Electrophoresis drainage parameter optimization method and device, medium and vehicle
By calculating and adjusting the drain gap height of the electrophoretic discharge box of the body sill and optimizing the electrophoretic discharge parameters, the problems of poor curing of the liquid accumulation and electrophoretic paint film in the body are solved, and the discharge efficiency and stability are improved.
Patent Information
- Application Number
- CN202311501561.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-10
- Publication Date
- 2025-05-23
AI Technical Summary
During the vehicle electrophoretic liquid discharge process, how to achieve reasonable optimization of electrophoretic liquid discharge parameters to avoid the problem of excessive fluid accumulation in the body structure and poor curing of the electrophoretic paint film.
By obtaining the number of electrophoretic discharge boxes, discharge gap length and initial gap height of the body sill, and the liquid surface area, the overall electrophoretic discharge time is calculated and compared with the preset discharge constraint time. When the preset conditions are not met, adjust the drain gap height until the preset conditions are met.
The discharge of electrophoretic fluid is achieved within the preset liquid discharge constraint time, preventing the amount of electrophoretic fluid accumulation in the vehicle body from exceeding the standard, and improving the stability of the electrophoretic tank liquid parameters.
Smart Images

Figure CN120025092A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of electrophoretic drainage of vehicles, and in particular to an electrophoretic drainage parameter optimization method, device, medium and vehicle. Background Art
[0002] During the vehicle manufacturing process, the electrophoretic structure setting of the vehicle body is basically synchronized with the overall structural design of the body in white. The electrophoretic drainage of the body door sill made of aluminum alloy profiles is considered after the body structure setting is basically completed, and then the expansion glue installation blocks of the body cavity are arranged and designed. After the expansion glue installation blocks are arranged, if the spacing between the slots of the production line is short and the drainage time is insufficient, it will cause the body structure to accumulate excessive liquid and the tank liquid will jump out of the tank, which will seriously affect the stability of the pre-treatment electrophoretic tank liquid parameters. If the residual electrophoretic liquid is retained in the body door sill cavity, after entering the drying furnace, the liquid retention area cannot reach the curing temperature required by the electrophoretic film for a long time, resulting in poor curing of the electrophoretic paint film. Therefore, when designing the electrophoretic drainage plan, how to reasonably optimize the electrophoretic drainage parameters becomes an urgent problem to be solved. Summary of the invention
[0003] Based on this, it is necessary to provide an electrophoretic discharge parameter optimization method, device, medium and vehicle to address the above technical problems, so as to solve the problem of how to reasonably optimize the electrophoretic discharge parameters during the electrophoretic discharge process.
[0004] A first aspect of an embodiment of the present invention provides a method for optimizing electrophoretic drainage parameters of a vehicle body sill mounting block, the method comprising:
[0005] Obtaining the number of electrophoretic drainage boxes of the vehicle body door sill, the drainage gap length and initial gap height at the mounting block in the electrophoretic drainage box, and the liquid surface area representing the liquid to be discharged in the electrophoretic drainage box;
[0006] Calculating the total electrophoresis drainage time of all electrophoresis drainage boxes according to the number of electrophoresis drainage boxes, the drainage gap length, the initial gap height and the liquid surface area;
[0007] Comparing the overall electrophoresis discharge time with a preset discharge constraint time to obtain a comparison result;
[0008] When the comparison result does not meet the preset condition, adjusting the gap height at the mounting block in the electrophoresis drainage box to obtain an adjusted gap height;
[0009] The overall electrophoresis drainage time is recalculated according to the adjusted gap height, and the overall electrophoresis drainage time is compared with the drainage constraint time again until the comparison result meets a preset condition.
[0010] A second aspect of an embodiment of the present invention provides a method for optimizing electrophoretic drainage parameters of a vehicle body sill mounting block, the method comprising:
[0011] Obtain the number of electrophoretic drainage boxes of the vehicle body door sill, the length of the drainage gap at the mounting block in the electrophoretic drainage box, the liquid surface area representing the liquid to be discharged in the electrophoretic drainage box, and the overall drainage constraint time of all electrophoretic drainage boxes;
[0012] Calculating the ideal height of the drainage gap at the mounting block in the electrophoresis drainage box according to the number of the electrophoresis drainage boxes, the length of the drainage gap, the liquid surface area and the overall drainage constraint time;
[0013] The actual height of the drainage gap at the mounting block in the electrophoresis drainage box is obtained, and the target height of the drainage gap at the mounting block in the electrophoresis drainage box is determined according to the actual height and the ideal height.
[0014] A third aspect of an embodiment of the present invention provides an electrophoretic drainage parameter optimization device for a vehicle body sill mounting block, the electrophoretic drainage parameter optimization device comprising:
[0015] A first acquisition module is used to acquire the number of electrophoretic drainage boxes of the vehicle body door sill, the drainage gap length and initial gap height at the mounting block in the electrophoretic drainage box, and a liquid surface area representing the liquid to be discharged in the electrophoretic drainage box;
[0016] A first calculation module, configured to calculate the total electrophoresis drainage time of all electrophoresis drainage boxes according to the number of electrophoresis drainage boxes, the drainage gap length, the initial gap height and the liquid surface area;
[0017] A comparison module, used for comparing the overall electrophoresis discharge time with a preset discharge constraint time to obtain a comparison result;
[0018] An adjustment module, used for adjusting the gap height at the mounting block in the electrophoresis drainage box to obtain an adjusted gap height when the comparison result does not meet a preset condition;
[0019] A cyclic adjustment module is used to recalculate the overall electrophoresis drainage time according to the adjusted gap height, and compare the overall electrophoresis drainage time with the drainage constraint time again until the comparison result meets a preset condition.
[0020] A fourth aspect of an embodiment of the present invention provides a computer-readable storage medium, wherein the computer-readable storage medium stores a computer program, and when the computer program is executed by a processor, the electrophoresis discharge parameter optimization method as described above is implemented.
[0021] A fifth aspect of an embodiment of the present invention provides a vehicle obtained by installing electrophoretic drainage using parameters obtained by the electrophoretic drainage parameter optimization method described above.
[0022] Compared with the prior art, the present invention has the following beneficial effects:
[0023] The number of electrophoretic drainage boxes on the door sill of the vehicle body, the drainage gap length and initial gap height at the mounting block in the electrophoretic drainage box, and the liquid surface area representing the liquid to be discharged in the electrophoretic drainage box are obtained; the overall electrophoretic drainage time of all electrophoretic drainage boxes is calculated according to the number of electrophoretic drainage boxes, the drainage gap length, the initial gap height and the liquid surface area; the overall electrophoretic drainage time is compared with the preset drainage constraint time to obtain a comparison result; when the comparison result does not meet the preset conditions, the gap height at the mounting block in the electrophoretic drainage box is adjusted to obtain the adjusted gap height; the overall electrophoretic drainage time is recalculated according to the adjusted gap height; the overall electrophoretic drainage time is compared with the drainage constraint time again until the comparison result meets the preset conditions. In the present application, during the electrophoretic drainage process, the height of the drainage gap in the drainage box is quantified to calculate the total electrophoretic drainage time of all electrophoretic drainage boxes. The calculated total electrophoretic drainage time is compared with the preset drainage constraint time to adjust the height of the drainage gap according to the comparison result so that the height parameter of the drainage gap can be optimized. Based on the adjusted drainage gap height, the electrophoretic fluid can be completely drained within the preset drainage constraint time to prevent the amount of electrophoretic fluid accumulated inside the vehicle body from exceeding the standard and the occurrence of tank liquid jumping, so as to improve the stability of the electrophoretic tank liquid parameters. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments of the present invention will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative labor.
[0025] Figure 1 It is a flow chart of a method for optimizing electrophoretic drainage parameters of a vehicle body door sill mounting block provided in the first embodiment of the present invention;
[0026] Figure 2 It is a flow chart of a method for calculating the overall electrophoresis drainage time of all electrophoresis drainage boxes provided in the second embodiment of the present invention;
[0027] Figure 3 It is a flow chart of a method for calculating the overall electrophoresis drainage time of an electrophoresis drainage box provided in the third embodiment of the present invention;
[0028] Figure 4 It is a flow chart of a method for optimizing electrophoretic drainage parameters of a vehicle body door sill mounting block provided in a fourth embodiment of the present invention;
[0029] Figure 5 It is a flow chart of a method for calculating an ideal height of a drainage gap at a mounting block in an electrophoresis drainage box provided by a fifth embodiment of the present invention;
[0030] Figure 6 is a flow chart of a method for determining a target height of a drainage gap at a mounting block in an electrophoresis drainage box provided by a sixth embodiment of the present invention;
[0031] Figure 7 It is a structural schematic diagram of an electrophoretic drainage parameter optimization device for a vehicle body door sill mounting block provided by a seventh embodiment of the present invention;
[0032] Figure 8 It is a structural schematic diagram of an electrophoretic drainage parameter optimization device for a vehicle body door sill mounting block provided in Embodiment 8 of the present invention;
[0033] Fig. 9 is a structural schematic diagram of a regulating controller provided by an embodiment of the present invention;
[0034] Fig.10 It is a schematic diagram of a vehicle provided by an embodiment of the present invention. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] It should be understood that when used in the present specification and the appended claims, the term "comprising" indicates the presence of described features, integers, steps, operations, elements and / or components, but does not exclude the presence or addition of one or more other features, integers, steps, operations, elements, components and / or combinations thereof.
[0037] It should also be understood that the term "and / or" used in the present description and the appended claims refers to and includes any and all possible combinations of one or more of the associated listed items.
[0038] As used in the present specification and the appended claims, the term "if" may be interpreted as "when" or "upon" or "in response to determining" or "in response to detecting", depending on the context. Similarly, the phrase "if it is determined" or "if [described condition or event] is detected" may be interpreted as meaning "upon determination" or "in response to determining" or "upon detection of [described condition or event]" or "in response to detecting [described condition or event]", depending on the context.
[0039] In addition, in the description of the present specification and the appended claims, the terms "first", "second", "third", etc. are only used to distinguish the descriptions and cannot be understood as indicating or implying relative importance.
[0040] References to "one embodiment" or "some embodiments" etc. described in the present specification mean that one or more embodiments of the present invention include specific features, structures or characteristics described in conjunction with the embodiment. Therefore, the statements "in one embodiment", "in some embodiments", "in some other embodiments", "in some other embodiments", etc. that appear in different places in this specification do not necessarily refer to the same embodiment, but mean "one or more but not all embodiments", unless otherwise specifically emphasized in other ways. The terms "including", "comprising", "having" and their variations all mean "including but not limited to", unless otherwise specifically emphasized in other ways.
[0041] It should be understood that the order of execution of the steps in the following embodiments does not imply a precedence of execution. The execution order of each process should be determined by its function and internal logic, and should not constitute any limitation on the implementation process of the embodiments of the present invention.
[0042] See also Figure 1 , is a flow chart of a method for optimizing electrophoretic drainage parameters of a vehicle body sill mounting block provided in Embodiment 1 of the present invention, such as Figure 1 As shown, the electrophoretic drainage parameter optimization method of the vehicle body sill mounting block may include the following steps.
[0043] S101: Obtain the number of electrophoretic drainage boxes of the vehicle body door sill, the drainage gap length and initial gap height at the mounting block in the electrophoretic drainage box, and the liquid surface area representing the liquid to be discharged in the electrophoretic drainage box.
[0044] In step S101, the number of electrophoretic drainage boxes of the vehicle body sill is the number of cavities inside the vehicle body sill, the number of electrophoretic drainage boxes is an integer greater than zero, the length of the drainage gap at the mounting block in the electrophoretic drainage box is the length of the electrophoretic drainage box, the initial gap is a preset height, and the liquid surface area representing the liquid to be discharged in the electrophoretic drainage box is the cross-sectional area of the drainage box.
[0045] In this embodiment, the body door sill is a body door sill made of alloy profile material, the electrophoretic drainage box in the body door sill is honeycomb-shaped, the mounting block in the electrophoretic drainage box is an expansion glue mounting block, and the expansion glue mounting block is installed in the electrophoretic drainage box to prevent the body door sill from being squeezed. When the mounting block is installed in the drainage box, the gap between the drainage box and the mounting block serves as the electrophoretic liquid discharge gap, and the electrophoretic liquid is discharged through the drainage gap.
[0046] It should be noted that when the electrophoretic liquid is discharged through the discharge gap, due to the small discharge gap, if the electrophoretic liquid cannot be completely discharged within the preset process constraint time, the amount of liquid accumulated inside the vehicle body structure will exceed the standard, and the tank liquid will jump out of the tank, which will seriously affect the stability of the pre-treatment electrophoretic tank liquid parameters. The residual electrophoretic liquid will be retained in the door sill cavity of the vehicle body. After entering the drying furnace, the liquid-collecting area cannot reach the curing temperature required for the electrophoretic film for a long time, resulting in poor curing of the electrophoretic paint film.
[0047] Therefore, it is necessary to adjust the spatial size of the drainage gap according to the corresponding preset process constraint time. In this embodiment, the spatial size of the drainage gap is adjusted by adjusting the gap height of the drainage gap. When adjusting the gap height of the drainage gap, first determine whether the overall electrophoresis drainage time of the electrophoresis drainage box is within the preset time range. If not, adjust the gap height of the drainage gap.
[0048] In this embodiment, when calculating the total electrophoretic drainage time of the electrophoretic drainage boxes, firstly, the number of electrophoretic drainage boxes on the vehicle body door sill, the drainage gap length and the initial gap height at the mounting block in the electrophoretic drainage box, and the liquid surface area representing the liquid to be discharged in the electrophoretic drainage box are obtained; based on the number of electrophoretic drainage boxes, the drainage gap length, the initial gap height and the liquid surface area, the total electrophoretic drainage time of all electrophoretic drainage boxes is calculated.
[0049] Among them, the number of electrophoretic drainage boxes of the vehicle body sill, the drainage gap length and initial gap height at the mounting block in the electrophoretic drainage box, and the liquid surface area representing the liquid to be discharged in the electrophoretic drainage box can be obtained by measuring the vehicle body sill structure diagram. During measurement, CATIA (Computer Aided Three-dimensional Interactive Application) measurement tools can be used for measurement.
[0050] It should be noted that when measuring the liquid surface area, the volume of the liquid to be discharged and the boundary height of the electrophoresis drainage box are first measured, and the liquid surface area of the liquid to be discharged is calculated based on the volume of the liquid to be discharged and the boundary height of the electrophoresis drainage box. The calculation formula is as follows:
[0051]
[0052] Wherein, S is the liquid surface area of the liquid to be discharged, V is the volume of the discharged liquid, and H is the boundary height of the electrophoresis drainage box.
[0053] In this embodiment, corresponding known parameters are obtained so that the overall electrophoresis drainage time of all electrophoresis drainage boxes can be calculated based on the known parameters. By directly substituting the parameters, the overall electrophoresis drainage time of all electrophoresis drainage boxes can be quickly obtained, thereby improving calculation efficiency.
[0054] S102: Calculate the total electrophoresis drainage time of all electrophoresis drainage boxes according to the number of electrophoresis drainage boxes, the drainage gap length, the initial gap height and the liquid surface area.
[0055] In step S102, the overall electrophoresis drainage time of the electrophoresis drainage box is the time after the electrophoresis drainage box has drained all the electrophoresis fluid after the mounting block is installed.
[0056] In this embodiment, a first prediction model is obtained, and the number of electrophoresis drainage boxes, the length of the drainage gap, the initial gap height and the liquid surface area are introduced into the first prediction model to calculate the overall electrophoresis drainage time.
[0057] Among them, the first prediction model is a functional relationship model between the overall electrophoresis drainage time and the number of electrophoresis drainage boxes, the drainage gap length, the initial gap height and the liquid surface area.
[0058] See also Figure 2 , is a flow chart of a method for calculating the overall electrophoresis discharge time of all electrophoresis discharge boxes provided in the second embodiment of the present invention, such as Figure 2 As shown, the method for calculating the overall electrophoresis drainage time of all electrophoresis drainage boxes may include the following steps.
[0059] Optionally, the total electrophoresis drainage time of all electrophoresis drainage boxes is calculated according to the number of electrophoresis drainage boxes, the drainage gap length, the initial gap height and the liquid surface area, including:
[0060] S201: Obtaining a first prediction model, the first prediction model including a first functional relationship between the equivalent number of electrophoresis drainage boxes and the number of electrophoresis drainage boxes, a second functional relationship between the drainage volume per unit time of each box and the number of electrophoresis drainage boxes, the drainage gap length, the initial gap height and the liquid surface area, and a third functional relationship between the overall electrophoresis drainage time and the equivalent number and the drainage volume per unit time of each box;
[0061] S202: The number of electrophoresis drainage boxes, the length of the drainage gap, the initial gap height and the liquid surface area are brought into the first prediction model to calculate the overall electrophoresis drainage time of all the electrophoresis drainage boxes.
[0062] In this embodiment, the first prediction model is used to calculate the overall electrophoresis drainage time, wherein the first prediction model includes a first functional relationship between the equivalent number of electrophoresis drainage boxes and the number of electrophoresis drainage boxes, a second functional relationship between the discharge volume per unit time of each box and the number of electrophoresis drainage boxes, the discharge gap length, the initial gap height and the liquid surface area, and a third functional relationship between the overall electrophoresis drainage time and the equivalent number and the discharge volume per unit time of each box.
[0063] Substitute the number of electrophoresis drainage boxes into the first functional relationship to obtain the equivalent number of electrophoresis drainage boxes, where the equivalent number of electrophoresis drainage boxes is the equivalent number of electrophoresis drainage boxes. Substitute the number of electrophoresis drainage boxes, drainage gap length, initial gap height and liquid surface area into the second functional relationship to obtain the drainage volume per unit time of each box, and substitute the equivalent number and the drainage volume per unit time of each box into the third functional relationship to obtain the overall electrophoresis drainage time.
[0064] In this embodiment, the first prediction model is used to calculate the overall electrophoresis drainage time. The first prediction model includes a first functional relationship between the equivalent number and the number of electrophoresis drainage boxes. The equivalent number is calculated, and the equivalent numerical value of the number of electrophoresis drainage boxes is determined, thereby improving the accuracy of the calculation of the number of electrophoresis drainage boxes. The overall electrophoresis drainage time is calculated based on the equivalent number, thereby improving the accuracy of the overall electrophoresis drainage time.
[0065] Optionally, the first functional relationship between the equivalent number of electrophoresis discharge boxes and the number of electrophoresis discharge boxes includes:
[0066]
[0067] m is the equivalent number, n is the number of electrophoresis drainage boxes, p is the drainage empirical coefficient of the electrophoresis drainage box, and a and b are parameters.
[0068] In this embodiment, the first functional relationship also includes the empirical drainage coefficient of the electrophoresis drainage box. a and b are parameters greater than 0. In this embodiment, a can take the value of 3.09, b can take the value of 2.1, and the empirical drainage coefficient p of the electrophoresis drainage box is a number greater than 0 and less than 1.
[0069] Optionally, the second functional relationship between the amount of liquid discharged per unit time of each box and the number of electrophoresis liquid discharge boxes, the liquid discharge gap length, the initial gap height and the liquid surface area includes:
[0070]
[0071] Among them, q t is the displacement per unit time of each box, g is the acceleration due to gravity, h is iis the initial gap height, l is the drainage gap length, S is the liquid surface area, p is the drainage empirical coefficient of the electrophoresis drainage box, n is the number of electrophoresis drainage boxes, u is the calibration parameter value, and the drainage empirical coefficient p of the electrophoresis drainage box is a number greater than 0 and less than 1.
[0072] Optionally, the third functional relationship between the overall electrophoresis discharge time and the equivalent number and the discharge volume per unit time of each box includes:
[0073]
[0074] Among them, V i The volume of liquid discharged from each electrophoresis drainage box can be measured using the CATIA measurement tool, where n is the number of electrophoresis drainage boxes, m is the equivalent number, and q is the volume of liquid discharged from each electrophoresis drainage box. t The amount of liquid discharged per unit time for each box.
[0075] S103: comparing the overall electrophoresis discharge time with the preset discharge constraint time to obtain a comparison result.
[0076] In step S103, the calculated total electrophoresis liquid discharge time is compared with a preset liquid discharge constraint time to determine whether the total electrophoresis liquid discharge time satisfies a condition for completing the discharge of the electrophoresis liquid.
[0077] In this embodiment, the corresponding overall electrophoresis drainage time is compared with the preset drainage constraint time to obtain a comparison result, wherein the comparison result includes that the overall electrophoresis drainage time is less than the preset drainage constraint time, or the overall electrophoresis drainage time is greater than the preset drainage constraint time.
[0078] In another embodiment, a corresponding discharge guarantee coefficient may be set for a preset discharge constraint time, and the overall electrophoresis discharge time may be compared with the preset discharge constraint time taking the discharge guarantee coefficient into consideration to obtain a comparison result.
[0079] In this embodiment, by comparing the overall electrophoresis drainage time with the preset drainage constraint time, the size relationship between the overall electrophoresis drainage time and the preset drainage constraint time is determined, so that the gap height can be adjusted according to the comparison result, which simplifies the process of gap height parameter optimization and improves the efficiency of parameter optimization.
[0080] S104: When the comparison result does not meet the preset condition, the gap height at the mounting block in the electrophoresis drainage box is adjusted to obtain an adjusted gap height.
[0081] In step S104, the preset condition is one of the situations that may occur in the comparison result. The gap height at the mounting block in the electrophoresis drainage box is adjusted according to the comparison result to obtain an adjusted gap height, wherein the adjusted gap height is based on the adjusted gap height to make the overall electrophoresis drainage time closer to the preset drainage constraint time.
[0082] In this embodiment, the calculation formula of the preset condition is as follows:
[0083] t≤λT
[0084] Wherein, t is the overall electrophoresis discharge time, λ is the discharge guarantee coefficient, T is the preset discharge constraint time, and λ is (0.7, 0.8). When the comparison result does not meet the preset conditions, it is considered that the initial gap and initial height meet the conditions, and there is no need to adjust the initial gap height, and the electrophoresis liquid can be discharged using the initial gap height.
[0085] When the comparison result does not meet the preset conditions, the gap height at the mounting block in the electrophoresis drainage box is adjusted to obtain the adjusted gap height. It should be noted that when the gap height is adjusted, the range of each adjustment is uncertain, and multiple adjustments can be made, and the range of the adjusted gap height is (0.003 meters, 0.007 meters).
[0086] When the comparison result meets the preset conditions, the initial gap height is directly used as the final optimized gap height parameter.
[0087] In this embodiment, by comparing the results, it is determined whether to optimize the gap height of the drainage gap. When the comparison result meets the preset conditions, there is no need to optimize the gap height, and the initial gap height is used as the final gap height. When the comparison result does not meet the preset conditions, the gap height at the mounting block in the electrophoresis drainage box is adjusted to achieve the purpose of optimizing the gap height, saving the gap height parameter optimization time and improving the optimization efficiency.
[0088] S105: recalculating the overall electrophoresis drainage time according to the adjusted gap height, and comparing the overall electrophoresis drainage time with the drainage constraint time again until the comparison result meets a preset condition.
[0089] In step S105, the overall electrophoresis discharge time is recalculated according to the adjusted gap height, and the recalculated overall electrophoresis discharge time is re-compared with the discharge constraint time to obtain a re-comparison result, and based on the re-comparison result, it is determined whether the preset conditions are met.
[0090] In this embodiment, the overall electrophoresis drainage time is recalculated based on the adjusted gap height, and the overall electrophoresis drainage time is compared with the drainage constraint time again until the comparison result meets the preset conditions. When recalculating the overall electrophoresis drainage time, the number of electrophoresis drainage boxes, the drainage gap length, the adjusted gap height and the liquid surface area are brought into the first prediction model to calculate the overall electrophoresis drainage time of all electrophoresis drainage boxes.
[0091] In this embodiment, the overall electrophoresis drainage time is recalculated based on the adjusted gap height so that the comparison result between the recalculated overall electrophoresis drainage time and the drainage constraint time meets the preset conditions, so as to achieve the purpose of parameter optimization after the adjusted gap height and prevent the electrophoresis liquid from being discharged completely within the drainage constraint time based on the adjusted gap height.
[0092] See also Figure 3 , is a flow chart of a method for calculating the overall electrophoresis discharge time of an electrophoresis discharge box provided in Embodiment 3 of the present invention, such as Figure 3 As shown, the method for calculating the overall electrophoresis drainage time of the electrophoresis drainage box may include the following steps.
[0093] Optionally, when the number of electrophoretic drainage boxes of the vehicle body door sill is one, calculating the total electrophoretic drainage time of the electrophoretic drainage box includes:
[0094] S301: obtaining liquid surface area representing the liquid to be discharged in the electrophoresis drainage box, the drainage gap length at the mounting block in the electrophoresis drainage box, and the initial gap height;
[0095] S302: The liquid surface area, the drainage gap length and the initial gap height are brought into a second prediction model of the preset overall electrophoresis drainage time to calculate the overall electrophoresis drainage time of the electrophoresis drainage box.
[0096] The second prediction model includes the functional relationship between the electrophoresis drainage time and the liquid surface area, the drainage gap length and the initial gap height.
[0097] In this embodiment, when the number of electrophoretic drainage boxes in the body sill is one, that is, the number of cavities in the body sill is one, the probability that the electrophoretic drainage boxes simultaneously discharge the electrophoretic liquid is 100%. According to the law of conservation of matter, the volume of the liquid to be discharged in the electrophoretic drainage box is equal to the liquid flow rate discharged during the drainage interval discharge time, and the calculation formula is as follows:
[0098]
[0099] Wherein, H is the boundary height of the electrophoresis drainage box, S is the liquid surface area of the liquid to be discharged in the electrophoresis drainage box, h is the variable of the boundary height of the electrophoresis drainage box, and the value range of h is (0, H), t0 is the time for the electrophoresis fluid to be discharged from the drainage gap at the mounting block in the electrophoresis drainage box, v is the flow rate per unit time of the liquid in the drainage gap, and t is the variable of the time for the electrophoresis fluid to be discharged from the drainage gap at the mounting block in the electrophoresis drainage box, and the value range of t is (0, t 0 ). The fluid theory of water can obtain the flow rate of the liquid in the drainage gap per unit time as follows:
[0100]
[0101] According to the formula With the formula The second prediction model is calculated and the calculation formula of the second prediction model is as follows:
[0102]
[0103] Among them, t 0 is the time for discharging the electrophoresis liquid from the drainage gap at the mounting block in the electrophoresis drainage box, S is the liquid surface area of the liquid to be discharged in the electrophoresis drainage box, s is the drainage area of the drainage gap, H is the boundary height of the electrophoresis drainage box, and g is the gravitational acceleration.
[0104] Wherein, s can be obtained by multiplying the drainage gap length at the mounting block in the electrophoresis drainage box by the initial gap height, so the calculation formula of the second prediction model can also be as follows:
[0105]
[0106] Among them, t 0 is the time for the electrophoresis liquid to be discharged from the drainage gap at the mounting block in the electrophoresis drainage box, S is the liquid surface area of the liquid to be discharged in the electrophoresis drainage box, H is the boundary height of the electrophoresis drainage box, g is the gravitational acceleration, and h is the gravitational acceleration. i is the initial gap height, l is the drainage gap length. The liquid surface area, drainage gap length and initial gap height are brought into the second prediction model to calculate the overall electrophoresis drainage time of the electrophoresis drainage box.
[0107] In this embodiment, the number of electrophoretic drainage boxes is single, that is, the electrophoretic drainage box is definitely used during the electrophoretic drainage process, and there is no need to calculate the equivalent number of electrophoretic drainage boxes. According to the law of conservation of matter and energy, the volume of liquid to be discharged is equal to the liquid flow rate flowing out at a certain flow rate within a certain period of time, which reduces the complexity of the calculation, simplifies the calculation process, and thus improves the calculation efficiency.
[0108] See also Figure 4 , is a flow chart of a method for optimizing electrophoretic drainage parameters of a vehicle body sill mounting block provided by a fourth embodiment of the present invention, such as Figure 4As shown, the electrophoretic drainage parameter optimization method of the vehicle body sill mounting block may include the following steps.
[0109] S401: Obtain the number of electrophoretic drainage boxes of the vehicle body door sill, the length of the drainage gap at the mounting block in the electrophoretic drainage box, the liquid surface area representing the liquid to be discharged in the electrophoretic drainage box, and the overall drainage constraint time of all electrophoretic drainage boxes.
[0110] In step S401, the number of electrophoretic drainage boxes of the vehicle body sill is the number of cavities inside the vehicle body sill, the length of the drainage gap at the mounting block in the electrophoretic drainage box is the length of the electrophoretic drainage box, the liquid surface area representing the liquid to be discharged in the electrophoretic drainage box is the cross-sectional area of the drainage box, and the overall drainage constraint time of the electrophoretic drainage box is the completion time of the electrophoretic process.
[0111] In this embodiment, the number of electrophoretic drainage boxes on the vehicle body sill and the length of the drainage gap at the mounting block in the electrophoretic drainage box are obtained, and the liquid surface area of the liquid to be discharged in the electrophoretic drainage box is characterized by measuring the vehicle body sill structure diagram. During the measurement, CATIA (Computer Aided Three-dimensional Interactive Application) measurement tools can be used for measurement.
[0112] It should be noted that when measuring the liquid surface area, the volume of the liquid to be discharged and the boundary height of the electrophoresis drainage box are first measured, and the liquid surface area of the liquid to be discharged is calculated based on the volume of the liquid to be discharged and the boundary height of the electrophoresis drainage box. The calculation formula is as follows:
[0113]
[0114] Wherein, S is the liquid surface area of the liquid to be discharged, V is the volume of the discharged liquid, and H is the boundary height of the electrophoresis drainage box.
[0115] In this embodiment, corresponding known parameters are obtained so that the overall electrophoresis drainage time of all electrophoresis drainage boxes can be calculated based on the known parameters. By directly substituting the parameters, the overall electrophoresis drainage time of all electrophoresis drainage boxes can be quickly obtained, thereby improving calculation efficiency.
[0116] S402: Calculating the ideal height of the drainage gap at the mounting block in the electrophoresis drainage box according to the number of electrophoresis drainage boxes, the length of the drainage gap, the liquid surface area and the overall drainage constraint time;
[0117] In step S402, the ideal height of the drainage gap at the mounting block in the electrophoresis drainage box is the height of the liquid level of the electrophoresis liquid discharged from the electrophoresis drainage box after the mounting block is installed.
[0118] In this embodiment, a prediction model of an ideal height is obtained, and the number of electrophoresis drainage boxes, the length of the drainage gap, the liquid surface area, and the overall drainage constraint time are brought into the prediction model of the ideal height to calculate the ideal height of the drainage gap. The prediction model of the ideal height is a functional relationship model between the number of electrophoresis drainage boxes, the length of the drainage gap, the liquid surface area, and the overall drainage constraint time.
[0119] See also Figure 5 , is a flow chart of a method for calculating an ideal height of a drainage gap at a mounting block in an electrophoresis drainage box provided in a fifth embodiment of the present invention, such as Figure 5 As shown, the method for calculating the ideal height of the drainage gap at the mounting block in the electrophoresis drainage box may include the following steps.
[0120] Optionally, according to the number of electrophoresis drainage boxes, the length of the drainage gap, the liquid surface area and the overall drainage constraint time, the ideal height of the drainage gap at the mounting block in the electrophoresis drainage box is calculated, including:
[0121] S501: Obtaining a prediction model for an ideal height, the prediction model for the ideal height comprising a first functional relationship between an equivalent number and the number of electrophoresis drainage boxes, and a second functional relationship between the ideal height and a liquid surface area, a total drainage constraint time, a drainage gap length, and an equivalent number and the number of electrophoresis drainage boxes;
[0122] S502: The number of electrophoresis drainage boxes, the length of the drainage gap, the liquid surface area and the overall drainage constraint time are brought into the prediction model of the ideal height to obtain the ideal height of the drainage gap at the mounting block in the electrophoresis drainage box.
[0123] In this embodiment, the ideal height of the drainage gap is calculated using a prediction model for the ideal height, wherein the prediction model for the ideal height includes a first functional relationship between the equivalent number of electrophoretic drainage boxes and the number of electrophoretic drainage boxes, and a second functional relationship between the ideal height and the liquid surface area, the overall drainage constraint time, the drainage gap length, and the equivalent number and the number of electrophoretic drainage boxes.
[0124] Substitute the number of electrophoresis drainage boxes into the first functional relationship to obtain the equivalent number of electrophoresis drainage boxes, where the equivalent number of electrophoresis drainage boxes is the equivalent number of electrophoresis drainage boxes. Substitute the liquid surface area, the overall drainage constraint time, the drainage gap length, the equivalent number and the number of electrophoresis drainage boxes into the prediction model of the ideal height to obtain the ideal height of the drainage gap at the mounting block in the electrophoresis drainage box.
[0125] The first functional relationship between the equivalent number of electrophoresis discharge boxes and the number of electrophoresis discharge boxes includes:
[0126]
[0127] m is the equivalent number, n is the number of electrophoresis drainage boxes, p is the drainage empirical coefficient of the electrophoresis drainage box, and a and b are parameters. The first functional relationship also includes the drainage empirical coefficient of the electrophoresis drainage box, a and b are parameters greater than 0. In this embodiment, a can be 3.09, b can be 2.1, and the drainage empirical coefficient p of the electrophoresis drainage box is a number greater than 0 and less than 1.
[0128] The second functional relationship between the ideal height and the liquid surface area, the overall drainage constraint time, the drainage gap length, the equivalent number and the number of electrophoresis drainage boxes includes:
[0129]
[0130] Among them, V i The volume of liquid discharged from each electrophoresis drainage box can be measured using the CATIA measurement tool, where n is the number of electrophoresis drainage boxes, m is the equivalent number, l is the drainage gap length, S is the liquid surface area, t is the overall drainage constraint time, p is the drainage empirical coefficient of the electrophoresis drainage box, and u is the calibration parameter value. The drainage empirical coefficient p of the electrophoresis drainage box is a number greater than 0 and less than 1.
[0131] In this embodiment, a prediction model for ideal height is used to calculate the ideal value of the gap height. The prediction model for ideal height includes a first functional relationship between the equivalent number and the number of electrophoretic drainage boxes. The equivalent number is calculated, and the equivalent numerical value of the number of electrophoretic drainage boxes is determined, thereby improving the accuracy of the calculation of the number of electrophoretic drainage boxes. The ideal height is calculated based on the equivalent number, thereby improving the accuracy of the ideal height.
[0132] S403: Acquire the actual height of the drainage gap at the mounting block in the electrophoresis drainage box, and determine the target height of the drainage gap at the mounting block in the electrophoresis drainage box according to the actual height and the ideal height.
[0133] In step S403, the target height of the drainage gap at the mounting block in the electrophoresis drainage box is determined according to the actual height and the ideal height, wherein the actual height is the preset height of the drainage gap and the target height is one of the actual height and the ideal height.
[0134] In this embodiment, the actual height is compared with the ideal height, and the target height of the drainage gap at the mounting block in the electrophoresis drainage box is determined from the ideal height and the time height.
[0135] It should be noted that if the value range of the target height is limited, it is determined whether the target height meets the value range limit. If it does, the target height is the final target height. If not, the final target height is determined from the value range limited by the target height.
[0136] In this embodiment, the actual height of the drainage gap at the mounting block in the electrophoresis drainage box is obtained, and the target height is selected from the actual height and the ideal height. The target height can be obtained with one selection, avoiding multiple adjustments, simplifying the calculation process, and improving calculation efficiency.
[0137] See also Figure 6 , is a flow chart of a method for determining a target height of a drainage gap at a mounting block in an electrophoresis drainage box provided by a sixth embodiment of the present invention, such as Figure 6 As shown, the method for determining the target height of the drainage gap at the mounting block in the electrophoresis drainage box may include the following steps.
[0138] Optionally, determining a target height of a drainage gap at a mounting block in an electrophoresis drainage box according to an actual height and an ideal height includes:
[0139] S601: If the actual height is less than the ideal height, the ideal height is determined as the target height;
[0140] S602: If the actual height is greater than the ideal height, the actual height is determined as the target height.
[0141] In this embodiment, since the overall discharge constraint time of all electrophoretic discharge boxes is used when calculating the ideal height, the calculated ideal height is the minimum height for discharging the electrophoretic liquid within the overall discharge constraint time. When the actual height is less than the ideal height, the ideal height is determined as the target height. If the actual height is greater than the ideal height, the actual height is determined as the target height, and the discharge gap height is adjusted to the target height.
[0142] It should be noted that if the value range of the target height is limited, for example, the value range of the target height is (a, b), then the value range of the ideal height should also be (a, b). If the actual height is less than the ideal height, the ideal height is determined as the target height. Since the ideal height is the minimum height, when the ideal height is less than a, a is taken as the target height.
[0143] In this embodiment, by comparing the ideal height with the actual height, the target height is determined from the actual height and the ideal height, and there is no need to adjust the gap height multiple times, thereby improving the convenience of determining the target height.
[0144] The number of electrophoretic drainage boxes on the door sill of the vehicle body, the drainage gap length and initial gap height at the mounting block in the electrophoretic drainage box, and the liquid surface area representing the liquid to be discharged in the electrophoretic drainage box are obtained; the overall electrophoretic drainage time of all electrophoretic drainage boxes is calculated according to the number of electrophoretic drainage boxes, the drainage gap length, the initial gap height and the liquid surface area; the overall electrophoretic drainage time is compared with the preset drainage constraint time to obtain a comparison result; when the comparison result does not meet the preset conditions, the gap height at the mounting block in the electrophoretic drainage box is adjusted to obtain the adjusted gap height; the overall electrophoretic drainage time is recalculated according to the adjusted gap height; the overall electrophoretic drainage time is compared with the drainage constraint time again until the comparison result meets the preset conditions. In the present application, during the electrophoretic drainage process, the height of the drainage gap in the drainage box is quantified to calculate the total electrophoretic drainage time of all electrophoretic drainage boxes. The calculated total electrophoretic drainage time is compared with the preset drainage constraint time to adjust the height of the drainage gap according to the comparison result so that the height parameter of the drainage gap can be optimized. Based on the adjusted drainage gap height, the electrophoretic fluid can be completely drained within the preset drainage constraint time to prevent the amount of electrophoretic fluid accumulated inside the vehicle body from exceeding the standard and the occurrence of tank liquid jumping, so as to improve the stability of the electrophoretic tank liquid parameters.
[0145] See also Figure 7 , Figure 7 The structure block diagram of the electrophoretic drainage parameter optimization device for the vehicle body sill mounting block provided by the seventh embodiment of the present invention is shown. For the convenience of description, only the part related to the embodiment of the present invention is shown. Figure 7 The electrophoresis discharge parameter optimization device 70 includes: a first acquisition module 71, a first calculation module 72, a comparison module 73, an adjustment module 74, and a cycle adjustment module 75.
[0146] The first acquisition module 71 is used to acquire the number of electrophoretic drainage boxes of the vehicle body door sill, the drainage gap length and initial gap height at the mounting block in the electrophoretic drainage box, and the liquid surface area representing the liquid to be discharged in the electrophoretic drainage box.
[0147] The first calculation module 72 is used to calculate the total electrophoresis drainage time of all electrophoresis drainage boxes according to the number of electrophoresis drainage boxes, the drainage gap length, the initial gap height and the liquid surface area.
[0148] The comparison module 73 is used to compare the overall electrophoresis discharge time with the preset discharge constraint time to obtain a comparison result.
[0149] The adjustment module 74 is used to adjust the gap height at the mounting block in the electrophoresis drainage box to obtain an adjusted gap height when the comparison result does not meet the preset condition.
[0150] The loop adjustment module 75 is used to recalculate the overall electrophoresis discharge time according to the adjusted gap height, and compare the overall electrophoresis discharge time with the discharge constraint time again until the comparison result meets the preset condition.
[0151] Optionally, the first calculation module 72 includes:
[0152] The first acquisition unit is used to acquire a first prediction model, which includes a first functional relationship between the equivalent number of electrophoresis drainage boxes and the number of electrophoresis drainage boxes, a second functional relationship between the discharge volume per unit time of each box and the number of electrophoresis drainage boxes, the discharge gap length, the initial gap height and the liquid surface area, and a third functional relationship between the overall electrophoresis drainage time and the equivalent number and the discharge volume per unit time of each box.
[0153] The first calculation unit is used to bring the number of electrophoresis drainage boxes, the drainage gap length, the initial gap height and the liquid surface area into the first prediction model to calculate the overall electrophoresis drainage time of all electrophoresis drainage boxes.
[0154] Optionally, the first calculation unit includes:
[0155] The second acquisition unit is used to acquire the liquid surface area representing the liquid to be discharged in the electrophoresis drainage box, the drainage gap length at the mounting block in the electrophoresis drainage box, and the initial gap height.
[0156] The second calculation unit is used to bring the liquid surface area, the drainage gap length and the initial gap height into the preset first prediction model to calculate the overall electrophoresis drainage time of the electrophoresis drainage box. The preset first prediction model includes the functional relationship between the electrophoresis drainage time and the liquid surface area, the drainage gap length and the initial gap height.
[0157] See also Figure 8 , Figure 8 The structure block diagram of the electrophoretic drainage parameter optimization device for the vehicle body sill mounting block provided by the eighth embodiment of the present invention is shown. For the convenience of description, only the part related to the embodiment of the present invention is shown. Figure 8 The electrophoresis discharge parameter optimization device 80 comprises:
[0158] The second acquisition module 81 is used to obtain the number of electrophoretic drainage boxes on the vehicle body door sill, the drainage gap length at the mounting block in the electrophoretic drainage box, the liquid surface area representing the liquid to be discharged in the electrophoretic drainage box, and the overall drainage constraint time of all electrophoretic drainage boxes.
[0159] The second calculation module 82 is used to calculate the ideal height of the drainage gap at the mounting block in the electrophoresis drainage box according to the number of electrophoresis drainage boxes, the length of the drainage gap, the liquid surface area and the overall drainage constraint time.
[0160] The determination module 83 is used to obtain the actual height of the drainage gap at the mounting block in the electrophoresis drainage box, and determine the target height of the drainage gap at the mounting block in the electrophoresis drainage box according to the actual height and the ideal height.
[0161] Optionally, the second calculation module 82 includes:
[0162] The third acquisition unit is used to obtain a prediction model for an ideal height, wherein the prediction model for the ideal height includes a first functional relationship between the equivalent number and the number of electrophoretic drainage boxes, and a second functional relationship between the ideal height and the liquid surface area, the overall drainage constraint time, the drainage gap length, and the equivalent number and the number of electrophoretic drainage boxes.
[0163] The third calculation unit is used to bring the number of electrophoresis drainage boxes, the length of the drainage gap, the liquid surface area and the overall drainage constraint time into the prediction model of the ideal height to obtain the ideal height of the drainage gap at the mounting block in the electrophoresis drainage box.
[0164] Optionally, the determination module 83 includes:
[0165] The first determination unit is configured to determine the ideal height as the target height if the actual height is less than the ideal height.
[0166] The first determination unit is configured to determine the actual height as the target height if the actual height is greater than the ideal height.
[0167] It should be noted that the information interaction, execution process and other contents between the above-mentioned modules are based on the same concept as the method embodiment of the present application. Their specific functions and technical effects can be found in the method embodiment part and will not be repeated here.
[0168] Fig. 9 A schematic diagram of the structure of a regulating controller provided by an embodiment of the present invention. Fig. 9 As shown, the regulating controller of this embodiment includes: at least one processor ( Fig. 9 Only one is shown), a memory, and a computer program stored in the memory and executable on at least one processor, wherein when the processor executes the computer program, the steps in the above-mentioned electrophoretic drainage parameter optimization method for any of the vehicle body sill mounting blocks are implemented.
[0169] The adjustment controller may include, but is not limited to, a processor and a memory. Those skilled in the art will appreciate that Fig. 9 This is merely an example of a regulating controller and does not constitute a limitation of the regulating controller. The regulating controller may include more or fewer components than shown in the figure, or a combination of certain components, or different components.
[0170] The processor may be a CPU, or other general-purpose processors, a digital signal processor (DSP), an application-specific integrated circuit (ASIC), a field-programmable gate array (FPGA) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc. A general-purpose processor may be a microprocessor or any conventional processor, etc.
[0171] The memory includes a readable storage medium, an internal memory, etc., wherein the internal memory may be the memory of the regulating controller, and the internal memory provides an environment for the operation of the operating system and the computer-readable instructions in the readable storage medium. The readable storage medium may be the hard disk of the regulating controller, and in other embodiments, it may also be an external storage device of the regulating controller, for example, a plug-in hard disk, a smart memory card (Smart Media Card, SMC), a secure digital (Secure Digital, SD) card, a flash card (Flash Card), etc. equipped on the regulating controller. Further, the memory may also include both an internal storage unit of the regulating controller and an external storage device. The memory is used to store an operating system, an application program, a boot loader (BootLoader), data, and other programs, such as the program code of a computer program, etc. The memory may also be used to temporarily store data that has been output or is to be output.
[0172] The technicians in the relevant field can clearly understand that for the convenience and simplicity of description, only the division of the above-mentioned functional units and modules is used as an example. In practical applications, the above-mentioned function allocation can be completed by different functional units and modules as needed, that is, the internal structure of the device is divided into different functional units or modules to complete all or part of the functions described above. The functional units and modules in the embodiment can be integrated into a processing unit, or each unit can exist physically separately, or two or more units can be integrated into one unit. The above-mentioned integrated unit can be implemented in the form of hardware or in the form of software functional units. In addition, the specific names of the functional units and modules are only for the convenience of distinguishing each other, and are not used to limit the scope of protection of this application. The specific working process of the units and modules in the above-mentioned device can refer to the corresponding process in the above-mentioned method embodiment, which will not be repeated here. If the integrated unit is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on such understanding, the present application implements all or part of the processes in the above-mentioned embodiment method, which can be completed by instructing the relevant hardware through a computer program, and the computer program can be stored in a computer-readable storage medium, and the computer program can implement the steps of the above-mentioned method embodiment when executed by the processor. Among them, the computer program includes computer program code, and the computer program code can be in source code form, object code form, executable file or some intermediate form. The computer-readable medium may at least include: any entity or device capable of carrying computer program code, recording medium, computer memory, read-only memory (ROM), random access memory (RAM), electric carrier signal, telecommunication signal and software distribution medium. For example, a USB flash drive, a mobile hard disk, a magnetic disk or an optical disk. In some jurisdictions, according to legislation and patent practice, computer-readable media cannot be electric carrier signals and telecommunication signals.
[0173] The present application implements all or part of the processes in the above-mentioned embodiment method, and may also be completed through a computer program product. When the computer program product runs on the regulating controller, the regulating controller implements the steps in the above-mentioned method embodiment when it is executed.
[0174] In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described or recorded in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.
[0175] Those of ordinary skill in the art will appreciate that the units and algorithm steps of each example described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, or a combination of computer software and electronic hardware. Whether these functions are performed in hardware or software depends on the specific application and design constraints of the technical solution. Professional and technical personnel can use different methods to implement the described functions for each specific application, but such implementation should not be considered to be beyond the scope of this application.
[0176] In the embodiments provided in the present application, it should be understood that the disclosed device / regulatory controller and method can be implemented in other ways. For example, the device / regulatory controller embodiments described above are merely schematic. For example, the division of modules or units is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be through some interfaces, indirect coupling or communication connection of devices or units, which can be electrical, mechanical or other forms.
[0177] The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0178] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application, and should all be included in the protection scope of the present application.
[0179] See also Fig.10 , Fig.10 It is a schematic diagram of a vehicle provided in an embodiment of the present invention, wherein the vehicle is obtained by electrophoretic drainage and installation after the parameters obtained by the electrophoretic drainage parameter optimization method are used.
Claims
1. A method for optimizing electrophoretic drainage parameters of a vehicle body sill mounting block, It is characterized in that The electrophoresis discharge parameter optimization method comprises: Obtaining the number of electrophoretic drainage boxes of the vehicle body door sill, the drainage gap length and initial gap height at the mounting block in the electrophoretic drainage box, and the liquid surface area representing the liquid to be discharged in the electrophoretic drainage box; Calculating the total electrophoresis drainage time of all electrophoresis drainage boxes according to the number of electrophoresis drainage boxes, the drainage gap length, the initial gap height and the liquid surface area; Comparing the overall electrophoresis discharge time with a preset discharge constraint time to obtain a comparison result; When the comparison result does not meet the preset condition, adjusting the gap height at the mounting block in the electrophoresis drainage box to obtain an adjusted gap height; The overall electrophoresis drainage time is recalculated according to the adjusted gap height, and the overall electrophoresis drainage time is compared with the drainage constraint time again until the comparison result meets a preset condition.
2. The electrophoresis discharge parameter optimization method according to claim 1, It is characterized in that The method of calculating the total electrophoresis drainage time of all electrophoresis drainage boxes according to the number of electrophoresis drainage boxes, the drainage gap length, the initial gap height and the liquid surface area includes: Obtaining a first prediction model for the overall electrophoresis drainage time, the first prediction model comprising a first functional relationship between the equivalent number of electrophoresis drainage boxes and the number of electrophoresis drainage boxes, a second functional relationship between the drainage volume per unit time of each box and the number of electrophoresis drainage boxes, the drainage gap length, the initial gap height and the liquid surface area, and a third functional relationship between the overall electrophoresis drainage time and the equivalent number and the drainage volume per unit time of each box; The number of electrophoresis drainage boxes, the drainage gap length, the initial gap height and the liquid surface area are brought into the first prediction model to calculate the overall electrophoresis drainage time of all electrophoresis drainage boxes.
3. The electrophoresis discharge parameter optimization method according to claim 1, It is characterized in that When the number of the electrophoretic drainage box of the vehicle body door sill is one, the total electrophoretic drainage time of the electrophoretic drainage box is calculated including: Obtaining a liquid surface area representing the liquid to be discharged in the electrophoresis drainage box, a drainage gap length at a mounting block in the electrophoresis drainage box, and an initial gap height; The liquid surface area, the drainage gap length and the initial gap height are brought into a second prediction model of the preset overall electrophoresis drainage time to calculate the overall electrophoresis drainage time of the electrophoresis drainage box.
4. The electrophoresis discharge parameter optimization method according to claim 3, It is characterized in that The second prediction model includes a functional relationship between the electrophoresis drainage time and the liquid surface area, the drainage gap length and the initial gap height.
5. A method for optimizing electrophoretic drainage parameters of a vehicle body sill mounting block, It is characterized in that The electrophoresis discharge parameter optimization method comprises: Obtain the number of electrophoretic drainage boxes of the vehicle body door sill, the length of the drainage gap at the mounting block in the electrophoretic drainage box, the liquid surface area representing the liquid to be discharged in the electrophoretic drainage box, and the overall drainage constraint time of all electrophoretic drainage boxes; Calculating the ideal height of the drainage gap at the mounting block in the electrophoresis drainage box according to the number of the electrophoresis drainage boxes, the length of the drainage gap, the liquid surface area and the overall drainage constraint time; The actual height of the drainage gap at the mounting block in the electrophoresis drainage box is obtained, and the target height of the drainage gap at the mounting block in the electrophoresis drainage box is determined according to the actual height and the ideal height.
6. The electrophoresis discharge parameter optimization method according to claim 5, It is characterized in that The step of calculating the ideal height of the drainage gap at the mounting block in the electrophoresis drainage box according to the number of the electrophoresis drainage boxes, the drainage gap length, the liquid surface area and the overall drainage constraint time comprises: Obtaining a prediction model for the ideal height, wherein the prediction model for the ideal height includes a first functional relationship between an equivalent number and the number of electrophoretic drainage boxes, and a second functional relationship between the ideal height and the liquid surface area, the overall drainage constraint time, the drainage gap length, and the equivalent number and the number of electrophoretic drainage boxes; The number of electrophoresis drainage boxes, the length of the drainage gap, the liquid surface area and the overall drainage constraint time are brought into the prediction model of the ideal height to obtain the ideal height of the drainage gap at the mounting block in the electrophoresis drainage box.
7. The electrophoresis discharge parameter optimization method according to claim 5, It is characterized in that Determining the target height of the drainage gap at the mounting block in the electrophoresis drainage box according to the actual height and the ideal height includes: If the actual height is less than the ideal height, the ideal height is determined as the target height; If the actual height is greater than the ideal height, the actual height is determined as the target height.
8. An electrophoretic drainage parameter optimization device for a vehicle body sill mounting block, It is characterized in that The electrophoresis discharge parameter optimization device comprises: A first acquisition module is used to acquire the number of electrophoretic drainage boxes of the vehicle body door sill, the drainage gap length and initial gap height at the mounting block in the electrophoretic drainage box, and a liquid surface area representing the liquid to be discharged in the electrophoretic drainage box; A first calculation module, configured to calculate the total electrophoresis drainage time of all electrophoresis drainage boxes according to the number of electrophoresis drainage boxes, the drainage gap length, the initial gap height and the liquid surface area; A comparison module, used for comparing the overall electrophoresis discharge time with a preset discharge constraint time to obtain a comparison result; An adjustment module, used for adjusting the gap height at the mounting block in the electrophoresis drainage box to obtain an adjusted gap height when the comparison result does not meet a preset condition; A cyclic adjustment module is used to recalculate the overall electrophoresis drainage time according to the adjusted gap height, and compare the overall electrophoresis drainage time with the drainage constraint time again until the comparison result meets a preset condition.
9. A computer-readable storage medium storing a computer program. It is characterized in that When the computer program is executed by a processor, the electrophoresis discharge parameter optimization method according to any one of claims 1 to 7 is implemented.
10. A vehicle, It is characterized in that A vehicle obtained by installing after electrophoretic drainage using parameters obtained by the electrophoretic drainage parameter optimization method according to any one of claims 1 to 7.