Dust remover for gravel aggregate processing and use method of dust remover
By designing a dust collector for sand and gravel aggregate processing, and using an automatic adjustment water supply mechanism and multiple spray heads, the problem that existing equipment cannot adjust the amount of spray water according to the dust concentration is solved, achieving efficient dust removal and water conservation effects.
Patent Information
- Application Number
- CN202510193455.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-21
- Publication Date
- 2025-05-27
AI Technical Summary
During the processing of sand and gravel aggregates, existing spraying equipment cannot adjust the amount of spray water according to the dust concentration in the workshop, resulting in poor dust removal effect or waste of water sources.
A dust collector for sand and gravel aggregate processing is designed, using multiple spray heads and an automatically adjusted water supply mechanism to automatically adjust the water output of the spray head according to the dust concentration in the workshop.
It realizes automatic adjustment of the amount of spray water according to the dust concentration, improves the dust removal effect, and saves water use.
Smart Images

Figure CN120037738A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of dust collectors, and particularly to a dust collector for sand and gravel aggregate processing and its usage method. Background Art
[0002] During the operation process before aggregate screening in sand and gravel factories, a large amount of dust is generated, mainly including the primary crushing workshop, the medium and fine crushing workshops of the weathered material processing system, and the medium and fine crushing workshops of the micro-fine weathered material processing system. In the prior art, a spraying system is usually installed in the above workshops for spraying to reduce dust and lower the temperature.
[0003] For example, the patent with application number 202222684549.X discloses a dust reduction spraying device, including a coal transportation workshop shed. At the top inside the coal transportation workshop shed, there is a spraying and dust reduction component for dust reduction spraying, and at the bottom of the coal transportation workshop shed, there is a dust reduction and recovery component for collecting dust particles. In this utility model, by setting a spraying and dust reduction component and a dust reduction and recovery component inside the coal transportation workshop shed, the spraying and dust reduction component can perform dust reduction treatment on the dust in the coal transportation workshop shed, and the dust reduction and recovery component can recover the coal particles after dust reduction, avoiding waste of resources. Through filtration and collection by the particle filter screen inside the particle collection box, the coal particles after dust reduction can be quickly and effectively recycled. The anti-slip cross plates evenly spaced at the top of the working support base can play a certain anti-slip role, preventing the workers walking back and forth on the top of the working support base from slipping, thus improving the work efficiency of the workers.
[0004] The patent with application number 202022171480.1 discloses a workshop dust reduction and suppression system, including a workshop body. Inside the workshop body, a dust reduction and suppression system is installed. The dust reduction and suppression system is composed of a spraying mechanism, a negative pressure dust suction mechanism, and a pulse dust removal mechanism. A shunt pipe is installed inside the spraying mechanism. In this utility model, a dust removal and suppression system is installed inside the workshop body. The dust removal and suppression system is composed of a spraying mechanism, a negative pressure dust suction mechanism, and a pulse dust removal mechanism. The spraying mechanism reduces the dust in the workshop by spraying, the negative pressure dust suction mechanism removes the dust in the workshop by negative pressure, and the pulse dust removal mechanism removes the dust in the workshop by pulse. Through the combined use of multiple dust removal mechanisms, it is convenient to improve the dust removal and suppression effect of the workshop, thus changing the traditional method of only relying on one mechanism for treatment, and greatly reducing the dust content inside the workshop, providing a good and safe working place for the staff.
[0005] However, when the above spraying equipment and similar equipment are in use, they cannot adjust the spraying water volume according to the dust concentration in the workshop, resulting in poor dust removal effect or waste of water source, and improvement is needed. Summary of the Invention
[0006] The object of the present invention is to provide a dust collector for sand and gravel aggregate processing and its usage method to solve the above technical problems.
[0007] To solve the above technical problems, the present invention adopts the following technical solutions to achieve:
[0008] A dust collector for sand and gravel aggregate processing includes a spray pipe. The top of the spray pipe is connected to the roof through a plurality of connection mechanisms. A plurality of spray heads are installed at the bottom of the spray pipe, and water supply mechanisms are installed at both the left and right ends of the spray pipe.
[0009] Preferably, a left sealing disc is provided on the left side of the spray pipe, and the left sealing disc is fixedly connected to the left end of the spray pipe.
[0010] Preferably, a right sealing disc is provided on the right side of the spray pipe, and the right sealing disc is fixedly connected to the right end of the spray pipe.
[0011] Preferably, the connection mechanism includes a suspension rod. The lower end of the suspension rod is fixedly connected to the spray pipe. A suspension disc is provided above the suspension rod, and the top end of the suspension rod is fixedly connected to the suspension disc. A plurality of expansion screws are penetrated through the suspension disc, and the suspension disc is connected to the roof through the expansion screws.
[0012] Preferably, the water supply mechanism includes a water supply connecting pipe. The upper end of the water supply connecting pipe is fixedly connected to the spray pipe, and the water supply connecting pipe is communicated with the spray pipe. A water supply hose is provided below the water supply connecting pipe. The upper end of the water supply hose is fixedly connected to the bottom end of the water supply connecting pipe, and the upper end of the water supply hose is communicated with the bottom end of the water supply connecting pipe. The lower end of the water supply hose is externally connected to a water source.
[0013] Preferably, the water supply mechanism further includes a blower. The air outlet end of the blower is fixedly connected to the left end of the ventilation pipe, and the air outlet end of the blower is communicated with the left end of the ventilation pipe. The right end of the ventilation pipe is fixedly connected to the side surface of the water supply connecting pipe.
[0014] Preferably, the water supply mechanism further includes a water volume control component. The water volume control component includes an inner pipe. An upper fixing ring is sleeved on the upper end of the inner pipe. The inner wall of the upper fixing ring is fixedly connected to the inner pipe, and the outer wall of the upper fixing ring is fixedly connected to the inner wall of the water supply connecting pipe. A lower fixing ring is sleeved on the lower end of the inner pipe. The inner wall of the lower fixing ring is fixedly connected to the inner pipe, and the outer wall of the lower fixing ring is fixedly connected to the inner wall of the water supply connecting pipe. A water volume adjusting hose is arranged inside the inner pipe. The outer wall of the water volume adjusting hose is fixedly connected to the inner wall of the inner pipe. A notch is formed at the bottom of the side surface of the inner pipe. A pressing block is arranged on the left side of the notch. The pressing block is fixedly connected to the lower end of a pressing plate. The middle part of the pressing plate is connected to the inner pipe through a hinge. The top of the pressing plate is fixedly connected to one end of a third spring, and the other end of the third spring is fixedly connected to the inner pipe.
[0015] Preferably, the water supply mechanism further includes a water volume adjustment component, which includes a pressure rod. The pressure rod penetrates through the side surface of the water supply connecting pipe. The right end of the pressure rod abuts against the upper end of the pressing plate. The pressure rod is slidably matched with the water supply connecting pipe. The pressure rod is located in the ventilation pipe. A rubber ring is sleeved outside the pressure rod. The rubber ring is fixedly connected to the pressure rod. The outer ring of the rubber ring is fixedly connected to the inner wall of the ventilation pipe. A first spring is arranged in the ventilation pipe. The diameter of the left side surface of the first spring is larger than that of the right side surface. The right side of the first spring is fixedly connected to the left end of the pressure rod. The left end of the first spring is fixedly connected to the inner wall of the ventilation pipe. A plurality of ventilation holes are formed in the outer side of the ventilation pipe. The ventilation holes are located in the middle of the first spring.
[0016] Preferably, a second spring is sleeved on the right side of the pressure rod. The left end of the second spring is fixedly connected to the pressure rod. The right end of the second spring is fixedly connected to the water supply connecting pipe.
[0017] The beneficial effects of the present invention are as follows:
[0018] By designing a dust collector for sand and gravel aggregate processing and its using method, the present invention can automatically adjust the water output of the spray head according to the dust concentration in the workshop. When the dust concentration is relatively high, the spray head sprays more water to reduce dust. When the dust concentration is relatively low, the spray head sprays less water, achieving the purposes of effectively reducing dust and saving water. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a schematic structural diagram of a dust collector for sand and gravel aggregate processing and its using method according to the present invention;
[0020] Figure 2 is a schematic structural diagram of a dust collector for sand and gravel aggregate processing and its using method according to the present invention Figure 1 of enlarged view of part A;
[0021] Figure 3 is a schematic structural diagram of the water volume control component of a dust collector for sand and gravel aggregate processing and its using method according to the present invention;
[0022] Figure 4 is a schematic structural diagram of a dust collector for sand and gravel aggregate processing and its using method according to the present invention Figure 3 of enlarged view of part B;
[0023] Figure 5 is a schematic structural diagram of the water volume adjustment component of a dust collector for sand and gravel aggregate processing and its using method according to the present invention;
[0024] Reference Numerals: 1, suspension tray; 2, expansion screw; 3, suspension rod; 4, spray pipe; 5, water supply connecting pipe; 6, water supply hose; 7, ventilation hole; 8, air outlet end; 9, blower; 10, air inlet end; 11, ventilation pipe; 12, left sealing disc; 13, spray head; 15, water volume regulating hose; 16, inner pipe; 17, notch; 18, pressing rod; 19, first spring; 20, rubber ring; 21, second spring; 22, upper fixing ring; 23, right sealing disc; 24, lower fixing ring; 25, third spring; 26, hinge; 27, pressing plate; 28, pressing block. Detailed Implementation Manner
[0025] To make the technical means, creative features, achieved purposes and effects of the present invention easy to understand, the present invention will be further described below in conjunction with specific implementation manners.
[0026] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0027] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0028] Embodiment 1
[0029] As Figures 1-4As shown in the figure, a dust collector for sand and gravel aggregate processing includes a spray pipe 4. The top of the spray pipe 4 is connected to the roof through a plurality of connecting mechanisms. A plurality of spray heads 13 are installed at the bottom of the spray pipe 4. Water supply mechanisms are installed at both the left and right ends of the spray pipe 4. A left sealing plate 12 is arranged on the left side of the spray pipe 4, and the left sealing plate 12 is fixedly connected to the left end of the spray pipe 4. A right sealing plate 23 is arranged on the right side of the spray pipe 4, and the right sealing plate 23 is fixedly connected to the right end of the spray pipe 4. The connecting mechanism includes a suspension rod 3. The lower end of the suspension rod 3 is fixedly connected to the spray pipe 4. A suspension plate 1 is arranged above the suspension rod 3, and the top end of the suspension rod 3 is fixedly connected to the suspension plate 1. A plurality of expansion screws 2 are arranged through the suspension plate 1, and the suspension plate 1 is connected to the roof through the expansion screws 2.
[0030] Install multiple sets of this device on the tops of workshops with a lot of dust such as the primary crushing workshop and the medium and fine crushing workshops. During installation, connect the suspension plate 1 to the roof through the expansion screws 2 to fix this device. Supply water into the spray pipe 4 through the water supply mechanism, and then spray the water through the spray heads 13 for dust reduction.
[0031] Embodiment 2
[0032] As Figures 1-4 shown, in the case where other parts are the same as those in Embodiment 1, the difference between this embodiment and Embodiment 1 is that: the water supply mechanism includes a water supply connecting pipe 5. The upper end of the water supply connecting pipe 5 is fixedly connected to the spray pipe 4, and the water supply connecting pipe 5 is communicated with the spray pipe 4. A water supply hose 6 is arranged below the water supply connecting pipe 5. The upper end of the water supply hose 6 is fixedly connected to the bottom end of the water supply connecting pipe 5, and the upper end of the water supply hose 6 is communicated with the bottom end of the water supply connecting pipe 5. The lower end of the water supply hose 6 is externally connected to a water source.
[0033] External water sources enter the spray pipe 4 through the water supply hose 6 and the water supply connecting pipe 5, so that the spray pipe 4 can continuously spray water for dust reduction.
[0034] Embodiment 3
[0035] As Figures 1-4 shown, in the case where other parts are the same as those in Embodiment 2, the difference between this embodiment and Embodiment 2 is that: the water supply mechanism further includes a blower 9. The air outlet end 8 of the blower 9 is fixedly connected to the left end of the ventilation pipe 11, and the air outlet end 8 of the blower 9 is communicated with the left end of the ventilation pipe 11. The right end of the ventilation pipe 11 is fixedly connected to the side of the water supply connecting pipe 5.
[0036] The water supply mechanism further includes a water volume control component. The water volume control component includes an inner pipe 16. A upper fixing ring 22 is sleeved on the upper end of the inner pipe 16. The inner wall of the upper fixing ring 22 is fixedly connected to the inner pipe 16, and the outer wall of the upper fixing ring 22 is fixedly connected to the inner wall of the water supply connecting pipe 5. A lower fixing ring 24 is sleeved on the lower end of the inner pipe 16. The inner wall of the lower fixing ring 24 is fixedly connected to the inner pipe 16, and the outer wall of the lower fixing ring 24 is fixedly connected to the inner wall of the water supply connecting pipe 5. A water volume adjustment hose 15 is arranged inside the inner pipe 16. The outer wall of the water volume adjustment hose 15 is fixedly connected to the inner wall of the inner pipe 16. A notch 17 is formed at the bottom of the side of the inner pipe 16. A pressing block 28 is arranged on the left side of the notch 17. The pressing block 28 is fixedly connected to the lower end of a pressing plate 27. The middle of the pressing plate 27 is connected to the inner pipe 16 through a hinge 26. The top of the pressing plate 27 is fixedly connected to one end of a third spring 25, and the other end of the third spring 25 is fixedly connected to the inner pipe 16.
[0037] The water supply mechanism further includes a water volume adjustment component. The water volume adjustment component includes a pressing rod 18. The pressing rod 18 penetrates through the side of the water supply connecting pipe 5. The right end of the pressing rod 18 abuts against the upper end of the pressing plate 27. The pressing rod 18 is slidably matched with the water supply connecting pipe 5. The pressing rod 18 is located inside the ventilation pipe 11. A rubber ring 20 is sleeved on the outer side of the pressing rod 18. The rubber ring 20 is fixedly connected to the pressing rod 18, and the outer ring of the rubber ring 20 is fixedly connected to the inner wall of the ventilation pipe 11. A first spring 19 is arranged inside the ventilation pipe 11. The diameter of the left side surface of the first spring 19 is larger than that of the right side surface. The right side of the first spring 19 is fixedly connected to the left end of the pressing rod 18, and the left end of the first spring 19 is fixedly connected to the inner wall of the ventilation pipe 11. A plurality of ventilation holes 7 are formed on the outer side of the ventilation pipe 11. The ventilation holes 7 are located in the middle of the first spring 19. A second spring 21 is sleeved on the right side of the pressing rod 18. The left end of the second spring 21 is fixedly connected to the pressing rod 18, and the right end of the second spring 21 is fixedly connected to the water supply connecting pipe 5.
[0038] The water flow circulates through the water volume adjustment hose inside the water supply connecting pipe 5.
[0039] Start the blower 9. The air inlet end 10 of the blower 9 absorbs the dust-containing air in the workshop, and then blows it into the ventilation pipe 11 through the air outlet end 8. The gaps between the coils of the first spring 19 are relatively small. The air flow blown into the ventilation pipe 11 is discharged through the gaps between the coils of the first spring 19 through the ventilation holes 7. If there is more dust in the air, the dust will partially block the gaps between the coils of the first spring 19, which will cause the air pressure inside the first spring 19 to increase. Under the action of the air pressure, the pressing rod 18 is pushed to move rightward, so that the pressing rod 18 drives the upper end of the pressing plate 27 to move rightward to compress the third spring 25. Thus, the lower end of the pressing plate 27 moves leftward, and the pressing block 28 moves leftward synchronously to relieve the pressure on the water volume adjustment hose 15, so that the water flow through the water volume adjustment hose 15 increases. Thus, more water flows into the spray pipe 4, and further more water is sprayed out from the spray head 13 for dust reduction.
[0040] When the pressure rod 18 moves to the right, it synchronously pulls the first spring 19 to the right, increasing the gap between the coils of the first spring 19, thereby reducing the dust blockage between the coils of the first spring 19, stabilizing the air pressure, and causing the pressure rod 18 to stop moving.
[0041] If the dust in the air decreases, the dust blockage between the coils of the first spring 19 is further reduced, the air pressure inside the first spring 19 decreases, and under the elastic force of the second spring 21 and the third spring 25, the pressure rod 18 moves to the left, the upper end of the pressure plate 27 moves to the left synchronously, the lower end of the pressure plate 27 moves to the right, and the pressing block 28 moves to the right synchronously to press the water volume adjustment hose 15, reducing the water flow through the water volume adjustment hose 15, thereby reducing the water flowing into the spray pipe 4 and further reducing the water sprayed out of the spray head 13.
[0042] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.
Claims
1. A dust collector for sand and gravel aggregate processing, characterized in that: It comprises a spray pipe (4), the top of which is connected to the roof via a plurality of connection mechanisms, a plurality of spray heads (13) are installed at the bottom of the spray pipe (4), and water supply mechanisms are installed at both left and right ends of the spray pipe (4).
2. A dust collector for sand and gravel aggregate processing according to claim 1, characterized in that: A left sealing disk (12) is provided on the left side of the spray pipe (4), and the left sealing disk (12) is fixedly connected to the left end of the spray pipe (4).
3. A dust collector for sand and gravel aggregate processing according to claim 2, characterized in that: A right sealing disk (23) is provided on the right side of the spray pipe (4), and the right sealing disk (23) is fixedly connected to the right end of the spray pipe (4).
4. A dust collector for sand and gravel aggregate processing according to claim 3, characterized in that: The connection mechanism comprises a suspension rod (3), the lower end of the suspension rod (3) is fixedly connected to the sprinkler pipe (4), a suspension plate (1) is arranged above the suspension rod (3), the top end of the suspension rod (3) is fixedly connected to the suspension plate (1), a plurality of expansion screws (2) are arranged through the suspension plate (1), and the suspension plate (1) is connected to the roof via the expansion screws (2).
5. A dust collector for sand and gravel aggregate processing according to claim 4, characterized in that: The water supply mechanism comprises a water supply connecting pipe (5), the upper end of which is fixedly connected to the spray pipe (4), the water supply connecting pipe (5) is communicated with the spray pipe (4), a water supply hose (6) is arranged below the water supply connecting pipe (5), the upper end of which is fixedly connected to the bottom end of the water supply connecting pipe (5), the upper end of which is communicated with the bottom end of the water supply connecting pipe (5), and the lower end of which is connected to an external water source.
6. A dust collector for sand and gravel aggregate processing according to claim 5, characterized in that: The water supply mechanism also includes a blower (9), the air outlet end (8) of the blower (9) is fixedly connected to the left end of the ventilation pipe (11), the air outlet end (8) of the blower (9) is communicated with the left end of the ventilation pipe (11), and the right end of the ventilation pipe (11) is fixedly connected to the side of the water supply connecting pipe (5).
7. A dust collector for sand and gravel aggregate processing according to claim 6, characterized in that: The water supply mechanism further comprises a water volume control component, the water volume control component comprising an inner tube (16), an upper fixing ring (22) is sleeved on the upper end of the inner tube (16), the inner wall of the upper fixing ring (22) is fixedly connected to the inner tube (16), the outer wall of the upper fixing ring (22) is fixedly connected to the inner wall of the water supply connecting pipe (5), a lower fixing ring (24) is sleeved on the lower end of the inner tube (16), the inner wall of the lower fixing ring (24) is fixedly connected to the inner tube (16), the outer wall of the lower fixing ring (24) is fixedly connected to the inner wall of the water supply connecting pipe (5), the inner tube (16) ) is provided with a water volume regulating hose (15) inside, the outer wall of the water volume regulating hose (15) is fixedly connected to the inner wall of the inner tube (16), a notch (17) is provided at the bottom of the side of the inner tube (16), a pressure block (28) is provided on the left side of the notch (17), the pressure block (28) is fixedly connected to the lower end of the pressure plate (27), the middle part of the pressure plate (27) is connected to the inner tube (16) through a hinge (26), the top of the pressure plate (27) is fixedly connected to one end of a third spring (25), and the other end of the third spring (25) is fixedly connected to the inner tube (16).
8. A dust collector for sand and gravel aggregate processing according to claim 7, characterized in that: The water supply mechanism also includes a water volume regulating component, which includes a pressure rod (18), the pressure rod (18) passes through the side of the water supply connecting pipe (5), the right end of the pressure rod (18) abuts against the upper end of the pressure plate (27), the pressure rod (18) and the water supply connecting pipe (5) are slidably matched, the pressure rod (18) is located in the ventilation pipe (11), and a rubber ring (20) is sleeved on the outer side of the pressure rod (18), and the rubber ring (20) is fixedly connected to the pressure rod (18). The outer ring of the rubber ring (20) is fixedly connected to the inner wall of the ventilation pipe (11); a first spring (19) is arranged in the ventilation pipe (11); the diameter of the left side of the first spring (19) is larger than that of the right side; the right side of the first spring (19) is fixedly connected to the left end of the pressure rod (18); the left end of the first spring (19) is fixedly connected to the inner wall of the ventilation pipe (11); a plurality of ventilation holes (7) are opened on the outside of the ventilation pipe (11); the ventilation holes (7) are located in the middle of the first spring (19).
9. A dust collector for sand and gravel aggregate processing according to claim 8, characterized in that: A second spring (21) is sleeved on the right side of the pressure rod (18), the left end of the second spring (21) is fixedly connected to the pressure rod (18), and the right end of the second spring (21) is fixedly connected to the water supply connecting pipe (5).
10. The method for using a dust collector for sand and gravel aggregate processing according to claim 9, characterized in that: The invention comprises installing a plurality of sets of the device on the top of a dusty workshop. During installation, a hanging plate (1) is connected to the roof via expansion screws (2) to fix the device. Water is supplied to a spray pipe (4) via a water supply mechanism, and then the water is sprayed out via a spray head (13) to reduce dust.
Citation Information
Patent Citations
Workshop dust falling and suppressing system
CN213912941U
Dust fall spraying device
CN218358203U