Mud making mechanism dismounting and mounting equipment and method

Abstract

The invention discloses mud making mechanism dismounting equipment and method, and relates to the technical field of mud making mechanisms, the mud making mechanism dismounting equipment comprises a feeding support and universal wheels fixedly connected to the corners of the lower surface of the feeding support, by arranging the universal wheels, the feeding support can move in different directions, and thus the mud making mechanism can be dismounted. Further, the device is moved to the position under the mud making mechanism needing to be disassembled; the angle-adjustable lifting mechanism is used for adjusting the distance and the angle between the mud making mechanism and the angle-adjustable lifting mechanism, by arranging the angle-adjustable lifting mechanism, the height and the inclination angle between the mud making mechanism and the angle-adjustable lifting mechanism can be adjusted during working, and then the mud making mechanisms of different heights and angles can be disassembled; and the fixing mechanism is used for fixing and clamping the mud making mechanism needing to be disassembled, and the panel is fixedly connected to the lower surface of the fixing mechanism, so that the effect of reducing the operation intensity of operators in front of the furnace is achieved.

Description

Technical Field

[0001] The present invention relates to the technical field of mud feeding mechanisms, and particularly to a disassembly and assembly device and method for a mud feeding mechanism. Background Art

[0002] A mud feeding mechanism is a special device for processing highly viscous or semi-solid materials, and is widely used in industries such as ceramics, construction, chemical engineering, and food processing. The mechanism mainly consists of a driving device, a transmission system, a stirring component, a frame, etc. Its core function is to fully mix, crush, and extrude the mud through mechanical action to ensure the uniformity and plasticity of the material. The driving device usually adopts an electric motor or a hydraulic system, and drives the stirring shaft to rotate through gears, chains, or belts. The spiral blades or paddles installed on the stirring shaft are responsible for shearing and extruding the mud. The mud feeding mechanism of a hydraulic mud gun is its main working component and also a commonly used spare part for its maintenance and replacement. With the continuous improvement of the requirements for front-of-furnace automation and industrialization, the use of special tools for the maintenance and replacement of the mud feeding mechanism can greatly improve the operation efficiency, while reducing the work intensity of front-of-furnace maintenance personnel and improving operation safety.

[0003] In the front-of-furnace environment, manually replacing the mud feeding mechanism has a complex disassembly environment and high labor intensity. Moreover, the mud gun is installed under the tuyere platform, and the weight of the mud feeding mechanism is 6 - 8t, making the hoisting operation inconvenient and the replacement difficult. At the same time, when performing maintenance and replacement of the mud feeding mechanism, there are many safety influencing factors. Summary of the Invention

[0004] To achieve the above objectives, the present invention is realized through the following technical solutions: A disassembly and assembly device for a mud feeding mechanism includes a feeding support, and universal wheels fixedly connected to the corners of the lower surface of the feeding support. By setting the universal wheels, the feeding support can move in different directions, thereby moving the device directly below the mud feeding mechanism to be disassembled;

[0005] An adjustable angle lifting mechanism, which is used to adjust the distance and angle between the mechanism and the mud feeding mechanism. By setting the adjustable angle lifting mechanism, the height and tilt angle between the mechanism and the mud feeding mechanism can be adjusted during operation, thereby realizing the disassembly work for mud feeding mechanisms with different heights and angles;

[0006] A fixing mechanism, which is used to fixedly clamp the mud feeding mechanism to be disassembled, and a panel fixedly connected to the lower surface of the fixing mechanism. By setting the fixing mechanism, when the mud feeding mechanism needs to be disassembled, the mud feeding mechanism can be fixed and positioned, so that the mud feeding mechanism will not fall off during disassembly;

[0007] A pick-up and delivery mechanism, which is used to laterally move the clay punching mechanism. By setting up the pick-up and delivery mechanism, when disassembling and assembling the clay punching mechanism, the clay punching mechanism can be laterally moved to the upper surface of the panel, and then the fixed clay punching mechanism can be removed;

[0008] The adjustable angle lifting mechanism is fixedly connected to the upper surface of the feeding support, the panel is fixedly connected to the top of the adjustable angle lifting mechanism, the fixing mechanism is fixedly connected to the top of the adjustable angle lifting mechanism through the panel, and the pick-up and delivery mechanism is fixedly connected to the upper surface of the panel;

[0009] The adjustable angle lifting mechanism includes an angle adjustment mechanism and a lifting adjustment mechanism. By setting up the angle adjustment mechanism, the angle between the panel and the feeding support can be adjusted. By setting up the lifting adjustment mechanism, the distance height between the panel and the feeding support can be adjusted.

[0010] Preferably, the angle adjustment mechanism includes a first fixed frame, the first fixed frame is fixedly connected to the upper surface of the feeding support, a first rotating block is rotatably connected to the inner cavity of the first fixed frame, a first rotating arm is fixedly connected to the end of the first rotating block, a fixed box is rotatably connected to the outer side surface of the first rotating arm, and the fixed box is fixedly connected to the lower surface of the panel.

[0011] Preferably, a first hydraulic press is fixedly connected to the inner cavity of the first fixed frame, a first extrusion rod is arranged at the output end of the first hydraulic press, first support rods are symmetrically fixedly connected to the outer surface of the end of the first extrusion rod, a first rolling bearing is fixedly connected to the outer surface of the first support rod, a first roller is fixedly connected to the outer ring of the first rolling bearing, connecting plates are symmetrically fixedly connected to the outer side surface of the first rotating arm, a track ring is fixedly connected to the bottom end of the connecting plate, and the first roller is frictionally adapted to the inner wall of the track ring.

[0012] Preferably, the lifting adjustment mechanism includes a second fixed frame, the second fixed frame is fixedly connected to the side of the upper surface of the feeding support away from the first fixed frame, a second rotating block is rotatably connected to the inner cavity of the second fixed frame, a rotating frame is fixedly connected to the end of the second rotating block, a first rotating rod is rotatably connected to the inner cavity of the rotating frame, a second roller is fixedly connected to the end of the first rotating rod, an extrusion groove is fixedly connected to the lower surface of the panel, and the second roller is frictionally adapted to the inner wall of the extrusion groove.

[0013] Preferably, third fixing brackets are symmetrically and fixedly connected to the outer side surface of the second fixing bracket. A limiting post is fixedly connected to the inner wall of the third fixing bracket. A second hydraulic press is rotatably connected to the outer surface of the limiting post. A second extrusion rod is arranged at the output end of the second hydraulic press. A limiting ball is fixedly connected to the end of the second extrusion rod. A limiting box is sleeved on the outer surface of the limiting ball. The limiting box is fixedly connected to the outer side surface of the rotating frame.

[0014] Preferably, the fixing mechanism includes a track box which is symmetrically and fixedly connected to the side of the upper surface of the panel. A support frame is fixedly connected to the outer surface of the track box. A stepping motor is fixedly connected to the inner cavity of the support frame. A second rotating rod is installed at the output end of the stepping motor through a coupling. A first gear is fixedly connected to the end of the second rotating rod.

[0015] Preferably, a limiting tube is fixedly connected to the upper surface of the support frame. A rotating column is rotatably connected to the inner cavity of the limiting tube. A second gear is fixedly connected to the end of the rotating column. The second gear meshes with the first gear. A second support rod is connected to the side of the second gear away from the rotating column through a torque limiter. A clamping frame is fixedly connected to the end of the second support rod. A first gasket is fixedly connected to the lower surface of the clamping frame.

[0016] Preferably, the picking and feeding mechanism includes a cross bar which is slidably connected to the inner cavity of the track box. A rack is fixedly connected to the upper surface of the cross bar. The rack meshes with the first gear. An extrusion ring is fixedly connected to the outer surface of the cross bar. A pushing mechanism is sleeved on the outer surface of the cross bar.

[0017] Preferably, the pushing mechanism includes a sliding tube which is sleeved on the outer surface of the cross bar. The extrusion ring is in extrusion fit with the inner wall of the sliding tube. A connecting frame is fixedly connected to the outer surface of the sliding tube. A second rolling bearing is fixedly connected to the end of the connecting frame. A third rotating rod is fixedly connected to the inner ring of the second rolling bearing. A third roller is fixedly connected to the end of the third rotating rod. A track groove is fixedly connected to the upper surface of the panel. The third roller is in frictional fit with the inner wall of the track groove. A round tube is sleeved on the outer surface of the third rotating rod. A fourth fixing bracket is fixedly connected to the upper surface of the round tube. A material pushing frame is fixedly connected to the upper surface of the fourth fixing bracket. A second gasket is fixedly connected to the upper surface of the material pushing frame. A third gasket is fixedly connected to the outer side surface of the material pushing frame.

[0018] A method for disassembling and assembling a mud punching mechanism includes the following steps:

[0019] Step 1: Move the mud ramming mechanism to the maintenance position. Then, move the device to the lower part of the mud ramming mechanism through the universal wheels. Start the adjustable-angle lifting mechanism. Through the synchronous operation of the angle adjustment mechanism and the lifting adjustment mechanism, the height of the panel is changed. After reaching the working height of the mud ramming mechanism, continue to operate the lifting adjustment mechanism to change the angle of the panel until the working angle required for the disassembly and assembly of the mud ramming mechanism is achieved.

[0020] Step 2: Start the fixing mechanism. Use the fixing mechanism to fix the mud ramming mechanism to the panel. Then, remove the connecting and fixing parts on the mud ramming mechanism.

[0021] Step 3: Make the fixing mechanism continue to move, thereby driving the pick-up and delivery mechanism to produce a lateral movement effect on the upper surface of the panel, and driving the mud ramming mechanism to disengage from the saddle of the hanging mechanism of the hydraulic mud bubble. The disassembly of the mud ramming mechanism is completed. Reverse the operation of each adjustment device of the adjustable-angle lifting mechanism to drive the panel to the horizontal low position. Reverse the operation of the pick-up and delivery mechanism to transport the disassembly and replacement tool of the mud ramming mechanism and the mud ramming mechanism to the designated parking point. The disassembly of the mud ramming mechanism is completed.

[0022] The present invention provides a device and method for disassembling and assembling a mud ramming mechanism, which has the following beneficial effects:

[0023] First, in the device and method for disassembling and assembling the mud ramming mechanism, by setting the adjustable-angle lifting mechanism, the height and inclination angle between the device and the mud ramming mechanism can be adjusted during work, thereby realizing the disassembly work of the mud ramming mechanism at different heights and angles.

[0024] Second, in the device and method for disassembling and assembling the mud ramming mechanism, by setting the fixing mechanism, the mud ramming mechanism can be fixed and positioned when it is necessary to disassemble the mud ramming mechanism, so that the mud ramming mechanism will not fall off during the disassembly process.

[0025] Third, in the device and method for disassembling and assembling the mud ramming mechanism, by setting the pick-up and delivery mechanism, the mud ramming mechanism can be laterally moved to the upper surface of the panel during the disassembly and assembly work of the mud ramming mechanism, and then the fixed mud ramming mechanism can be removed.

[0026] Fourth, in the device and method for disassembling and assembling the mud ramming mechanism, by setting the limiting tube, the rotating column can be limited, so that the rotating column rotates stably in the inner cavity of the limiting tube. By setting the second gear, when the first gear rotates, the second gear can be driven to rotate, and then the torque limiter drives the second support rod to rotate.

[0027] V. The equipment and method for disassembling and assembling the clay feeding mechanism can drive the second support rod to rotate when the second gear rotates by setting a torque limiter between the second gear and the second support rod. When the second support rod is subjected to a restricted resistance, the second support rod stops rotating while the second gear can still rotate. By setting a clamping frame, when the second support rod rotates, the clamping frame can drive the first gasket to extrude the upper surface of the clay feeding mechanism, so that the clay feeding mechanism is positioned on the upper surface of the panel. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 is an external structural schematic diagram of an equipment for disassembling and assembling a clay feeding mechanism according to the present invention;

[0029] Figure 2 is a side structural view of an equipment for disassembling and assembling a clay feeding mechanism according to the present invention;

[0030] Figure 3 is a structural schematic diagram of an adjustable-angle lifting mechanism according to the present invention;

[0031] Figure 4 is a structural schematic diagram of an angle adjustment mechanism according to the present invention;

[0032] Figure 5 is a partial structural schematic diagram of an angle adjustment mechanism according to the present invention;

[0033] Figure 6 is a structural schematic diagram of a lifting adjustment mechanism according to the present invention;

[0034] Figure 7 is a partial structural schematic diagram of a lifting adjustment mechanism according to the present invention;

[0035] Figure 8 is a structural schematic diagram of a fixing mechanism according to the present invention;

[0036] Figure 9 is a partial structural schematic diagram of a fixing mechanism according to the present invention;

[0037] Figure 10 is a structural schematic diagram of a picking and conveying mechanism according to the present invention;

[0038] Figure 11 is a partial structural schematic diagram of a picking and conveying mechanism according to the present invention;

[0039] Figure 12 is a sectional structural schematic diagram of a picking and conveying mechanism according to the present invention.

[0040] In the figure: 1. Feeding support; 2. Universal wheel; 3. Adjustable-angle lifting mechanism; 4. Panel; 5. Fixing mechanism; 6. Fetching and sending mechanism; 31. Angle adjustment mechanism; 32. Lifting adjustment mechanism; 311. First fixing frame; 312. First rotating block; 313. First rotating arm; 314. Fixed box; 315. First hydraulic press; 316. First extrusion rod; 317. First support rod; 318. First rolling bearing; 319. First roller; 3110. Track ring; 3111. Connecting plate; 321. Second fixing frame; 322. Extrusion groove; 323. Second rotating block; 324. Rotating frame; 325. First rotating rod; 326. Second roller; 327. Third fixing frame; 328. Limit post; 329. Second hydraulic press; 3210. Second extrusion rod; 3211. Limit ball; 3212. Limit box; 51. Track box; 52. Support frame; 53. Stepper motor; 54. Second rotating rod; 55. First gear; 56. Limit tube; 57. Rotating column; 58. Second gear; 59. Second support rod; 510. Clamping frame; 511. First gasket; 61. Cross bar; 62. Rack; 63. Extrusion ring; 64. Track groove; 65. Pushing mechanism; 651. Sliding tube; 652. Connecting frame; 653. Second rolling bearing; 654. Third rotating rod; 655. Round tube; 656. Third roller; 657. Fourth fixing frame; 658. Pushing frame; 659. Second gasket; 6510. Third gasket. Detailed implementation manners

[0041] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific implementation manners. The embodiments of the present invention are given for the purpose of illustration and description, and are not exhaustive or limited to the disclosed form. Many modifications and variations will be obvious to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and enable those of ordinary skill in the art to understand the present invention and thus design various embodiments with various modifications suitable for specific purposes.

[0042] As Figures 1 - 12 shown, the present invention provides a technical solution: a device for disassembling and assembling a mud punching mechanism, including a feeding support 1 and universal wheels 2 fixedly connected to the corners of the lower surface of the feeding support 1. By providing the universal wheels 2, the feeding support 1 can be moved in different directions, so as to move the device directly below the mud punching mechanism to be disassembled;

[0043] An adjustable-angle lifting mechanism 3, which is used to adjust the distance and angle between the mud punching mechanism. By providing the adjustable-angle lifting mechanism 3, the height and tilt angle between the mud punching mechanism can be adjusted during work, so as to realize the disassembly work of the mud punching mechanisms with different heights and angles;

[0044] A fixing mechanism 5 for fixedly clamping the tapping mechanism to be disassembled, and a panel 4 fixedly connected to the lower surface of the fixing mechanism 5. By providing the fixing mechanism 5, when it is necessary to disassemble the tapping mechanism, the tapping mechanism can be fixed and positioned, so that the tapping mechanism will not fall off during disassembly;

[0045] A picking and conveying mechanism 6 for laterally moving the tapping mechanism. By providing the picking and conveying mechanism 6, during the disassembly and assembly work of the tapping mechanism, the tapping mechanism can be laterally moved to the upper surface of the panel 4, and then the fixed tapping mechanism can be removed;

[0046] The adjustable angle lifting mechanism 3 is fixedly connected to the upper surface of the feeding support 1, the panel 4 is fixedly connected to the top of the adjustable angle lifting mechanism 3, the fixing mechanism 5 is fixedly connected to the top of the adjustable angle lifting mechanism 3 through the panel 4, and the picking and conveying mechanism 6 is fixedly connected to the upper surface of the panel 4;

[0047] The adjustable angle lifting mechanism 3 includes an angle adjustment mechanism 31 and a lifting adjustment mechanism 32. By providing the angle adjustment mechanism 31, the angle between the panel 4 and the feeding support 1 can be adjusted, and by providing the lifting adjustment mechanism 32, the distance and height between the panel 4 and the feeding support 1 can be adjusted.

[0048] The angle adjustment mechanism 31 includes a first fixing bracket 311 which is fixedly connected to the upper surface of the feeding bracket 1. A first rotating block 312 is rotatably connected to the inner cavity of the first fixing bracket 311. The end of the first rotating block 312 is fixedly connected to a first rotating arm 313. The outer side surface of the first rotating arm 313 is rotatably connected to a fixing box 314 which is fixedly connected to the lower surface of the panel 4. By providing the first fixing bracket 311, the first rotating block 312 can be limited, enabling the first rotating block 312 to rotate within the inner cavity of the first fixing bracket 311, and further enabling the first rotating arm 313 to rotate within the inner cavity of the first fixing bracket 311. By providing the fixing box 314, the first rotating arm 313 can be connected to the panel 4, and when the first rotating arm 313 rotates, the angle between the panel 4 and the first rotating arm 313 changes. A first hydraulic machine 315 is fixedly connected to the inner cavity of the first fixing bracket 311. The output end of the first hydraulic machine 315 is provided with a first extrusion rod 316. The outer surface of the end of the first extrusion rod 316 is symmetrically fixedly connected with first support rods 317. The outer surface of the first support rods 317 is fixedly connected with first rolling bearings 318. The outer ring of the first rolling bearings 318 is fixedly connected with first rollers 319. The outer side surface of the first rotating arm 313 is symmetrically fixedly connected with connecting plates 3111. The bottom end of the connecting plates 3111 is fixedly connected with a track ring 3110. The first rollers 319 are frictionally adapted to the inner wall of the track ring 3110. By providing the first hydraulic machine 315, after connecting to the power supply and turning on the switch, the end of the first extrusion rod 316 can move, and thus the first support rods 317 and the first rolling bearings 318 can move. By providing the first rolling bearings 318, the first rollers 319 can rotate stably on the outer surface of the first support rods 317. By providing the track ring 3110, the first rollers 319 can be limited to move within the inner cavity of the track ring 3110.

[0049] The lifting and adjusting mechanism 32 includes a second fixing frame 321, which is fixedly connected to the upper surface of the feeding support 1 on the side far from the first fixing frame 311. A second rotating block 323 is rotatably connected to the inner cavity of the second fixing frame 321. A rotating frame 324 is fixedly connected to the end of the second rotating block 323. A first rotating rod 325 is rotatably connected to the inner cavity of the rotating frame 324. A second roller 326 is fixedly connected to the end of the first rotating rod 325. An extrusion groove 322 is fixedly connected to the lower surface of the panel 4. The second roller 326 is frictionally adapted to the inner wall of the extrusion groove 322. By providing the second fixing frame 321, the second rotating block 323 can be limited, so that the second rotating block 323 rotates stably in the inner cavity of the second fixing frame 321, and then the rotating frame 324 rotates stably in the inner cavity of the second fixing frame 321. By providing the first rotating rod 325, it can rotate in the inner cavity of the rotating frame 324, and then the second roller 326 can rotate stably. By providing the second roller 326 and the extrusion groove 322, when the rotating frame 324 rotates, the second roller 326 can extrude the extrusion groove 322, and then the panel 4 is lifted. Symmetrically fixed to the outer side surface of the second fixing frame 321 are third fixing frames 327. A limiting column 328 is fixedly connected to the inner wall of the third fixing frame 327. A second hydraulic machine 329 is rotatably connected to the outer surface of the limiting column 328. A second extrusion rod 3210 is provided at the output end of the second hydraulic machine 329. A limiting ball 3211 is fixedly connected to the end of the second extrusion rod 3210. A limiting box 3212 is sleeved on the outer surface of the limiting ball 3211. The limiting box 3212 is fixedly connected to the outer side surface of the rotating frame 324. By providing the limiting column 328, the second hydraulic machine 329 can be limited, so that the second hydraulic machine 329 can rotate on the outer surface of the limiting column 328, and then the angle of the second extrusion rod 3210 can be changed. By providing the second hydraulic machine 329, when it works, the end of the second extrusion rod 3210 can move. By providing the limiting ball 3211, it can rotate in the inner cavity of the limiting box 3212. Then when the end of the second extrusion rod 3210 moves, the limiting ball 3211 extrudes the limiting box 3212 to make the rotating frame 324 rotate.

[0050] The fixing mechanism 5 includes an orbital box 51 which is symmetrically and fixedly connected to the side of the upper surface of the panel 4. A support frame 52 is fixedly connected to the outer surface of the orbital box 51. A stepping motor 53 is fixedly connected to the inner cavity of the support frame 52. The output end of the stepping motor 53 is installed with a second rotating rod 54 through a coupling. A first gear 55 is fixedly connected to the end of the second rotating rod 54. By setting the stepping motor 53, after the power is connected and the switch is turned on, the output end of the stepping motor 53 can drive the second rotating rod 54 to rotate, and then the first gear 55 rotates. A limiting tube 56 is fixedly connected to the upper surface of the support frame 52. A rotating column 57 is rotatably connected to the inner cavity of the limiting tube 56. A second gear 58 is fixedly connected to the end of the rotating column 57. The second gear 58 meshes with the first gear 55. A second support rod 59 is connected to the side of the second gear 58 away from the rotating column 57 through a torque limiter. A clamping frame 510 is fixedly connected to the end of the second support rod 59. A first gasket 511 is fixedly connected to the lower surface of the clamping frame 510. By setting the limiting tube 56, the rotating column 57 can be limited, so that the rotating column 57 rotates stably in the inner cavity of the limiting tube 56. By setting the second gear 58, when the first gear 55 rotates, the second gear 58 can be driven to rotate, and then the torque limiter drives the second support rod 59 to rotate. By setting the torque limiter between the second gear 58 and the second support rod 59, when the second gear 58 rotates, the second support rod 59 can be driven to rotate. When the second support rod 59 is subjected to a limiting resistance, the second support rod 59 stops rotating, while the second gear 58 can still rotate. By setting the clamping frame 510, when the second support rod 59 rotates, the clamping frame 510 can drive the first gasket 511 to squeeze the upper surface of the clay punching mechanism, so that the clay punching mechanism is positioned on the upper surface of the panel 4.

[0051] The material fetching and delivering mechanism 6 includes a cross bar 61 which is slidably connected to the inner cavity of the track box 51. A rack 62 is fixedly connected to the upper surface of the cross bar 61, and the rack 62 meshes with the first gear 55. An extrusion ring 63 is fixedly connected to the outer surface of the cross bar 61, and a pushing mechanism 65 is sleeved on the outer surface of the cross bar 61. By providing the cross bar 61, it can move in the inner cavity of the track box 51. Then, when moving, the cross bar 61 drives the extrusion ring 63 to move horizontally. By providing the rack 62, when the first gear 55 rotates, the rack 62 drives the cross bar 61 to move horizontally, so that the extrusion ring 63 pushes the pushing mechanism 65. The pushing mechanism 65 includes a sliding tube 651 which is sleeved on the outer surface of the cross bar 61. The extrusion ring 63 is in extrusion fit with the inner wall of the sliding tube 651. A connecting frame 652 is fixedly connected to the outer surface of the sliding tube 651. A second rolling bearing 653 is fixedly connected to the end of the connecting frame 652. A third rotating rod 654 is fixedly connected to the inner ring of the second rolling bearing 653. A third roller 656 is fixedly connected to the end of the third rotating rod 654. A track groove 64 is fixedly connected to the upper surface of the panel 4. The third roller 656 is in frictional fit with the inner wall of the track groove 64. A round tube 655 is sleeved on the outer surface of the third rotating rod 654. A fourth fixing frame 657 is fixedly connected to the upper surface of the round tube 655. A material pushing frame 658 is fixedly connected to the upper surface of the fourth fixing frame 657. A second gasket 659 is fixedly connected to the upper surface of the material pushing frame 658. A third gasket 6510 is fixedly connected to the outer side of the material pushing frame 658. By providing the sliding tube 651, it can move on the outer surface of the cross bar 61. After the cross bar 61 drives the extrusion ring 63 to move horizontally for a certain distance, the extrusion ring 63 squeezes the sliding tube 651, so that the fourth fixing frame 657 moves horizontally. By providing the third roller 656 and the track groove 64, the material pushing frame 658 can move stably horizontally. By providing the second gasket 659 and the third gasket 6510, the material pushing frame 658 can be in close contact with the outer surface of the mud punching mechanism.

[0052] A method for disassembling and assembling a mud punching mechanism includes the following steps:

[0053] Step 1: Move the mud punching mechanism to the maintenance position. Then, move the device to the lower part of the mud punching mechanism through the universal wheels 2. Start the adjustable angle lifting mechanism 3. By the synchronous operation of the angle adjustment mechanism 31 and the lifting adjustment mechanism 32, the height of the panel 4 is changed. After reaching the working height of the mud punching mechanism, continue to operate the lifting adjustment mechanism 32 to change the angle of the panel 4 to reach the working angle required for the disassembly and assembly of the mud punching mechanism.

[0054] Step 2: Start the fixing mechanism 5, use the fixing mechanism 5 to fix the mud extrusion mechanism to the panel 4, and then remove the connecting and fixing parts on the mud extrusion mechanism;

[0055] Step 3: Let the fixing mechanism 5 continue to move, thereby driving the picking and conveying mechanism 6 to produce a lateral movement effect on the upper surface of the panel 4, and driving the mud extrusion mechanism to disengage from the saddle of the hanging mechanism of the hydraulic mud bubble. The disassembly of the mud extrusion mechanism is completed. Reverse the operation of each adjustment device of the adjustable angle lifting mechanism 3 to drive the panel 4 to the horizontal low position. Reverse the operation of the picking and conveying mechanism 6 to transport the disassembly and replacement tool for the mud extrusion mechanism and the mud extrusion mechanism to the designated parking point. The disassembly of the mud extrusion mechanism is completed.

[0056] Working principle: During use, move the mud extrusion mechanism to the maintenance position, and then move the device to the lower part of the mud extrusion mechanism through the universal wheels 2. Start the adjustable angle lifting mechanism 3. The synchronous operation of the angle adjustment mechanism 31 and the lifting adjustment mechanism 32 realizes the change of the height of the panel 4. When the first hydraulic press 315 starts to work during operation, the first extrusion rod 316 drives the first roller 319 to move in the inner cavity of the track ring 3110, thereby driving the first rotating arm 313 to drive the fixed box 314 and the panel 4 to change the angle. After reaching the working height of the mud extrusion mechanism, the panel 4 changes the angle through the continuous operation of the lifting adjustment mechanism 32. The second hydraulic press 329 will start to work and the second extrusion rod 3210 will squeeze the limit box 3212, finally making the rotating frame 324 rotate in the inner cavity of the second fixed frame 321, and finally making the second roller 326 squeeze the extrusion groove 322, so that the panel 4 is lifted to reach the working angle required for the disassembly and assembly of the mud extrusion mechanism;

[0057] After that, start the fixing mechanism 5. When the stepping motor 53 works, the second rotating rod 54 will drive the first gear 55 to rotate, thereby driving the second gear 58 to drive the second support rod 59 to rotate, and finally making the clamping frame 510 and the first gasket 511 clamp the mud extrusion mechanism, fixing the mud extrusion mechanism to the panel 4, and then removing the connecting and fixing parts on the mud extrusion mechanism;

[0058] Let the fixing mechanism 5 continue to move, thereby driving the picking and conveying mechanism 6 to produce a lateral movement effect on the upper surface of the panel 4, and driving the mud extrusion mechanism to disengage from the saddle of the hanging mechanism of the hydraulic mud bubble. The disassembly of the mud extrusion mechanism is completed. Reverse the operation of each adjustment device of the adjustable angle lifting mechanism 3 to drive the panel 4 to the horizontal low position. Reverse the operation of the picking and conveying mechanism 6 to transport the disassembly and replacement tool for the mud extrusion mechanism and the mud extrusion mechanism to the designated parking point. The disassembly of the mud extrusion mechanism is completed.

[0059] Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art and related fields based on the embodiments of the present invention without creative efforts shall fall within the scope of protection of the present invention. The structures, devices, and operation methods not specifically described and explained in the present invention shall be implemented by conventional means in the art unless otherwise specified and limited.

Claims

1. A mud-beating mechanism disassembly and assembly device, characterized in that: include: A feeding bracket (1), and a universal wheel (2) fixedly connected to the corner of the lower surface of the feeding bracket (1); An adjustable angle lifting mechanism (3), the adjustable angle lifting mechanism (3) being used to adjust the distance and angle between the lifting mechanism and the mud beating mechanism; A fixing mechanism (5), the fixing mechanism (5) being used to fix and clamp the mud-beating mechanism that needs to be disassembled, and to fix a panel (4) connected to the lower surface of the fixing mechanism (5); A fetching and delivering mechanism (6), the fetching and delivering mechanism (6) being used for laterally moving the mud beating mechanism; The adjustable angle lifting mechanism (3) is fixedly connected to the upper surface of the feeding bracket (1), the panel (4) is fixedly connected to the top of the adjustable angle lifting mechanism (3), the fixing mechanism (5) is fixedly connected to the top of the adjustable angle lifting mechanism (3) through the panel (4), and the picking and delivering mechanism (6) is fixedly connected to the upper surface of the panel (4); The adjustable angle lifting mechanism (3) comprises an angle adjustment mechanism (31) and a lifting adjustment mechanism (32).

2. The mud beating mechanism disassembly and assembly device according to claim 1, characterized in that: The angle adjustment mechanism (31) comprises a first fixed frame (311), the first fixed frame (311) is fixedly connected to the upper surface of the feeding bracket (1), a first rotating block (312) is rotatably connected to the inner cavity of the first fixed frame (311), an end of the first rotating block (312) is fixedly connected to a first rotating arm (313), an outer side surface of the first rotating arm (313) is rotatably connected to a fixed box (314), and the fixed box (314) is fixedly connected to the lower surface of the panel (4).

3. The mud-beating mechanism disassembly and assembly device according to claim 2, characterized in that: A first hydraulic press (315) is fixedly connected to the inner cavity of the first fixed frame (311); a first extrusion rod (316) is provided at the output end of the first hydraulic press (315); a first support rod (317) is symmetrically fixedly connected to the outer surface of the end of the first extrusion rod (316); a first rolling bearing (318) is fixedly connected to the outer surface of the first support rod (317); a first roller (319) is fixedly connected to the outer ring of the first rolling bearing (318); a connecting plate (3111) is symmetrically fixedly connected to the outer side surface of the first rotating arm (313); a track ring (3110) is fixedly connected to the bottom end of the connecting plate (3111); and the first roller (319) is frictionally fitted with the inner wall of the track ring (3110).

4. The mud beating mechanism disassembly and assembly device according to claim 3, characterized in that: The lifting and adjusting mechanism (32) comprises a second fixed frame (321), the second fixed frame (321) is fixedly connected to a side of the upper surface of the feeding bracket (1) away from the first fixed frame (311), a second rotating block (323) is rotatably connected to the inner cavity of the second fixed frame (321), an end of the second rotating block (323) is fixedly connected to a rotating frame (324), a first rotating rod (325) is rotatably connected to the inner cavity of the rotating frame (324), an end of the first rotating rod (325) is fixedly connected to a second roller (326), an extrusion groove (322) is fixedly connected to the lower surface of the panel (4), and the second roller (326) is frictionally fitted with the inner wall of the extrusion groove (322).

5. The mud beating mechanism disassembly and assembly device according to claim 4, characterized in that: The outer side surface of the second fixed frame (321) is symmetrically fixedly connected to the third fixed frame (327), the inner wall of the third fixed frame (327) is fixedly connected to a limiting column (328), the outer surface of the limiting column (328) is rotatably connected to a second hydraulic press (329), the output end of the second hydraulic press (329) is provided with a second extrusion rod (3210), the end of the second extrusion rod (3210) is fixedly connected to a limiting ball (3211), the outer surface of the limiting ball (3211) is sleeved with a limiting box (3212), and the limiting box (3212) is fixedly connected to the outer side surface of the rotating frame (324).

6. The mud beating mechanism disassembly and assembly device according to claim 5, characterized in that: The fixing mechanism (5) comprises a track box (51), the track box (51) is symmetrically fixedly connected to the side of the upper surface of the panel (4), the outer surface of the track box (51) is fixedly connected to a support frame (52), the inner cavity of the support frame (52) is fixedly connected to a stepper motor (53), the output end of the stepper motor (53) is installed with a second rotating rod (54) through a coupling, and the end of the second rotating rod (54) is fixedly connected to a first gear (55).

7. The mud beating mechanism disassembly and assembly device according to claim 6, characterized in that: The upper surface of the support frame (52) is fixedly connected to a limit tube (56), and the inner cavity of the limit tube (56) is rotatably connected to a rotating column (57), and the end of the rotating column (57) is fixedly connected to a second gear (58), and the second gear (58) is meshed with the first gear (55), and the side of the second gear (58) away from the rotating column (57) is connected to a second support rod (59) through a torque limiter, and the end of the second support rod (59) is fixedly connected to a clamping frame (510), and the lower surface of the clamping frame (510) is fixedly connected to a first gasket (511).

8. The mud beating mechanism disassembly and assembly device according to claim 7, characterized in that: The pick-up and delivery mechanism (6) comprises a cross bar (61), the cross bar (61) is slidably connected to the inner cavity of the track box (51), the upper surface of the cross bar (61) is fixedly connected to a rack (62), the rack (62) is meshed with the first gear (55), the outer surface of the cross bar (61) is fixedly connected to an extrusion ring (63), and the outer surface of the cross bar (61) is sleeved with a pushing mechanism (65).

9. The mud beating mechanism disassembly and assembly device according to claim 8, characterized in that: The pushing mechanism (65) comprises a sliding tube (651), wherein the sliding tube (651) is sleeved on the outer surface of the cross bar (61), the extrusion ring (63) is extruded and adapted to the inner wall of the sliding tube (651), the outer surface of the sliding tube (651) is fixedly connected to a connecting frame (652), the end of the connecting frame (652) is fixedly connected to a second rolling bearing (653), the inner ring of the second rolling bearing (653) is fixedly connected to a third rotating rod (654), the end of the third rotating rod (654) is fixedly connected to a third roller (656), and the The upper surface of the panel (4) is fixedly connected to a track groove (64), the third roller (656) is frictionally fitted with the inner wall of the track groove (64), the outer surface of the third rotating rod (654) is sleeved with a round tube (655), the upper surface of the round tube (655) is fixedly connected to a fourth fixed frame (657), the upper surface of the fourth fixed frame (657) is fixedly connected to a push frame (658), the upper surface of the push frame (658) is fixedly connected to a second gasket (659), and the outer side surface of the push frame (658) is fixedly connected to a third gasket (6510).

10. A mud beating mechanism disassembly and assembly device according to any one of claims 1 to 9 provides a mud beating mechanism disassembly and assembly method, characterized in that: The following steps are involved: Step 1: Move the mud-beating mechanism to the maintenance position, then move the device to the bottom of the mud-beating mechanism via the universal wheel (2), start the adjustable angle lifting mechanism (3), and achieve the change of the height of the panel (4) through the synchronous operation of the angle adjustment mechanism (31) and the lifting adjustment mechanism (32). After reaching the working height of the mud-beating mechanism, the lifting adjustment mechanism (32) continues to operate to achieve the change of the angle of the panel (4) to achieve the working angle required for the disassembly and assembly of the mud-beating mechanism; Step 2: Start the fixing mechanism (5), use the fixing mechanism (5) to fix the mud-beating mechanism and the panel (4), and then remove the connection and fixing parts on the mud-beating mechanism; Step 3: The fixing mechanism (5) continues to move, thereby driving the pick-up and delivery mechanism (6) to produce a lateral movement effect on the upper surface of the panel (4), and driving the mud beating mechanism to detach from the saddle of the suspension mechanism of the hydraulic mud bubble. The mud beating mechanism is disassembled. The adjustment devices of the adjustable angle lifting mechanism (3) are operated in reverse to drive the panel (4) to a horizontal low position. The pick-up and delivery mechanism (6) is operated in reverse to transport the mud beating mechanism disassembly replacement tool and the mud beating mechanism to a designated parking point. The mud beating mechanism is disassembled.

Images