Steam quality detector and method

By combining condensate as an additional cooling source and air-cooled condensation in the steam quality detector, the problems of large condensation load and low heat exchange efficiency in the prior art are solved, and more efficient steam condensation and lower heat dissipation fan load are achieved.

CN120028109AActive Publication Date: 2025-05-23DALIAN SEIKOU FLUID EQUIP CO LTD
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Patent Information

Application Number
CN202510521365.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-24
Publication Date
2025-05-23
Estimated Expiration
2045-04-24

AI Technical Summary

Technical Problem

The existing steam detection methods adopt air-cooled condensation, resulting in large condensation load and low heat exchange efficiency. When multiple sets of steam samples are continuously detected, the load of the heat dissipation fan increases.

Method used

A steam quality detector is designed, combining condensate as an additional cooling source and air-cooled condensation. The condensate assists the cooling fan to improve the condensation efficiency and reduce the working load of the cooling fan.

Benefits of technology

It improves steam condensation efficiency, reduces the working load of the cooling fan, and enhances the stability and efficiency of the detector in the continuous detection of multiple sets of steam samples.

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Abstract

The invention relates to the technical field of steam detection, in particular to a steam quality detector and method.The steam quality detector comprises a cooling fan, a condenser, a gas-liquid collecting and measuring device, a double-differential-pressure transmitter and a controller which are installed in a machine shell of the detector; a liquid inlet pipeline is connected between the liquid inlet end of the condenser and the input end of the detector, a liquid discharging pipeline is connected between the liquid inlet end of the condenser and the output end of the detector, and a liquid collecting pipeline is connected between the liquid outlet end of the condenser and the liquid inlet end of the gas-liquid collecting and measuring device. A backflow pipeline is connected between the liquid outlet end of the gas-liquid collecting and measuring device and the output end of the detector, and the double-differential-pressure transmitter is connected to the gas-liquid collecting and measuring device. The condensate generated in the steam sample detection process is used for assisting the cooling fan to condense multiple groups of steam samples continuously detected subsequently, and under the condition of continuous detection of multiple samples, the condensation efficiency can be improved, and the workload of the cooling fan can be reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of steam detection, and in particular to a steam quality detector and method. Background Art

[0002] Steam quality testing includes several aspects, such as: condensing steam, collecting a certain amount of steam and non-condensable gases, measuring, and obtaining the non-condensable gas content; mixing steam with cold water and heating it, recording the initial and final temperatures and mass changes, and calculating the saturated steam dryness; testing steam superheat, that is, testing the difference between the temperature of the steam after the pressure is released and the temperature inside the pipeline.

[0003] Current steam detection methods generally use cold water as a cooling source to assist steam condensation. The entire device is complex to assemble and the container is large. If air cooling is used for condensation, the heat dissipation efficiency of air cooling is lower than that of cold water. Therefore, a complex structural design is required for the condenser fins to obtain a larger heat exchange area. However, if multiple groups of steam samples are tested continuously, the air cooling condensation method will have a greater load.

[0004] Therefore, in order to solve the above problems, a method can be designed to use condensate as an additional cooling source, combined with air-cooled condensation, to ensure condensation efficiency and reduce the workload of the cooling fan. Summary of the invention

[0005] In order to overcome the problem of large condensing load and low heat exchange efficiency of condenser by using air-cooled condensation instead of water-cooling.

[0006] The technical solution of the present invention is: a steam quality detector, including a cooling fan, a condenser, a gas-liquid collecting and measuring device, a dual differential pressure transmitter and a controller installed in the casing of the detector, a liquid inlet pipeline is connected between the liquid inlet end of the condenser and the input end of the detector, a liquid discharge pipeline is connected between the liquid inlet end of the condenser and the output end of the detector, a liquid collecting pipeline is connected between the liquid outlet end of the condenser and the liquid inlet end of the gas-liquid collecting and measuring device, a reflux pipeline is connected between the liquid outlet end of the condenser and the gas-liquid collecting and measuring device and the output end of the detector, the cooling fan is used to accelerate the air flow on the condenser surface, and the dual differential pressure transmitter is connected to the gas-liquid collecting and measuring device. ; A monitoring component, a superheating device, a steam temperature sensor after superheating and a No. 1 solenoid valve are installed in sequence on the liquid inlet pipeline, and a condensate temperature sensor is installed on the liquid collecting pipeline. The steam sample flows through the monitoring component, the superheating device and the condenser in sequence through the liquid inlet pipeline, and flows into the gas-liquid collecting and measuring device through the liquid collecting pipeline; A No. 2 solenoid valve is installed on the gas-liquid collecting and measuring device, a No. 3 solenoid valve is installed on the discharge pipeline, and a No. 4 solenoid valve is installed on the reflux pipeline. The No. 3 solenoid valve is used to open or close the discharge pipeline, and the No. 4 solenoid valve is used to open or close the reflux pipeline. The condensate in the gas-liquid collecting and measuring device flows into the output end of the detector through the reflux pipeline.

[0007] Preferably, the monitoring component includes a steam pressure sensor to be measured, a throttling device, an expanded steam pressure sensor, and an expanded steam temperature sensor that are sequentially installed on the liquid inlet pipeline. The steam pressure sensor to be measured and the expanded steam pressure sensor are respectively used to detect the pressure values of the steam samples flowing into and out of the throttling device. The expanded steam temperature sensor is used to detect the temperature of the steam sample flowing out of the throttling device. The throttling device is used to adjust the flow area of the pipeline.

[0008] Preferably, the superheating device includes a heater and a temperature control module. The superheating device is used to heat the steam sample to a preset temperature value. The superheated steam temperature sensor is used to detect the temperature value of the steam sample flowing out of the superheating device. The first solenoid valve is used to open or close the liquid inlet pipeline. The condensate temperature sensor is used to detect the temperature value of the steam sample flowing out of the condenser.

[0009] Preferably, the gas-liquid collection and measurement device includes a liquid cylinder body installed inside the casing of the detector, a gas cylinder body installed inside the liquid cylinder, a liquid outlet pipe with one end connected to the liquid cylinder body, a liquid cylinder liquid level measurement hose connected to the other end of the liquid outlet pipe, and a gas cylinder liquid level measurement hose connected to the gas cylinder body. The liquid inlet end of the liquid cylinder body is connected to the liquid outlet end of the condenser through a pipeline. Both the liquid cylinder liquid level measurement hose and the gas cylinder liquid level measurement hose are connected to a differential pressure transmitter. The second solenoid valve is installed on the gas cylinder body. The second solenoid valve is used to open or close the channel between the gas cylinder body and the external environment. The differential pressure transmitter on the gas cylinder body is used to detect the pressure values of the condensate in the liquid cylinder body and the non-condensable gas in the gas cylinder body.

[0010] Preferably, the condenser includes a plurality of condensing pipes. One end of the condensing pipe is communicated with the superheating device through a liquid inlet pipeline, and the other end of the condensing pipe is communicated with the gas-liquid collection and measurement device through a liquid collection pipeline. A circulation pipe is installed inside the condensing pipe. A reflux pipeline is connected between the liquid outlet end of the gas-liquid collection and measurement device and one end of the circulation pipe. A fifth solenoid valve is installed on the reflux pipeline. A second discharge pipeline is connected between the other end of the circulation pipe and the output end of the detector. A fifth solenoid valve is installed on the second discharge pipeline. The fifth solenoid valve is used to open or close the reflux pipeline, and the condensate can flow into the circulation pipe through the reflux pipeline.

[0011] Preferably, the cooling fan comprises a No. 1 motor installed in the casing of the detector, a driving gear plate installed on the output end of the No. 1 motor, a driving gear ring fixedly connected to the driving gear plate, fan blades movably connected to the casing of the detector and a driven gear fixedly installed on the fan blades, the driven gear is meshed with the driving gear plate, the No. 1 motor is used to drive the driving gear plate and the driving gear ring to rotate, and the driving gear plate is used to drive the driven gear and the fan blades to rotate; a transmission assembly and a cleaning assembly are installed in the casing of the detector, a turbine assembly is installed on the condenser, the input end of the transmission assembly is connected to the output end of the cooling fan, the input end of the cleaning assembly is connected to the output end of the transmission assembly, the input end of the turbine assembly is connected to the output end of the transmission assembly, the cooling fan drives the cleaning assembly to rotate around the condenser through the transmission assembly, and the cooling fan drives the turbine assembly to rotate in the condenser through the transmission assembly.

[0012] Preferably, the transmission assembly includes a No. 1 transmission flat gear, a No. 3 transmission flat gear, a No. 1 transmission ring gear, a No. 4 transmission flat gear, a transmission gear sleeve, a No. 2 transmission bevel gear, a No. 2 transmission ring gear, a No. 7 transmission flat gear and a No. 3 transmission ring gear, which are movably connected in the housing of the detector, a No. 2 transmission flat gear fixedly mounted on the No. 1 transmission flat gear, a transmission tooth chain meshed between the active gear ring and the No. 2 transmission flat gear, a No. 5 transmission flat gear fixedly connected to the No. 4 transmission flat gear, a No. 6 transmission flat gear fixedly connected to the transmission gear sleeve, a No. 1 transmission bevel gear fixedly connected to the No. 6 transmission flat gear, and a No. 3 transmission bevel gear fixedly connected to the No. 2 transmission bevel gear, the transmission tooth chain and the active gear ring are used to drive the No. 2 transmission flat gear and the No. 1 transmission flat gear to rotate, the No. 1 transmission flat gear is meshed with the No. 3 transmission flat gear, the No. 1 transmission flat gear is used to drive the No. 3 transmission flat gear to rotate, and the ... flat gear is used to drive the No. 3 transmission flat gear to rotate. The No. 1 transmission flat gear is meshed with the No. 1 transmission ring gear, the No. 3 transmission flat gear is used to drive the No. 1 transmission ring gear to rotate, the No. 4 transmission flat gear is meshed with the No. 1 transmission ring gear, the No. 1 transmission ring gear is used to drive the No. 4 transmission flat gear and the No. 5 transmission flat gear to rotate, the No. 5 transmission flat gear is meshed with the transmission gear sleeve, the No. 5 transmission flat gear is used to drive the transmission gear sleeve, the No. 6 transmission flat gear and the No. 1 transmission bevel gear to rotate, the No. 1 transmission bevel gear is meshed with the No. 2 transmission bevel gear, the No. 6 transmission flat gear is meshed with the No. 7 transmission flat gear, the No. 1 transmission bevel gear is used to drive the No. 2 transmission bevel gear and the No. 3 transmission bevel gear to rotate, the No. 6 transmission flat gear is used to drive the No. 7 transmission flat gear to rotate, the No. 3 transmission bevel gear is meshed with the No. 2 transmission ring gear, the No. 7 transmission flat gear is meshed with the No. 3 transmission ring gear, the No. 3 transmission bevel gear is used to drive the No. 2 transmission ring gear to rotate, and the No. 7 transmission flat gear is used to drive the No. 3 transmission ring gear to rotate.

[0013] Preferably, the cleaning component includes an external cleaning module and an internal cleaning module, the external cleaning module is mounted on a No. 2 transmission gear ring, and the internal cleaning module is mounted on a No. 3 transmission gear ring, the No. 2 transmission gear ring is used to drive the external cleaning module to rotate around the outside of the condenser, and the No. 3 transmission gear ring is used to drive the internal cleaning module to rotate around the inside of the condenser, the external cleaning module and the internal cleaning module both include a vertical pole, a driving component mounted in the vertical pole, and a brush head mounted on the output end of the driving component, the driving component is used to drive the brush head to extend out or retract into the vertical pole; the driving component includes a No. 2 motor mounted on the vertical pole, a No. 1 linkage gear fixedly mounted on the output end of the No. 2 motor, a number of No. 2 linkage gears movably connected to the vertical pole, a linkage gear chain meshed between the number of No. 2 linkage gears, and a No. 3 linkage gear mounted on one of the No. 2 linkage gears, the brush head is mounted on the No. 2 linkage gear, the No. 3 linkage gear is meshed with the No. 1 linkage gear, the No. 2 motor is used to drive the No. 1 linkage gear to rotate, the No. 1 linkage gear is used to drive the No. 3 linkage gear and the corresponding No. 2 linkage gear to rotate, and the No. 3 linkage gear drives the brush head to rotate through the No. 2 linkage gear and the linkage gear chain.

[0014] Preferably, the vortex assembly includes an input gear movably connected to the condenser, an input rod fixedly connected to the input gear and a spiral blade installed on the input rod, the input rod is arranged in the corresponding condenser tube, the input gear is meshed with the No. 3 transmission ring gear, and the No. 3 transmission ring gear is used to drive the input gear and the corresponding input rod and spiral blade to rotate.

[0015] A steam quality detection method, using a steam quality detector as described above, comprises the following steps: S1: In the continuous detection stage of steam samples, the controller sends signals to the No. 1 solenoid valve, the No. 2 solenoid valve, the No. 3 solenoid valve, the No. 4 solenoid valve and the No. 5 solenoid valve, so that the No. 1 solenoid valve opens the liquid inlet pipeline, the No. 2 solenoid valve closes the channel between the gas cylinder body and the external environment, the No. 3 solenoid valve closes the liquid discharge pipeline, the No. 4 solenoid valve closes the return pipeline, and the No. 5 solenoid valve closes the reverse flow pipeline. At the same time, the controller also sends signals to the control unit of the cooling fan and the dual differential pressure transmitter to start them both; S2: The first group of steam samples flows through the liquid inlet pipeline in sequence through the steam pressure sensor to be tested, the throttling device, the steam pressure sensor after expansion, the steam temperature sensor after expansion, the superheating device and the steam temperature sensor after superheating. The above monitoring components and the steam temperature sensor after superheating respectively obtain the temperature and pressure parameters of each state point, and measure the heating parameters of the superheating device, and send them to the industrial computer for statistical calculation; S3: The steam sample after superheating treatment flows into the condenser, and the fins on the condenser tube of the condenser and the cooling fan are used to dissipate heat, accelerate the condensation of the steam sample, and produce condensate and non-condensable gas. During the start-up of the cooling fan, the power is transmitted to the cleaning component and the eddy current component through the transmission component, and the cleaning component is controlled to rotate around the condenser to wipe and clean the fins on the condenser tube. The eddy current component rotates in the condenser tube to accelerate the flow of condensate and non-condensable gas. S4: Condensate and non-condensable gas flow into the liquid cylinder body and the gas cylinder body through the liquid collecting pipeline. During the process, the condensate temperature sensor detects the temperature values ​​of the condensate and the non-condensable gas and sends the data to the industrial computer. The dual differential pressure transmitter measures the pressure difference between the non-condensable gas and the condensate through the liquid outlet pipe and the liquid cylinder liquid level measuring hose and the gas cylinder liquid level measuring hose. The above parameters are sent to the industrial computer for statistical calculation to obtain the expansion superheat, dryness, non-condensable gas content and other parameters of the steam sample; S5: After the detection is completed, the controller sends a signal to the No. 2 solenoid valve and the No. 5 solenoid valve. The No. 2 solenoid valve opens the channel between the gas cylinder body and the external environment, and the No. 5 solenoid valve opens the backflow pipeline. The non-condensable gas flows out to the outside of the detector, and the condensate flows into the circulation pipe through the backflow pipeline. At this time, the second group of steam samples flows into the condenser synchronously according to the steps of S2-S3. The condensate generated by the first group of steam samples takes away the heat of the second group of steam samples during the flow of the circulation pipe and is discharged through the drain pipeline.

[0016] Beneficial effects of the present invention: 1. The condensate generated during the steam sample detection process is used to assist the cooling fan to condense multiple groups of steam samples that are subsequently tested continuously. In the case of continuous detection of multiple samples, the condensation efficiency can be improved and the workload of the cooling fan can be reduced; 2. The power output by the cooling fan, in cooperation with the transmission component, can control the movement of the cleaning component to wipe and clean the fins on the condenser to prevent dust from affecting the efficient heat dissipation of the condenser; 3. The power of the cooling fan is used to drive the cleaning component to work, so that dust can be cleaned simultaneously during the detection process, so that it can be cleaned immediately after use. There is no need to clean when the detection system is shut down, which is more energy-efficient than the system with independent control of cleaning. 4. The brush heads on the external cleaning module and the internal cleaning module are both movable structures. When the condenser fins do not need to be cleaned, the brush heads can be folded up to prevent the brush heads from affecting the air circulation in the condenser; 5. The power output by the cooling fan, in cooperation with the transmission component, can control the movement of the vortex component in the condenser, accelerate the flow of condensate and non-condensable gas, avoid the accumulation of non-condensable gas in the dead corner of the condenser tube, and facilitate the efficient discharge of condensate and non-condensable gas into the gas-liquid collection and measurement device; 6. The dual differential pressure transmitter is used to calculate the volume of condensate and non-condensable gas, and the volume of NCG measurement results is automatically calculated, with compact structure and fast response. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 What is shown is a schematic diagram of the working process of the steam quality detector of the present invention; Figure 2 Shown is a schematic diagram of the internal structure of the steam quality detector of the present invention; Figure 3 Shown is a schematic diagram of the front structure of the steam quality detector of the present invention; Figure 4 Shown is a schematic diagram of the side structure of the steam quality detector of the present invention; Figure 5 Shown is a schematic diagram of the heat dissipation fan and condenser structure of the steam quality detector of the present invention; Figure 6 Shown is a schematic diagram of the internal structure of the heat dissipation fan and condenser of the steam quality detector of the present invention; Figure 7 Shown is a schematic diagram of the structure of the heat dissipation fan, transmission assembly, cleaning assembly and eddy current assembly of the steam quality detector of the present invention; Figure 8 Shown is a schematic diagram of the heat dissipation fan and transmission assembly structure of the steam quality detector of the present invention; Fig. 9 Shown is a schematic diagram of the transmission component and cleaning component of the steam quality detector of the present invention; Fig.10 Shown is a schematic diagram of the structure of the transmission component and eddy current component of the steam quality detector of the present invention; Fig.11 The steam quality detector of the present invention is shown Figure 6 The enlarged schematic diagram at A in the middle; Fig.12 The steam quality detector of the present invention is shown Figure 6 The enlarged schematic diagram of point B in the middle; Fig.13 Shown is a schematic diagram of the internal structure of the external cleaning module of the steam quality detector of the present invention.

[0018] Description of the accompanying drawings: 1. Steam pressure sensor to be measured; 2. Throttling device; 3. Steam pressure sensor after expansion; 4. Steam temperature sensor after expansion; 5. Overheating device; 6. Steam temperature sensor after overheating; 7. Solenoid valve No. 1; 8. Cooling fan; 801. Motor No. 1; 802. Driving gear plate; 803. Driving gear ring; 804. Fan blade; 805. Driven gear; 9101. Transmission flat gear No. 1; 9102. Transmission flat gear No. 2; 9103. Transmission chain; 9104, No. 3 transmission flat gear; 9105, No. 1 transmission ring gear; 9106, No. 4 transmission flat gear; 9107, No. 5 transmission flat gear; 9108, transmission sleeve; 9109, No. 6 transmission flat gear; 9110, No. 1 transmission bevel gear; 9111, No. 2 transmission bevel gear; 9112, No. 3 transmission bevel gear; 9113, No. 2 transmission ring gear; 9114, No. 7 transmission flat gear; 9115, No. 3 transmission ring gear; 9201, external cleaning mold block; 9202, internal cleaning module; 9203, brush head; 9204, No. 2 motor; 9205, No. 1 linkage gear; 9206, No. 2 linkage gear; 9207, linkage gear chain; 9208, No. 3 linkage gear; 9301, input gear; 9302, input rod; 9303, spiral blade; 10, condenser; 1001, condenser tube; 1002, circulation tube; 11, condensate temperature sensor; 12, gas-liquid collection and measurement device; 1201, liquid cylinder body; 1202, gas cylinder body; 1203, liquid outlet pipe; 1204, liquid cylinder liquid level measuring hose; 1205, gas cylinder liquid level measuring hose; 13, No. 2 solenoid valve; 14, double differential pressure transmitter; 15, No. 3 solenoid valve; 16, No. 4 solenoid valve; 17, No. 5 solenoid valve; 18, controller; 1901, liquid inlet pipeline; 1902, liquid discharge pipeline; 2001, liquid collecting pipeline; 2002, reflux pipeline; 2101, reflux pipeline; 2102, second row pipeline. DETAILED DESCRIPTION

[0019] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0020] See also Figure 1-Figure 13The present invention provides an embodiment: a steam quality detector, comprising a heat dissipation fan 8, a condenser 10, a gas-liquid collecting and measuring device 12, a dual differential pressure transmitter 14 and a controller 18 installed in a housing of the detector, a liquid inlet pipeline 1901 is connected between the liquid inlet end of the condenser 10 and the input end of the detector, a liquid discharge pipeline 1902 is connected between the liquid inlet end of the condenser 10 and the output end of the detector, a liquid collecting pipeline 2001 is connected between the liquid outlet end of the condenser 10 and the liquid inlet end of the gas-liquid collecting and measuring device 12, a reflux pipeline 2002 is connected between the liquid outlet end of the condenser 10 and the output end of the detector, and the heat dissipation fan 8 is used to accelerate the surface air of the condenser 10. The double differential pressure transmitter 14 is connected to the gas-liquid collecting and measuring device 12; the monitoring component, the superheating device 5, the steam temperature sensor 6 after superheating and the No. 1 solenoid valve 7 are installed in sequence on the liquid inlet pipeline 1901, and the condensate temperature sensor 11 is installed on the liquid collecting pipeline 2001. The steam sample flows through the monitoring component, the superheating device 5 and the condenser 10 in sequence through the liquid inlet pipeline 1901, and flows into the gas-liquid collecting and measuring device 12 through the liquid collecting pipeline 2001; the No. 2 solenoid valve 13 is installed on the gas-liquid collecting and measuring device 12, the No. 3 solenoid valve 15 is installed on the discharge pipeline 1902, and the No. 4 solenoid valve 16 is installed on the reflux pipeline 2002. The No. 3 solenoid valve 15 is used to open or The drain line 1902 is closed, and the No. 4 solenoid valve 16 is used to open or close the reflux line 2002. The condensate in the gas-liquid collecting and measuring device 12 flows into the output end of the detector through the reflux line 2002, and the steam sample flows in from the input end of the detector. The controller 18 opens the No. 1 solenoid valve 7 and closes the No. 3 solenoid valve 15. The steam sample flows into the condenser 10 through the liquid inlet line 1901, and passes through the monitoring component, the overheating device 5, and the overheated steam temperature sensor 6 on the liquid inlet line 1901 in turn. The monitoring component detects the pressure value and temperature value of the steam sample before the overheating treatment. After the overheating treatment to become saturated steam, the overheated steam temperature sensor 6 detects the temperature value of the saturated steam. When the superheated steam flows into the condenser 10, the controller 18 starts the cooling fan 8 to accelerate the air flow around the condenser 10, assist the superheated steam to condense in the condenser 10, and condensate and non-condensable gas are produced by the condensate temperature sensor 11 to detect the temperature of the condensate and the non-condensable gas, and then the condensate and the non-condensable gas flow into the gas-liquid collecting and measuring device 12, and the pressure difference between the condensate and the non-condensable gas is detected by the dual differential pressure transmitter 14, and sent to the industrial computer to calculate the respective volumes of the condensate and the non-condensable gas. After the detection, the No. 2 solenoid valve 13 and the No. 4 solenoid valve 16 are opened, and the non-condensable gas flows out to the external environment, and the condensate flows out through the reflux pipe 2002.

[0021] See also Figure 1-Figure 6In this embodiment, the monitoring component includes a steam pressure sensor 1 to be measured, a throttling device 2, a steam pressure sensor 3 after expansion and a steam temperature sensor 4 after expansion, which are sequentially installed on the liquid inlet pipeline 1901. The steam pressure sensor 1 to be measured and the steam pressure sensor 3 after expansion are respectively used to detect the pressure values ​​of the steam samples flowing into and out of the throttling device 2, and the steam temperature sensor 4 after expansion is used to detect the temperature of the steam sample flowing out of the throttling device 2. The throttling device 2 is used to adjust the flow area of ​​the pipeline; the superheating device 5 includes a heater and a temperature control module. The superheating device 5 is used to heat the steam sample to a preset temperature value (so that the steam sample reaches a saturated steam state), the steam temperature sensor 6 after superheating is used to detect the temperature value of the steam sample flowing out of the superheating device 5, the first solenoid valve 7 is used to open or close the liquid inlet pipeline 1901, and the condensate temperature sensor 11 is used to detect the temperature value of the steam sample flowing out of the condenser 10; the gas-liquid collecting and measuring device 12 includes a liquid cylinder body 1201 installed in the housing of the detector, and a liquid cylinder body 1202 installed in the liquid cylinder. The gas cylinder body 1202, a liquid outlet pipe 1203 connected to the liquid cylinder body 1201 at one end, a liquid cylinder liquid level measuring hose 1204 connected to the other end of the liquid outlet pipe 1203 and a gas cylinder liquid level measuring hose 1205 connected to the gas cylinder body 1202, the liquid inlet end of the liquid cylinder body 1201 is connected to the liquid outlet end of the condenser 10 through a pipeline, the liquid cylinder liquid level measuring hose 1204 and the gas cylinder liquid level measuring hose 1205 are both connected to the dual differential pressure transmitter 14, and the second solenoid valve 13 is installed on the gas cylinder body 1 202, the second solenoid valve 13 is used to open or close the passage between the gas cylinder body 1202 and the external environment, and the double differential pressure transmitter 14 on the gas cylinder body 1202 is used to detect the pressure value of the condensate in the liquid cylinder body 1201 and the non-condensable gas in the gas cylinder body 1202; the condenser 10 includes a plurality of condensing tubes 1001, one end of the condensing tube 1001 is connected to the superheating device 5 through the liquid inlet pipeline 1901, and the other end of the condensing tube 1001 is connected to the gas-liquid collecting and measuring device 12 through the liquid collecting pipeline 2001;A circulation pipe 1002 is installed in the condenser 1001, and a backflow pipe 2101 is connected to the liquid outlet end of the gas-liquid collecting and measuring device 12 and one end of the circulation pipe 1002. A No. 5 solenoid valve 17 is installed on the backflow pipe 2101. Two rows of pipes 2102 are connected between the other end of the circulation pipe 1002 and the output end of the detector. A No. 5 solenoid valve 17 is installed on the two rows of pipes 2102. The No. 5 solenoid valve 17 is used to open or close the backflow pipe 2101. The condensate can flow into the circulation pipe 1002 through the backflow pipe 2101, and the steam sample flows through the steam pressure sensor 1 to be tested in sequence. The throttling device 2, the steam pressure sensor 3 after expansion, the steam temperature sensor 4 after expansion, the superheating device 5 and the steam temperature sensor 6 after superheating obtain the temperature and pressure parameters of each state point of the steam sample, and measure the heating parameter of the superheating device 5, and send it to the industrial computer for statistical calculation. The superheated steam flows into the condenser 10 for condensation, and then the condensate temperature sensor 11 detects the temperature values ​​of the condensate and the non-condensable gas, and sends the data to the industrial computer. The condensate flows into the liquid cylinder body 1201, and the non-condensable gas flows into the gas cylinder body 1202, and the double differential pressure transmitter 14 passes The pressure difference between the condensate and the non-condensable gas is detected through the liquid cylinder liquid level measuring hose 1204 and the gas cylinder liquid level measuring hose 1205. After the detection is completed, the No. 4 electromagnetic valve 16 is opened, and the condensate is discharged from the reflux pipeline 2002. When the detector detects multiple groups of steam samples, the condenser 10 is in an overheated state for a long time, and the operating load of the cooling fan 8 is large. At this time, after the first group of steam samples is detected, the controller 18 controls the No. 5 electromagnetic valve 17 to open, and the No. 4 electromagnetic valve 16 is closed. The condensate flowing out of the liquid cylinder body 1201 flows into the circulation pipe 1002 through the reflux pipeline 2101, and At this time, the second group of steam samples also enters the condenser 1001, and the condensate generated by the previous group of steam samples assists in condensing the next group of steam samples (in actual applications, a liquid storage tank can be set on the reflux pipeline 2101 to store the condensate. When the next group of steam samples enters the input end of the detector, the condensate of the previous group of steam samples all flows into the liquid storage tank, and then the controller 18 closes the No. 5 solenoid valve 17, waiting for the steam sample to flow into the condenser 10, and the condensate flows from the liquid storage tank into the circulation pipe 1002), and the condensate is then discharged from the output end of the detector through the second row of pipelines 2102. ;

[0022] See also Figure 5-Figure 8In this embodiment, the cooling fan 8 includes a No. 1 motor 801 installed in the housing of the detector, a driving gear plate 802 installed on the output end of the No. 1 motor 801, a driving gear ring 803 fixedly connected to the driving gear plate 802, a fan blade 804 movably connected to the housing of the detector, and a driven gear 805 fixedly installed on the fan blade 804, the driven gear 805 is meshed with the driving gear plate 802, the No. 1 motor 801 is used to drive the driving gear plate 802 and the driving gear ring 803 to rotate, and the driving gear plate 802 is used to drive the driven gear 805 and the fan blade 804 to rotate; a transmission assembly and a cleaning assembly are installed in the housing of the detector, a turbine assembly is installed on the condenser 10, the input end of the transmission assembly is connected to the output end of the cooling fan 8, and the input end of the cleaning assembly is connected to the transmission assembly. The output end of the component is connected, the input end of the turbine component is connected to the output end of the transmission component, the cooling fan 8 drives the cleaning component to rotate around the condenser 10 through the transmission component, the cooling fan 8 drives the turbine component to rotate in the condenser 10 through the transmission component, the No. 1 motor 801 outputs power to the active gear plate 802, controls the active gear plate 802 and the active gear ring 803 to rotate, and the active gear plate 802 transmits power to the driven gear 805 meshing with it, controls the fan blade 804 to rotate, forms flowing air around the condenser 10, and accelerates the heat dissipation of the condenser 10. At the same time, the power of the No. 1 motor 801 is synchronously transmitted to the cleaning component and the eddy current component through the transmission component, so that the cleaning component cleans the condenser 10, and the eddy current component accelerates the flow rate of the condensate and the non-condensable gas in the condenser tube 1001.

[0023] See also Figure 5-Figure 13In this embodiment, the transmission assembly includes a No. 1 transmission flat gear 9101, a No. 3 transmission flat gear 9104, a No. 1 transmission ring gear 9105, a No. 4 transmission flat gear 9106, a transmission gear sleeve 9108, a No. 2 transmission bevel gear 9111, a No. 2 transmission ring gear 9113, a No. 7 transmission flat gear 9114 and a No. 3 transmission ring gear 9115, a No. 2 transmission flat gear 9102 fixedly mounted on the No. 1 transmission flat gear 9101, a transmission tooth chain 9103 meshed between the driving gear ring 803 and the No. 2 transmission flat gear 9102, and a No. 4 transmission flat gear 9111 fixedly mounted on the No. 2 transmission flat gear 9102. 06, the fifth transmission flat gear 9107 fixedly connected to the transmission gear sleeve 9108, the sixth transmission flat gear 9109 fixedly connected to the sixth transmission flat gear 9109, the third transmission bevel gear 9112 fixedly connected to the second transmission bevel gear 9111, the transmission tooth chain 9103 and the active gear ring 803 are used to drive the second transmission flat gear 9102 and the first transmission flat gear 9101 to rotate, the first transmission flat gear 9101 is meshed with the third transmission flat gear 9104, the first transmission flat gear 9101 is used to drive the third transmission flat gear 9104 to rotate, and the third transmission flat gear 9104 is meshed with the third transmission flat gear 9104. The gear 9104 is meshed with the No. 1 transmission gear ring 9105, the No. 3 transmission flat gear 9104 is used to drive the No. 1 transmission gear ring 9105 to rotate, the No. 4 transmission flat gear 9106 is meshed with the No. 1 transmission gear ring 9105, the No. 1 transmission gear ring 9105 is used to drive the No. 4 transmission flat gear 9106 and the No. 5 transmission flat gear 9107 to rotate, the No. 5 transmission flat gear 9107 is meshed with the transmission gear sleeve 9108, the No. 5 transmission flat gear 9107 is used to drive the transmission gear sleeve 9108, the No. 6 transmission flat gear 9109 and the No. 1 transmission bevel gear 9110 to rotate, the No. 1 transmission bevel gear 9110 is meshed with the No. 2 transmission bevel gear 91 11 are meshed with each other, the sixth transmission flat gear 9109 is meshed with the seventh transmission flat gear 9114, the first transmission bevel gear 9110 is used to drive the second transmission bevel gear 9111 and the third transmission bevel gear 9112 to rotate, the sixth transmission flat gear 9109 is used to drive the seventh transmission flat gear 9114 to rotate, the third transmission bevel gear 9112 is meshed with the second transmission ring gear 9113, the seventh transmission flat gear 9114 is meshed with the third transmission ring gear 9115, the third transmission bevel gear 9112 is used to drive the second transmission ring gear 9113 to rotate, and the seventh transmission flat gear 9114 is used to drive the third transmission ring gear 9115 to rotate;The cleaning assembly includes an external cleaning module 9201 and an internal cleaning module 9202. The external cleaning module 9201 is mounted on a No. 2 transmission gear ring 9113, and the internal cleaning module 9202 is mounted on a No. 3 transmission gear ring 9115. The No. 2 transmission gear ring 9113 is used to drive the external cleaning module 9201 to rotate around the outside of the condenser 10, and the No. 3 transmission gear ring 9115 is used to drive the internal cleaning module 9202 to rotate around the inside of the condenser 10. The external cleaning module 9201 and the internal cleaning module 9202 each include a vertical pole, a driving assembly mounted in the vertical pole, and a brush head 9203 mounted on the output end of the driving assembly. The driving assembly is used to drive the brush head 9203 to extend out of or retract into the vertical pole; the driving assembly includes a No. 2 motor 9204 mounted on the vertical pole, and a No. 2 motor 9204 fixedly mounted on the No. 2 motor 9 A linkage gear No. 1 9205 on the output end of 204, a plurality of linkage gears No. 2 9206 movably connected to the vertical pole, a linkage tooth chain 9207 meshingly connected between the plurality of linkage gears No. 2 9206, and a linkage gear No. 3 9208 installed on one of the linkage gears No. 2 9206, a brush head 9203 is installed on the linkage gear No. 2 9206, the linkage gear No. 3 9208 meshes with the linkage gear No. 1 9205, the motor No. 2 9204 is used to drive the linkage gear No. 1 9205 to rotate, the linkage gear No. 1 9205 is used to drive the linkage gear No. 3 9208 and the corresponding linkage gear No. 2 9206 to rotate, and the linkage gear No. 3 9208 drives the brush head 9203 to rotate through the linkage gear No. 2 9206 and the linkage tooth chain 9207;The vortex assembly includes an input gear 9301 movably connected to the condenser 10, an input rod 9302 fixedly connected to the input gear 9301, and a spiral blade 9303 installed on the input rod 9302. The input rod 9302 is arranged in the corresponding condenser tube 1001. The input gear 9301 is meshed with the third transmission gear ring 9115. The third transmission gear ring 9115 is used to drive the input gear 9301 and the corresponding input rod 9302 and spiral blade 9303 to rotate. There are dead angles at both ends of the condenser tube 1001. The non-condensable gas is light in weight and is easily accumulated there. It cannot flow out with the condensate, which affects the detection result. Therefore, a dead angle is arranged in the condenser 10 The eddy current component is synchronously driven by the cooling fan 8 to disturb the condensate and non-condensable gas and reduce steam accumulation. The power output by the No. 1 motor 801 is transmitted to the No. 1 transmission flat gear 9101 through the driving gear ring 803, the No. 2 transmission flat gear 9102 and the transmission gear chain 9103, and then transmitted to the No. 3 transmission flat gear 9104 by the No. 1 transmission flat gear 9101. The rotation of the No. 3 transmission flat gear 9104 drives the No. 1 transmission ring gear 9105 to rotate. The No. 1 transmission ring gear 9105 transmits power to the No. 4 transmission flat gear 9106, controls the No. 4 transmission flat gear 9106 and the No. 5 transmission flat gear 9107 thereon to rotate, and the No. 5 transmission flat gear 9107 is driven by the transmission The meshing transmission effect of the movable gear sleeve 9108 controls the transmission gear sleeve 9108, the sixth transmission flat gear 9109 and the first transmission bevel gear 9110 to rotate together. The first transmission bevel gear 9110 transmits power to the second transmission bevel gear 9111 and the third transmission bevel gear 9112 to control the second transmission ring gear 9113 to rotate. The sixth transmission flat gear 9109 transmits power to the seventh transmission flat gear 9114 to control the third transmission ring gear 9115 to rotate. The second transmission ring gear 9113 controls the outer cleaning module 9201 thereon to rotate around the outer periphery of the condenser 10, and the third transmission ring gear 9115 controls the inner cleaning module 9202 thereon to rotate around the inner periphery of the condenser 10. The brush head 9203 carried by the external cleaning module 9201 and the internal cleaning module 9202 wipes and cleans the fins on the condenser 10 (in actual application, the second motor 9204 can control the second linkage gear 9206 and the linkage gear chain 9207 to drive. When cleaning is required, the brush head 9203 is unfolded, and when cleaning is not required, the brush head 9203 is stored in the vertical pole). The third transmission gear ring 9115 transmits power to the input gear 9301, controls the input rod 9302 and the spiral blade 9303 to rotate in the corresponding condenser tube 1001, disturbs the condensate and non-condensable gas, accelerates the flow, and prevents the non-condensable gas from accumulating in the dead corner of the condenser tube 1001. ;

[0024] See also Figure 1-Figure 13 In this embodiment, the present invention provides a steam quality detection method, using a steam quality detector as described above, comprising the following steps: S1: In the continuous detection stage of steam samples, the controller 18 sends signals to the No. 1 solenoid valve 7, the No. 2 solenoid valve 13, the No. 3 solenoid valve 15, the No. 4 solenoid valve 16 and the No. 5 solenoid valve 17, so that the No. 1 solenoid valve 7 opens the liquid inlet pipeline 1901, the No. 2 solenoid valve 13 closes the channel between the cylinder body 1202 and the external environment, the No. 3 solenoid valve 15 closes the liquid discharge pipeline 1902, the No. 4 solenoid valve 16 closes the return pipeline 2002, and the No. 5 solenoid valve 17 closes the reverse flow pipeline 2101. At the same time, the controller 18 also sends a signal to the control unit of the cooling fan 8 and the dual differential pressure transmitter 14 (an existing device for measuring the pressure difference between two points, with two pressure input ports, respectively connected to the high-pressure side and the low-pressure side of the measured system, in this solution, the liquid cylinder liquid level measuring hose 1204 and the gas cylinder liquid level measuring hose 1205, after detecting the pressure difference, convert it into an electrical signal, send it to the industrial computer for calculation, and generate the specific volume of condensate and non-condensable gas), so that the two start; S2: The first group of steam samples flows through the liquid inlet pipeline 1901 in sequence through the steam pressure sensor 1 to be tested, the throttling device 2, the steam pressure sensor 3 after expansion, the steam temperature sensor 4 after expansion, the superheating device 5 and the steam temperature sensor 6 after superheating. The above monitoring components and the steam temperature sensor 6 after superheating obtain the temperature and pressure parameters of each state point respectively, and measure the heating parameter of the superheating device 5, and send it to the industrial computer for statistical calculation (the steam pressure sensor 1 to be tested detects the pressure value of the steam sample when it flows into the detector. The throttling device 2 is an existing flow measurement device, which is usually used in conjunction with a differential pressure transmitter. It generates a pressure difference by creating local resistance in the pipeline, and then calculates the flow rate of the fluid based on this pressure difference. The steam pressure sensor 3 after expansion detects the pressure value of the steam sample after throttling. The steam temperature sensor 4 after expansion detects the temperature value of the steam sample after throttling. The superheating device 5 heats the saturated steam to a higher temperature to generate superheated steam. The steam temperature sensor 6 after superheating monitors the outlet temperature of the superheated steam); S3: The steam sample after the overheating treatment flows into the condenser 10, and the fins on the condenser tube 1001 of the condenser 10 are used (in this solution, a ring-shaped condenser tube 1001 structure is adopted, and the fins are spiral-shaped to increase the heat dissipation area. In actual applications, other shapes can also be designed) and the cooling fan 8 are used for heat dissipation to accelerate the condensation of the steam sample and generate condensate and non-condensable gas. During the startup of the cooling fan 8, the power is transmitted to the cleaning component and the eddy current component through the transmission component, and the cleaning component is controlled to rotate around the condenser 10 to wipe and clean the fins on the condenser tube 1001. The eddy current component rotates in the condenser tube 1001 to accelerate the flow of condensate and non-condensable gas; S4: Condensate and non-condensable gas flow into the liquid cylinder body 1201 and the gas cylinder body 1202 through the liquid collecting pipeline 2001. During the process, the condensate temperature sensor 11 detects the temperature values ​​of the condensate and the non-condensable gas, and sends the data to the industrial computer. The dual differential pressure transmitter 14 measures the pressure difference between the non-condensable gas and the condensate through the liquid outlet pipe 1203 and the liquid cylinder liquid level measuring hose 1204 and the gas cylinder liquid level measuring hose 1205, and sends the above parameters to the industrial computer for statistical calculation to obtain the expansion superheat, dryness, non-condensable gas content and other parameters of the steam sample; S5: After the detection is completed, the controller 18 sends a signal to the No. 2 solenoid valve 13 and the No. 5 solenoid valve 17, the No. 2 solenoid valve 13 opens the channel between the cylinder body 1202 and the external environment, the No. 5 solenoid valve 17 opens the backflow pipe 2101, and the non-condensable gas flows out to the outside of the detector. The condensate flows into the circulation pipe 1002 through the backflow pipe 2101. At this time, the second group of steam samples flows into the condenser 1001 synchronously according to the steps S2-S3. The condensate generated by the first group of steam samples takes away the heat of the second group of steam samples during the flow in the circulation pipe 1002, and is discharged through the drain pipe 1902 (when the detector is used to detect a single group of steam samples, there is no need to use the condensate to cool the subsequent steam samples. At this time, the No. 5 solenoid valve 17 can be kept closed, and the No. 4 solenoid valve 16 can be opened to allow the condensate to be directly discharged to the output end of the detector through the reflux pipe 2002).

Claims

1. A steam quality detector, characterized in that: The invention comprises a cooling fan (8) installed in a housing of a detector, a condenser (10), a gas-liquid collecting and measuring device (12), a dual differential pressure transmitter (14) and a controller (18); a liquid inlet pipeline (1901) is connected between the liquid inlet end of the condenser (10) and the input end of the detector; a liquid discharge pipeline (1902) is connected between the liquid inlet end of the condenser (10) and the output end of the detector; a liquid collecting pipeline (2001) is connected between the liquid outlet end of the condenser (10) and the liquid inlet end of the gas-liquid collecting and measuring device (12); a return pipeline (2002) is connected between the liquid outlet end of the gas-liquid collecting and measuring device (12) and the output end of the detector; the cooling fan (8) is used to accelerate the air flow on the surface of the condenser (10); and the dual differential pressure transmitter (14) is connected to the gas-liquid collecting and measuring device (12); A monitoring component, a superheating device (5), a steam temperature sensor after superheating (6) and a No. 1 solenoid valve (7) are sequentially installed on the liquid inlet pipeline (1901), and a condensate temperature sensor (11) is installed on the liquid collecting pipeline (2001). The steam sample flows through the monitoring component, the superheating device (5) and the condenser (10) in sequence through the liquid inlet pipeline (1901), and flows into the gas-liquid collecting and measuring device (12) through the liquid collecting pipeline (2001); A second solenoid valve (13) is installed on the gas-liquid collecting and measuring device (12), a third solenoid valve (15) is installed on the liquid discharge pipeline (1902), and a fourth solenoid valve (16) is installed on the return pipeline (2002). The third solenoid valve (15) is used to open or close the liquid discharge pipeline (1902), and the fourth solenoid valve (16) is used to open or close the return pipeline (2002). The condensate in the gas-liquid collecting and measuring device (12) flows into the output end of the detector through the return pipeline (2002); A transmission assembly and a cleaning assembly are installed in the housing of the detector, a turbine assembly is installed on the condenser (10), an input end of the transmission assembly is connected to an output end of the cooling fan (8), an input end of the cleaning assembly is connected to an output end of the transmission assembly, an input end of the turbine assembly is connected to an output end of the transmission assembly, the cooling fan (8) drives the cleaning assembly to rotate around the condenser (10) through the transmission assembly, and the cooling fan (8) drives the turbine assembly to rotate in the condenser (10) through the transmission assembly.

2. A steam quality detector according to claim 1, characterized in that: The monitoring component comprises a steam pressure sensor to be measured (1), a throttling device (2), a steam pressure sensor after expansion (3) and a steam temperature sensor after expansion (4) which are sequentially installed on a liquid inlet pipeline (1901); the steam pressure sensor to be measured (1) and the steam pressure sensor after expansion (3) are respectively used to detect the pressure values ​​of steam samples flowing into and out of the throttling device (2); the steam temperature sensor after expansion (4) is used to detect the temperature of the steam sample flowing out of the throttling device (2); and the throttling device (2) is used to adjust the flow area of ​​the pipeline.

3. A steam quality detector according to claim 2, characterized in that: The superheating device (5) comprises a heater and a temperature control module. The superheating device (5) is used to heat the steam sample to a preset temperature value. The steam temperature sensor (6) is used to detect the temperature value of the steam sample flowing out of the superheating device (5). The first solenoid valve (7) is used to open or close the liquid inlet pipeline (1901). The condensate temperature sensor (11) is used to detect the temperature value of the steam sample flowing out of the condenser (10).

4. A steam quality detector according to claim 3, characterized in that: The gas-liquid collecting and measuring device (12) comprises a liquid cylinder body (1201) installed in a housing of a detector, a gas cylinder body (1202) installed in the liquid cylinder, a liquid outlet pipe (1203) connected at one end to the liquid cylinder body (1201), a liquid cylinder liquid level measuring hose (1204) connected at the other end of the liquid outlet pipe (1203), and a gas cylinder liquid level measuring hose (1205) connected to the gas cylinder body (1202). The liquid inlet end of the liquid cylinder body (1201) is connected to the condenser (10) through a pipeline. The liquid outlet ends are connected, the liquid cylinder liquid level measuring hose (1204) and the gas cylinder liquid level measuring hose (1205) are both connected to the dual differential pressure transmitter (14), the second solenoid valve (13) is installed on the gas cylinder body (1202), the second solenoid valve (13) is used to open or close the channel between the gas cylinder body (1202) and the external environment, and the dual differential pressure transmitter (14) on the gas cylinder body (1202) is used to detect the pressure values ​​of the condensate in the liquid cylinder body (1201) and the non-condensable gas in the gas cylinder body (1202).

5. A steam quality detector according to claim 4, characterized in that: The condenser (10) comprises a plurality of condensing tubes (1001), one end of the condensing tube (1001) being connected to the superheating device (5) via a liquid inlet pipeline (1901), and the other end of the condensing tube (1001) being connected to a gas-liquid collecting and measuring device (12) via a liquid collecting pipeline (2001); A circulation pipe (1002) is installed in the condenser (1001); a liquid outlet end of the gas-liquid collecting and measuring device (12) and one end of the circulation pipe (1002) are connected to a reflux pipeline (2101); a No. 5 solenoid valve (17) is installed on the reflux pipeline (2101); two rows of pipelines (2102) are connected between the other end of the circulation pipe (1002) and the output end of the detector; a No. 5 solenoid valve (17) is installed on the two rows of pipelines (2102); the No. 5 solenoid valve (17) is used to open or close the reflux pipeline (2101); and the condensate can flow into the circulation pipe (1002) through the reflux pipeline (2101).

6. A steam quality detector according to claim 5, characterized in that: The heat dissipation fan (8) comprises a first motor (801) installed in a housing of the detector, a driving gear plate (802) installed on the output end of the first motor (801), a driving gear ring (803) fixedly connected to the driving gear plate (802), a fan blade (804) movably connected to the housing of the detector, and a driven gear (805) fixedly installed on the fan blade (804), wherein the driven gear (805) is meshed with the driving gear plate (802), the first motor (801) is used to drive the driving gear plate (802) and the driving gear ring (803) to rotate, and the driving gear plate (802) is used to drive the driven gear (805) and the fan blade (804) to rotate.

7. A steam quality detector according to claim 6, characterized in that: The transmission assembly comprises a No. 1 transmission flat gear (9101) movably connected in a housing of the detector, a No. 3 transmission flat gear (9104), a No. 1 transmission ring gear (9105), a No. 4 transmission flat gear (9106), a transmission gear sleeve (9108), a No. 2 transmission bevel gear (9111), a No. 2 transmission ring gear (9113), a No. 7 transmission flat gear (9114) and a No. 3 transmission ring gear (9115), a No. 2 transmission flat gear (9102) fixedly mounted on the No. 1 transmission flat gear (9101), a transmission tooth chain (9103) meshedly connected between a driving gear ring (803) and the No. 2 transmission flat gear (9102), a No. 5 transmission fixedly connected to the No. 4 transmission flat gear (9106), and a No. 6 transmission bevel gear (9111). The movable flat gear (9107), the sixth transmission flat gear (9109) fixedly connected to the transmission gear sleeve (9108), the first transmission bevel gear (9110) fixedly connected to the sixth transmission flat gear (9109), the third transmission bevel gear (9112) fixedly connected to the second transmission bevel gear (9111), the transmission tooth chain (9103) and the driving gear ring (803) are used to drive the second transmission flat gear (9102) and the first transmission flat gear (9101) to rotate, the first transmission flat gear (9101) is meshed with the third transmission flat gear (9104), the first transmission flat gear (9101) is used to drive the third transmission flat gear (9104) to rotate, and the third transmission flat gear (9101) is meshed with the third transmission flat gear (9104). 4) is meshed with the No. 1 transmission ring gear (9105), the No. 3 transmission flat gear (9104) is used to drive the No. 1 transmission ring gear (9105) to rotate, the No. 4 transmission flat gear (9106) is meshed with the No. 1 transmission ring gear (9105), the No. 1 transmission ring gear (9105) is used to drive the No. 4 transmission flat gear (9106) and the No. 5 transmission flat gear (9107) to rotate, the No. 5 transmission flat gear (9107) is meshed with the transmission gear sleeve (9108), the No. 5 transmission flat gear (9107) is used to drive the transmission gear sleeve (9108), the No. 6 transmission flat gear (9109) and the No. 1 transmission bevel gear (9110) to rotate, the No. 1 transmission bevel gear (9110) is meshed with the No. 2 transmission bevel gear (9111) ), the sixth transmission flat gear (9109) is meshed with the seventh transmission flat gear (9114), the first transmission bevel gear (9110) is used to drive the second transmission bevel gear (9111) and the third transmission bevel gear (9112) to rotate, the sixth transmission flat gear (9109) is used to drive the seventh transmission flat gear (9114) to rotate, the third transmission bevel gear (9112) is meshed with the second transmission ring gear (9113), the seventh transmission flat gear (9114) is meshed with the third transmission ring gear (9115), the third transmission bevel gear (9112) is used to drive the second transmission ring gear (9113) to rotate, and the seventh transmission flat gear (9114) is used to drive the third transmission ring gear (9115) to rotate.

8. A steam quality detector according to claim 7, characterized in that: The cleaning assembly comprises an external cleaning module (9201) and an internal cleaning module (9202); the external cleaning module (9201) is mounted on a No. 2 transmission gear ring (9113), and the internal cleaning module (9202) is mounted on a No. 3 transmission gear ring (9115); the No. 2 transmission gear ring (9113) is used to drive the external cleaning module (9201) to rotate around the outside of the condenser (10), and the No. 3 transmission gear ring (9115) is used to drive the internal cleaning module (9202) to rotate around the inside of the condenser (10); the external cleaning module (9201) and the internal cleaning module (9202) both comprise a vertical pole, a driving assembly mounted in the vertical pole, and a brush head (9203) mounted on the output end of the driving assembly; the driving assembly is used to drive the brush head (9203) to extend out of or retract into the vertical pole; The driving assembly comprises a No. 2 motor (9204) mounted on the vertical pole, a No. 1 linkage gear (9205) fixedly mounted on the output end of the No. 2 motor (9204), a plurality of No. 2 linkage gears (9206) movably connected to the vertical pole, a linkage gear chain (9207) meshingly connected between the plurality of No. 2 linkage gears (9206), and a No. 3 linkage gear (9208) mounted on one of the No. 2 linkage gears (9206). The brush head (9203) is mounted on the No. 2 linkage gear. On the wheel (9206), the third linkage gear (9208) is meshed with the first linkage gear (9205), the second motor (9204) is used to drive the first linkage gear (9205) to rotate, the first linkage gear (9205) is used to drive the third linkage gear (9208) and the corresponding second linkage gear (9206) to rotate, and the third linkage gear (9208) drives the brush head (9203) to rotate through the second linkage gear (9206) and the linkage toothed chain (9207).

9. A steam quality detector according to claim 8, characterized in that: The vortex assembly comprises an input gear (9301) movably connected to the condenser (10), an input rod (9302) fixedly connected to the input gear (9301), and a spiral blade (9303) mounted on the input rod (9302); the input rod (9302) is arranged in a corresponding condenser tube (1001); the input gear (9301) is meshed with a third transmission gear ring (9115); and the third transmission gear ring (9115) is used to drive the input gear (9301), the corresponding input rod (9302), and the spiral blade (9303) to rotate.

10. A steam quality detection method, characterized in that: The steam quality detector according to claim 9 comprises the following steps: S1: During the continuous detection phase of the steam sample, the controller (18) sends a signal to the No. 1 solenoid valve (7), the No. 2 solenoid valve (13), the No. 3 solenoid valve (15), the No. 4 solenoid valve (16) and the No. 5 solenoid valve (17), so that the No. 1 solenoid valve (7) opens the liquid inlet pipeline (1901), the No. 2 solenoid valve (13) closes the passage between the cylinder body (1202) and the external environment, the No. 3 solenoid valve (15) closes the liquid discharge pipeline (1902), the No. 4 solenoid valve (16) closes the return pipeline (2002), and the No. 5 solenoid valve (17) closes the reverse flow pipeline (2101). At the same time, the controller (18) also sends a signal to the control unit of the cooling fan (8) and the dual differential pressure transmitter (14), so that the two start; S2: The first group of steam samples flows through the liquid inlet pipeline (1901) in sequence through the steam pressure sensor to be tested (1), the throttling device (2), the expanded steam pressure sensor (3), the expanded steam temperature sensor (4), the superheating device (5) and the superheated steam temperature sensor (6). The above monitoring components and the superheated steam temperature sensor (6) respectively obtain the temperature and pressure parameters of each state point, and measure the heating amount parameters of the superheating device (5), and send them to the industrial computer for statistical calculation; S3: the steam sample after the overheating treatment flows into the condenser (10), and the fins on the condenser tube (1001) of the condenser (10) and the heat dissipation fan (8) are used to dissipate heat, thereby accelerating the condensation of the steam sample and generating condensate and non-condensable gas. During the start-up process of the heat dissipation fan (8), the power is transmitted to the cleaning component and the vortex component through the transmission component, and the cleaning component is controlled to rotate around the condenser (10) to wipe and clean the fins on the condenser tube (1001). The vortex component rotates in the condenser tube (1001) to accelerate the flow of condensate and non-condensable gas. S4: The condensate and the non-condensable gas flow into the liquid cylinder body (1201) and the gas cylinder body (1202) through the liquid collecting pipeline (2001). During the process, the condensate temperature sensor detects the temperature values ​​of the condensate and the non-condensable gas and sends the data to the industrial computer. The dual differential pressure transmitter (14) measures the pressure difference between the non-condensable gas and the condensate through the liquid outlet pipe (1203) and the liquid cylinder liquid level measuring hose (1204) and the gas cylinder liquid level measuring hose (1205). The above parameters are sent to the industrial computer for statistical calculation to obtain the expansion superheat, dryness, non-condensable gas content and other parameters of the steam sample; S5: After the detection is completed, the controller (18) sends a signal to the second solenoid valve (13) and the fifth solenoid valve (17), and the second solenoid valve (13) opens the channel between the gas cylinder body (1202) and the external environment, and the fifth solenoid valve (17) opens the backflow pipeline (2101), and the non-condensable gas flows out to the outside of the detector, and the condensate flows into the circulation pipe (1002) through the backflow pipeline (2101). At this time, the second group of steam samples flows into the condenser (1001) synchronously according to the steps of S2-S3. The condensate generated by the first steam sample takes away the heat of the second group of steam samples during the flow in the circulation pipe (1002) and is discharged through the drain pipeline (1902).

Citation Information

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