol fatty acid ester preparation device, comprising a tank body 1, a plurality of support legs 9 are provided at the bottom edge of the tank body 1, the support legs 9 are supported on the ground or fixed on the ground, a valve 10 is provided at the bottom of the tank body 1, the valve 10 is arranged at the center of the bottom of the tank body, and is used to discharge the fatty alcohol fatty acid ester in the tank body, the valve 10 can be electrically controlled or manually controlled, a top cover 12 is detachably provided at the top of the tank body 1, and the edge of the top cover 12 is fastened to the top edge of the tank body 1 by bolts or locks. At the same time, a feeding port 8 is provided at the top edge of the top cover 12, and the feeding port 8 is used to add reactants into the tank body, and a sealing cover is detachably provided at the top of the feeding port 8, and the edge of the sealing cover is specifically connected to the feeding port 8 by a lock.

[0027] like Figure 7As shown, a stirring shaft 5 is coaxially arranged in the tank body 1, the top of the stirring shaft 5 is rotatably connected to the center of the top cover 12, and a paddle 21 is arranged at the bottom of the stirring shaft 5. Figure 7 As shown, the stirring shaft 5 extends to the bottom of the tank body 1, and the paddle 21 is coaxially arranged in the annular cover 16, so the annular cover 16 is also located at the bottom of the tank body 1, and a certain distance is set between the bottom of the annular cover 16 and the bottom of the tank body 1, and the bottom of the annular cover 16 is connected to the bottom of the tank body 1 through a plurality of supports 15, and the annular cover 16 is connected to the tank body 1 through the provided supports 15. At the same time, due to the support of the supports 15, there is a distance between the annular cover 16 and the tank body 1;

[0028] like Figure 4 and Figure 6 As shown, a spinner 4 is also provided above the annular cover 16, and the spinner 4 is coaxially mounted on the stirring shaft 5. A driving device is provided on the side of the tank body 1, and the top of the stirring shaft 5 is driven to rotate by the driving device;

[0029] It should be noted that the annular cover 16 in the present application is equivalent to the pump housing, and the paddle 21 is equivalent to the impeller or fan placed in the pump housing, and the distance between the bottom of the annular cover 16 and the bottom of the tank body 1 is equivalent to the inlet, so when the paddle 21 rotates, it can drive the reactants to move toward the inside of the annular cover 16, allowing the reactants to enter the annular cover 16 and then quickly flow out from the top of the annular cover 16. Due to the cooperation between the annular cover 16 and the paddle 21, the two form a pump body mechanism, which can allow the reactants to quickly enter from the bottom of the annular cover 16 and then quickly flow out from the top thereof;

[0030] The top of the annular cover 16 is coaxially provided with a tightening port 14, so that the outlet of the annular cover 16 can be contracted, which can increase the pressure inside the annular cover 16 and make the reactants flow out of the tightening port 14 faster. Figure 7 As shown, the reactants flowing out of the tightening port 14 flow upward rapidly and hit the bottom of the spinning plate 4, as shown in FIG. Figure 4 As shown, a plurality of arc plates 11 are provided at the bottom edge of the spinning tray 4, and the arc plates 11 are evenly spaced at the edge of the spinning tray 4, so that the rotating spinning tray 4 can throw the reactants that collide with it toward the edge of the spinning tray 4, allowing the thrown reactants to flow to both sides. This process is reciprocating, so the reactants in the tank body can be fully mixed.

[0031] Further, the top of the stirring shaft 5 is movably placed in the support tube body 6 and the two are rotatably connected. The top of the support tube body 6 is placed in the support sleeve 7 and the two are rotatably connected. The support sleeve 7 is coaxially fixed to the middle of the top cover 12. The support sleeve 7 and the top cover 12 are integrated here. The support sleeve 7 mainly plays a supporting role. It is specifically connected to the support tube body 6 through a bearing, and the support tube body 6 is also connected to the stirring shaft 5 through a bearing. The stirring shaft 5 is equivalent to an inner shaft, and the support tube body 6 is equivalent to an outer shaft. Figure 7As shown, the support tube body 6 extends into the top cover 12 or slightly below the top cover 12, so that the bottom of the support tube body 6 is at a certain distance from the reactant page, so as to avoid the rotation connection between the support tube body 6 and the stirring shaft 5 being immersed in the reactant;

[0032] Next, the bottom of the support tube 6 extends into the tank 1, and a plurality of stirring mechanisms are arranged on the side of the lower end of the support tube 6, and the stirring mechanisms are distributed around the annular cover 16. Figure 4 and Figure 5 As shown, the stirring mechanism includes a plurality of support rods 20 mounted on the side of the lower end of the support tube 6, and the bottom of the support rods 20 is located around the annular cover 16. A plurality of second stirring blades 18 are provided on the side of each support rod 20 close to the annular cover 16, and a plurality of first stirring blades 19 are provided on the side of each support rod 20 away from the annular cover 16, and the second stirring blades 18 and the first stirring blades 19 are inclined and the inclination directions of the two are opposite. Figure 4 and Figure 6 As shown, the top of the support rod 20 is bent in an "L" shape to prevent the support rod 20 from contacting the annular cover 16;

[0033] It should be emphasized that the top of the support tube 6 is driven to rotate by a driving device, that is, the support tube 6 and the stirring shaft 5 are simultaneously connected to a driving device. Figure 1 and Figure 4 As shown, the driving device includes a driving motor 2 arranged on the side of the tank body 1, the rotating shaft of the driving motor 2 extends above the tank body 1, two pulleys are installed on the top of the rotating shaft, and pulleys are respectively provided on the top of the stirring shaft 5 and the top of the supporting tube body 6, and the pulleys are connected by belts;

[0034] In order to allow the blades 21 to quickly discharge the reactants from the annular cover 16, the rotation speed of the stirring shaft 5 is faster than the rotation speed of the supporting tube body 6. This process can achieve different transmission ratios by setting the size of the pulley, that is, a large reel with a reel is formed between the driving motor 2 and the stirring shaft 5, so that the rotation speed of the stirring shaft 5 is significantly accelerated, and a small reel with a large reel is formed between the driving motor 2 and the supporting tube body 6, so that the rotation speed of the supporting tube body 6 is significantly reduced;

[0035] Specifically, Figure 4 As shown, when the spinning disc 4 throws the reactants around, the thrown reactants collide with the second stirring blade 18 and the first stirring blade 19. The second stirring blade 18 and the first stirring blade 19 can fully stir the reactants, so that the reactants in the tank body 1 can be mixed at a faster speed.

[0036] Furthermore, the bottom of the tank body 1 is a conical structure, and a strip blade 17 tangent to the surface of the conical structure is installed at the bottom of each support rod 20, and the strip blade 17 is distributed outside the space surrounded by the support 15. The provided strip blade 17 can not only scoop up the reactants at the bottom of the tank body 1, but also progressively move the scooped reactants toward the annular cover 16, so that the reactants can flow into the annular cover 16 more smoothly.

[0037] Based on the above embodiment, further optimization can be performed, such as Figure 5 As shown, the bottom of the support sleeve 7 extends to below the top cover 12. Because the support sleeve supports the inner shaft and the outer shaft, in order to enhance the supporting strength of the support sleeve 7, a plurality of triangular reinforcement seats are provided between the bottom side of the support sleeve 7 and the top cover 12.

[0038] Based on the above embodiment, further optimization can be performed, such as Figure 2 and Figure 3 As shown, a protective cover 13 is provided on the top of the tank body 1. The protective cover 13 is "L"-shaped. The protective cover 13 is clamped on the stirring shaft 5 and the driving motor 2. The protective cover 13 is connected to the top cover 12 and the side of the tank body 1 respectively.

[0039] Based on the above embodiment, further optimization can be performed. In order to better support the shaft of the driving motor 2, the top of the shaft is rotatably installed in the support arm 3, and the other end of the support arm 3 is connected to the top cover 12 or the tank body 1.

[0040] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A fatty alcohol and fatty acid ester preparation device, comprising a tank body (1), a plurality of supporting legs (9) are provided at the bottom edge of the tank body (1), a valve (10) is provided at the bottom of the tank body (1), and a top cover (12) is detachably provided at the top of the tank body (1), characterized in that: A stirring shaft (5) is coaxially arranged in the tank body (1), the top of the stirring shaft (5) is rotatably connected to the center of the top cover (12), and a paddle (21) is arranged at the bottom of the stirring shaft (5); The blades (21) are coaxially arranged in the annular cover (16), a certain distance is set between the bottom of the annular cover (16) and the bottom of the tank body (1), and the bottom of the annular cover (16) is connected to the bottom of the tank body (1) via a plurality of supports (15); A spinning disc (4) is arranged above the annular cover (16), and the spinning disc (4) is coaxially mounted on the stirring shaft (5); and a driving device is arranged on the side of the tank body (1), and the top of the stirring shaft (5) is driven to rotate by the driving device.

2. The fatty alcohol and fatty acid ester preparation device according to claim 1, characterized in that: The top of the stirring shaft (5) is movably placed in the supporting tube body (6) and the two are rotatably connected; The top of the support tube body (6) is movably placed in the support sleeve (7) and the two are rotatably connected, and the support sleeve (7) is coaxially fixed to the middle of the top cover (12); The top of the support tube body (6) is driven to rotate by a driving device, and the bottom of the support tube body (6) extends into the tank body (1). A plurality of stirring mechanisms are provided on the side surface of the lower end of the support tube body (6), and the stirring mechanisms are distributed around the annular cover (16).

3. The fatty alcohol and fatty acid ester preparation device according to claim 2, characterized in that: The stirring mechanism comprises a plurality of support rods (20) mounted on the side surface of the lower end of the support tube (6), and the bottom of the support rods (20) is located around the annular cover (16); A plurality of second stirring blades (18) are provided on a side of each supporting rod body (20) close to the annular cover (16), and a plurality of first stirring blades (19) are provided on a side of each supporting rod body (20) away from the annular cover (16).

4. The fatty alcohol and fatty acid ester preparation device as claimed in claim 3, characterized in that: The second stirring blade (18) and the first stirring blade (19) are arranged to be inclined and their inclination directions are opposite.

5. The fatty alcohol and fatty acid ester preparation device according to claim 4, characterized in that: The bottom of the tank body (1) is a conical structure, and a strip blade (17) tangent to the surface of the conical structure is installed at the bottom of each support rod body (20), and the strip blades (17) are distributed outside the space surrounded by the support (15).

6. The fatty alcohol and fatty acid ester preparation device according to claim 1, characterized in that: A feeding port (8) is provided at the top edge of the top cover (12), and a sealing cover is detachably provided at the top of the feeding port (8).

7. The fatty alcohol and fatty acid ester preparation device according to any one of claims 1 to 6, characterized in that: A plurality of arc-shaped plates (11) are arranged on the bottom edge of the spinning tray (4).

8. The fatty alcohol and fatty acid ester preparation device according to claim 7, characterized in that: A tightening opening (14) is coaxially arranged on the top of the annular cover (16).

9. The fatty alcohol and fatty acid ester preparation device according to claim 5, characterized in that: The driving device comprises a driving motor (2) arranged on the side of the tank body (1), the rotating shaft of the driving motor (2) extends above the tank body (1), two pulleys are installed on the top of the rotating shaft, and pulleys are respectively arranged on the top of the stirring shaft (5) and the top of the supporting tube body (6), and the pulleys are connected by belts.

10. The fatty alcohol and fatty acid ester preparation device according to claim 9, characterized in that: The rotation speed of the stirring shaft (5) is faster than the rotation speed of the supporting tube body (6).