Continuous pressing device and process for preparing composite film

By introducing a transmission and monitoring mechanism into the composite film preparation device, the tension of the film is automatically adjusted, which solves the problem that existing devices cannot adjust the tension according to the film thickness, and improves the packaging quality and stability of the composite film.

CN120024047AActive Publication Date: 2025-05-23YANGZHOU MINGTAI FILM CO LTD

Patent Information

Application Number
CN202510494402.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-21
Publication Date
2025-05-23
Estimated Expiration
2045-04-21

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  • Figure CN120024047A_ABST
    Figure CN120024047A_ABST
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Abstract

The invention relates to the technical field of composite membrane preparation, in particular to a continuous pressing device and process for composite membrane preparation. The problem that the tension applied to an existing composite film packaging device is difficult to adjust in a self-adaptive mode according to the thickness of a film is solved. Comprising a mounting frame, the mounting frame is slidably connected with a sliding plate, the sliding plate is fixedly connected with a mirror supporting frame, the supporting frame is rotatably connected with a guide roller, the supporting frame is slidably connected with a sliding frame in a limiting mode, the sliding frame is rotatably connected with a supporting roller, the sliding frame is fixedly connected with a limiting rod, and the limiting rod is slidably connected with a pushing plate. And a spring is fixedly connected between the pushing plate and the sliding frame. By controlling the pushing plate to move on the limiting rod, the purpose of controlling the extrusion force of the supporting roller on a film is achieved, the surface of the film is kept flat in the packaging process, and the situation that bubbles are generated due to wrinkles, and the quality of a composite film prepared by the device is affected is avoided.
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Description

Technical Field

[0001] The invention relates to a continuous pressing device and process for preparing a composite film in the technical field of composite film preparation. Background Art

[0002] Composite film is an adhesive formed by mixing polymers, organic solvents and various additives, and then the adhesive is sandwiched and packaged with two films to form a multi-layer composite structure similar to a sandwich. The existing packaging device for preparing composite film usually applies adhesive on one side of the film, and then presses the other film and the adhesive together with a roller. The composite film can be prepared after curing treatment. However, the thickness of the existing films for preparing composite films varies due to different specifications. In order to ensure the flatness of the surfaces of different films before bonding, different tensions need to be applied to them according to the thickness of the films. However, the existing composite film packaging device cannot automatically adjust its tension according to the thickness of the film. If the tension applied by the device is inappropriate, it is easy to cause wrinkles or deformation in the film, resulting in bulges and bubbles inside the composite film finally prepared, which leads to a decrease in the overall packaging efficiency and processing quality of the composite film. Summary of the invention

[0003] In order to solve the problem that existing composite film packaging equipment is difficult to adaptively adjust the tension applied to the film according to the film thickness, the present invention provides a continuous pressing device and process for preparing a composite film.

[0004] The technical solution of the present invention is: a continuous pressing device for preparing a composite film, comprising a mounting frame, wherein a feeding device and a gluing device are arranged on the mounting frame, the mounting frame is rotatably connected to a mirror-image active roller and a discharge roller, the mounting frame is rotatably connected to a mirror-image rotating roller, the mounting frame is slidably connected to a sliding plate, a spring is fixedly connected between the sliding plate and the mounting frame, the sliding plate is fixedly connected to a mirror-image support frame, the support frame is rotatably connected to a guide roller, the support frame close to the side of the active roller is limitedly slidably connected to a sliding frame, the sliding frame is rotatably connected to a support roller, the sliding frame is fixedly connected to a limiting rod penetrating the adjacent support frame, the limiting rod is slidably connected to a push plate, a spring is fixedly connected between the push plate and the sliding frame, the side of the mounting frame away from the active roller is slidably connected to a uniform and mirror-image sliding block, the uniform sliding blocks are rotatably connected to a pressing roller together, the mounting frame is provided with a transmission mechanism for controlling the movement of the film, and the mounting frame is provided with a monitoring mechanism for detecting the thickness of the film.

[0005] As a preferred embodiment of the present invention, the transmission mechanism includes a first motor, the first motor is fixedly connected to a side of the mounting frame close to the active roller, the output shaft of the first motor is fixedly connected to the adjacent active roller, the mirror image active roller is driven by a gear set, the mounting frame is fixedly connected to a second motor, the output shaft of the second motor is fixedly connected to the adjacent rotating roller, the mirror image rotating roller is driven by a gear set, a spring is fixedly connected between the sliding block and the mounting frame, the support frame away from the sliding frame is provided with a pressure sensing sheet, the limit rod is extruded and matched with the pressure sensing sheet of the adjacent support frame, the sliding block is slidably connected to a sliding support block, the sliding support block is provided with a one-way wheel, and a spring is fixedly connected between the sliding block and the corresponding sliding support block.

[0006] As a preferred embodiment of the present invention, the spacing between the mirror-imaged pressing rollers is greater than the spacing between the mirror-imaged one-way wheels, so as to enable the one-way wheels to press and fit the film.

[0007] As a preferred embodiment of the present invention, the monitoring mechanism includes a mirrored square frame, the mirrored square frame is fixed to the side of the mounting frame close to the rotating roller, the square frame is slidably connected to a mirrored support block, a spring is fixed between the support block and the corresponding square frame, the support block on the mirrored square frame close to the same adjacent rotating roller is rotatably connected to a clamping roller, the support block close to the second motor is provided with a tension control component for controlling the movement of the push plate, and the support block on the side of the square frame away from the second motor is provided with a clamping control component for controlling the clamping force of the packaging composite film.

[0008] As a preferred embodiment of the present invention, the tension control assembly includes a first fixed cylinder, the first fixed cylinder is fixedly connected to the support block close to the second motor, a first piston rod is slidably connected in the first fixed cylinder, the first piston rod is fixedly connected to the adjacent support block, the first fixed cylinder is connected to a first liquid guide tube, a second fixed cylinder connected to the first liquid guide tube is fixedly connected to a side of the sliding plate close to the sliding frame, and the second fixed cylinder is sealingly and slidably connected to a second piston rod fixed to the push plate.

[0009] As a preferred embodiment of the present invention, the clamping control assembly includes a third fixed cylinder, the third fixed cylinder is fixedly connected to the support block on one side of the square frame away from the second motor, the third fixed cylinder is sealingly and slidably connected to a third piston rod, the third piston rod is fixedly connected to the adjacent support block, the third fixed cylinder is connected to a second liquid guide tube, the mounting frame is fixedly connected to a fourth fixed cylinder connected to the second liquid guide tube, and the fourth fixed cylinder is sealingly and slidably connected to a fourth piston rod which is squeezed and matched with the corresponding sliding block.

[0010] As a preferred embodiment of the present invention, it also includes a flattening mechanism, which is arranged on the mounting frame, and is used to flatten the film. The flattening mechanism includes a support plate, and the support plate is fixed to the mounting frame. The support plate is slidably connected with a mirror-image sliding bent rod, and a spring is fixed between the sliding bent rod and the support plate. The sliding bent rods are rotatably connected to a support shaft, and the sliding bent rods are hinged with a rotating plate, and the rotating plate is rotatably connected with evenly distributed rotating wheels. The evenly distributed rotating wheels on the same rotating plate are jointly provided with a belt, and the second fixed cylinder is provided with a pressure control component for controlling the vertical flattening force of the film.

[0011] As a preferred embodiment of the present invention, the contact surface between the corresponding belt on the rotating plate and the film and the contact surface between the supporting shaft and the film are in the same vertical plane, so as to make the corresponding belt on the rotating plate in close contact with the adjacent film.

[0012] As a preferred embodiment of the present invention, the pressure control assembly includes a guide tube, which is connected to the side of the second fixed tube close to the push plate, and the mirror-image sliding curved rods are fixedly connected to a liquid storage cylinder connected to the guide tube, and the liquid storage cylinder is sealingly and slidably connected to a sliding rod that penetrates the corresponding sliding curved rod, and a spring is fixedly connected between the sliding rod and the corresponding rotating plate.

[0013] As a preferred embodiment of the present invention, a continuous lamination process for preparing a composite film, based on the above-mentioned continuous lamination device for preparing a composite film, comprises the following steps: S1: The film on the unwinding roller passes through two rotating rollers and two clamping rollers, the second motor is started, the two rotating rollers convey the film downward, the film on the feeding device is placed into the two active rollers, the first motor is started, the film is conveyed to the right, the two films are laminated and pass through the two clamping rollers and four one-way wheels, and finally enter the winding device; S2: After the two films enter the winding device, the first motor and the second motor are reversed, the rotating roller and the active roller convey the films in the opposite direction, the films between the one-way wheel and the rotating roller and the active roller are all contracted, the films between the one-way wheel and the rotating roller are squeezed against the guide roller and the sliding frame, and the two films are tightened; S3: When the film passes between the two clamping rollers, the two clamping rollers move relative to each other, and the two clamping rollers control the second piston rod to drive the push plate to move through the hydraulic oil, and the push plate controls the squeezing force of the support roller on the film through the spring; S4: The two clamping rollers move relative to each other, and the two clamping rollers control the fourth piston rod to squeeze the corresponding sliding block through hydraulic oil, and the squeezing force of the two clamping rollers on the two films between them changes; S5: The second fixed cylinder controls the movement of the sliding rod through hydraulic oil, and the sliding rod controls the inclination angle of the corresponding belt on the rotating plate through a spring. The corresponding inclined belt on the rotating plate flattens the surface of the film.

[0014] The beneficial effects of the present invention are as follows: 1. The present invention controls the movement of the push plate on the limit rod to control the extrusion force of the support roller on the film, so that the surface of the film remains flat during the packaging process, avoiding the occurrence of bubbles due to wrinkles, which affects the quality of the composite film prepared by the device.

[0015] 2. The one-way wheel in the transmission mechanism squeezes the film to maintain a stable tension during the film transportation process, ensuring the integrity and stability of the prepared composite film.

[0016] 3. By squeezing the sliding block by the fourth piston rod in the clamping control assembly, the clamping roller is used to package and stably transport the composite film, thus ensuring the continuity of the processing of the device.

[0017] 4. The purpose of controlling the vertical tension of the film is achieved by rotating the rotating plate in the flattening mechanism on the sliding curved rod, thereby ensuring the overall flatness of the film and improving the applicability of the device to unexpected situations of the film. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a three-dimensional structural schematic diagram of the parts of the mounting frame and the unwinding roller of the present invention; Figure 3 It is a three-dimensional structural schematic diagram of the parts of the support frame and the guide roller of the present invention; Figure 4 It is a three-dimensional structural schematic diagram of the parts of the limit rod and the push plate of the present invention; Figure 5 It is a three-dimensional structural schematic diagram of the parts of the sliding block and the pressing roller of the present invention; Figure 6 It is a three-dimensional structural schematic diagram of the square frame and the parts at the first fixed cylinder of the present invention; Figure 7 It is a three-dimensional structural schematic diagram of the parts at the first liquid guiding tube and the second fixing tube of the present invention; Figure 8 It is a cross-sectional view of the parts at the third fixed cylinder and the third piston rod of the present invention; Fig. 9 It is a three-dimensional structural schematic diagram of the parts at the fourth fixed cylinder and the fourth piston rod of the present invention; Fig.10 It is a three-dimensional structural schematic diagram of the parts of the support plate and the sliding bent rod of the present invention; Fig.11It is a three-dimensional structural schematic diagram of the parts at the second fixing tube and the guide tube of the present invention; Fig.12 It is a cross-sectional view of the parts of the guide tube and the liquid storage cylinder of the present invention.

[0019] Marked in the figure: 11-mounting frame, 12-feeding device, 13-gluing device, 14-active roller, 15-rotating roller, 16-discharging roller, 17-sliding plate, 18-support frame, 19-guide roller, 110-sliding frame, 111-support roller, 112-limiting rod, 113-sliding plate, 114-sliding block, 115-pressure roller, 2-transmission mechanism, 201-first motor, 202-second motor, 203-sliding support block, 204-one-way wheel, 3-monitoring mechanism, 301-square frame, 302-support block, 303-clamping roller, 4-sheet Force control assembly, 401-first fixed cylinder, 402-first piston rod, 403-first liquid guide tube, 404-second fixed cylinder, 405-second piston rod, 5-compression control assembly, 501-third fixed cylinder, 502-third piston rod, 503-second liquid guide tube, 504-fourth fixed cylinder, 505-fourth piston rod, 7-flattening mechanism, 701-support plate, 702-sliding bending rod, 703-support shaft, 704-rotating plate, 705-rotating wheel, 8-pressure control assembly, 801-guide tube, 802-liquid storage cylinder, 803-sliding rod. DETAILED DESCRIPTION

[0020] The following is combined with Figure 1-Figure 12 , the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.

[0021] Embodiment 1: A continuous laminating device for preparing a composite film, such as Figure 1-Figure 5As shown, the mounting frame 11 includes a mounting frame 11, the mounting frame 11 is provided with a control panel, a feeding device 12 and a gluing device 13 are provided on the mounting frame 11, the gluing device 13 is located on the right side of the feeding device 12, the mounting frame 11 is rotatably connected with two active rollers 14 and a discharge roller 16 with upper and lower mirror images, the two active rollers 14 are both located between the feeding device 12 and the gluing device 13, the discharge roller 16 is located in the middle of the mounting frame 11, the mounting frame 11 is rotatably connected with two rotating rollers 15 with left and right mirror images, and the middle part of the mounting frame 11 is slidably connected with a sliding plate 17, and the sliding plate 17 is slidably connected with the sliding plate 17. The movable plate 17 only slides up and down on the mounting frame 11. A spring is fixed between the sliding plate 17 and the mounting frame 11 to keep the two sliding plates 17 close to each other. Two left and right mirror-image support frames 18 are fixed to the lower side of the sliding plate 17. The lower side of the support frame 18 is rotatably connected to a guide roller 19. The left side of the two guide rollers 19 is higher than the right side in the vertical direction and is used to guide the film. The film is attached to the composite film through the right guide roller 19. The left support frame 18 is limitedly slidably connected to a sliding frame 110. The sliding frame 110 is located on the sliding plate 17, the left side of the sliding frame 110 is rotatably connected to the support roller 111, the middle part of the right side of the sliding frame 110 is fixedly connected to the limit rod 112, the limit rod 112 penetrates the support frame 18 on the left side, the limit rod 112 is slidably connected to the push plate 113, a spring is fixedly connected between the push plate 113 and the sliding frame 110, the right side of the mounting frame 11 is slidably connected to the uniform and upper and lower mirrored sliding blocks 114, the two upper and lower mirrored sliding blocks 114 are evenly distributed in the front and rear directions, and the two uniformly distributed front and rear sliding blocks 114 are rotatably connected together with a pressing Roller 115, the mounting frame 11 is provided with a transmission mechanism 2 for controlling the movement of the film, the mounting frame 11 is provided with a monitoring mechanism 3 for detecting the thickness of the film, the feeding device 12, the glue coating device 13 and the transmission mechanism 2 are all electrically connected to the control panel, and the position of the push plate 113 on the limit rod 112 is moved to control the elastic force of the spring connected to the push plate 113, thereby achieving the purpose of controlling the tension of the film, avoiding wrinkles on the surface of the film during the transportation process, causing bubbles to appear in the packaged composite film, and affecting the processing quality and yield rate of the device.

[0022] like Figure 1 and Figure 3-Figure 5As shown, the transmission mechanism 2 includes a first motor 201, which is fixedly connected to the left side of the mounting frame 11, and the output shaft of the first motor 201 is fixedly connected to the active roller 14 on the lower side, and the two active rollers 14 are driven by a gear set. When the first motor 201 is started, the two active rollers 14 are synchronously rotated in opposite directions through the gear set to transport the composite film to the right. The mounting frame 11 is fixedly connected to the second motor 202, and the output shaft of the second motor 202 is fixedly connected to the adjacent rotating roller 15, and the two rotating rollers 15 are driven by the gear set. When the second motor 202 is started, the two rotating rollers 15 are synchronously rotated in opposite directions through the gear set. A spring is fixedly connected between the sliding block 114 and the mounting frame 11, and the two clamping rollers 115 are brought close to each other through the sliding block 114. The support frame 18 on the right is provided with a pressure sensing sheet, and the limit rod 112 is connected to the adjacent support frame 18. The pressure sensing sheet is squeezed and matched to determine whether the sliding frame 110 is perpendicular to the adjacent film. The right side of the sliding block 114 is slidably connected to a sliding support block 203. The sliding support block 203 is provided with a one-way wheel 204. The one-way wheel 204 is unidirectional. The one-way wheel 204 can only move the composite film it contacts to the right. A spring is fixed between the sliding block 114 and the corresponding sliding support block 203. The spacing between the mirror-image clamping rollers 115 is greater than the spacing between the mirror-image one-way wheels 204, which is used to make the one-way wheel 204 press and fit the film. The first motor 201 and the second motor 202 are both electrically connected to the control panel. The one-way conveyance of the composite film by the one-way wheel 204 makes the packaged composite film move only in one direction, which is convenient for the stable adjustment of the film tension at the beginning, and ensures that the film maintains a stable tension during the conveying process.

[0023] like Figure 1 and Figure 6-Figure 8 As shown, the monitoring mechanism 3 includes two square frames 301 of front and rear mirror images, both of which are fixedly connected to the upper side of the mounting frame 11, and the square frames 301 are slidably connected to two support blocks 302 of left and right mirror images, and a spring is fixedly connected between the support blocks 302 and the corresponding square frames 301, and the support blocks 302 on the same side of the two square frames 301 are connected to the clamping roller 303 for rotating together, and the movement of the two clamping rollers 303 is used to control the synchronous approach or separation of the two support blocks 302 in the same square frame 301, and the support block 302 on the right side of the front square frame 301 is provided with a tension control component 4 for controlling the movement of the push plate 113, and the support block 302 on the right side of the rear square frame 301 is provided with a clamping control component 5 for controlling the clamping force of the packaging composite film, and the thickness of the film is detected by the distance between the two clamping rollers 303.

[0024] like Figure 1 and Figure 6-Figure 9As shown, the tension control assembly 4 includes a first fixed cylinder 401, the first fixed cylinder 401 is fixedly connected to the support block 302 on the right side of the front square frame 301, a first piston rod 402 is slidably connected in the first fixed cylinder 401, the first piston rod 402 is fixedly connected to the support block 302 on the left side of the front square frame 301, the two support blocks 302 in the front square frame 301 are separated from each other so that the first piston rod 402 extends out from the corresponding first fixed cylinder 401, and the left side of the first fixed cylinder 401 is connected to the first guide Liquid tube 403, a second fixed cylinder 404 is fixedly connected to the left side of the sliding plate 17, the second fixed cylinder 404 is connected to the first liquid guide tube 403, the second fixed cylinder 404 is sealed and slidably connected with a second piston rod 405, the second piston rod 405 is fixedly connected to the push plate 113, the left side of the first fixed cylinder 401, the first liquid guide tube 403 and the right side of the second fixed cylinder 404 are all filled with hydraulic oil, and the second piston rod 405 controls the moving distance of the push plate 113 through the flow of hydraulic oil in the first liquid guide tube 403.

[0025] like Figure 1 and Figure 6-Figure 9 As shown, the clamping control assembly 5 includes a third fixed cylinder 501, the third fixed cylinder 501 is fixedly connected to the support block 302 on the right side of the rear square frame 301, the third fixed cylinder 501 is sealingly and slidably connected to the third piston rod 502, the third piston rod 502 is fixedly connected to the support block 302 on the left side of the rear square frame 301, the two support blocks 302 in the rear square frame 301 are separated so that the third piston rod 502 extends out from the corresponding third fixed cylinder 501, the left side of the third fixed cylinder 501 is connected to the second liquid guide tube 503, the mounting frame 11 is fixedly connected to the fourth fixed cylinder 504, the fourth fixed cylinder 504 is connected to the second The liquid guide tube 503 is connected, and the fourth fixed cylinder 504 is sealed and slidably connected with the fourth piston rod 505. The fourth piston rod 505 is squeezed and matched with the corresponding sliding block 114. The fourth piston rod 505 moves downward under the action of hydraulic oil and squeezes and pushes the corresponding sliding block 114 to move downward. The left side of the third fixed cylinder 501 and the second liquid guide tube 503 are filled with hydraulic oil. Through the movement of the two clamping rollers 303, the fourth piston rod 505 pushes the corresponding sliding block 114 downward, thereby achieving the purpose of controlling the clamping force of the two clamping rollers 115 on the two films when they are bonded, thereby ensuring the tightness of the two films during processing.

[0026] When the operator uses the device to prepare the packaging of the composite film, the operator first places the film to be coated with glue on the loading device 12, places a roller with the film rolled up at the discharge roller 16, pulls the film out from the discharge roller 16 through the two clamping rollers 303 and the two rotating rollers 15, and the two support blocks 302 in the corresponding square frame 301 of the two clamping rollers 303 are away from each other.

[0027] When the film is inserted between the two rotating rollers 15, the operator starts the second motor 202 through the control panel, and the second motor 202 drives the rotating roller 15 on the right to rotate counterclockwise (from front to back), and the two rotating rollers 15 on the upper side rotate synchronously in opposite directions through the gear set, and the two rotating rollers 15 transport the film passing through the two clamping rollers 303 downward, and the film moves to the right around the supporting roller 111 and the two guide rollers 19, and the guide roller 19 drives the sliding plate 17 to move upward through the corresponding supporting frame 18, and the sliding plate 17 compresses the spring connected to it, and the sliding plate 17 maintains the pressing force on the film on the lower side under the elastic force of the spring connected thereto, and then the two films pass through the two pressing rollers 115 and the two pairs of one-way wheels 204, and are finally placed in the composite film winding device on the right side of the device. At this time, the film between the rotating roller 15 and the winding device is in a relaxed state, and at the same time, the control panel starts the first motor 201, and the film to be coated passes through the two active rollers 14 and is transported to the right. After the first motor 201 is started, the output shaft of the first motor 201 drives the lower active roller 14 to rotate clockwise (from front to back), and the two The two active rollers 14 rotate synchronously in opposite directions through a gear set. When the film enters between the two active rollers 14, the two active rollers 14 transport the film to the right. The film also passes through the lower side of the right guide roller 19, and the film led out by the unwinding roller 16 enters the composite film winding device on the right side of the device. When the leading ends of the two films are fixed in the winding device, the first motor 201 and the second motor 202 stop, and the two clamping rollers 115 clamp the film through the springs of the corresponding sliding blocks 114, and then the control panel controls the first motor 201 and the second motor 202 to rotate. The output shaft of the machine 202 rotates in the opposite direction. Since the one-way wheels 204 are unidirectional, the parts of the two films from the one-way wheels 204 to the winding device do not move. The output shaft of the second motor 202 rotates in the opposite direction to cause the two rotating rollers 15 to transport the film therebetween upward, and the film between the rotating rollers 15 and the one-way wheels 204 is tightened. The film on the upper side of the two rotating rollers 15 is accumulated, and the output shaft of the first motor 201 rotates in the opposite direction to cause the two active rollers 14 to transport the film therebetween to the left, and the film between the active rollers 14 and the one-way wheels 204 is tightened synchronously.

[0028] During the reversal of the second motor 202, the film tightened between the rotating roller 15 and the pressing roller 115 squeezes the sliding frame 110 and the supporting roller 111, and the sliding frame 110 drives the supporting roller 111 and the limiting rod 112 to move to the right, and the spring between the sliding frame 110 and the push plate 113 is compressed. When the sliding frame 110 is in a vertical state with the film on its upper side, the limiting rod 112 squeezes the pressure sensing sheet corresponding to the supporting frame 18, and the second motor 202 stops. At this time, the staff rotates the unloading roller 16 to rewind the film accumulated on the upper side of the rotating roller 15 back to the unloading roller 1 6, when the surface of the film between the active roller 14 and the pressure roller 115 is flat, the first motor 201 stops, and then the control panel starts the feeding device 12, the gluing device 13, the first motor 201 and the second motor 202, and the composite film winding device on the right side of the device is started synchronously, the gluing device 13 evenly applies the adhesive on the upper side of the film, and the film coated with the adhesive moves continuously to the right, and the second motor 202 makes the two rotating rollers 15 rotate in opposite directions to transport the film on the unwinding roller 16 downward, and the pressure roller 115 rotates synchronously, and the moving speed of the two films is the same.

[0029] During the process of the film moving to the right, when the film coated with adhesive moves to the right guide roller 19, the two guide rollers 19 cooperate with the support roller 111 to guide the upper film to make it adhere to the adhesive on the lower film. At the same time, the two clamping rollers 115 on the right press the two laminated films and convey them to the right. The spring connected to the sliding support block 203 presses the corresponding one-way wheel 204 on the surface of the two films, and the one-way wheel 204 itself has unidirectionality. The four one-way wheels 204 work together to clamp the edges of the two films and convey them to the right, so as to achieve the purpose of stably conveying the composite film and avoid the tension of the film causing it to shrink in the opposite direction, which affects the quality of the composite film preparation.

[0030] When the film drawn out from the unwinding roller 16 enters between the two clamping rollers 303, the two clamping rollers 303 move away from each other, the two support blocks 302 on the front side move away from each other and compress the spring connected thereto, the two support blocks 302 on the front side move away from each other and drive the first piston rod 402 to extend from the corresponding first fixed cylinder 401, the space on the left side of the first piston rod 402 in the first fixed cylinder 401 is reduced, the hydraulic oil in the first fixed cylinder 401 enters the second fixed cylinder 404 through the first liquid guide tube 403, the hydraulic oil on the right side of the second piston rod 405 in the second fixed cylinder 404 increases, the second piston rod 405 moves to the left, and the second piston rod 405 drives the push plate 1 13 moves synchronously to the left, the spring between the sliding frame 110 and the corresponding push plate 113 is compressed, and in the process of tightening the film between the rotating roller 15 and the one-way wheel 204, when the sliding frame 110 is perpendicular to the film on its upper side, the sliding frame 110 increases the squeezing force of the film through the supporting roller 111, that is, the tension of the film between the rotating roller 15 and the one-way wheel 204 increases, and the thickness of the film is detected by two clamping rollers 303 and then the position of the push plate 113 is moved, so as to achieve the purpose of controlling the tension when the film is attached to the corresponding film, ensuring that the surface of films of different thicknesses can be kept smooth through stable tension, thereby improving the quality and stability of composite film preparation.

[0031] In the process of the two clamping rollers 303 moving away from each other, the two support blocks 302 on the rear side move away from each other synchronously and compress the spring connected thereto, and the two support blocks 302 in the same square frame 301 on the rear side move away from each other, driving the third piston rod 502 to extend from the third fixed cylinder 501, and the space on the left side of the third piston rod 502 in the third fixed cylinder 501 is reduced, and the hydraulic oil in the third piston rod 502 enters the fourth fixed cylinder 504 through the second liquid guide tube 503, and the hydraulic oil on the upper side of the fourth piston rod 505 in the fourth fixed cylinder 504 increases, and the fourth piston rod 505 moves downward, and the fourth piston rod 505 squeezes the corresponding sliding block 114 on the rear side, and the sliding block 114 drives the upper clamping roller 115 to move downward. The pressing roller 115 on the lower side is moved, and the pressing roller 115 on the lower side causes the two sliding blocks 114 on the lower side to compress the springs connected to them, thereby increasing the clamping force between the two pressing rollers 115. The sliding block 114 causes the corresponding sliding support block 203 to drive the corresponding one-way wheel 204 to move synchronously through the spring, thereby ensuring the tightness of the one-way wheel 204 to the edges of the two films. The corresponding sliding block 114 is squeezed by the fourth piston rod 505 to control the size of the clamping force of the two pressing rollers 115 on the film, so as to achieve the purpose of controlling the clamping force of the laminated film according to the thickness of the film, thereby avoiding the situation where the thickness of the film increases and the clamping force remains unchanged, causing the two films to be loosely fitted, affecting the quality of the composite film packaging.

[0032] When the composite film packaging is completed, the control panel stops the feeding device 12, the gluing device 13, the first motor 201, the second motor 202 and the winding device on the right side of the device, and the operator manually lifts the two one-way wheels 204 on the upper side to cut off the packaging completed part, and at the same time, the output shafts of the first motor 201 and the second motor 202 are rotated in the opposite direction through the control panel. When the two films are moved away from the lower side of the guide roller 19, the sliding plate 17 drives the related parts to move downward and restore to the initial position under the elastic force of the spring connected to it, and the sliding frame 110 moves to the left and restores to the initial position under the elastic force of the spring connected to it. After the unused film is pulled out from between the active rollers 14, the second motor 202 and the first motor 201 stop, and the two support blocks 302 in the same square frame 301 approach each other and restore to their initial positions under the elastic force of the springs connected thereto, and the two clamping rollers 303 approach each other and restore to their initial positions, and the first piston rod 402 moves into the first fixed cylinder 401, and the third piston rod 502 moves into the third fixed cylinder 501, and the hydraulic oil in the second fixed cylinder 404 and the fourth fixed cylinder 504 both perform the above-mentioned reverse movement, and the push plate 113 and the fourth piston rod 505 both restore to their initial positions. At this point, all parts have restored to their initial positions and are ready for next use.

[0033] Embodiment 2: Based on embodiment 1, Figure 1 and Figure 10-12 As shown, it also includes a flattening mechanism 7, which is arranged on the mounting frame 11. The flattening mechanism 7 is used to flatten the film. The flattening mechanism 7 includes a support plate 701, which is fixed to the middle part of the mounting frame 11. The support plate 701 is slidably connected to two sliding curved rods 702 of front and rear mirror images. A spring is fixed between the sliding curved rod 702 and the support plate 701. The left side of the sliding curved rod 702 is rotatably connected to a support shaft 703. The sliding curved rod 702 is hinged with a rotating plate 704. The two rotating plates 704 are located outside the two sliding curved rods 702. Initially, the two rotating plates 704 are in a state of tilting from top to bottom to the outside. The rotating plates 704 are rotatably connected to A plurality of evenly distributed rotating wheels 705, and the evenly distributed rotating wheels 705 on the same rotating plate 704 are jointly provided with a belt, and the contact surface between the corresponding belt and the film on the rotating plate 704 and the contact surface between the support shaft 703 and the film are in the same vertical plane, which is used to make the corresponding belt on the rotating plate 704 in close contact with the adjacent film, and the second fixed cylinder 404 is provided with a pressure control component 8 for controlling the vertical flattening force of the film, and the belts on the two inclined rotating plates 704 are fitted with the film to achieve the purpose of controlling the tension stretching of the film in the front-to-back direction, avoiding wrinkles in the film in the front-to-back direction, and avoiding bubbles in the packaged composite film to affect the packaging quality of the composite film.

[0034] like Figure 10-12As shown, the pressure control assembly 8 includes a guide tube 801, which is connected to the left side of the second fixed cylinder 404, and the two sliding curved rods 702 are fixedly connected to the liquid storage cylinder 802. The opposite sides of the two liquid storage cylinders 802 are connected to the guide tube 801. The liquid storage cylinder 802 is sealed and slidably connected to the sliding rod 803, and the sliding rod 803 penetrates the corresponding sliding curved rod 702. A spring is fixed between the sliding rod 803 and the corresponding rotating plate 704, and the corresponding rotating plate 704 is kept in a state of rotation by the spring of the sliding rod 803. The inclined state ensures that the belt on the rotating plate 704 is stretched in the front-to-back direction during the movement of the film. The guide tube 801, the left side of the second fixed tube 404 and the opposite sides of the two guide tubes 801 are filled with hydraulic oil. The sliding rod 803 drives the movement of the spring connected to it to achieve the purpose of changing the initial inclination angle of the belt on the rotating plate 704, so that the device can control its tension in the front-to-back direction according to the thickness of the film, ensuring the flatness of the surface of the film when it is attached to the adhesive.

[0035] In order to avoid wrinkles in the film rolled up by the unwinding roller 16 or vertical wrinkles in the film during the guiding process of the device, the film being conveyed needs to be stretched in the front-to-back direction to avoid wrinkles or bulges, which will cause bubbles in the composite film after packaging, affecting the quality of composite film packaging and reducing the yield of composite film packaging. The specific operation is as follows: Repeat the above-mentioned film installation steps, taking the unwinding roller 16 on the upper side as an example, when the second motor 202 controls the two rotating rollers 15 to reverse and tighten the film on the left side of the clamping roller 115, the film squeezes the support shaft 703, and the support shaft 703 drives the two sliding bent rods 702 to move to the right. The sliding bent rod 702 slides into the support plate 701 and compresses the spring connected to it. When the second motor 202 stops, the support shaft 703 has a certain squeezing force on the film, and the above-mentioned composite film packaging operation is repeated.

[0036] When the two clamping rollers 303 move away from each other, the second piston rod 405 in the second fixed cylinder 404 moves to the left, and the space on the left side of the second piston rod 405 in the second fixed cylinder 404 is reduced. The hydraulic oil on the left side of the second piston rod 405 in the second fixed cylinder 404 enters the two liquid storage cylinders 802 through the guide tube 801, and the hydraulic oil in the liquid storage cylinder 802 increases. Taking the sliding curved rod 702 on the front side as an example, the sliding rod 803 in the liquid storage cylinder 802 moves forward, and the sliding rod 803 increases the forward swing angle of the rotating plate 704 through the spring. As the upper film is transported downward, a plurality of rotating wheels 705 on the same rotating plate 704 rotate under the transmission of the upper belt and the film. There is a certain squeezing force between the film and the belt. When the film moves, the belts on several adjacent rotating wheels 705 rotate. Since the belts are in an inclined state, when the belts and the film move synchronously, the film moves to the front and rear sides under the guidance of the belts. Under the reaction force of the film, the belts make the corresponding rotating plate 704 swing downward to compress the corresponding spring. When the belt position is stable, the compression amount of the spring between the rotating plate 704 and the corresponding sliding rod 803 remains stable, thereby achieving the purpose of adjusting the tension of the belt on the film in the front and rear directions according to the thickness of the film, so that the film is flattened in the front and rear directions through tension, and wrinkles in the front and rear directions on the film are avoided to affect the final packaging result of the composite film.

[0037] When the device is used and the above operation is repeated for resetting, the second piston rod 405 moves into the corresponding second fixed cylinder 404, the liquid storage cylinder 802 drives the corresponding spring to move back into the corresponding guide tube 801, and the sliding rod 803 and related parts return to their initial positions, waiting for the next use.

[0038] Embodiment 3: Based on Embodiment 2, a continuous lamination process for preparing a composite film is applied to the above-mentioned continuous lamination device for preparing a composite film, comprising the following steps: S1: The film on the unwinding roller 16 passes through two rotating rollers 15 and two clamping rollers 303, and the second motor 202 is started. The two rotating rollers 15 convey the film downward, and the film on the feeding device 12 is placed into the two active rollers 14, and the first motor 201 is started to convey the film to the right. The two films are laminated and pass through the two clamping rollers 115 and the four one-way wheels 204, and finally enter the winding device; S2: After the two films enter the winding device, the first motor 201 and the second motor 202 are reversed, the rotating roller 15 and the active roller 14 convey the films in the opposite direction, the films between the one-way wheel 204 and the rotating roller 15 and the active roller 14 are all contracted, and the films between the one-way wheel 204 and the rotating roller 15 are squeezed by the guide roller 19 and the sliding frame 110, and the two films are tightened; S3: When the film passes between the two clamping rollers 303, the two clamping rollers 303 move relative to each other, and the two clamping rollers 303 control the second piston rod 405 through hydraulic oil to drive the push plate 113 to move, and the push plate 113 controls the squeezing force of the support roller 111 on the film through the spring; S4: The two clamping rollers 303 move relative to each other, and the two clamping rollers 303 control the fourth piston rod 505 to squeeze the corresponding sliding block 114 through hydraulic oil, and the squeezing force of the two pressing rollers 115 on the two films therebetween changes; S5: The second fixed cylinder 404 controls the movement of the sliding rod 803 through the hydraulic oil. The sliding rod 803 controls the inclination angle of the corresponding belt on the rotating plate 704 through the spring. The corresponding inclined belt on the rotating plate 704 flattens the surface of the film.

[0039] The present invention and its embodiments are described above, which is not restrictive. What is shown in the accompanying drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and do not deviate from the purpose of the invention, they can creatively design structural methods and embodiments similar to the technical scheme, which should all fall within the scope of protection of the present invention.

Claims

1. A continuous lamination device for preparing a composite film, characterized in that: The present invention relates to a method for distributing the film to the roller and the rollers, and a control device for distributing the film to the rollers is used to displace the film so that the rollers can move relative to each other and the movement of the rollers can be adjusted accordingly.

2. The continuous laminating device for preparing a composite film according to claim 1, characterized in that: The transmission mechanism includes a first motor, the first motor is fixedly connected to a side of the mounting frame close to the active roller, the output shaft of the first motor is fixedly connected to the adjacent active roller, the mirror image active roller is driven by a gear set, the mounting frame is fixedly connected to a second motor, the output shaft of the second motor is fixedly connected to the adjacent rotating roller, the mirror image rotating roller is driven by a gear set, a spring is fixedly connected between the sliding block and the mounting frame, the support frame away from the sliding frame is provided with a pressure sensing sheet, the limit rod is extruded and matched with the pressure sensing sheet of the adjacent support frame, the sliding block is slidably connected to a sliding support block, the sliding support block is provided with a one-way wheel, and a spring is fixedly connected between the sliding block and the corresponding sliding support block.

3. A continuous laminating device for preparing a composite film according to claim 2, characterized in that: The spacing between the pressing rollers is greater than the spacing between the mirror-image one-way wheels, so that the one-way wheels can press and fit the film.

4. The continuous laminating device for preparing a composite film according to claim 3, characterized in that: The monitoring mechanism includes a mirrored square frame, which is fixed to a side of the mounting frame close to the rotating roller. The square frame is slidably connected to a mirrored support block, a spring is fixed between the support block and the corresponding square frame, the support blocks on the mirrored square frame close to the same adjacent rotating roller are rotatably connected to a clamping roller, the support block close to the second motor is provided with a tension control component for controlling the movement of the push plate, and the support block on the side of the square frame away from the second motor is provided with a clamping control component for controlling the clamping force of the packaging composite film.

5. The continuous laminating device for preparing a composite film according to claim 4, characterized in that: The tension control assembly includes a first fixed cylinder, the first fixed cylinder is fixedly connected to the support block close to the second motor, a first piston rod is slidably connected in the first fixed cylinder, the first piston rod is fixedly connected to the adjacent support block, the first fixed cylinder is communicated with a first liquid guide tube, a second fixed cylinder communicated with the first liquid guide tube is fixedly connected to a side of the sliding plate close to the sliding frame, and the second fixed cylinder is sealingly and slidably connected to a second piston rod fixed to the push plate.

6. The continuous laminating device for preparing a composite film according to claim 5, characterized in that: The clamping control assembly includes a third fixed cylinder, the third fixed cylinder is fixedly connected to the support block on one side of the square frame away from the second motor, the third fixed cylinder is sealingly and slidably connected to a third piston rod, the third piston rod is fixedly connected to the adjacent support block, the third fixed cylinder is connected to a second liquid guide tube, the mounting frame is fixedly connected to a fourth fixed cylinder connected to the second liquid guide tube, and the fourth fixed cylinder is sealingly and slidably connected to a fourth piston rod that is squeezed and matched with the corresponding sliding block.

7. The continuous laminating device for preparing a composite film according to claim 6, characterized in that: It also includes a flattening mechanism, which is arranged on the mounting frame, and is used to flatten the film. The flattening mechanism includes a support plate, which is fixed to the mounting frame, and the support plate is slidably connected to a mirror-image sliding curved rod, a spring is fixed between the sliding curved rod and the support plate, the sliding curved rod is rotatably connected to a support shaft, the sliding curved rod is hinged to a rotating plate, and the rotating plate is rotatably connected to evenly distributed rotating wheels, and the evenly distributed rotating wheels on the same rotating plate are jointly provided with a belt, and the second fixed cylinder is provided with a pressure control component for controlling the vertical flattening force of the film.

8. The continuous laminating device for preparing a composite film according to claim 7, characterized in that: The contact surface between the corresponding belt on the rotating plate and the film and the contact surface between the supporting shaft and the film are in the same vertical plane, so as to make the corresponding belt on the rotating plate in close contact with the adjacent film.

9. The continuous laminating device for preparing a composite film according to claim 8, characterized in that: The pressure control component includes a guide tube, which is connected to the side of the second fixed tube close to the push plate. The mirror-image sliding curved rods are fixedly connected to a liquid storage cylinder connected to the guide tube. The liquid storage cylinder is sealingly and slidably connected to a sliding rod that penetrates the corresponding sliding curved rod. A spring is fixedly connected between the sliding rod and the corresponding rotating plate.

10. A continuous lamination process for preparing a composite film, characterized in that: According to claim 9, the continuous lamination device for preparing a composite film comprises the following steps: S1: The film on the unwinding roller passes through two rotating rollers and two clamping rollers, the second motor is started, the two rotating rollers convey the film downward, the film on the feeding device is placed into the two active rollers, the first motor is started, the film is conveyed to the right, the two films are laminated and pass through the two clamping rollers and four one-way wheels, and finally enter the winding device; S2: After the two films enter the winding device, the first motor and the second motor are reversed, the rotating roller and the active roller convey the films in the opposite direction, the films between the one-way wheel and the rotating roller and the active roller are all contracted, the films between the one-way wheel and the rotating roller are squeezed against the guide roller and the sliding frame, and the two films are tightened; S3: When the film passes between the two clamping rollers, the two clamping rollers move relative to each other, and the two clamping rollers control the second piston rod to drive the push plate to move through the hydraulic oil, and the push plate controls the squeezing force of the support roller on the film through the spring; S4: The two clamping rollers move relative to each other, and the two clamping rollers control the fourth piston rod to squeeze the corresponding sliding block through hydraulic oil, and the squeezing force of the two clamping rollers on the two films between them changes; S5: The second fixed cylinder controls the movement of the sliding rod through hydraulic oil, and the sliding rod controls the inclination angle of the corresponding belt on the rotating plate through a spring. The corresponding inclined belt on the rotating plate flattens the surface of the film.

Citation Information

Patent Citations

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