Production method of super-sticky touch pre-coating film

By adopting a specific composition of the tactile layer, base layer and hot melt adhesive layer, combined with specific production process steps, the problems of low bonding strength of the existing BOPP pre-coated hot melt adhesive layer and poor wear resistance of the tactile layer are solved, and higher bonding strength, acid and alkali resistance and excellent mattification, wear resistance, fire and flame retardant effects are achieved.

CN120025750APending Publication Date: 2025-05-23ZHEJIANG JINRUI THIN FILM MATERIAL
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202311558967.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-11-22
Publication Date
2025-05-23

AI Technical Summary

Technical Problem

The hot melt adhesive layer of the existing BOPP precoated film has low bond strength, and the surface of the precoated film with a touch layer has poor extinction effect and poor wear resistance.

Method used

The tactile layer consisting of epoxy resin 5208, hexafunctional polyurethane acrylate, aluminum hydroxide, talc powder, quartz powder, barium sulfate, and zinc oxide is adopted. The base layer is PP, calcium carbonate, HDPE, titanate coupling agent, liquid paraffin, and POE. The hot melt adhesive layer is composed of 4,4’-diphenylmethane diisocyanate, polytetrahydrofuran ether diol, and 1,4-butanediol, and a super sticky tactile precoat film is formed through specific production process steps.

Benefits of technology

The bonding strength of the hot melt adhesive layer is improved, the acid and alkali resistance of the pre-coated film is enhanced, and the synthesis process is simplified; the tactile layer improves the matting, wear resistance, fire and flame retardant properties through talc powder, barium sulfate, aluminum hydroxide and other components; the base layer improves toughness through PP, HDPE, and POE blending modification.

✦ Generated by Eureka AI based on patent content.
Patent Text Reader

Abstract

The invention discloses a production method of a super-sticky touch pre-coating film, the pre-coating film comprises a touch layer, a base layer, a primer layer and a hot melt adhesive layer which are sequentially arranged from top to bottom, and the touch layer is composed of epoxy resin 5208, hexa-functional polyurethane acrylate, aluminum hydroxide, talcum powder, quartz powder, barium sulfate and zinc oxide; the base layer is prepared from PP, calcium carbonate, HDPE, a titanate coupling agent, liquid paraffin and POE; the hot melt adhesive layer is composed of 4, 4 '-diphenylmethane diisocyanate, polytetrahydrofuran ether dihydric alcohol and 1, 4-butanediol, the addition effect is good, and the touch layer is good in wear resistance.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of BOPP films, in particular to a method for producing a super-sticky touch pre-coated film. Background Art

[0002] Pre-coated film is a flexible packaging material used for printed products. It is first coated on the film by the pre-coated film processing factory according to the specifications and format, and then rewound for the user to choose, and then laminated with the printed matter. The current BOPP pre-coated film has low bonding strength of the hot melt adhesive layer, and the surface of the pre-coated film with a touch layer has the disadvantages of poor matte effect and poor wear resistance. Summary of the invention

[0003] In view of the above-mentioned defects of the prior art, an object of the present invention is to provide a method for producing a super-sticky tactile pre-coating film.

[0004] To solve the above problems, the technical solution of the present invention is: a method for producing a super-sticky tactile pre-coating film, the pre-coating film comprising a tactile layer, a base layer, a primer layer and a hot melt adhesive layer arranged in sequence from top to bottom; The touch layer is composed of epoxy resin 5208, hexafunctional polyurethane acrylate, aluminum hydroxide, talcum powder, quartz powder, barium sulfate, and zinc oxide; The base layer is composed of PP, calcium carbonate, HDPE, titanate coupling agent, liquid paraffin, and POE; The hot melt adhesive layer is composed of 4,4'-diphenylmethane diisocyanate, polytetramethylene glycol, and 1,4-butanediol; The production method comprises the following steps: (1) After calcium carbonate is dried, add it to a high-speed mixer, then add titanate coupling agent and liquid paraffin, mix at a low speed for 5 minutes, then add PP, HDPE, and POE and mix them evenly, and then send the mixed raw materials into an extruder for melt mixing and plasticization; (2) The molten melt is fed into the die, and the melt passes through the flat die opening to form a molten sheet; (3) Using an air knife to attach the sheet to a chilled roller and cooling it in a water bath to shape the sheet into a cast sheet; (4) The cast sheet is then passed through a longitudinal stretching machine and a transverse stretching machine to be drawn into a film; (5) Apply the primer layer on the lower surface of the base layer and dry it after application; (6) preparing hot melt adhesive, compounding a hot melt adhesive layer on the surface of the primer layer, and then cooling and shaping; (7) The raw materials for the touch layer are mixed and coated on the upper surface of the base layer, and then dried to form a touch layer on the surface of the base layer; (8) Roll up the film.

[0005] Furthermore, in step (6), polytetramethylene glycol is first vacuum dehydrated at 105°C for 1.5 hours, cooled to 55°C, and then 4,4'-diphenylmethane diisocyanate is added, the temperature is raised to 80°C, and stirred under vacuum for 1.5 hours to obtain a prepolymer, and then 1,4-butanediol is added and stirred under vacuum for 0.5 hours to obtain a hot melt adhesive.

[0006] Furthermore, the components of the base layer are as follows by mass ratio: PP 54.5%, calcium carbonate 16%, HDPE 16%, titanate coupling agent 0.3%, liquid paraffin 0.2%, and POE 13%.

[0007] Furthermore, the components of the touch layer are as follows by mass ratio: 80% epoxy resin 5208, 5% hexafunctional polyurethane acrylate, 3% aluminum hydroxide, 5% talc, 3% quartz powder, 3% barium sulfate, and 1% zinc oxide.

[0008] Furthermore, the components of the hot melt adhesive layer are as follows by mass ratio: 50% of 4,4'-diphenylmethane diisocyanate, 25% of polytetramethylene glycol, and 25% of 1,4-butanediol.

[0009] The beneficial effects of the present invention are: Polytetramethylene glycol reacts with 4,4'-diphenylmethane diisocyanate to generate terminal isocyanate prepolymer, and then 1,4-butanediol is added to generate good bonding strength by reacting the prepolymer with moisture in the air. The hot melt adhesive layer is resistant to acid and alkali, and the synthesis process is simple. The talcum powder and barium sulfate of the touch layer have synergistic matting, good hiding power, aluminum hydroxide synergistic matting, fire retardant, good anti-settling property, good permeability after curing, good hiding power, good synergistic whitening effect, quartz powder synergistic matting, good wear resistance, zinc oxide plays the role of anti-settling and anti-flocculation; The base layer is modified by blending PP, HDPE and POE, and has good toughness. Implementation

[0010] In order to more intuitively and completely understand the technical solution of the present invention, a non-limiting feature description is now provided as follows: A method for producing a super-sticky tactile pre-coating film, the pre-coating film comprising a tactile layer, a base layer, a primer layer and a hot-melt adhesive layer arranged in sequence from top to bottom; The touch layer is composed of epoxy resin 5208, hexafunctional polyurethane acrylate, aluminum hydroxide, talcum powder, quartz powder, barium sulfate, and zinc oxide; The base layer is composed of PP, calcium carbonate, HDPE, titanate coupling agent, liquid paraffin, and POE; The hot melt adhesive layer is composed of 4,4'-diphenylmethane diisocyanate, polytetramethylene glycol, and 1,4-butanediol; The production method comprises the following steps: (1) After calcium carbonate is dried, it is added to a high-speed mixer, and then titanate coupling agent and liquid paraffin are added, and mixed at a low speed for 5 minutes to perform surface activation treatment, thereby increasing the miscibility between the inorganic filler and the resin, and then PP, HDPE, and POE are added and mixed and stirred evenly, and then the mixed raw materials are sent to the extruder for melt mixing and plasticization; (2) The molten melt is fed into the die, and the melt passes through the flat die orifice to form a molten sheet; (3) Using an air knife to attach the sheet to a chilled roller and cooling it in a water bath to shape the sheet into a cast sheet; (4) The cast sheet is then passed through a longitudinal stretching machine and a transverse stretching machine to be drawn into a film; (5) Apply the primer layer on the lower surface of the base layer and dry it after coating; (6) preparing hot melt adhesive, compounding a hot melt adhesive layer on the surface of the primer layer, and then cooling and shaping; (7) The raw materials for the touch layer are mixed and coated on the upper surface of the base layer, and then dried to form a touch layer on the surface of the base layer; (8) Roll up the film.

[0011] In step (6), polytetramethylene glycol is first vacuum dehydrated at 105°C for 1.5 hours, cooled to 55°C, and then 4,4'-diphenylmethane diisocyanate is added, the temperature is raised to 80°C, and stirred under vacuum for 1.5 hours to obtain a prepolymer, and then 1,4-butanediol is added and stirred under vacuum for 0.5 hours to obtain a hot melt adhesive.

[0012] The primer layer is composed of polyethyleneimine aqueous solution and alcohol.

[0013] The components of the base layer are as follows by mass ratio: PP 54.5%, calcium carbonate 16%, HDPE 16%, titanate coupling agent 0.3%, liquid paraffin 0.2%, and POE 13%.

[0014] The components of the touch layer are as follows by mass ratio: 80% of epoxy resin 5208, 5% of hexafunctional polyurethane acrylate, 3% of aluminum hydroxide, 5% of talc, 3% of quartz powder, 3% of barium sulfate, and 1% of zinc oxide.

[0015] The components of the hot melt adhesive layer are as follows by mass ratio: 50% of 4,4'-diphenylmethane diisocyanate, 25% of polytetramethylene glycol, and 25% of 1,4-butanediol.

[0016] Polytetramethylene glycol reacts with 4,4'-diphenylmethane diisocyanate to generate terminal isocyanate prepolymer, and then 1,4-butanediol is added to generate good bonding strength by reacting the prepolymer with moisture in the air. The hot melt adhesive layer is resistant to acid and alkali, and the synthesis process is simple. The talcum powder and barium sulfate of the touch layer have synergistic matting, good hiding power, aluminum hydroxide synergistic matting, fire retardant, good anti-settling property, good permeability after curing, good hiding power, good synergistic whitening effect, quartz powder synergistic matting, good wear resistance, zinc oxide plays the role of anti-settling and anti-flocculation; The base layer is modified by blending PP, HDPE and POE, and has good toughness.

Claims

1. A method for producing a super-sticky touch pre-coating film, the pre-coating film comprising a touch layer, a base layer, a primer layer and a hot melt adhesive layer arranged in sequence from top to bottom, Features: The touch layer is composed of epoxy resin 5208, hexafunctional polyurethane acrylate, aluminum hydroxide, talcum powder, quartz powder, barium sulfate, and zinc oxide; The base layer is composed of PP, calcium carbonate, HDPE, titanate coupling agent, liquid paraffin, and POE; The hot melt adhesive layer is composed of 4,4'-diphenylmethane diisocyanate, polytetramethylene glycol, and 1,4-butanediol; The production method comprises the following steps: (1) After calcium carbonate is dried, add it to a high-speed mixer, then add titanate coupling agent and liquid paraffin, mix at a low speed for 5 minutes, then add PP, HDPE, and POE and mix them evenly, and then send the mixed raw materials into an extruder for melt mixing and plasticization; (2) The molten melt is fed into the die, and the melt passes through the flat die opening to form a molten sheet; (3) Using an air knife to attach the sheet to a chilled roller and cooling it in a water bath to shape the sheet into a cast sheet; (4) The cast sheet is then passed through a longitudinal stretching machine and a transverse stretching machine to be drawn into a film; (5) Apply the primer layer on the lower surface of the base layer and dry it after application; (6) preparing hot melt adhesive, compounding a hot melt adhesive layer on the surface of the primer layer, and then cooling and shaping; (7) The raw materials for the touch layer are mixed and coated on the upper surface of the base layer, and then dried to form a touch layer on the surface of the base layer; (8) Roll up the film.

2. The method for producing a super sticky touch pre-coating film according to claim 1, Features: In step (6), polytetramethylene glycol is first vacuum dehydrated at 105°C for 1.5 hours, cooled to 55°C, and then 4,4'-diphenylmethane diisocyanate is added, the temperature is raised to 80°C, and stirred under vacuum for 1.5 hours to obtain a prepolymer, and then 1,4-butanediol is added and stirred under vacuum for 0.5 hours to obtain a hot melt adhesive.

3. The method for producing a super sticky touch pre-coating film according to claim 1, Features: The components of the base layer are as follows by mass ratio: PP 54.5%, calcium carbonate 16%, HDPE 16%, titanate coupling agent 0.3%, liquid paraffin 0.2%, and POE 13%.

4. The method for producing a super sticky touch pre-coating film according to claim 1, Features: The components of the touch layer are as follows by mass ratio: 80% of epoxy resin 5208, 5% of hexafunctional polyurethane acrylate, 3% of aluminum hydroxide, 5% of talc, 3% of quartz powder, 3% of barium sulfate, and 1% of zinc oxide.

5. The method for producing a super sticky touch pre-coating film according to claim 1, Features: The components of the hot melt adhesive layer are as follows by mass ratio: 50% of 4,4'-diphenylmethane diisocyanate, 25% of polytetramethylene glycol, and 25% of 1,4-butanediol.