Foam cutting device and process thereof
By using a distribution mechanism in the foam laser cutting device to split the thin joints and blow inert gas, the problem of carbonization layer on the cutting surface is solved, the cutting quality is improved and the mutual influence of heat is reduced.
Patent Information
- Application Number
- CN202510507062.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-22
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2045-04-22
AI Technical Summary
During the laser cutting of foam, the cutting surface is prone to form a carbonized layer, which affects the cutting quality, and the prior art has failed to effectively solve this problem.
The fine slots formed by the laser head are split through the distribution mechanism, and the inert gas blowing pipe is used to blow inert gas into the fine slots, preventing the residual heat from burning the cutting surface and reducing the generation of the carbonization layer.
It effectively reduces the generation of carbonized layers on the cutting surface of the foam, improves the quality of the cutting surface, and avoids the mutual influence of residual heat between the cutting surfaces.
Smart Images

Figure CN120023458A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of laser cutting, in particular to a foam cutting device and a process thereof. Background Art
[0002] Foam is a porous, soft and breathable material, mainly made of plastic materials such as polyester and polyether. It has excellent heat insulation, sound insulation and shockproof properties. It is a practical composite material and is widely used in various equipment, products and buildings. There are many types of foam materials, including polyurethane foam, polyester foam, polyethylene foam, etc. Polyurethane foam has good sound insulation and heat insulation properties, polyester foam is often used for packaging, sound insulation, etc., while polyethylene foam is suitable for packaging protection and sound insulation and heat insulation materials.
[0003] When processing foam, it is generally necessary to use a laser cutter to cut the foam into a suitable size. For example, a multi-angle adjustable laser cutting device for foam is disclosed in Chinese utility model patent publication number CN222588431U. In this technology, a laser is used to generate heat to cut the foam. However, when the laser is cut, a large amount of heat is generated on the cut surface of the foam. After the cutting is completed, the cut surface of the foam is burned by the residual heat, so that a carbonized layer is formed on the cut surface of the foam. The carbonized layer will affect the quality of the cut surface of the foam to a certain extent. However, the above-mentioned technology does not take corresponding measures to improve the phenomenon of the carbonized layer. Therefore, the field is in urgent need of a laser cutting device or equipment that can reduce the phenomenon of the carbonized layer on the cut surface of the foam during laser cutting. Summary of the invention
[0004] The object of the present invention is to provide a foam cutting device and a process thereof to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions: A foam cutting device, comprising: A rack and a material shelf mechanism installed in the middle of the rack; A moving beam horizontally slidably connected to the top of the frame; A mounting seat horizontally slidably connected to the top of the moving beam, wherein the movement direction of the mounting seat on the moving beam is perpendicular to the movement direction of the moving beam on the frame; A laser mounted on the mounting seat, wherein a laser head is mounted at the lower end of the laser; A first mounting ring sleeved on the periphery of the laser, wherein the periphery of the first mounting ring is hinged with a swing arm; A distribution mechanism provided at the lower end of the swing arm; An inert gas blowing pipe is connected to the periphery of the first mounting ring.
[0006] Through the above technical scheme, the slit formed by the laser head cutting is opened by the distribution mechanism, thereby expanding the upper side opening of the slit, and the inert gas is blown into the upper side opening of the slit by the inert gas blowing tube. The inert gas will have a protective effect on the cut end face of the foam in the slit, thereby preventing the residual heat from burning the cut surface of the foam. In addition, since the upper side opening of the slit is opened, the inert gas can be blown to the cut surface of the foam more smoothly. In addition, since the slit is opened, the distance between the two relative cutting surfaces is increased, thereby avoiding the mutual influence of the residual heat of the two cutting surfaces.
[0007] Furthermore, each of the four corners on the top of the frame is rotatably connected to a synchronous pulley, and a synchronous belt is commonly wrapped around the two synchronous pulleys located on both sides of the moving direction of the moving beam, and the two ends of the moving beam in the length direction are respectively fixed to the two synchronous belts, and the two synchronous pulleys corresponding to the two sides in the length direction of the moving beam and located on the same side of the frame are connected through a transmission rod, and one of the synchronous pulleys is driven to rotate by a first servo motor installed on the top of the frame.
[0008] Through the above technical solution, the first servo motor drives one of the synchronous pulleys to rotate, thereby making the four synchronous pulleys rotate synchronously, and the two synchronous belts will synchronously drive the two ends of the moving beam to move, thereby realizing the horizontal movement of the moving beam on the top of the frame.
[0009] Furthermore, a second servo motor is installed on the top of the movable beam, and a screw rod is also connected to the top of the movable beam for horizontal rotation. The second servo motor is drivingly connected to the screw rod, and the screw rod is threadedly penetrated through the mounting seat.
[0010] Through the above technical solution, the second servo motor drives the screw rod to rotate, and the screw rod cooperates with the mounting seat, thereby driving the mounting seat to move on the top of the moving beam.
[0011] Furthermore, the material racking mechanism includes a lifting frame arranged in the middle of the frame, a plurality of strip-shaped pointed plates are provided on the top of the lifting frame, a plurality of rotating screws are vertically rotatably connected to the frame, a lifting bracket is threadedly mounted on the peripheral edge of the rotating screw, the upper end of the lifting bracket is connected to the lifting frame, a third servo motor is installed on the frame, and the third servo motor drives the plurality of rotating screws to rotate synchronously through a transmission member.
[0012] Through the above technical solution, the third servo motor drives multiple rotating screws to rotate, and then the rotating screws are screwed together with the threads of the lifting bracket, thereby driving the lifting bracket to drive the lifting frame to perform lifting movements, so that the height of the foam placed on the surface of the strip pointed plate can be adjusted, thereby adjusting the cutting depth of the foam.
[0013] Furthermore, a second mounting ring is installed on the periphery of the laser, a movable hinge seat is hinged on the periphery of the second mounting ring, a finger cylinder is installed on the movable hinge seat, the cylinder rod of the finger cylinder is fixedly connected to a connecting block, a hinge rod is fixedly connected to the surface of the swing arm, and one end of the hinge rod away from the swing arm is hinged to the connecting block.
[0014] Through the above technical solution, the cylinder rod of the finger cylinder is extended and retracted to drive the connecting block to move up and down. When the connecting block moves up and down, the hinge rod is driven to swing along the hinge of the swing arm at the periphery of the first mounting ring, thereby driving the swing arm to swing up and down.
[0015] Furthermore, the first mounting ring and the second mounting ring are both rotatably connected to the periphery of the laser, and the periphery of the second mounting ring is provided with an angle adjustment unit.
[0016] Through the above technical solution, since the first mounting ring and the second mounting ring are both rotatably connected to the periphery of the laser, the rotation angle of the distribution mechanism around the laser can be adjusted, thereby making the distribution mechanism adapt to cutting in different directions.
[0017] Furthermore, the angle adjustment unit includes a bolt mounting block fixedly connected to the periphery of the second mounting ring, and a fastening bolt is horizontally threaded through the outer wall of the bolt mounting block, and the fastening bolt presses against the periphery of the laser to lock and stop the second mounting ring.
[0018] Through the above technical solution, the fastening bolt is threadedly screwed on the bolt mounting block until the end of the fastening bolt is pressed against the periphery of the laser, thereby locking the second mounting ring, so that the distribution mechanism is in a locked state after the angle adjustment is completed.
[0019] Furthermore, the distribution mechanism comprises a columnar portion horizontally fixed to the lower end of the swing arm, two sliding pins are slidably penetrated at both ends of the columnar portion, and one end of the sliding pin passing through the columnar portion is fixedly sleeved with a distribution frame; The opposite ends of the two dividing racks are each vertically fixed with a dividing plate, and the lower end of the dividing plate is provided with an inserting plate, and the thickness of the inserting plate is smaller than the thickness of the dividing plate; A spreading drive assembly is arranged in the columnar portion, and the spreading drive assembly is used for driving the two distribution racks to move in directions away from each other.
[0020] Through the above technical solution, the driving assembly drives the two dividing frames to move away from each other, so that the two dividing plates can open the slits on the foam, and after the two dividing plates are combined, they can be inserted into the slits of the foam.
[0021] Furthermore, the pushing-apart drive assembly includes a magnetic slider fixedly sleeved on the other end of the sliding pin, a sliding cavity is provided in the cylindrical portion for the magnetic slider to slide freely, an electromagnet is provided in the sliding cavity, the electromagnet is located between the two magnetic sliders, and an elastic member is provided between the electromagnet and the two magnetic sliders, the elastic member gives the magnetic slider potential energy to move in a direction away from the electromagnet.
[0022] Through the above technical scheme, the electromagnet generates magnetism when energized, thereby generating magnetic attraction on the magnetic slider, so that the two magnetic sliders respectively drive the two sliding pins to move in the direction of approaching each other, thereby merging the two dividing plates, and the elastic part accumulates elastic potential energy. When the electromagnet is powered off, it loses its magnetism, and the elastic potential energy accumulated in the elastic part is released, thereby driving the two magnetic sliders to move in the direction of moving away from each other, thereby causing the two dividing plates to move in the direction of moving away from each other.
[0023] A foam cutting process, applied to the cutting device as described above, comprises: Place the foam to be cut flat on the shelf mechanism, and move the moving beam on the frame to move the laser and the laser head to the processing position; The laser is started, so that the laser head starts to laser cut the surface of the foam. When a slit is cut on the surface of the foam, the swing arm swings downward, and the dividing mechanism is inserted into the slit, and then the upper side of the slit is opened, so that the width of the upper side of the slit is greater than the width of the lower side; The external inert gas delivery equipment delivers the inert gas to the inert gas blowing pipe, which then blows the inert gas toward the narrow gap formed at the cutting part by the laser head. Since the distribution mechanism expands the narrow gap that has been processed, the inert gas can smoothly enter the narrow gap formed at the cutting part, and then the end face of the cutting part is protected by the inert gas.
[0024] Through the above technical solution, the burning of the foam cutting surface by residual heat is reduced, thereby reducing the generation of the carbonized layer. In addition, the distribution mechanism can pry open the upper side opening of the slit to allow the inert gas to be blown smoothly into the slit.
[0025] Compared with the prior art, the present invention has the following beneficial effects: 1. In the present invention, the slit formed by the laser head cutting is opened by the distribution mechanism, thereby expanding the upper side opening of the slit, and the inert gas is blown into the upper side opening of the slit by the inert gas blowing pipe. The inert gas will have a protective effect on the cut end surface of the foam in the slit, thereby preventing the residual heat from burning the cut surface of the foam. In addition, since the upper side opening of the slit is opened, the inert gas can be blown to the cut surface of the foam more smoothly. In addition, since the slit is opened, the distance between the two opposite cut surfaces is increased, thereby avoiding the mutual influence of the residual heat of the two cut surfaces; 2. In the present invention, the third servo motor drives the plurality of rotating screws to rotate, and then the rotating screws are screwed together with the threads of the lifting bracket, thereby driving the lifting bracket to drive the lifting frame to perform lifting movement, so that the height of the foam placed on the surface of the strip pointed plate can be adjusted, thereby adjusting the cutting depth of the foam; 3. In the present invention, since the first mounting ring and the second mounting ring are both rotatably connected to the periphery of the laser, the rotation angle of the distribution mechanism around the laser can be adjusted, thereby making the distribution mechanism adapt to cutting in different directions. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the overall structure of a foam cutting device in the present invention; Figure 2 for Figure 1 A schematic diagram of the positional relationship from another perspective; Figure 3 It is a schematic diagram of the positional relationship of the laser, the swing arm and the inert gas blowing pipe after assembly in the present invention; Figure 4 for Figure 3 A schematic diagram of the positional relationship from another perspective; Figure 5 It is a schematic diagram of the positional relationship of the swing arm, hinge rod and columnar portion after assembly in the present invention; Figure 6 for Figure 5 Schematic diagram of the explosion decomposition of the structure; Figure 7 for Figure 6 A magnified schematic diagram of the local structure at point A.
[0027] In the figure, the description of each figure mark is as follows: 1, frame; 2, lifting frame; 3, strip tip plate; 4, moving beam; 5, synchronous belt; 6, first servo motor; 7, transmission rod; 8, rotating screw; 9, second servo motor; 10, lead screw; 11, internal thread slider; 12, laser head; 13, mounting seat; 14, lifting bracket; 15, third servo motor; 16, first mounting ring; 17, inert gas blowing pipe; 18, fastening bolt; 19, bolt mounting block; 20, second mounting ring; 21, movable hinge seat; 22, laser; 23, finger cylinder; 24, connecting block; 25, hinge rod; 26, swing arm; 27, columnar part; 28, dividing plate; 29, inserting plate; 30, dividing frame; 31, sliding pin; 32, magnetic slider; 33, electromagnet; 34, elastic part. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] See also Figure 1 - Figure 7 The present invention provides a technical solution: a foam cutting device, comprising a frame 1, linear slide rails and sliders are installed on opposite sides of the top of the frame 1, and the two sliders are commonly connected to a moving beam 4, that is, the two ends of the moving beam 4 in the length direction are respectively connected to the two sliders on the top of the frame 1, so that the moving beam 4 can move horizontally on the frame 1, and the length direction of the moving beam 4 is perpendicular to the direction of its horizontal movement on the frame 1, and the two ends of the left and right sides of the frame 1 are respectively installed with a synchronous belt mounting seat, and the synchronous belt mounting seat is horizontally rotatably connected with a synchronous belt 5, reference Figure 1 , the two synchronous pulleys on the left side of the frame 1 are jointly wrapped with a synchronous belt 5, and similarly, the two synchronous pulleys on the right side of the frame 1 are also jointly wrapped with the synchronous belt 5, and the two synchronous pulleys on the same side of the frame 1 are connected by a transmission rod 7, so that the four synchronous pulleys can rotate synchronously, and a first servo motor 6 is installed on the frame 1, and the first servo motor 6 is drivingly connected to one of the synchronous pulleys, so that when the motor shaft of the first servo motor 6 rotates, the four synchronous pulleys rotate synchronously, and the two ends of the moving beam 4 in the length direction are respectively connected to the belt bodies of the two synchronous belts 5, so that when the synchronous belt 5 moves, it can drive the moving beam 4 to move horizontally on the top of the frame 1; A lifting frame 2 is movably provided in the middle of the frame 1, and a plurality of strip-shaped pointed plates 3 are provided on the top of the lifting frame 2. The pointed parts of the strip-shaped pointed plates 3 face upward and are used to place the foam to be processed. A plurality of rotating screws 8 are vertically rotatably connected to the frame 1. A lifting bracket 14 is threadedly sleeved on the periphery of the rotating screw 8. The upper end of the lifting bracket 14 is connected to the lifting frame 2. A third servo motor 15 is installed on the frame 1. A pulley is fixedly sleeved on the periphery of the rotating screw 8. All the pulleys are sleeved with belts together, so that when one of the rotating screws 8 rotates, it can drive other rotating screws 8 to rotate synchronously through the pulley, and then the threads of the rotating screw 8 and the lifting bracket 14 are screwed together, so that the lifting frame 2 can be driven to move up and down, so that the cutting depth of the foam can be adjusted; The top of the moving beam 4 is connected to an internally threaded slider 11 by installing a linear slide rail and a slider for horizontal sliding. The top of the internally threaded slider 11 is connected to a mounting seat 13. The movement direction of the mounting seat 13 on the moving beam 4 is perpendicular to the movement direction of the moving beam 4 on the frame 1. The two ends of the moving beam 4 are horizontally rotatably connected to a screw rod 10. The screw rod 10 thread penetrates the internally threaded slider 11. A second servo motor 9 is installed on the moving beam 4. The motor shaft of the second servo motor 9 is connected to one end of the screw rod 10, so that the motor shaft of the second servo motor 9 can drive the screw rod 10 to rotate when it rotates. When the screw rod 10 rotates, the screw rod 10 will be synchronously driven to screw with the internally threaded slider 11, which will drive the mounting seat 13 to move along the length direction of the moving beam 4. The mounting seat 13 is fixedly provided with a laser 22, and a laser head 12 is installed at the lower end of the laser 22. A first mounting ring 16 is rotatably mounted on the lower side of the periphery of the laser 22 through a bearing. A swing arm 26 is hingedly connected to the periphery of the first mounting ring 16, and a columnar portion 27 is horizontally fixedly connected to the lower end of the swing arm 26. An inert gas blowing pipe 17 is connected to one side of the periphery of the first mounting ring 16. The inert gas blowing pipe 17 is connected to an external inert gas delivery device through an air pipe. The axial ends of the columnar portion 27 are A sliding pin 31 is slidably inserted horizontally, and one end of the sliding pin 31 passing through the columnar portion 27 is fixedly sleeved with a dividing frame 30, and the opposite ends of the two dividing frames 30 are respectively vertically fixedly connected with a dividing plate 28, and a slotting piece 29 is provided at the lower end of the dividing plate 28, and the thickness of the slotting piece 29 is smaller than the thickness of the dividing plate 28, and the sum of the thicknesses of the two slotting pieces 29 is not greater than the width of the slit formed by the laser head 12 cutting on the foam surface, so that the slotting piece 29 can be inserted into the slit; The upper side of the periphery of the laser 22 is rotatably connected with a second mounting ring 20 through a mounting bearing, and a movable hinge seat 21 is hingedly connected to the periphery of the second mounting ring 20, and a finger cylinder 23 is installed on the movable hinge seat 21, and the cylinder rod of the finger cylinder 23 is fixedly connected to a connecting block 24, and a hinge rod 25 is fixedly connected to the surface of the swing arm 26, and one end of the hinge rod 25 away from the swing arm 26 is hinged to the connecting block 24, and the cylinder rod of the finger cylinder 23 is extended and retracted to drive the connecting block 24 to move up and down. When the connecting block 24 moves up and down, the hinge rod 25 is driven to swing along the swing arm 26 at the hinge of the periphery of the first mounting ring 16, thereby driving the swing arm 26 to swing up and down; One end of the sliding pin 31 that penetrates into the cylindrical portion 27 is fixedly sleeved with a magnetic slider 32. A sliding cavity is provided in the cylindrical portion 27 for the magnetic slider 32 to slide freely. An electromagnet 33 is provided in the sliding cavity. The power on and off of the electromagnet 33 is controlled by the control cabinet of the laser cutting equipment. The electromagnet 33 is located between the two magnetic sliders 32, and an elastic member 34 is provided between the electromagnet 33 and the two magnetic sliders 32. The elastic member 34 gives the magnetic slider 32 potential energy to move away from the electromagnet 33. The elastic member 34 in this embodiment can be a spring. In addition, the magnetic slider 32 is made of any material of iron, cobalt, and nickel. An L-shaped bolt mounting block 19 is fixedly connected to the periphery of the second mounting ring 20. One side of the bolt mounting block 19 extends downward and is horizontally threaded with a fastening bolt 18. The fastening bolt 18 presses against the periphery of the laser 22 to lock and stop the second mounting ring 20. The second mounting ring 20 is rotated so that the second mounting ring 20 rotates on the periphery of the laser 22, and drives the finger cylinder 23, the connecting block 24, the hinge rod 25 and the swing arm 26 to rotate synchronously, thereby causing the dividing plate 28 to rotate around the periphery of the laser 22, so that the dividing plate 28 rotates to the rear side of the cutting direction of the laser 22, and then the fastening bolt 18 is tightened so that the fastening bolt 18 is threadedly screwed on the bolt mounting block 19 until the end of the fastening bolt 18 presses against the periphery of the laser 22, thereby locking and limiting the second mounting ring 20.
[0030] Working principle of the present invention: The foam to be cut is placed flat on the strip pointed plate 3, and then the first servo motor 6 is started. When the motor shaft of the first servo motor 6 rotates, it can drive a synchronous pulley on the upper right side of the frame 1 to rotate, and then through the transmission of the synchronous belt 5, the synchronous pulley on the lower right side of the frame 1 also rotates synchronously. In addition, through the transmission of the transmission rod 7, the two synchronous pulleys on the left side of the frame 1 also rotate. The two ends of the moving beam 4 in the length direction are respectively connected to the belt bodies of the two synchronous belts 5. For example, the belt body of the synchronous belt 5 can be connected to the end surface of the moving beam 4 by rivets, so that when the synchronous belt 5 moves, it can drive the moving beam 4 to move horizontally on the top of the frame 1; Then, by starting the second servo motor 9, the second servo motor 9 drives the screw rod 10 to rotate. When the screw rod 10 rotates, it is screwed with the thread of the internal thread slider 11, thereby driving the internal thread slider 11 and the mounting seat 13 to move horizontally, so that the laser head 12 moves to the processing position; The external inert gas delivery device delivers the inert gas (such as nitrogen) to the inert gas blowing pipe 17 and blows it to the bottom of the laser head 12. The laser 22 works and generates laser light, which is emitted by the laser head 12 and starts to cut the foam. During cutting, the first servo motor 6 drives the synchronous pulley to rotate, so that the moving beam 4 moves horizontally on the top of the frame 1, so that the laser head 12 starts to cut the foam in a straight line. During cutting, the cylinder rod of the finger cylinder 23 extends to drive the connecting block 24 to move downward. When the connecting block 24 moves downward, it drives the hinge rod 25 to swing downward along the swing arm 26 at the hinge of the periphery of the first mounting ring 16, thereby driving the swing arm 26 to swing, so that the swing arm 26 approaches the top surface of the foam, and finally the slit piece 29 on the dividing piece 28 is inserted into the formed slit; The control cabinet of the laser cutting equipment controls the electromagnet 33 to be powered off and lose its magnetism. Under the action of the elastic potential energy of the elastic member 34, the two magnetic sliders 32 respectively drive the two sliding pins 31 to move away from each other, so that the dividing plate 28 has a prying effect on the slit, thereby increasing the width of the upper side opening of the slit. After the slit opening is enlarged, the inert gas can fully enter the slit and form a protective layer in the slit, reducing the oxygen content in the slit. In this way, when the laser head 12 continues to cut, due to the residual heat in the slit, the amount of oxygen contacted by the residual heat is reduced, and the cutting surface of the foam will not be burned, reducing the production of the carbonized layer. After the straight line cutting is completed, the cylinder rod of the finger cylinder 23 is shortened, and the slot inserting piece 29 is driven to move upward, and then the electromagnet 33 is energized again, so that the two slot inserting pieces 29 can be merged for the next operation.
[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A foam cutting device, characterized in that: include: A rack (1) and a material shelf mechanism installed in the middle of the rack (1); A moving beam (4) horizontally slidably connected to the top of the frame (1); A mounting seat (13) horizontally slidably connected to the top of the moving beam (4), wherein the movement direction of the mounting seat (13) on the moving beam (4) is perpendicular to the movement direction of the moving beam (4) on the frame (1); A laser (22) mounted on the mounting seat (13), wherein a laser head (12) is mounted on the lower end of the laser (22); A first mounting ring (16) sleeved on the periphery of the laser (22), wherein a swing arm (26) is hingedly connected to the periphery of the first mounting ring (16); A distribution mechanism provided at the lower end of the swing arm (26); An inert gas blowing pipe (17) connected to the periphery of the first mounting ring (16).
2. A foam cutting device according to claim 1, characterized in that: The four corners of the top of the frame (1) are rotatably connected to synchronous pulleys, and two synchronous pulleys located on both sides of the moving direction of the moving beam (4) are commonly wrapped with a synchronous belt (5). The two ends of the moving beam (4) in the length direction are respectively fixed to the two synchronous belts (5) in a corresponding manner. The two synchronous pulleys corresponding to the two sides of the length direction of the moving beam (4) and located on the same side of the frame (1) are connected via a transmission rod (7), and one of the synchronous pulleys is driven to rotate by a first servo motor (6) installed on the top of the frame (1).
3. A foam cutting device according to claim 1, characterized in that: A second servo motor (9) is mounted on the top of the moving beam (4), and a screw rod (10) is also connected to the top of the moving beam (4) for horizontal rotation. The second servo motor (9) is drivingly connected to the screw rod (10), and the screw rod (10) is threadedly inserted into the mounting seat (13).
4. A foam cutting device according to claim 1, characterized in that: The material racking mechanism comprises a lifting frame (2) arranged in the middle of the frame (1), a plurality of strip-shaped pointed plates (3) are arranged on the top of the lifting frame (2), a plurality of rotating screws (8) are vertically rotatably connected to the frame (1), a lifting bracket (14) is threadedly sleeved on the circumference of the rotating screw (8), the upper end of the lifting bracket (14) is connected to the lifting frame (2), and a third servo motor (15) is installed on the frame (1), and the third servo motor (15) drives the plurality of rotating screws (8) to rotate synchronously through a transmission member.
5. A foam cutting device according to claim 1, characterized in that: A second mounting ring (20) is mounted on the periphery of the laser (22); a movable hinge seat (21) is hingedly connected to the periphery of the second mounting ring (20); a finger cylinder (23) is mounted on the movable hinge seat (21); a cylinder rod of the finger cylinder (23) is fixedly connected to a connecting block (24); a hinge rod (25) is fixedly connected to the surface of the swing arm (26); an end of the hinge rod (25) away from the swing arm (26) is hingedly connected to the connecting block (24).
6. A foam cutting device according to claim 5, characterized in that: The first mounting ring (16) and the second mounting ring (20) are both rotatably connected to the periphery of the laser (22), and the periphery of the second mounting ring (20) is provided with an angle adjustment unit.
7. A foam cutting device according to claim 6, characterized in that: The angle adjustment unit comprises a bolt mounting block (19) fixedly connected to the periphery of the second mounting ring (20), a fastening bolt (18) being threadedly penetrated horizontally through the outer wall of the bolt mounting block (19), the fastening bolt (18) being pressed against the periphery of the laser (22) to lock and stop the second mounting ring (20).
8. A foam cutting device according to claim 1, characterized in that: The distribution mechanism comprises a columnar portion (27) horizontally fixed to the lower end of the swing arm (26), two sliding pins (31) are slidably penetrated at both ends of the columnar portion (27), and one end of the sliding pin (31) passing through the columnar portion (27) is fixedly sleeved with a distribution frame (30); The two opposite ends of the two dividing frames (30) are each vertically fixed with a dividing plate (28), and the lower end of the dividing plate (28) is provided with a slotting plate (29), and the thickness of the slotting plate (29) is smaller than the thickness of the dividing plate (28); A spreading drive assembly is provided in the columnar portion (27), and the spreading drive assembly is used to drive the two distribution racks (30) to move in a direction away from each other.
9. A foam cutting device according to claim 8, characterized in that: The expelling drive assembly comprises a magnetic slider (32) fixedly sleeved on the other end of the sliding pin (31); a sliding cavity for the magnetic slider (32) to slide freely is provided in the columnar portion (27); an electromagnet (33) is provided in the sliding cavity; the electromagnet (33) is located between the two magnetic sliders (32); and an elastic member (34) is provided between the electromagnet (33) and the two magnetic sliders (32); the elastic member (34) imparts potential energy to the magnetic slider (32) to move in a direction away from the electromagnet (33).
10. A foam cutting process, applied to the cutting device according to any one of claims 1 to 9, characterized in that: include: The foam to be cut is placed flat on the material shelf mechanism, and the movable beam (4) moves on the frame (1) to move the laser (22) and the laser head (12) to the processing position; The laser (22) is started, so that the laser head (12) begins to perform laser cutting on the surface of the foam. When a fine slit is cut on the surface of the foam, the swing arm (26) swings downward, and the dividing mechanism is inserted into the fine slit, and then the upper side of the fine slit is opened, so that the width of the upper side of the fine slit is greater than the width of the lower side. The external inert gas delivery device delivers the inert gas to the inert gas blowing pipe (17), and then the inert gas blowing pipe (17) blows the inert gas toward the fine crack formed at the cutting portion of the laser head (12). Since the distribution mechanism expands the fine crack formed by the processing, the inert gas can smoothly enter the fine crack formed at the cutting portion, and then the end face of the cutting portion is protected by the inert gas.
Citation Information
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