Wire groove cutting protection equipment

By designing a wire trough cutting equipment including a zigzag protective cover and an automated sawing set, the existing equipment has solved the shortcomings in cutting accuracy and safety, and an efficient, accurate and safe cutting process has been achieved.

CN120023919AInactive Publication Date: 2025-05-23DANYANG TIELONG PASSENGER AIRCRAFT PARTS CO LTD
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Patent Information

Application Number
CN202510447033.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-10
Publication Date
2025-05-23
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing wire trough cutting equipment is not accurate enough in controlling the cutting depth and cutting distance, has low cutting efficiency, and is prone to inhalation of flying dust during the cutting process, resulting in personnel injury.

Method used

A wire slot cutting protection device including a font-shaped protective cover is designed to automatically cut the saw set through the mounting frame and the drive cylinder, precise locking of cutting depth and length is achieved using rulers and slots, and the release of flying dust is reduced through negative pressure slots and fans.

Benefits of technology

It realizes accurate locking of cutting depth and cutting distance, improves cutting automation, cutting efficiency and cutting accuracy, and provides good protection and significantly improves the safety of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The wire groove cutting protection equipment comprises a square-shaped protection cover, one end of the protection cover is open, a set of installation frames are installed in the protection cover in a sliding connection mode towards the open end in the X direction, a saw cutting set is installed on the installation frames, and a set of installation covers are further arranged at the end, away from the opening, of the protection cover. A driving cylinder is fixed in the mounting cover, the driving end of the driving cylinder penetrates into the protective cover through the top frame to be in driving connection with the mounting frame, the mounting cover is connected in the outer cover in a guiding mode, a driving part used for driving the mounting cover to do reciprocating motion in the Z direction is erected in the outer cover, a set of open grooves in the Z direction are further formed in the outer cover, and a set of scaleplates are fixed to the top frame in the X direction; the ruler penetrates out of the outer cover through the open groove, and scale marks are marked on one side of the open groove in the Z direction. According to the cutting device, accurate locking of the cutting depth and the cutting distance can be achieved, the cutting automation degree, the cutting efficiency and the cutting accuracy are higher, and meanwhile the good protection effect is achieved.
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Description

Technical Field

[0001] The invention relates to a cutting protection device, in particular to a wire trough cutting protection device. Background Art

[0002] A wire trough is a wire trough used to install and arrange wires. There are two main installation methods: open installation and concealed installation. Household wires are generally buried in walls or underground during renovation through wire troughs, and the specifications are in accordance with national standards. Concealed installation is generally used. However, as time goes by, wires will always be old and broken, and other problems may occur in the lines. Therefore, it is necessary to reach into the wall or the ground to cut the wire trough. For this operation, in order to facilitate the movement and transfer of cutting operations, the cutting equipment is often a handheld lightweight cutting machine. However, in this way, when workers use a portable cutting machine to cut the wall or the ground, they need to control the cutting depth while carrying the cutting machine, and can only cut one seam at a time. This is not only time-consuming and labor-intensive, but also difficult to control the cutting depth, and the cutting efficiency is low, which brings inconvenience to users. When people are close to the cutting site, they are also more likely to inhale flying dust, causing personal injury. Summary of the invention

[0003] In order to solve the above technical problems, the purpose of the present invention is to provide a wire trough cutting protection device, which can realize the precise locking of cutting depth and cutting distance, and the cutting automation degree, cutting efficiency and cutting accuracy are also higher, and at the same time it also has a better protection effect, and the safety of use can also be greatly improved.

[0004] The present invention provides the following technical solutions:

[0005] A wire trough cutting protection device, comprising a mouth-shaped protective cover, one end of the protective cover is open, and a group of mounting frames are slidably mounted in the inner part thereof toward the open end along the X direction, a sawing group is mounted on the mounting frame, and a group of mounting covers are also arranged at the end of the protective cover facing away from the opening, a driving cylinder is fixed in the mounting cover, the driving end of the driving cylinder penetrates into the protective cover through a top frame to drive and connect the mounting frame, and the mounting cover is guided and connected in an outer cover, a driving part for driving the mounting cover to reciprocate along the Z direction is arranged in the outer cover, and a group of slots along the Z direction are also opened on the outer cover, a group of scales are fixed on the top frame along the X direction, the scales pass through the outer cover through the slots, and one side of the slots is also marked with scale lines along the Z direction;

[0006] At this point, when the device is in use, it is only necessary to hold the outer cover and fit the open end of the protective cover to the wall or the ground. By starting the drive cylinder, the sawing group can be driven toward the wall or the ground to perform the cutting operation, and the cutting depth can be quickly read from the size entered by the ruler, and the cutting length can be quickly read by the distance the ruler travels in the groove. The direction of the cutting length is the driving direction of the driving part, and when cutting, since the protective cover can completely cover the cutting position, the dust can be confined in the protective cover to reduce harm to outsiders.

[0007] Preferably, the external thread of the ruler is connected to a group of locking nuts, and the groove is also threaded with a group of top bolts along the Z direction. Therefore, before cutting, the locking nuts and the top bolts can be rotated in advance to the corresponding positions of the ruler scale and the scale lines next to the slot. At this point, when the drive cylinder and the drive part are driven, automatic limit locking can be achieved after moving to the corresponding position, thereby replacing the position observed by human eyes and achieving more accurate cutting size.

[0008] Preferably, the sawing group includes a side frame 1 and a side frame 2 installed on a mounting frame, a sawing motor is installed on the side frame 1, and a sawing shaft is installed between the side frame 1 and the side frame 2, one end of the sawing shaft is connected to the sawing motor drive, and a cutting saw blade is also fixed in the middle.

[0009] Preferably, two sets of flanges are extended outward from the edges of both ends of the opening of the protective cover, and the flanges are used to align with the wall or ground to be cut. A set of centerline markings are also extended outward from the surface, and the straight line where the centerline markings are located is parallel to the straight line where the saw cutting axis is located, and is located in the movement plane formed by the movement of the saw cutting axis along the X direction. A set of alignment plates are also provided on the back side of the outer cover, and the plane where the alignment plates are located is coplanar with the plane where the cutting saw blade is located. At this point, personnel can directly judge the center position of the cutting saw blade according to the position of the centerline markings and the position of the alignment plates, so as to perform rapid cutting positioning.

[0010] Preferably, four groups of rollers in a rectangular distribution are also provided on the two groups of flanges, so that when the cutting is carried out in the Z direction, the open end of the protective cover and the flange do not need to slide and rub against the ground or the wall, but rolling and rubbing are carried out through the rollers, which is more labor-saving, convenient, stable and reliable. In order to avoid flying dust in the gaps caused by this, it can be arranged that one end of the protective cover is connected to a group of negative pressure grooves, one end of the negative pressure groove is connected to a negative pressure fan through a hose, and the negative pressure fan cover is arranged in the dust box. When the cutting is started, it is only necessary to start the negative pressure fan to suck the flying dust into the negative pressure groove as much as possible, and collect it into the dust box through the hose. In order to see the situation inside the fan clearly, a glass observation window can be installed at the other end of the protective cover. This glass observation window can also assist the center line mark and the alignment plate to determine the position of the cutting saw blade.

[0011] Preferably, the side frame one is fixedly mounted on the mounting frame, and the side frame two is slidably mounted on the mounting frame along the Y direction, and the end of the side frame also passes through the mounting frame and is screwed to the outside of a group of Y-direction screw rods, and the two ends of the Y-direction screw rods are mounted on the mounting frame and driven to rotate by the Y-direction motor to drive the side frame two to move toward or away from the side frame one, and the two ends of the sawing shaft are respectively provided with a group of rectangular clamping columns and rectangular clamping grooves, and the two adjacent groups of sawing shafts are connected by the rectangular clamping columns and the rectangular clamping grooves, and the side frame one and the side frame two are connected with adapter blocks, and the two groups of adapter blocks are respectively connected by clamping with the ends of the sawing shafts on the sides, and a group of cutting saw blades are positioned and installed at the center of each group of sawing shafts. At this point, the number of cutting saw blades can be selected by increasing or decreasing the sawing shafts, and the Y-direction screw rod is used to drive the installation of different numbers of sawing shafts on the side frame two, which has better flexibility, more convenient operation, and higher degree of automation.

[0012] Preferably, in order to improve the stability of the support of the second side frame, a group of springs are connected to the side of the second side frame away from the sawing shaft, and the other end of the spring is connected to the fixed side plate of the mounting frame. The spring is in a compressed state, thereby applying pressure to the second side frame toward the sawing shaft.

[0013] Preferably, the driving part includes two groups of Z-direction screw rods installed on the outer cover, the two groups of Z-direction screw rods are respectively screwed on both sides of the mounting cover, and are driven to rotate by a Z-direction motor to drive the mounting cover to drive the protective cover to move along the Z direction.

[0014] Preferably, two groups of positioning blocks are further provided on the back side of the outer cover, and two groups of positioning columns are installed along the Z-direction guide in the two groups of positioning blocks, and the positioning columns are used to be inserted and positioned on a right-angled substrate to locate the position, that is, the substrate can be fixed to the working position first, and then if the wall is cut, the positioning columns can be inserted on the horizontal plate surface of the substrate, and the opening end of the protective cover can be in contact with the wall; if the ground is cut, the positioning columns can be inserted on the vertical plate surface of the substrate, and the opening end of the protective cover can be in contact with the ground, and in order to adapt to the cutting height of the wall, the bottom of the substrate can be set to be installed on a group of lifting cylinder ends.

[0015] Preferably, a handle is provided on the back side of the outer cover for easy hand-held operation.

[0016] The beneficial effects of the present invention are as follows: a wire trough cutting protection device provided by the present invention can realize the precise locking of the cutting depth and the cutting distance, and the cutting automation degree, cutting efficiency and cutting accuracy are also higher, and at the same time it also has a better protection effect, and the safety of use can be greatly improved. When the device is in use, it is only necessary to hold the outer cover and fit the opening end of the protective cover to the wall or the ground. By starting the driving cylinder, the sawing group can be driven toward the wall or the ground to perform the cutting operation, and the cutting depth can be quickly read from the size entered by the ruler, and the cutting length can be quickly read by the distance the ruler travels in the slot, and the direction of the cutting length is the driving direction of the driving part, and when cutting, since the protective cover can completely cover the cutting position, the dust can be confined in the protective cover to reduce the harm to outsiders. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0018] Figure 1 It is a top view of the structure of the present invention when it has a cutting saw blade;

[0019] Figure 2 It is a top view of the structure of the present invention when it has three cutting saw blades;

[0020] Figure 3 It is a schematic diagram of the main structure of the protective cover;

[0021] Figure 4 yes Figure 3 A side view schematic diagram of the structure;

[0022] Figure 5 It is a schematic diagram of the rear view structure of the outer cover and the position of the substrate;

[0023] Markings in the figure:

[0024] 1. Protective cover; 2. Mounting frame; 3. Sawing group; 4. Mounting cover; 5. Driving cylinder; 6. Top frame; 7. Driving unit; 8. Slotting; 9. Ruler; 10. Lock nut; 11. Top bolt; 12. Flanging; 13. Center line mark; 14. Alignment plate; 15. Roller; 16. Negative pressure groove; 17. Z-axis screw rod; 18. Positioning block; 19. Positioning column; 20. Base plate; 21. Lifting cylinder; 22. Handle; 23. Outer cover; 31. Side frame 1; 32. Side frame 2; 33. Sawing shaft; 34. Cutting saw blade; 35. Y-axis screw rod; 36. Rectangular clamping column; 37. Rectangular clamping slot; 38. Adapter block; 39. Spring. DETAILED DESCRIPTION

[0025] Example 1

[0026] like Figure 1 As shown, a wire trough cutting protection device, in this embodiment, includes a mouth-shaped protection cover 1, one end of the protection cover 1 is open, and a group of mounting frames 2 are slidably mounted in the inner side thereof toward the open end along the X direction, a sawing group 3 is mounted on the mounting frame 2, and a group of mounting covers 4 are also arranged at the end of the protection cover 1 away from the opening, a driving cylinder 5 is fixed in the mounting cover 4, the driving end of the driving cylinder 5 penetrates into the protection cover 1 through the top frame 6 to drive and connect the mounting frame 2, and the mounting cover 4 is guided and connected in the outer cover, a driving part 7 for driving the mounting cover 4 to reciprocate along the Z direction is arranged in the outer cover, and a group of slots 8 along the Z direction are also opened on the outer cover, a group of scales 9 are fixed on the top frame 6 along the X direction, the scales 9 pass through the outer cover through the slots 8, and one side of the slots 8 is also marked with scale lines along the Z direction;

[0027] At this point, when the device is in use, it is only necessary to hold the outer cover and fit the open end of the protective cover 1 to the wall or the ground. By starting the drive cylinder 5, the sawing group 3 can be driven toward the wall or the ground to perform the cutting operation, and the cutting depth can be quickly read from the size entered by the ruler 9, and the cutting length can be quickly read by the distance the ruler 9 travels in the groove 8. The direction of the cutting length is the driving direction of the driving part 7. During cutting, since the protective cover 1 can completely cover the cutting position, the dust can be confined in the protective cover 1 to reduce the harm to outsiders.

[0028] A set of lock nuts 10 are connected to the external thread of the ruler 9, and a set of top bolts 11 are also threadedly installed in the slot 8 along the Z direction. Therefore, before cutting, the lock nuts 10 and the top bolts 11 can be rotated in advance to the corresponding positions of the scale lines of the ruler 9 and the scale lines next to the slot 8. At this point, when the drive cylinder 5 and the drive part 7 are driven, automatic limit locking can be achieved after moving to the corresponding position, thereby replacing the human eye observation of the position and achieving a more accurate cutting size.

[0029] The sawing group 3 includes a side frame 1 31 and a side frame 2 32 installed on the mounting frame 2, a sawing motor is installed on the side frame 1 31, and a sawing shaft 33 is installed between the side frame 1 31 and the side frame 2 32, one end of the sawing shaft 33 is connected to the sawing motor drive, and a cutting saw blade 34 is also fixed in the middle.

[0030] Two sets of flanges 12 are extended outward from the edges of both ends of the opening of the protective cover 1. The flanges 12 are used to align with the wall or ground to be cut. A set of centerline marks 13 are extended outward from the surface. The straight line where the centerline marks 13 are located is parallel to the straight line where the sawing shaft 33 is located, and is located in the movement plane formed by the movement of the sawing shaft 33 along the X direction. A set of alignment plates 14 are also provided on the back side of the outer cover. The plane where the alignment plates 14 are located is coplanar with the plane where the cutting saw blade 34 is located. At this point, personnel can directly judge the center position of the cutting saw blade 34 based on the position of the centerline marks 13 and the position of the alignment plates 14, so as to perform rapid cutting positioning.

[0031] Four groups of rollers 15 distributed in a rectangular shape are also provided on the two groups of flanges 12. Therefore, when cutting and moving in the Z direction, the open end of the protective cover 1 and the flange 12 do not need to slide and rub against the ground or wall, but rolling and rubbing are performed by the rollers 15, which is more labor-saving, convenient, stable and reliable. In order to avoid flying dust in the gaps caused by this, it can be arranged that one end of the protective cover 1 is connected to a group of negative pressure grooves 16, and one end of the negative pressure groove 16 is connected to a negative pressure fan through a hose. The negative pressure fan cover is arranged in the dust box. When starting the cutting, it is only necessary to start the negative pressure fan to suck the flying dust into the negative pressure groove 16 as much as possible, and collect it into the dust box through the hose. In order to see the situation inside the fan clearly, a glass observation window can be installed at the other end of the protective cover 1. This glass observation window can also assist the center line mark 13 and the alignment plate 14 to determine the position of the cutting saw blade 34.

[0032] Example 2

[0033] like Figure 2-5 As shown, a wire trough cutting protection device, in this embodiment, is further limited based on embodiment 1, wherein the side frame 1 31 is fixedly mounted on the mounting frame 2, and the side frame 2 32 is slidably mounted on the mounting frame 2 along the Y direction, and the end of the side frame also passes through the mounting frame 2 and is screwed to a group of Y-direction screw rods 35. The two ends of the Y-direction screw rods 35 are mounted on the mounting frame 2 and driven to rotate by the Y-direction motor to drive the side frame 2 32 to move toward or away from the side frame 1 31. The two ends of the sawing shaft 33 are respectively provided with a group of rectangular clamping columns 36 and rectangular clamping grooves 37, and the two adjacent groups of sawing shafts are connected to the mounting frame 2. The shaft 33 is connected by a rectangular clamping column 36 and a rectangular clamping groove 37, and a switching block 38 is installed on the side frame 1 31 and the side frame 2 32, and the two groups of switching blocks 38 are respectively connected to the ends of the sawing shaft 33 on the side, and a group of cutting saw blades 34 are positioned and installed in the center of each group of sawing shafts 33. At this point, the number of cutting saw blades 34 can be selected by increasing or decreasing the sawing shafts 33, and the Y-axis lead screw 35 is used to drive the side frame 2 32 to install different numbers of sawing shafts 33, which has better flexibility, more convenient operation, and a higher degree of automation.

[0034] In order to improve the stability of the support of the side frame 2 32, a group of springs 39 are connected to the side of the side frame 2 32 away from the sawing shaft 33, and the other end of the spring 39 is connected to the fixed side plate of the mounting frame 2. The spring 39 is in a compressed state, so that pressure can be applied to the side frame 2 32 toward the sawing shaft 33.

[0035] The driving part 7 includes two groups of Z-direction screw rods 17 installed on the outer cover. The two groups of Z-direction screw rods 17 are respectively screwed on both sides of the mounting cover 4, and are driven to rotate by the Z-direction motor to drive the mounting cover 4 to drive the protective cover 1 to move along the Z direction.

[0036] Two groups of positioning blocks 18 are also provided on the back side of the outer cover, and two groups of positioning columns 19 are installed along the Z-direction guide in the two groups of positioning blocks 18. The positioning columns 19 are used to be inserted and positioned on a right-angled substrate 20 for positioning, that is, the substrate 20 can be fixed to the working position first. At this time, if the wall is cut, the positioning columns 19 can be inserted on the horizontal surface of the substrate 20, and the open end of the protective cover 1 can fit the wall. If the ground is cut, the positioning columns 19 can be inserted on the vertical surface of the substrate 20, and the open end of the protective cover 1 can fit the ground. In order to adapt to the cutting height of the wall, the bottom of the substrate 20 can be installed on a group of lifting cylinders 21.

[0037] A handle 22 is also provided on the back side of the outer cover for easy hand-held operation.

[0038] The working principle of the present invention is as follows: a wire trough cutting protection device provided by the present invention can realize the precise locking of cutting depth and cutting distance, and the cutting automation degree, cutting efficiency and cutting accuracy are also higher, and at the same time it also has a better protection effect, and the safety of use can also be greatly improved. When the device is in use, it is only necessary to hold the outer cover to fit the open end of the protective cover 1 to the wall or the ground, and by starting the driving cylinder 5, the sawing group 3 can be driven toward the wall or the ground to perform the cutting operation, and the cutting depth can be quickly read from the size entered by the ruler 9, and the cutting length can be quickly read by the distance that the ruler 9 travels in the slot 8. The direction of the cutting length is the driving direction of the driving part 7, and during cutting, since the protective cover 1 can completely cover the cutting position, the dust can be confined in the protective cover 1 to reduce the harm to outsiders.

[0039] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A wire trough cutting protection device, characterized in that: The utility model comprises a U-shaped protective cover, one end of which is open, and a group of mounting frames are slidably mounted in the protective cover toward the open end along the X direction, a sawing group is mounted on the mounting frame, and a group of mounting covers are also arranged at the end of the protective cover facing away from the opening, a driving cylinder is fixed in the mounting cover, the driving end of the driving cylinder penetrates into the protective cover through a top frame to drive and connect the mounting frame, and the mounting cover is guided and connected in an outer cover, a driving part for driving the mounting cover to reciprocate along the Z direction is arranged in the outer cover, and a group of slots along the Z direction are also opened on the outer cover, a group of scales are fixed on the top frame along the X direction, the scales penetrate out of the outer cover through the slots, and one side of the slots is also marked with scale lines along the Z direction.

2. The wire trough cutting protection device according to claim 1, characterized in that: The external thread of the ruler is connected with a set of lock nuts, and the groove is also threadedly installed with a set of top bolts along the Z direction.

3. The wire trough cutting protection device according to claim 1, characterized in that: The sawing group includes a side frame 1 and a side frame 2 installed on a mounting frame, a sawing motor is installed on the side frame 1, and a sawing shaft is installed between the side frame 1 and the side frame 2, one end of the sawing shaft is connected to the sawing motor drive, and a cutting saw blade is fixed in the middle.

4. The wire trough cutting protection device according to claim 3, characterized in that: Two sets of flanges extend outward from the edges of both ends of the opening of the protective cover, and the flanges are used to align with the wall or ground to be cut. A set of center line markings also extend outward from the surface, and the straight line where the center line markings are located is parallel to the straight line where the saw cutting axis is located, and is located in the movement plane formed by the movement of the saw cutting axis along the X direction. A set of alignment plates are also provided on the back side of the outer cover, and the plane where the alignment plates are located is coplanar with the plane where the cutting saw blade is located.

5. The wire trough cutting protection device according to claim 4, characterized in that: Four groups of rollers distributed in a rectangular shape are also provided on the two groups of flanges. One end of the protective cover is connected to a group of negative pressure grooves, one end of the negative pressure groove is connected to a negative pressure fan through a hose, and the negative pressure fan cover is arranged in the dust box. When the cutting is started, it is only necessary to start the negative pressure fan to suck the flying dust into the negative pressure groove as much as possible, and collect it into the dust box through the hose. A glass observation window is also installed at the other end of the protective cover.

6. The wire trough cutting protection device according to claim 3, characterized in that: The side frame 1 is fixedly mounted on the mounting frame, while the side frame 2 is slidably mounted on the mounting frame along the Y direction. The end of the side frame also passes through the mounting frame and is screwed to the outside of a group of Y-direction screw rods. The two ends of the Y-direction screw rods are mounted on the mounting frame and driven to rotate by the Y-direction motor to drive the side frame 2 to move toward or away from the side frame 1. The two ends of the sawing shaft are respectively provided with a group of rectangular clamping columns and rectangular clamping grooves, and the two adjacent groups of sawing shafts are connected by docking with the rectangular clamping columns and the rectangular clamping grooves. Adapter blocks are installed on the side frame 1 and the side frame 2, and the two groups of adapter blocks are respectively connected by clamping with the ends of the sawing shaft on the sides, and a group of cutting saw blades are positioned and installed at the center of each group of sawing shafts.

7. The wire trough cutting protection device according to claim 6, characterized in that: A group of springs are also connected to the side of the second side frame away from the sawing shaft, and the other end of the spring is connected to the fixed side plate of the mounting frame, and the spring is in a compressed state.

8. The wire trough cutting protection device according to claim 1, characterized in that: The driving part includes two groups of Z-direction screw rods installed on the outer cover. The two groups of Z-direction screw rods are respectively screwed on both sides of the mounting cover and driven to rotate by the Z-direction motor to drive the mounting cover to drive the protective cover to move along the Z direction.

9. The wire trough cutting protection device according to claim 1, characterized in that: Two groups of positioning blocks are also arranged on the back side of the outer cover, and two groups of positioning columns are installed along the Z-direction guide in the two groups of positioning blocks. The positioning columns are used to be inserted and positioned on a right-angled base plate to perform a positioning surface. The bottom of the base plate is installed on a group of lifting cylinder ends.

10. The wire trough cutting protection device according to claim 1, characterized in that: The back side of the outer cover is also provided with a handle for convenient hand-held operation.