Decoloring and deodorizing extraction device for abalone peptide
By using the reverse linkage between the counterscrambling part and the stirring plate and the reciprocating movement of the pushing part in the abalone peptide production equipment, combined with the dynamic decolorization technology of activated carbon rods and magnets, the problems of uneven stirring, unstable material precipitation and decolorization effects in traditional equipment are solved, and efficient and uniform enzymatic extraction and decolorization effects are achieved.
Patent Information
- Application Number
- CN202510514867.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-23
- Publication Date
- 2025-05-23
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional abalone peptide production equipment has problems such as uneven mixing, unstable material precipitation, unstable decolorization effect, complex equipment structure and high energy consumption, which is difficult to meet the needs of continuous production.
The reverse linkage between the reverse squirt part and the agitating plate is adopted, and combined with the reciprocating movement of the pushing part, the up and down pushing disturbance is formed to prevent the material from settled, and dynamic decolorization is achieved through the cooperation of the activated carbon rod and the magnet of the disconnection part.
It improves mixing uniformity and enzymatic extraction efficiency, prevents material precipitation, enhances decolorization effect, simplifies the equipment structure, reduces energy consumption, and meets the needs of continuous production.
Smart Images

Figure CN120025902A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of abalone peptide production, and in particular to a decolorization, deodorization and extraction device for abalone peptide. Background Art
[0002] In the production of abalone peptides, enzymatic hydrolysis, decolorization and deodorization are key process links. During the enzymatic hydrolysis process, the fishy smell in the abalone peptide production materials will dissipate with the enzymatic hydrolysis. Traditional enzymatic hydrolysis equipment mostly uses a unidirectional stirring structure, which causes the abalone peptide production materials to flow in the same direction as the stirring paddle, resulting in low mixing efficiency and uneven enzymatic hydrolysis; and the materials are prone to precipitation during the stirring process, affecting the adequacy of the reaction. The decolorization process often relies on static activated carbon adsorption, which has problems such as low adsorbent utilization, frequent replacement, and unstable decolorization effect.
[0003] In addition, most existing devices have a decentralized design for stirring, decolorizing, and heating functions, resulting in a complex equipment structure, high energy consumption, and the inability to achieve dynamic decolorization simultaneously during the enzymatic hydrolysis process. Although some equipment has introduced countercurrent stirring or vibration auxiliary structures, there are defects such as poor mechanical linkage, easy damage, and high maintenance costs, which make it difficult to meet the needs of continuous production.
[0004] Traditional unidirectional stirring causes the materials to rotate in the same direction, and a single stirring mode makes it difficult to prevent material sedimentation and uneven mixing, which affects the thoroughness of enzymatic hydrolysis and decolorization. Summary of the invention
[0005] The present invention provides a decolorization, deodorization and extraction device for abalone peptides. The reverse linkage between an anti-disturbance part and a stirring plate is used to break the unidirectional flow of materials, and the reciprocating movement of a pushing part is used to form an up and down pushing disturbance during the rotation process, so as to effectively prevent the sedimentation of the materials and improve the mixing uniformity and the enzymatic extraction efficiency.
[0006] In order to solve the above technical problems, the technical solution of the present invention is as follows: In a first aspect, a decolorization and deodorization extraction device for abalone peptides comprises: an enzymolysis tank, the outer side of which is provided with a steam heating structure; a motor, which is installed on the top of the enzymolysis tank, and the driving end is connected to a transmission; a stirring rod, which is connected to the output end of the transmission and is driven by the motor to rotate clockwise, and a plurality of stirring plates are fixed on the outer side; and further comprises: The anti-disturbance part is arranged on the outside of the stirring rod, and includes a driving connecting member and a rotating disturbing member. The driving connecting member drives the rotating disturbing member to rotate counterclockwise through friction transmission between the rubber wheel and the rubber ring of the stirring rod; the rotating disturbing member includes two symmetrical frame plates, a connecting plate and a connecting plate, so as to be driven by the stirring rod to rotate counterclockwise to disturb and stir the abalone peptide material; A pushing part is movably arranged on the anti-disturbance part and connected to the stirring rod, comprising a pushing piece and an elastic pull piece, wherein the pushing piece is movably connected to the rotary disturbance piece, the elastic pull piece is arranged outside the stirring rod and connected to the pushing piece, and the pushing piece comprises a T-slot, a T-plate, a rotary rod and a disturbance plate, and the T-plate can reciprocate along the T-slot to cooperate with the anti-disturbance part to push the abalone peptide material; The disturbing and detaching part is arranged on the pushing part, and the disturbing and detaching part includes a disturbing piece and a disturbing piece. The disturbing and detaching piece is arranged on the pushing part, and the disturbing piece includes a hole cage penetrating the disturbance plate and an activated carbon rod filled in the hole cage. The disturbing piece includes a disturbing rod and a magnet rotatably arranged in the hole cage. The magnet and the fan plate on the rotating rod are magnetically matched to adjust the distribution of the activated carbon rods to cooperate with the pushing part to disturb and decolorize the abalone peptide material.
[0007] Further, the driving connecting member includes: A support sleeve, one end of which is fixed to the driving end of the transmission and is located outside the stirring rod; A connecting sleeve, one end of which is rotatably connected to the other end of the supporting sleeve, and the inner wall of which is provided with anti-slip grooves and is located outside the stirring rod; The rubber wheel is arranged in the connecting sleeve, and is rotatably connected with the inner wall of the supporting sleeve and is in contact with the anti-skid pattern; The rubber ring is fixed on the outside of the stirring rod and is in contact with the rubber wheel.
[0008] Further, the swirl disturbing member comprises: The connecting plates, which have two parts, are fixed to the other end of the connecting sleeve by a fixing member; The frame plate has two parts, which are respectively welded to the two connecting plates; The connecting plate is arranged between the two frame plates to connect the two frame plates.
[0009] Further, the pushing member comprises: T-slot, opened on the inner side of the frame plate; T-plates, including a plurality of T-plates, are guide-arranged inside the T-slots and penetrate the frame plate; The rotating rod penetrates the T-plate for fixed connection; The disturbance plate is rotatably arranged on the outside of the rotating rod and is located outside the frame plate; The baffle is fixed on the outer side of the T-plate and can prevent the disturbance plate from rotating counterclockwise.
[0010] Furthermore, the elastic pull member comprises: The chain has a plurality of links, which are movably arranged on the inner side of the T-slot, and the two ends of the links are rotatably connected to the T-plates respectively and are located below the baffles; The main spring has one end fixed on the inner side of the connecting plate near the rubber wheel; An interconnecting plate, arranged on the inner side of the frame plate and fixedly connected to the other end of the main spring, and connecting the two T-plates close to the main spring to each other; The rotating and pulling part is arranged on the outer side of the stirring rod and bypasses the connecting plate and extends to the inner side of the frame plate.
[0011] Further, the rotating and pulling part comprises: There are two rotating disks, which are fixed on the outside of the stirring rod and located below the rubber ring; A hollow cylinder is rotatably sleeved on the outside of the stirring rod and is located between the two rotating disks; Thrust springs are evenly distributed inside the hollow cylinder; The plug is fixed at both ends of the thrust spring and movably penetrates the hollow cylinder and is plugged with the turntable, and the end of the plug is in an arc shape; The circular ring is fixed at both ends of the thrust spring and is fixedly connected to the plug; The sub-part is arranged on the outside of the hollow cylinder and extends to the inside of the frame plate.
[0012] Further, the sub-parts include: A pull rope, one end of which is fixed to one side of the hollow cylinder and is wound in an L shape around the outside of the connecting plate away from the main spring; A connecting ring, fixed to the other end of the draw rope; The connecting rod is arranged on the inner sides of the two frame plates and is fixedly connected to the two rotating rods close to the pull rope.
[0013] Further, the de-interference component comprises: A hole cage is provided, penetrating through the disturbance plate and fixedly connected; The cage cover is arranged through the hole cage and connected to the hole cage through a fixing component; Activated carbon rods, filled in the porous cage; The fan plate is fixed on the outside of the rotating rod and is located on the side of the disturbance plate and the hole cage away from the frame plate.
[0014] Further, the disturbance element comprises: A rotating rod is rotatably connected in the hole cage; A roller, fixed on the outer side of the rotating rod; A plurality of disturbance rods are uniformly fixed on the outer side of the roller; The magnet is fixed on the outer side of a disturbance rod close to the disturbance plate and the fan plate, and is magnetically connected to the fan plate.
[0015] In a second aspect, a method for using a decolorization and deodorization extraction device for abalone peptides comprises: After adding the abalone peptide material into the enzymatic hydrolysis tank, start the motor to drive the transmission to drive the stirring rod to rotate clockwise, so that the stirring plate stirs the material; The anti-disturbance part is driven to rotate counterclockwise by the stirring rod, so that the rotating disturbance element of the anti-disturbance part and the stirring plate form reverse stirring; The material is pushed and disturbed by the periodic movement of the pushing part on the anti-disturbance part in combination with the rotational power of the stirring rod; During the pushing process, the activated carbon rod in the decolorization part absorbs the color molecules of the material, and the magnetic attraction of the magnet and the fan plate adjusts the angle of the decolorization rod to enhance the decolorization effect; Steam is introduced into the outer wall of the enzymolysis tank to heat the material and maintain the enzymolysis temperature; After the enzymatic hydrolysis is completed, the discharge valve is opened to output the decolorized and deodorized abalone peptide product.
[0016] The above solution of the present invention includes at least the following beneficial effects: Through the reverse linkage of the counterclockwise rotation of the anti-disturbance part and the clockwise rotation of the stirring plate, the unidirectional flow of materials is broken and the mixing uniformity is improved. Driven by the stirring rod and the anti-disturbance part, the pushing part realizes the reciprocating movement of the disturbance plate through the pull rope and spring linkage. Combined with the limit of the baffle and the frame plate, the upper and lower pushing disturbances are formed. The elastic clutch structure of the turntable, plug and hollow cylinder makes the pushing frequency automatically match the stirring speed, and then the pushing disturbance and two-way stirring are used to effectively prevent material sedimentation, improve mixing uniformity and enzymatic extraction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A schematic diagram of the overall three-dimensional structure of a decolorizing and deodorizing extraction device for abalone peptides provided in an embodiment of the present invention; Figure 2 A cross-sectional plan view of a decolorizing and deodorizing extraction device for abalone peptides provided in an embodiment of the present invention; Figure 3 A schematic diagram of the three-dimensional structure of the anti-disturbance portion, the pushing portion, the de-stirring portion, the stirring rod and the stirring plate combination provided in an embodiment of the present invention; Figure 4 A schematic diagram of the three-dimensional structure of a stirring rod, a stirring plate and a motor combination provided in an embodiment of the present invention; Figure 5 A schematic diagram of a three-dimensional structure of a hollow cylinder cross section provided by an embodiment of the present invention; Figure 6 A schematic cross-sectional plan view of the structure of a hollow cylinder and a rotating disk combination provided in an embodiment of the present invention; Figure 7 A schematic diagram of the three-dimensional structure of a hollow cylinder and a rotating disk combination provided in an embodiment of the present invention; Figure 8 A schematic diagram of a three-dimensional structure of a combination of a disturbance plate, a T-plate, a chain, a fan plate and a cage provided in an embodiment of the present invention; Fig. 9 A schematic cross-sectional plan view of the structure of a disturbance plate and a hole cage combination provided in an embodiment of the present invention; Fig.10 A three-dimensional exploded view of a combination of a disturbance plate, a T-plate, a fan plate and a cage provided in an embodiment of the present invention; Fig.11 The embodiment of the present invention provides Figure 8 Schematic diagram of the structure at D in FIG. Fig.12 A schematic diagram of a three-dimensional structure of a hollow cylinder, a pull rope, a connecting rod and a disturbance plate combination provided in an embodiment of the present invention; Fig.13 The embodiment of the present invention provides Figure 2 Schematic diagram of the structure at A in FIG. Fig.14 The embodiment of the present invention provides Figure 2 Schematic diagram of the structure at B in FIG. Fig.15 The embodiment of the present invention provides Figure 3 Schematic diagram of the structure at point C in the figure.
[0018] Description of reference numerals: In the figure: 1, enzymolysis tank; 2, shell; 3, support foot; 4, discharge valve; 5, steam pipe; 6, tank cover; 7, end cover; 8, safety valve; 9, support sleeve; 10, transmission; 11, motor; 12, stirring rod; 13, stirring plate; 14, bearing; 15, connecting sleeve; 16, rubber wheel; 17, rubber ring; 18, fixing ring; 19, connecting plate; 20, frame plate; 21, connecting plate; 22, T groove; 23, T plate; 24, rotating rod; 25, disturbing Moving plate; 26, hole cage; 27, cage cover; 28, baffle; 29, connecting block; 30, chain; 31, interconnecting plate; 32, support; 33, main spring; 34, turntable; 35, hollow cylinder; 36, jack; 37, thrust spring; 38, plug; 39, ring; 40, pull rope; 41, connecting ring; 42, connecting rod; 43, rotating rod; 44, roller; 45, disturbance rod; 46, magnet; 47, fan plate; 48, activated carbon rod. DETAILED DESCRIPTION
[0019] The exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided in order to enable a more thorough understanding of the present invention and to enable the scope of the present invention to be fully communicated to those skilled in the art.
[0020] like Figures 1 to 15 As shown, an embodiment of the present invention provides a decolorization and deodorization extraction device for abalone peptides, including an enzymolysis tank 1 and a motor 11 arranged on the enzymolysis tank 1, a driving end of the motor 11 is connected to a transmission 10, and a driving end of the transmission 10 is connected to a stirring rod 12 to drive the stirring rod 12 to rotate clockwise, and a plurality of stirring plates 13 are fixedly connected to the outside of the stirring rod 12 to drive the stirring plate 13 to rotate, and the stirring plate 13 and the stirring rod 12 are located in the enzymolysis tank 1, and also include: The anti-disturbance part is arranged outside the stirring rod 12 and is driven by the stirring rod 12 to rotate counterclockwise to disturb and stir the abalone peptide material; The anti-disturbance part includes a driving connection part and a rotating disturbance part. The driving connection part is rotationally arranged outside the stirring rod 12, and the rotating disturbance part is connected to the driving connection part and is located outside the stirring rod 12; The pushing part is movably arranged on the anti-disturbance part and is connected to the stirring rod 12 to cooperate with the anti-disturbance part to push the abalone peptide material; The pushing part includes a pushing member and an elastic pulling member. The pushing member is movably connected to the rotating disturbance member. The elastic pulling member is arranged outside the stirring rod 12 and is connected to the pushing member; The disturbing and removing part is arranged on the pushing part to cooperate with the pushing part to disturb and decolorize the abalone peptide material; The disturbing and removing part includes a removing and disturbing member and a disturbing member. The removing and disturbing member is arranged on the pushing member, and the disturbing member is rotationally arranged inside the removing and disturbing member.
[0021] Specifically, an outer shell 2 is fixed outside the enzymolysis tank 1. There is a gap between the outer shell 2 and the enzymolysis tank 1, which can provide a circulation channel for steam. Steam pipes 5 penetrate through both sides of the outer shell 2, and the steam pipes 5 can provide a circulation channel for steam. A support leg 3 is fixed at one end of the outer shell 2 away from the motor 11. A discharge valve 4 is fixedly connected through the enzymolysis tank 1 at one end away from the motor 11. A tank cover 6 is connected to the enzymolysis tank 1 through a fixing member. An end cover 7 is installed through the tank cover 6 through a fixing member. A safety valve 8 penetrates through the tank cover 6, and the safety valve 8 is located on one side of the end cover 7.
[0022] In the actual application process of this embodiment: The enzymolysis tank 1 can provide a space for storing and stirring and enzymolyzing the abalone peptide production material. The support leg 3 can provide support for the outer shell 2, so that the outer shell 2 can stably support the enzymolysis tank 1. The enzymolysis tank 1 can provide stable support for the tank cover 6 and the discharge valve 4. The discharge valve 4 can adjust the opening and closing of its own channel under the control of the staff, so as to facilitate the discharge of the material in the enzymolysis tank 1. The tank cover 6 can provide stable support for the end cover 7 and the safety valve 8. After the end cover 7 is opened, an opening for adding materials can be opened on the tank cover 6, and the safety valve 8 can be pushed open to exhaust gas when the air pressure in the enzymolysis tank 1 reaches the threshold value.
[0023] The staff can disassemble the fixing parts of the end cover 7 according to the needs of the actual situation to remove the end cover 7, inject the abalone peptide production material into the enzymolysis tank 1 through the tank cover 6 from the opening, and then reset the end cover 7 to fix it with the fixing parts, and then start the motor 11, so that the motor 11 drives the transmission 10 to operate, and drives the stirring rod 12 to rotate in the tank cover 6 and the enzymolysis tank 1 after changing the speed through the transmission 10, so that the stirring rod 12 uses the rotational power to drive the stirring plate 13 to rotate together in the enzymolysis tank 1, and at the same time, the staff needs to connect the steam delivery pipeline with the steam pipe 5 so that the steam can circulate in the steam pipe 5 and the housing 2, and the enzymolysis tank 1 will absorb the heat of the steam and use the heat to heat the abalone peptide material in the enzymolysis tank 1, so that the abalone peptide material can be stirred and heated in the enzymolysis tank 1 to achieve enzymolysis, generate abalone peptides and remove fishy smell.
[0024] As a preferred embodiment of the present invention, the driving connecting member includes: A support sleeve 9, one end of which is fixed to the driving end of the transmission 10 and is located outside the stirring rod 12; The connecting sleeve 15 has one end rotatably connected to the other end of the supporting sleeve 9, and has an inner wall provided with anti-slip grooves and is located outside the stirring rod 12; The rubber wheel 16 is disposed in the connecting sleeve 15 and is rotatably connected to the inner wall of the supporting sleeve 9 and is in contact with the anti-slip groove; The rubber ring 17 is fixed on the outer side of the stirring rod 12 and is in contact with the rubber wheel 16 .
[0025] Specifically, the other end of the support sleeve 9 is fixedly arranged to penetrate the tank cover 6 , the outer side of the connecting sleeve 15 is sleeved with a bearing 14 , and the bearing 14 is connected to the inner wall of the other end of the support sleeve 9 .
[0026] The support sleeve 9 can provide stable support for the transmission 10 and the motor 11 under the support of the tank cover 6, and can provide support for the bearing 14. The bearing 14 can provide rotational support for the connecting sleeve 15. The connecting sleeve 15 can rotate with the bearing 14 as the center under the action of external force and the support of the bearing 14. The support sleeve 9 can provide rotational support for the rubber wheel 16. The stirring rod 12 can provide stable support for the rubber ring 17 and can drive the rubber ring 17 to rotate together. The rubber ring 17 can use rotational power and friction to push the rubber wheel 16 to rotate, and the rubber wheel 16 will use external force to use the friction between the anti-slip groove and the connecting sleeve 15 to rotate under the support of the bearing 14.
[0027] The swirl parts include: The connecting disc 19 has two parts and is fixed to the other end of the connecting sleeve 15 by a fixing member; The frame plate 20 has two parts, which are respectively welded to the two connection plates 19; The connecting plate 21 is disposed between the two frame plates 20 to connect the two frame plates 20 .
[0028] Specifically, a fixing ring 18 is fixed to the other end of the connecting sleeve 15, and the fixing ring 18 is fixedly connected to the connecting disk 19 through a fixing component, and the connecting plate 21 is fixedly connected to the frame plate 20 through a fixing component. The connecting sleeve 15 can firmly support the frame plate 20 through the fixing ring 18 and the connecting disk 19 in cooperation with the fixing component under the support of the bearing 14, and the connecting sleeve 15 can drive the frame plate 20 to rotate together, and the frame plate 20 can provide firm support for the connecting plate 21, and the connecting plate 21 can make the connection between the two frame plates 20 more firmly.
[0029] In the actual application process of this embodiment, when the staff starts the motor 11 and uses the stirring rod 12 to drive the stirring plate 13 to rotate to stir the abalone peptide production material in the enzymolysis tank 1 for enzymolysis, the stirring rod 12 will drive the rubber ring 17 to rotate clockwise under the drive of the transmission 10 and the motor 11, and the rubber ring 17 will push the rubber wheel 16 to rotate counterclockwise, and the rubber wheel 16 will increase the friction force through the anti-slip pattern under the support of the connecting sleeve 15 to push the connecting sleeve 15 to rotate counterclockwise with the bearing 14 as the center of the circle, and the connecting sleeve 15 will drive the frame plate 20 to rotate counterclockwise in the enzymolysis tank 1 through the fixed ring 18 and the connecting disk 19, so that the frame plate 20 utilizes the rotational power to disturb and stir the abalone peptide production material counterclockwise in the enzymolysis tank 1, and then form a reverse stirring with the clockwise rotating stirring plate 13, so as to prevent the abalone peptide production material from rotating at the same speed as the stirring plate 13 in the enzymolysis tank 1, thereby improving the efficiency of stirring enzymolysis.
[0030] In another preferred embodiment of the present invention, the pushing member comprises: A T-slot 22 is provided on the inner side of the frame plate 20; There are multiple T-plates 23, which are guided and arranged inside the T-slots 22 and penetrate the frame plate 20; The rotating rod 24 penetrates through the T-plate 23 and is fixedly connected; The disturbance plate 25 is rotatably arranged on the outside of the rotating rod 24 and is located outside the frame plate 20; The baffle plate 28 is fixed on the outer side of the T plate 23 and can prevent the disturbance plate 25 from rotating counterclockwise.
[0031] Specifically, one end of the disturbance plate 25 away from the rotating rod 24 extends toward the direction between the two frame plates 20, so that the disturbance plate 25 can be resisted by the frame plate 20 to prevent the disturbance plate 25 from rotating counterclockwise more than ninety degrees with the rotating rod 24 as the center. The frame plate 20 can provide a space for the T-slot 22, and the T-slot 22 can provide a moving guide for the T-plate 23. The T-plate 23 can provide support for the rotating rod 24 under the support of the frame plate 20 through the T-slot 22, and the rotating rod 24 can provide rotational support for the disturbance plate 25. One side of the disturbance plate 25 has an inclination angle, and the inclination angle is located at the end. The T-plate 23 can provide a stable support for the baffle plate 28, and the baffle plate 28 can provide a resisting effect for the disturbance plate 25 to prevent the disturbance plate 25 from being rotated from such as Figure 3 The position shown continues to rotate clockwise, and can be pushed by external force to rotate counterclockwise with the rotating rod 24 as the center.
[0032] The spring pull parts include: The chain 30 has a plurality of them, which are movably arranged inside the T-slot 22, and the two ends are rotatably connected to the T-plate 23 respectively, and are located below the baffle 28; A main spring 33, one end of which is fixed to the inner side of the connecting plate 21 near the rubber wheel 16; The interconnection plate 31 is disposed inside the frame plate 20 and is fixedly connected to the other end of the main spring 33, and interconnects the two T plates 23 near the main spring 33; The rotating and pulling component is disposed on the outer side of the stirring rod 12 and bypasses the connecting plate 21 to extend to the inner side of the frame plate 20 .
[0033] Specifically, both ends of the chain 30 are rotatably connected with connecting blocks 29, and one end of the connecting block 29 away from the chain 30 is fixedly connected to the T-plate 23, and both ends of the main spring 33 are fixedly connected with supports 32, and the supports 32 are respectively fixedly connected to the connecting plate 21 and the interconnecting plate 31 through fixing components.
[0034] The T-plate 23 can provide support for the connecting bar through the T-slot 22 under the support of the frame plate 20, and the connecting bar can provide rotational support for the chain 30. The chain 30 can connect multiple T-plates 23 in series through the connecting bar. The connecting plate 21 can provide stable support for the main spring 33 through the support 32 and the fixing component. The main spring 33 can connect the connecting plate 21 with the interconnection plate 31 in series through the support 32, and the main spring 33 is elastic and can provide support for the interconnection plate 31 through the support 32. The interconnection plate 31, the chain 30 and the connecting block 29 can cooperate to connect multiple T-plates 23 set on the two frame plates 20, so that the multiple T-plates 23 can be synchronously supported and pulled by the main spring 33.
[0035] The rotating parts include: There are two rotating disks 34, which are fixed on the outside of the stirring rod 12 and are located below the rubber ring 17; The hollow cylinder 35 is rotatably sleeved on the outer side of the stirring rod 12 and is located between the two rotating disks 34; There are multiple thrust springs 37, evenly distributed inside the hollow cylinder 35; The plug 38 is fixed at both ends of the thrust spring 37, and movably passes through the hollow cylinder 35 and is plugged with the turntable 34, and the end of the plug 38 is arc-shaped; The ring 39 is fixed to both ends of the thrust spring 37 and is fixedly connected to the plug 38; The sub-component is arranged outside the hollow cylinder 35 and extends to the inside of the frame plate 20 .
[0036] Specifically, a plug hole 36 is formed on a side of the turntable 34 close to the hollow cylinder 35 , and the plug hole 36 is located outside the plug 38 .
[0037] The stirring rod 12 can provide stable support for the turntable 34, and can drive the turntable 34 to rotate clockwise. The turntable 34 can drive the plug 38 to rotate clockwise through the jack 36. The plug 38 can connect the hollow cylinder 35 and the turntable 34 through the jack 36 to drive the hollow cylinder 35 to rotate clockwise. The hollow cylinder 35 can provide a telescopic space for the thrust spring 37. The thrust spring 37 can provide support for the plug 38, and the plug 38 and the thrust spring 37 can stably support the ring 39. The plug 38 can squeeze the thrust spring 37 through the ring 39 under the action of external force.
[0038] Sub-parts include: A pull rope 40, one end of which is fixed to one side of the hollow cylinder 35, and is L-shaped and wound around the outside of the connecting plate 21 away from the main spring 33; A connecting ring 41 is fixed to the other end of the pull rope 40; The connecting rod 42 is disposed inside the two frame plates 20 and is fixedly connected to the two rotating rods 24 close to the pull rope 40 .
[0039] Specifically, the hollow cylinder 35 can provide support for one end of the pull rope 40 and can provide a winding and wrapping space for the pull rope 40, and the connecting plate 21 can provide resistance support for the pull rope 40 under the support of the frame plate 20, so that the pull rope 40 can change the moving direction, the pull rope 40 can provide support for the connecting ring 41, and the connecting ring 41 can provide rotation support for the connecting rod 42. The connecting rod 42 can cooperate with the connecting block 29 and the chain 30 through the rotating rod 24 so that the T-plates 23 set in the two frame plates 20 can be pulled by the pull rope 40 to move synchronously.
[0040] In the actual application process of this embodiment, when the frame plate 20 is driven to rotate counterclockwise, the frame plate 20 will use the rotational power to drive the T plate 23 to rotate together through the T groove 22, so that the T plate 23 uses the rotational power to drive the disturbance plate 25 to rotate counterclockwise with the frame plate 20 through the rotating rod 24, so that the disturbance plate 25 cooperates with the frame plate 20 to stir the abalone peptide production material during the rotation process. At the same time, the stirring rod 12 will use the rotational power to drive the turntable 34 to rotate clockwise, and the turntable 34 will drive the plug 38 to rotate together through the jack 36, so that the plug 38 uses the rotational power to push the hollow cylinder 35, the power spring and the ring 39 to rotate clockwise together. During the rotation of the hollow cylinder 35 and the frame plate 20, the hollow cylinder 35 will pull the drawstring 40 to be rolled up and wrapped around its outside, so that the drawstring 40 uses external force to pull the connecting rod 42 upward through the connecting ring 41 under the support and resistance of the connecting plate 21 during the winding process, so that the connecting rod 42 uses external force to pull the rotating rod 24 close to the drawstring 40 upward, and then the rotating rod 24 pulls the T-plate 23 to move along the T-slot 22 in the direction close to the drawstring 40. At the same time, the chain 30 and the connecting block 29 will use external force to drive all the T-plates 23 to move together, so that the T-plate 23 drives the disturbance plate 25 to move along the T-slot 22 in the direction close to the drawstring 40 through the rotating rod 24, so that the disturbance plate 25 can use the resistance of the baffle 28 to promote the disturbance of the abalone peptide production material in the enzymolysis tank 1 during the movement; At the same time, the chain 30 and the connecting block 29 will pull the T-plate 23 close to the main spring 33, so that the T-plate 23 moves. The external force pulls the main spring 33 through the support 32, so that the main spring 33 is stretched and deformed through the support 32 under the support of the connecting plate 21. When the pull rope 40 is wound to the limit, the pull rope 40 will limit the rotation of the hollow cylinder 35 under the support limit of the connecting plate 21. As the stirring rod 12 continues to rotate, the stirring rod 12 will drive the turntable 34 to continue to rotate together, so that the turntable 34 uses the rotational power and the jack 36 to push the plug 38, and the arc-shaped structure of the plug 38 squeezes and pushes the plug 38 to approach the thrust spring 37. The plug 38 moves in the direction of the T-slot 22, so that the plug 38 drives the ring 39 to squeeze the thrust spring 37 under the guide limit of the hollow cylinder 35, thereby pulling the plug 38 out of the socket 36, releasing the connection between the hollow cylinder 35 and the turntable 34. At this time, the stretched main spring 33 will use the rebound force to pull the T-plate 23 to move along the T-slot 22 in the direction close to the main spring 33 through the support 32 under the support of the connecting plate 21, thereby making the T-plate 23 move along the T-slot 22 in the direction close to the main spring 33 through the connecting block 29, the chain 30 and the connecting rod 42. The disturbance plate 25 moves together, so that the disturbance plate 25 is blocked by the abalone peptide production material in the enzymolysis tank 1 during the movement of the T-plate 23 along the T-slot 22 toward the main spring 33, so that the disturbance plate 25 can rotate counterclockwise with the rotating rod 24 as the center under the action of external force to reduce resistance and facilitate movement (when being pulled by the pull rope 40 to move toward the pull rope 40, it will use the external force and the inclination angle of the disturbance plate 25 to rotate clockwise to expand and resist on one side of the baffle 28, and push the abalone peptide production material as it moves), and at the same time, the pull rope 40 pulls the hollow cylinder 35 to rotate in the opposite direction, so that the reel is rolled into the empty The pull rope 40 on the outside of the core cylinder 35 is released for winding in the next cycle. At the same time, the hollow cylinder 35 will drive the plug 38 removed from the socket 36 to rotate together when rotating in the opposite direction, so that the plug 38 rotates 360 degrees and returns to the position corresponding to the socket 36. At this time, the thrust spring 37 will use the rebound force to push the plug 38 to reinsert into the socket 36 to position the hollow cylinder 35, so that the turntable 34 can drive the hollow cylinder 35 to rotate and wind up the pull rope 40 again, so that the multiple disturbance plates 25 can push up and press down to disturb the abalone peptide production materials in the enzymolysis tank 1 during the movement, prevent the material from settling, and improve the effect of stirring enzymolysis.
[0041] As a preferred embodiment of the present invention, the de-interference member comprises: The hole cage 26 penetrates through the disturbance plate 25 and is fixedly connected; A cage cover 27 is disposed through the hole cage 26 and connected to the hole cage 26 through a fixing component; Activated carbon rods 48, filled in the porous cage 26; The fan plate 47 is fixed to the outside of the rotary rod 24 and is located on a side of the disturbance plate 25 and the hole cage 26 away from the frame plate 20 .
[0042] Specifically, a plurality of holes are provided inside the fan plate 47, which can reduce the resistance of the fan plate 47 to ensure that the deodorization, decolorization and extraction of the abalone peptide are carried out normally, the disturbance plate 25 can provide a stable support for the hole cage 26, the hole cage 26 can provide support for the cage cover 27, and the cage cover 27 cooperates with the hole cage 26 to provide a stable support for the activated carbon rod 48, and the activated carbon rod 48 can adsorb the color molecules in the abalone peptide production material during the contact with the abalone peptide production material. The hole cage 26 and the cage cover 27 are made of non-metallic materials, the rotating rod 24 can provide support for the fan plate 47, and the T plate 23 can drive the fan plate 47 to rotate through the rotating rod 24, the fan plate 47 is made of metal material and can be adsorbed by the magnet 46, and can disturb and stir the abalone peptide production material when rotating with the frame plate 20, and the hole cage 26 can provide a through channel for the abalone peptide production material so that the abalone peptide production material can contact the activated carbon rod 48.
[0043] Disturbance components include: The rotating rod 43 is rotatably connected in the hole cage 26; Roller 44, fixed on the outer side of rotating rod 43; A plurality of disturbance rods 45 are uniformly fixed on the outer side of the roller 44; The magnet 46 is fixed to the outside of a disturbance rod 45 close to the disturbance plate 25 and the fan plate 47 and is magnetically connected to the fan plate 47 .
[0044] Specifically, the hole is set to bypass the path for the magnet 46 to move, the cage 26 can provide rotational support for the rotating rod 43, the rotating rod 43 can provide stable support for the roller 44, the roller 44 can stably support the disturbance rod 45, the disturbance rod 45 can provide stable support for the magnet 46, and the magnetic adsorption of the magnet 46 and the fan plate 47 can play a role in positioning the disturbance rod 45.
[0045] In the actual application process of this embodiment, when the disturbance plate 25 rotates with the frame plate 20, the hole cage 26, the cage cover 27 and the rotating rod 43 will be driven to rotate together, and at the same time, the hole cage 26 will drive the activated carbon rod 48 arranged inside it to rotate together, so that the activated carbon rod 48 contacts the abalone peptide material in the enzymolysis tank 1 during the rotation of the frame plate 20 to adsorb the color molecules for decolorization. When the disturbance plate 25 rotates with the rotating rod 24 as the center of the circle, the hole cage 26 will be driven to rotate together, and the hole cage 26 will drive the disturbance rod 45 to rotate with the rotating rod 43 and the roller 44. 24 is the center of the circle, so that the disturbance rod 45 utilizes the magnetic attraction of the magnet 46 and the fan plate 47, and in the process of rotating with the disturbance plate 25, the roller 44 and the disturbance rod 45 are prompted to rotate with the rotating rod 43 as the center of the circle, so that the disturbance rod 45 and the magnet 46 can push the activated carbon rod 48 to move in the hole cage 26 during the rotation of the hole cage 26 and the roller 44, so that the activated carbon rod 48 near the center of the hole cage 26 can move outward, increase the contact between the activated carbon rod 48 and the abalone peptide production material, improve the utilization rate of the activated carbon rod 48, and increase the decolorization efficiency.
[0046] As a preferred embodiment of the present invention, a method for using a decolorization and deodorization extraction device for abalone peptides comprises: After the abalone peptide material is added to the enzymolysis tank 1, the motor 11 is started to drive the transmission 10 to drive the stirring rod 12 to rotate clockwise, so that the stirring plate 13 stirs the material; The stirring rod 12 drives the anti-disturbance part to rotate counterclockwise, so that the rotating disturbance element of the anti-disturbance part and the stirring plate 13 form reverse stirring; The material is pushed and disturbed by the periodic movement of the pushing part on the anti-disturbance part in combination with the rotational power of the stirring rod 12; During the pushing process, the activated carbon rod 48 of the decolorizing part absorbs the color molecules of the material, and the magnetic attraction of the magnet 46 and the fan plate 47 adjusts the angle of the decolorizing rod 45 to enhance the decolorizing effect; Steam is introduced into the outer wall of the enzymolysis tank 1 to heat the material and maintain the enzymolysis temperature; After the enzymatic hydrolysis is completed, the discharge valve 4 is opened to output the decolorized and deodorized abalone peptide product.
[0047] In the first embodiment, the counterclockwise rotation of the anti-disturbance unit specifically includes: The stirring rod 12 drives the rubber ring 17 to rotate clockwise, and the connecting sleeve 15 is driven to rotate counterclockwise through the friction between the rubber wheel 16 and the anti-slip groove of the connecting sleeve 15; The connecting sleeve 15 forms a counterclockwise disturbance through the frame plate 20 and the connecting plate 21 , and generates bidirectional shear stirring with the stirring plate 13 .
[0048] The periodic movement of the pushing portion includes: When the pull rope 40 rotates and reels with the hollow cylinder 35, the T plate 23 is pulled to move along the T groove 22 to unfold the disturbance plate 25 to push the material; When the plug 38 is separated from the plug hole 36 of the turntable 34, the main spring 33 rebounds and drives the T-plate 23 to move in the opposite direction, so that the disturbance plate 25 folds to avoid the material resistance; After the plug 38 is reset, the winding-releasing cycle is repeated, forming a reciprocating impact disturbance of the pushing portion.
[0049] During the movement of the disturbance plate 25: When moving toward the pull rope 40, the disturbance plate 25 is restricted by the baffle 28 to expand and form a material pushing slope; When moving toward the main spring 33 , the disturbance plate 25 folds counterclockwise to reduce resistance.
[0050] The decolorization operation of the decolorization unit specifically includes: The hole cage 26 carries the activated carbon rod 48 and rotates with the disturbance plate 25, so that the material penetrates the holes and contacts and adsorbs the color molecules; The magnet 46 is periodically separated and adsorbed from the fan plate 47 as the disturbance rod 45 rotates, driving the roller 44 and the disturbance rod 45 to rotate relative to the hole cage 26 to promote the distribution and renewal of the activated carbon.
[0051] The steam heating comprises: The steam forms surrounding heating through the gap between the shell 2 and the enzymatic hydrolysis tank 1, and automatically adjusts the gas pressure in the tank through the safety valve 8.
[0052] During the material addition phase: The feed port is opened by removing the fixing parts of the end cover 7, and after the material is injected, the end cover 7 is reset and the fixing parts are locked.
[0053] The transmission 10 adjusts the speed of the motor 11 to 20-50 rpm, the enzymatic hydrolysis temperature is controlled at 45-60° C., and the processing time is 2-5 hours.
[0054] Working principle: the motor 11 drives the stirring rod 12 to drive the stirring plate 13 to rotate clockwise, and at the same time, the friction transmission between the rubber ring 17 and the rubber wheel 16 drives the frame plate 20 of the anti-disturbance part to rotate counterclockwise. The two-way rotation forms a convection shear force, breaks the inertia of the material flowing in the same direction, strengthens the mixing and enzymatic hydrolysis reaction, and the two-way stirring combined with the pushing disturbance increases the contact area between the material and the activated carbon. The countercurrent shear force makes the enzyme and the substrate mix evenly, and the enzymatic hydrolysis time is shortened.
[0055] The disturbance plate 25 moves along the frame plate 20 through the T-slot 22, and under the periodic drive of the pull rope 40 and the rebound of the main spring 33, it alternately pushes up and pulls down, forcing the material to tumble up and down, preventing precipitation and promoting the uniformity of heat and enzyme distribution. The dynamic tumbling accelerates the escape of volatile fishy substances and improves the deodorization effect.
[0056] The cage 26 is filled with activated carbon rods 48, which directly contact the material to adsorb pigment molecules when the disturbance plate 25 rotates. The fan plate 47 and the magnet 46 are linked to the disturbance rod 45, driving the roller 44 to rotate in the cage 26, forcing the activated carbon particles to circulate inside and outside, avoiding surface saturation, improving adsorption efficiency, and increasing decolorization rate.
[0057] The shell 2 and the steam pipe 5 form an annular heating chamber, and the steam evenly heats the outer wall of the enzymolysis tank 1 to avoid local overheating. The safety valve 8 automatically releases pressure according to the air pressure in the tank to ensure that the enzymolysis reaction is carried out in a constant temperature and pressure environment.
[0058] The above is a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A decolorization and deodorization extraction device for abalone peptides, comprising: The enzymolysis tank has a steam heating structure on its outer side; the motor is installed on the top of the enzymolysis tank, and the driving end is connected to the transmission; the stirring rod is connected to the output end of the transmission and is driven by the motor to rotate clockwise, and a plurality of stirring plates are fixed on the outer side; it is characterized in that it also includes: The anti-disturbance part is arranged on the outside of the stirring rod, and includes a driving connecting member and a rotating disturbing member. The driving connecting member drives the rotating disturbing member to rotate counterclockwise through friction transmission between the rubber wheel and the rubber ring of the stirring rod; the rotating disturbing member includes two symmetrical frame plates, a connecting plate and a connecting plate, so as to be driven by the stirring rod to rotate counterclockwise to disturb and stir the abalone peptide material; A pushing part is movably arranged on the anti-disturbance part and connected to the stirring rod, comprising a pushing piece and an elastic pull piece, wherein the pushing piece is movably connected to the rotary disturbance piece, the elastic pull piece is arranged outside the stirring rod and connected to the pushing piece, and the pushing piece comprises a T-slot, a T-plate, a rotary rod and a disturbance plate, and the T-plate can reciprocate along the T-slot to cooperate with the anti-disturbance part to push the abalone peptide material; The disturbing and detaching part is arranged on the pushing part, and the disturbing and detaching part includes a disturbing piece and a disturbing piece. The disturbing and detaching piece is arranged on the pushing part, and the disturbing piece includes a hole cage penetrating the disturbance plate and an activated carbon rod filled in the hole cage. The disturbing piece includes a disturbing rod and a magnet rotatably arranged in the hole cage. The magnet and the fan plate on the rotating rod are magnetically matched to adjust the distribution of the activated carbon rods to cooperate with the pushing part to disturb and decolorize the abalone peptide material.
2. The decolorization and deodorization extraction device for abalone peptide according to claim 1, characterized in that, The drive connecting member comprises: A support sleeve, one end of which is fixed to the driving end of the transmission and is located outside the stirring rod; A connecting sleeve, one end of which is rotatably connected to the other end of the supporting sleeve, and the inner wall of which is provided with anti-slip grooves and is located outside the stirring rod; The rubber wheel is arranged in the connecting sleeve, and is rotatably connected with the inner wall of the supporting sleeve and is in contact with the anti-skid pattern; The rubber ring is fixed on the outside of the stirring rod and is in contact with the rubber wheel.
3. The decolorization and deodorization extraction device of abalone peptide according to claim 2, characterized in that, The swirl disturbing member comprises: The connecting plates, which have two parts, are fixed to the other end of the connecting sleeve by a fixing member; The frame plate has two parts, which are respectively welded to the two connecting plates; The connecting plate is arranged between the two frame plates to connect the two frame plates.
4. The decolorization and deodorization extraction device for abalone peptide according to claim 3, characterized in that, The pushing member comprises: T-slot, opened on the inner side of the frame plate; T-plates, including a plurality of T-plates, are guide-arranged inside the T-slots and penetrate the frame plate; The rotating rod penetrates the T-plate for fixed connection; The disturbance plate is rotatably arranged on the outside of the rotating rod and is located outside the frame plate; The baffle is fixed on the outer side of the T-plate and can prevent the disturbance plate from rotating counterclockwise.
5. The decolorization and deodorization extraction device for abalone peptide according to claim 4, characterized in that, The elastic pull member comprises: The chain has a plurality of links, which are movably arranged on the inner side of the T-slot, and the two ends of the links are rotatably connected to the T-plates respectively and are located below the baffles; The main spring has one end fixed on the inner side of the connecting plate near the rubber wheel; An interconnecting plate, arranged on the inner side of the frame plate and fixedly connected to the other end of the main spring, and connecting the two T-plates close to the main spring to each other; The rotating and pulling part is arranged on the outer side of the stirring rod and bypasses the connecting plate and extends to the inner side of the frame plate.
6. The decolorization and deodorization extraction device for abalone peptide according to claim 5, characterized in that: The rotating and pulling parts include: There are two rotating disks, which are fixed on the outside of the stirring rod and located below the rubber ring; A hollow cylinder is rotatably sleeved on the outside of the stirring rod and is located between the two rotating disks; Thrust springs are evenly distributed inside the hollow cylinder; The plug is fixed at both ends of the thrust spring and movably penetrates the hollow cylinder and is plugged with the turntable, and the end of the plug is in an arc shape; The circular ring is fixed at both ends of the thrust spring and is fixedly connected to the plug; The sub-part is arranged on the outside of the hollow cylinder and extends to the inside of the frame plate.
7. The decolorization and deodorization extraction device for abalone peptide according to claim 6, characterized in that: The sub-parts include: A pull rope, one end of which is fixed to one side of the hollow cylinder and is wound in an L shape around the outside of the connecting plate away from the main spring; A connecting ring, fixed to the other end of the draw rope; The connecting rod is arranged on the inner sides of the two frame plates and is fixedly connected to the two rotating rods close to the pull rope.
8. The decolorization and deodorization extraction device for abalone peptide according to claim 7, characterized in that, The de-interference component comprises: A hole cage is passed through the disturbance plate for fixed connection; The cage cover is arranged through the hole cage and connected to the hole cage through a fixing component; Activated carbon rods, filled in the porous cage; The fan plate is fixed on the outside of the rotating rod and is located on the side of the disturbance plate and the hole cage away from the frame plate.
9. The decolorization and deodorization extraction device for abalone peptide according to claim 8, characterized in that, The disturbance element comprises: A rotating rod, rotatably connected in the hole cage; A roller, fixed on the outer side of the rotating rod; A plurality of disturbance rods are uniformly fixed on the outer side of the roller; The magnet is fixed on the outer side of a disturbance rod close to the disturbance plate and the fan plate, and is magnetically connected to the fan plate.
10. A method for using the abalone peptide decolorization and deodorization extraction device as claimed in any one of claims 1 to 9, characterized in that: include: After adding the abalone peptide material into the enzymatic hydrolysis tank, start the motor to drive the transmission to drive the stirring rod to rotate clockwise, so that the stirring plate stirs the material; The anti-disturbance part is driven to rotate counterclockwise by the stirring rod, so that the rotating disturbance element of the anti-disturbance part and the stirring plate form reverse stirring; The material is pushed and disturbed by the periodic movement of the pushing part on the anti-disturbance part in combination with the rotational power of the stirring rod; During the pushing process, the activated carbon rod in the decolorization part absorbs the color molecules of the material, and the magnetic attraction of the magnet and the fan plate adjusts the angle of the decolorization rod to enhance the decolorization effect; Steam is introduced into the outer wall of the enzymolysis tank to heat the material and maintain the enzymolysis temperature; After the enzymatic hydrolysis is completed, the discharge valve is opened to output the decolorized and deodorized abalone peptide product.