Integral cleaning device for equipment shell
By designing the overall cleaning device of the equipment housing for the flip assembly and dust removal assembly, the multi-directional rotation and multi-angle cleaning of the entire housing are achieved, solving the problem of poor full-angle cleaning effect in the prior art, and achieving efficient dust removal.
Patent Information
- Application Number
- CN202510375095.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2025-05-23
AI Technical Summary
The prior art is difficult to achieve full-angle cleaning of the entire shell, and the multi-directional airflow cleaning effect is poor, resulting in difficulty in completely removing dust impurities.
An integrated cleaning device for the equipment housing including a flip assembly and a dust removal assembly is designed. The multi-directional rotation of the entire housing is achieved through the flip module, and the housing is cleaned by a bidirectional multi-head air flow.
Efficient cleaning of the entire shell is achieved, ensuring that the dust impurities are completely removed, and the structure is simple and the space occupies small, avoiding the risk of dust overflow and motor short circuit.
Smart Images
Figure CN120023146A_ABST
Abstract
Description
Technical Field
[0001] The invention is applied to the technical field of shell cleaning, and particularly relates to a device for cleaning an entire equipment shell. Background Art
[0002] Before the new energy vehicle electronic control products are offline, they need to go through multiple processes such as screwing, gluing, and testing. Before installing the upper cover, the inside or outside of the shell is often uncontrollably attached with dust, iron filings and other waste materials; if these dust or iron filings adhere to the PCB board, they may cause internal short circuits and damage components; how to remove these dust and impurities is an important part of the production process of electronic control products. Because most electronic control products are square structures with an opening on one side, the current cleaning method for most electronic control product shells is to turn the opening of the electronic control shell down on the dust removal equipment, and the dust removal equipment sprays strong airflow from multiple angles to remove dust and impurities inside the shell. For the sake of safety (preventing dust from outside the shell from entering the interior) and cleaning production, some electronic control manufacturers often require the entire shell to be cleaned. How to keep the entire shell in a closed space (to prevent the blown dust from flying around) and clean and remove dust from the entire shell at all angles is an important issue for shell cleaning. If a device for cleaning the entire housing of an equipment can be designed which has a simple structure, occupies a small space, can clean the entire housing by flipping the module, and has a better multi-directional airflow cleaning effect, the above problems can be solved. Summary of the invention
[0003] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide an overall cleaning device for the equipment shell which has a simple structure, occupies a small space, can clean the entire shell by flipping the module, and has a better multi-directional airflow cleaning effect.
[0004] The technical solution adopted by the present invention is: the present invention includes a flipping component and a dust removal component, the flipping component includes a pallet, a flipping module and a support table, the flipping module includes a flipping motor, a first flipping frame and a second flipping frame, the first flipping frame and the second flipping frame are respectively arranged on both sides of the upper end surface of the pallet, the first flipping frame is rotationally matched with the flipping motor, the two sides of the support table are respectively connected to the movable ends of the first flipping frame and the second flipping frame, the pallet is provided with a avoidance opening, the avoidance opening is conformally matched with the support table, the dust removal component is arranged at the lower end of the pallet, and the nozzle end of the dust removal component is matched with the shell product on the support table through the cleaning opening in the middle of the support table.
[0005] Furthermore, an upper cover assembly is provided at the upper end of the flip assembly, and the upper cover assembly includes a fixed table, a lifting cylinder and an adapter plate. The fixed table is connected to an external machine, the lifting cylinder is provided at the upper end of the fixed table, the adapter plate is connected to the lower end surface of the fixed table through a plurality of linear bearings, the movable end of the lifting cylinder is connected to the upper end surface of the adapter plate, and a sealing cover is provided on the lower end surface of the adapter plate, and the sealing cover cooperates with the support plate.
[0006] Furthermore, a first nozzle module is arranged on the inner side of the sealing cover, and the first nozzle module includes a first nozzle bracket and a first nozzle, the first nozzle bracket is arranged on the top of the inner side of the sealing cover, a plurality of the first nozzles are arranged on the first nozzle bracket, a plurality of the first nozzles are connected to an external air pump, and the lifting cylinder drives a plurality of the first nozzles to cooperate with the shell product.
[0007] Furthermore, the dust removal assembly includes a dust removal hood and a second nozzle module, the second nozzle module includes a second nozzle bracket and a second nozzle, the second nozzle bracket is arranged in the middle of the dust removal hood, a plurality of second nozzles are arranged on the second nozzle bracket and connected to an external air pump, and a plurality of second nozzles cooperate with the shell product.
[0008] Furthermore, a conical funnel is provided at the lower end of the dust cover, a discharge channel is provided at the bottom of the conical funnel, and the discharge channel is communicated with the dust cover.
[0009] Furthermore, clamping modules are provided on both sides of the upper end surface of the support platform, and the clamping modules include a clamping motor, a clamping connecting rod and a clamping disk. The two ends of the clamping connecting rod are respectively connected to the movable end of the clamping motor and the clamping disk. The two groups of clamping motors drive the two groups of clamping disks to cooperate with the two sides of the shell product.
[0010] Furthermore, a plurality of positioning shafts are arranged on the upper end of the support platform, and the plurality of positioning shafts are matched with the lower end surface of the shell product.
[0011] Furthermore, an isolation groove is provided on the upper end of the support plate, and the isolation groove is limitedly matched with the edge of the opening end of the sealing cover.
[0012] Furthermore, a limiting opening is provided on one side of the sealing cover, and the limiting opening cooperates with the rotating end of the first flip frame.
[0013] Furthermore, an observation window is provided on one side of the sealing cover.
[0014] The beneficial effects of the present invention are as follows: the present application cleans the outer shell product in multiple directions by means of a two-way multi-head airflow through the bottom-placed dust removal component and the top-placed upper cover component, and at the same time, the product can be rotated in multiple directions through the flip module, thereby avoiding insufficient cleaning or dust accumulation, ensuring a better cleaning effect, and the upper cover component can ensure overall sealing, and can effectively prevent dust from overflowing to cause pollution or causing short circuits and malfunctions in several motors. It has a simple structure and can realize multi-directional cleaning of the outer shell product without the need for multiple angle adjustments by manual or robotic arms, and the cleaning efficiency is higher. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a stereoscopic view of the present invention; Figure 2 is a stereoscopic view of another state of the present invention; Figure 3 is a stereoscopic view of the flip assembly; Figure 4 is a three-dimensional view of the sealing cover; Figure 5 is a three-dimensional view of the dust removal assembly; Figure 6 is a stereoscopic view of the dust removal assembly from another perspective; Figure 7 is a three-dimensional view of the support plate; Figure 8 is a stereoscopic view of the support platform; Fig. 9 is a three-dimensional view of the clamping module. DETAILED DESCRIPTION
[0016] like Figures 1 to 9As shown, in this embodiment, the present invention includes a flip component 1 and a dust removal component 2, the flip component 1 includes a pallet 3, a flip module 4 and a support table 5, the flip module 4 includes a flip motor 41, a first flip frame 42 and a second flip frame 43, the first flip frame 42 and the second flip frame 43 are respectively arranged on both sides of the upper end surface of the pallet 3, the first flip frame 42 is rotatably matched with the flip motor 41, the two sides of the support table 5 are respectively connected to the movable ends of the first flip frame 42 and the second flip frame 43, the pallet 3 is provided with a avoidance opening 5, the avoidance opening 5 is conformally matched with the support table 5, the dust removal component 2 is arranged at the lower end of the pallet 3, and the nozzle end of the dust removal component 2 is matched with the shell product 6 on the support table 5 through the cleaning opening 16 in the middle of the support table 5. It can be seen that the several cleaning heads of the dust removal assembly 2 perform multi-point air blowing and dust removal operations on the bottom of the shell product 6 through the cleaning port 16, and can perform air blowing and dust removal operations on multiple surfaces of the shell product 6 through the flip module 4, thereby achieving overall cleaning of the shell product 6, with a simple structure and better cleaning effect.
[0017] like Figure 1 and Figure 2 As shown, in this embodiment, the upper end of the flip assembly 1 is provided with an upper cover assembly 7, and the upper cover assembly 7 includes a fixed platen 71, a lifting cylinder 72 and an adapter plate 73. The fixed platen 71 is connected to an external machine, the lifting cylinder 72 is provided at the upper end of the fixed platen 71, the adapter plate 73 is connected to the lower end surface of the fixed platen 71 through a plurality of linear bearings 74, the movable end of the lifting cylinder 72 is connected to the upper end surface of the adapter plate 73, and the lower end surface of the adapter plate 73 is provided with a sealing cover 75, and the sealing cover 75 cooperates with the support plate 3. It can be seen that the sealing cover 75 can provide sealing conditions for the air blowing and dust removal position to prevent dust from overflowing or falling into each motor to cause a short circuit.
[0018] like Figure 4 As shown, in this embodiment, a first nozzle module 8 is arranged inside the sealing cover 75, and the first nozzle module 8 includes a first nozzle bracket 81 and a first nozzle 82. The first nozzle bracket 81 is arranged on the top of the inner side of the sealing cover 75, and a plurality of the first nozzles 82 are arranged on the first nozzle bracket 81. The plurality of the first nozzles 82 are connected to an external air pump, and the lifting cylinder 72 drives the plurality of the first nozzles 82 to cooperate with the shell product 6. It can be seen that the plurality of the first nozzles 82 can realize autonomous rotation, a single group of nozzles can independently complete the blowing operation in one area of the shell product 6, and a plurality of groups of the first nozzles 82 are arranged in an array to realize top blowing and dust removal of products of different sizes.
[0019] like Figure 5As shown, in this embodiment, the dust removal assembly 2 includes a dust removal cover 9 and a second nozzle module 10, the second nozzle module 10 includes a second nozzle bracket 101 and a second nozzle 102, the second nozzle bracket 101 is arranged in the middle of the dust removal cover 9, a plurality of second nozzles 102 are arranged on the second nozzle bracket 101 and connected to an external air pump, and a plurality of second nozzles 102 cooperate with the shell product 6. It can be seen that a plurality of second nozzles 102 can realize autonomous rotation, a single group of nozzles can independently complete the blowing operation in one area of the shell product 6, and a plurality of groups of second nozzles 102 are arranged in an array to realize bottom blowing and dust removal of products of different sizes, and cooperate with top blowing to form a rotating airflow so that dust can be fully blown away.
[0020] like Figure 6 As shown, in this embodiment, a conical funnel 11 is provided at the lower end of the dust cover 9, and a discharge channel 12 is provided at the bottom of the conical funnel 11, and the discharge channel 12 is communicated with the dust cover 9. It can be seen that the conical funnel 11 can fully blow out impurities such as dust through the discharge channel 12 to prevent accumulation in the inner corners of the dust cover 9.
[0021] like Figure 8 and Fig. 9 As shown, in this embodiment, clamping modules 13 are provided on both sides of the upper end surface of the support platform 5, and the clamping modules 13 include a clamping motor 131, a clamping connecting rod 132, and a clamping disc 133. The two ends of the clamping connecting rod 132 are respectively connected to the movable end of the clamping motor 131 and the clamping disc 133, and two groups of the clamping motors 131 drive two groups of the clamping discs 133 to cooperate with the two sides of the shell product 6. It can be seen that the combination of the clamping connecting rod 132 and the clamping motor 131 does not require a side push cylinder for compression, which can effectively reduce the horizontal use space, and the contact area between the clamping disc 133 and the shell product 6 is small, the area that can be affected by the airflow is larger, and the cleaning effect is better.
[0022] like Figure 8 As shown, in this embodiment, the upper end of the support platform 5 is provided with a plurality of positioning shafts 14, and the plurality of positioning shafts 14 cooperate with the lower end surface of the shell product 6. It can be seen that the plurality of positioning shafts 14 play a role of positioning and supporting, and can adapt to products of different sizes.
[0023] like Figure 7 As shown, in this embodiment, the upper end of the support plate 3 is provided with an isolation groove 15, and the isolation groove 15 is limitedly matched with the edge of the opening end of the sealing cover 75. It can be seen that the isolation groove 15 prevents the blown dust from overflowing from the bottom of the sealing cover 75.
[0024] like Figure 2 and Figure 4 As shown, in this embodiment, a limiting opening 76 is provided on one side of the sealing cover 75, and the limiting opening 76 cooperates with the rotating end of the first flip frame 42. It can be seen that the limiting opening 76 can isolate the flip motor 41 outside the sealing cover 75 to prevent dust from entering the flip motor 41 and causing a short circuit.
[0025] like Figure 4 As shown, in this embodiment, an observation window 77 is provided on one side of the sealing cover 75. It can be seen that the observation window 77 can observe the cleaning dynamics of the shell product 6.
[0026] The working principle of the present invention is as follows: before the equipment is started, the shell product 6 to be cleaned is placed on the support platform 5 through the plurality of positioning shafts 14, and the two groups of clamping modules 13 are started to clamp the shell product 6. After positioning is completed, the lifting cylinder 72 drives the sealing cover 75 to descend and complete the sealing. The plurality of the first nozzles 82 and the plurality of the second nozzles 102 are started and the angles are adaptively adjusted. After completing one air blowing and dust removal operation, the flipping motor 41 drives the shell product 6 to realize multi-angle flipping adjustment, and cooperates with the plurality of the first nozzles 82 and the plurality of the second nozzles 102 to realize multi-angle dust removal and cleaning, and dust and other impurities are discharged through the exhaust channel 12. After cleaning is completed, each component is reset, and the shell product 6 with cleaning is replaced. The above steps are repeated to realize multi-angle overall cleaning of the shell product.
[0027] Although the embodiments of the present invention are described with practical solutions, they do not constitute limitations on the meaning of the present invention. For those skilled in the art, it is obvious to modify the implementation scheme and combine it with other solutions based on this description.
Claims
1. A device for cleaning the entire housing of an equipment, comprising a turning assembly (1) and a dust removal assembly (2), characterized in that: The flip assembly (1) comprises a support plate (3), a flip module (4) and a support platform (5); the flip module (4) comprises a flip motor (41), a first flip frame (42) and a second flip frame (43); the first flip frame (42) and the second flip frame (43) are respectively arranged on both sides of the upper end surface of the support plate (3); the first flip frame (42) and the second flip frame (43) are rotationally matched with the flip motor (41); both sides of the support platform (5) are respectively connected to the movable ends of the first flip frame (42) and the second flip frame (43); the support plate (3) is provided with a position avoidance opening (5); the position avoidance opening (5) is conformally matched with the support platform (5); the dust removal assembly (2) is arranged at the lower end of the support plate (3); the nozzle end of the dust removal assembly (2) is matched with the shell product (6) on the support platform (5) through a cleaning opening (16) in the middle of the support platform (5).
2. The device for cleaning the entire housing of an equipment according to claim 1, characterized in that: An upper cover assembly (7) is arranged at the upper end of the flip assembly (1), and the upper cover assembly (7) comprises a fixed table (71), a lifting cylinder (72) and an adapter plate (73). The fixed table (71) is connected to an external machine, the lifting cylinder (72) is arranged at the upper end of the fixed table (71), the adapter plate (73) is connected to the lower end surface of the fixed table (71) through a plurality of linear bearings (74), the movable end of the lifting cylinder (72) is connected to the upper end surface of the adapter plate (73), and the lower end surface of the adapter plate (73) is provided with a sealing cover (75), and the sealing cover (75) cooperates with the support plate (3).
3. The device for cleaning the entire housing of an equipment according to claim 2, characterized in that: A first nozzle module (8) is arranged inside the sealing cover (75), and the first nozzle module (8) includes a first nozzle bracket (81) and a first nozzle (82). The first nozzle bracket (81) is arranged at the top of the inner side of the sealing cover (75), and a plurality of the first nozzles (82) are arranged on the first nozzle bracket (81). The plurality of the first nozzles (82) are connected to an external air pump, and the lifting cylinder (72) drives the plurality of the first nozzles (82) to cooperate with the shell product (6).
4. The device for cleaning the entire housing of an equipment according to claim 1, characterized in that: The dust removal assembly (2) comprises a dust removal cover (9) and a second nozzle module (10); the second nozzle module (10) comprises a second nozzle bracket (101) and a second nozzle (102); the second nozzle bracket (101) is arranged in the middle of the dust removal cover (9); a plurality of second nozzles (102) are arranged on the second nozzle bracket (101) and are connected to an external air pump; and the plurality of second nozzles (102) cooperate with the shell product (6).
5. The device for cleaning the entire housing of an equipment according to claim 4, characterized in that: A conical funnel (11) is provided at the lower end of the dust removal cover (9), a discharge channel (12) is provided at the bottom of the conical funnel (11), and the discharge channel (12) is in communication with the dust removal cover (9).
6. The device for cleaning the entire housing of an equipment according to claim 1, characterized in that: Clamping modules (13) are provided on both sides of the upper end surface of the support platform (5), and the clamping module (13) includes a clamping motor (131), a clamping connecting rod (132) and a clamping disk (133). The two ends of the clamping connecting rod (132) are respectively connected to the movable end of the clamping motor (131) and the clamping disk (133). The two groups of the clamping motors (131) drive the two groups of the clamping disks (133) to cooperate with the two sides of the shell product (6).
7. The device for cleaning the entire housing of an equipment according to claim 1, characterized in that: A plurality of positioning shafts (14) are provided at the upper end of the support platform (5), and the plurality of positioning shafts (14) are matched with the lower end surface of the shell product (6).
8. The device for cleaning the entire housing of an equipment according to claim 2, characterized in that: An isolation groove (15) is provided at the upper end of the support plate (3), and the isolation groove (15) is limitedly matched with the edge of the opening end of the sealing cover (75).
9. The device for cleaning the entire housing of an equipment according to claim 2, characterized in that: A limiting opening (76) is provided on one side of the sealing cover (75), and the limiting opening (76) cooperates with the rotating end of the first turning frame (42).
10. The device for cleaning the entire housing of an equipment according to claim 2, characterized in that: An observation window (77) is provided on one side of the sealing cover (75).