Metal electrolysis polar plate combined lifting system and method
By using the cathode translation mechanism to increase the distance between the anode plate and the cathode plate after the cathode plate is lifted, the anode hook can be inserted, which solves the problem that automatic double lifting without inner ear without inner ear under small and medium spacing conditions in the prior art is difficult to achieve, and the effect of automatic double lifting is achieved.
Patent Information
- Application Number
- CN202510442012.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2025-05-27
AI Technical Summary
The existing copper electrolytic driving has not achieved automatic double lifting of the anode without inner ear, mainly because the distance between the anode plate and the cathode plate is small, making it difficult for the paired components to be inserted into the gap in the electrolytic tank.
When the cathode plate is lifted at a certain height, the cathode translation mechanism is used to push the cathode hanging frame to generate horizontal displacement, thereby increasing the distance between one side of the cathode plate and the anode plate, so that the anode hook can be inserted, realizing automatic double hanging of the anode without an inner ear.
Automatic double lifting without inner ear anode under small spacing conditions is achieved, solving the problem of small spacing between the anode plate and the cathode plate making it difficult to insert the hook.
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Figure CN120039769A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of non-ferrous metal electrolysis processes, and particularly to a metal electrolysis polar plate combined lifting system and method. Background Art
[0002] The electrolysis process is one of the main ways to obtain high-purity non-ferrous metal materials at present. The electrolytic cell is the main equipment of the electrolysis process. The electrolytic cell is a rectangular tank, in which anode plates and cathode plates are successively hung. During operation, each anode plate and cathode plate in the electrolytic cell work on both sides (except for the plates at both ends of the electrolytic cell), that is, both sides of the anode plate dissolve simultaneously, and both sides of the cathode plate precipitate simultaneously.
[0003] The invention patent with the application number CN201380021356.7 discloses a transfer device for transferring, lifting, and lowering anode plates and cathode plates, including a plurality of paired components. Each paired component is arranged to be paired with and cooperate with an anode hook, and each paired component has a certain structure and size to be inserted into the gap between the anode plate and the cathode plate existing in the electrolytic cell at the second side of the anode plate to be grabbed and lifted, so that the lug of the anode plate to be grabbed and lifted is located between the pair of anode hooks and the paired component, and can be used for double lifting of anodes without inner ears.
[0004] However, at present, copper electrolysis traveling cranes have not been able to achieve automatic double lifting of anodes without inner ears with a small spacing (100 - 105 mm). Because for the double lifting of anodes without inner ears with a small spacing, due to the small spacing between the anode plate and the cathode plate, it is difficult for the paired components to be inserted into the gap between the anode plate and the cathode plate existing in the electrolytic cell. Summary of the Invention
[0005] Based on the above description, the present invention provides a metal electrolysis polar plate combined lifting system and method. When the cathode plate is lifted to a certain height, the cathode translation mechanism is used to push the cathode hanger to generate a certain horizontal displacement, thereby increasing the spacing between one side of the cathode plate and the anode plate, enabling the anode hook to be inserted into the gap between the anode plate and the cathode plate existing in the electrolytic cell, and realizing automatic double lifting of anodes without inner ears.
[0006] The technical solution for the present invention to solve the above technical problems is as follows: A metal electrolysis polar plate combined lifting system includes a cathode lifting device, an anode lifting device, and a lifting mechanism; The anode lifting device includes an anode hanger, an anode driving mechanism, and a plurality of anode hooks; the anode hooks are respectively arranged at the bottoms of the left and right sides of the anode hanger in a front-back arrangement, and the anode driving mechanism is used to drive the anode hooks to hook onto the anode plate; The cathode lifting device includes a cathode lifting frame, a cathode driving mechanism, and a plurality of cathode hooks; the cathode hooks are respectively arranged at the bottom of the left and right sides of the cathode lifting frame in a front-to-back arrangement, and the cathode driving mechanism is used to drive the anode hook to be hooked on the anode plate; The lifting mechanism includes a main lifting device and a secondary lifting device; the main lifting device is used to drive the anode lifting frame and the cathode lifting frame to move up and down simultaneously; the secondary lifting device is used to drive the cathode lifting frame to move up and down independently, and is used to drive the cathode lifting frame to move back and forth relative to the anode lifting frame.
[0007] On the basis of the above technical solutions, the present invention can also be improved as follows.
[0008] Further, the lifting mechanism includes a trolley arranged above the anode lifting frame and the cathode lifting frame; The main lifting device includes a main winding drum group, a main winding steel wire rope, a main winding movable pulley, and a main driving component; the main winding drum group is rotatably installed on the trolley, one end of the main winding steel wire rope is wound on the main winding drum group, the main winding steel wire rope bypasses the main winding movable pulley, and the other end of the main winding steel wire rope is fixed on the trolley; an anode bracket is arranged at the top of the anode lifting frame, and the main winding movable pulley is rotatably connected to the anode bracket; the main driving component is used to drive the main winding drum group to rotate; The secondary lifting device includes a secondary winding drum group, a secondary winding steel wire rope, a secondary winding movable pulley, and a secondary driving component; the secondary winding drum group is rotatably installed on the trolley, one end of the secondary winding steel wire rope is wound on the secondary winding drum group, the secondary winding steel wire rope bypasses the secondary winding movable pulley, and the other end of the secondary winding steel wire rope is wound on the main winding drum group; a cathode bracket is arranged at the top of the cathode lifting frame, and the secondary winding movable pulley is rotatably connected to the cathode bracket; the secondary driving component is used to drive the secondary winding drum group to rotate.
[0009] Further, the secondary winding drum group includes a secondary winding rotating shaft and the secondary winding drum, and the secondary winding drum is installed on the secondary winding rotating shaft in parallel and eccentrically; the secondary winding driving component is used to drive the secondary winding drum group to rotate around the axis of the secondary winding rotating shaft.
[0010] Further, a storage cavity is arranged on the anode lifting frame, and the cathode lifting frame is arranged in the storage cavity so as to be horizontally and vertically movable; a front guiding block is arranged on the front side of the cathode lifting frame, and a front guiding surface is concavely formed at the bottom of the front side surface of the front guiding block, and a front guiding wheel which is in rolling fit with the front guiding surface is arranged on the anode lifting frame; a rear guiding block is arranged on the rear side of the cathode lifting frame, and a rear guiding surface which is matched with the front guiding surface is convexly formed at the bottom of the rear side surface of the rear guiding block, and a rear guiding wheel which is in rolling fit with the rear guiding surface is arranged on the anode lifting frame.
[0011] Further, at least two cathode limit blocks arranged front and back are provided on each of the left and right sides of the cathode hanger. Anode limit blocks corresponding one by one to the cathode limit blocks are respectively provided on the left and right sides of the anode hanger. The cathode limit blocks are respectively in sliding fit with the corresponding anode limit blocks.
[0012] Further, the lifting system further includes a guiding bracket. Both the anode hanger and the cathode hanger are arranged within the guiding bracket. Guide wheels are rotatably provided on the front and back sides of the anode hanger. Vertical guiding tracks are provided on the front and back sides of the guiding bracket. The guiding wheels are respectively in vertical sliding fit with the guiding tracks on the same side. Limiting plates matched with the guiding wheels are respectively provided at the top parts of the front and back sides of the guiding bracket.
[0013] Further, anti-sway combs are respectively provided at the bottom parts of the left and right sides of the bottom of the guiding bracket. The distance between the anti-sway combs on both sides is matched with the width of the cathode plate. The anti-sway combs on both sides are rotatably connected to the guiding bracket. Electric push rods for driving the anti-sway combs on the same side to rotate are respectively further provided on both sides of the guiding bracket.
[0014] Further, the lifting system further includes a fixed frame provided above the guiding bracket. When the guiding bracket moves to the uppermost position of the stroke, it is located within the fixed frame. The fixed frame is used for installing a cab, and an acid receiving tray is provided at the bottom of the fixed frame.
[0015] Further, upper positioning cones are respectively provided at the top parts of the front and back sides of the guiding bracket. Intermediate anti-sway devices are respectively provided in the front and back parts within the fixed frame. The intermediate anti-sway device includes a fixed bracket and a movable square pipe. A guiding hole is provided on the fixed bracket. The movable square pipe is vertically arranged and is vertically slidably arranged within the guiding hole. An upper positioning hole matched with the upper positioning cone is provided at the bottom of the movable square pipe.
[0016] The present invention also proposes a method for lifting a metal electrolysis polar plate combination, including the following steps; (1) The main lifting device drives the cathode hanger and the anode hanger to descend simultaneously, so that the cathode hanger and the anode hanger move to be close to the electrolytic cell simultaneously. (2) The auxiliary lifting device drives the cathode sling to continue descending. When the cathode sling reaches the set position, the cathode driving mechanism drives the cathode hook to pass through the cathode lifting hole, so that the cathode hook hangs on the cathode plate. (3) The auxiliary lifting device drives the cathode sling to lift upwards, and at the same time drives the cathode sling to offset a certain distance forward and backward relative to the anode hanger. (4) The main hoisting device drives the cathode spreader and the anode spreader to descend simultaneously, so that the anode hook passes through the gap between the cathode plate and the anode plate. When the anode spreader reaches the set position, the anode driving mechanism drives the anode hook to hook the outer ear of the anode plate. (5) The main hoisting device drives the cathode spreader and the anode spreader to ascend simultaneously, so that the cathode plate and the anode plate are lifted from the electrolytic cell together.
[0017] Compared with the prior art, the technical solution of the present application has the following beneficial technical effects: 1. In the present invention, when the cathode plate is lifted to a certain height, the cathode translation mechanism is used to push the cathode hanger to generate a certain horizontal displacement, thereby increasing the distance between one side of the cathode plate and the anode plate, enabling the anode hook to be inserted between the anode plate and the cathode plate existing in the electrolytic cell, and realizing the automatic double lifting of the anode without inner ears. 2. By providing independent main winding drum groups and auxiliary winding drum groups, when the auxiliary winding drum group rotates, the auxiliary winding hook can move up and down relative to the main winding hook. Therefore, when the main winding drum group does not rotate and the auxiliary winding drum group rotates, the auxiliary winding hook can be lifted alone, thereby realizing the separate lifting of the cathode plate; when the main winding drum group rotates and the auxiliary winding drum group does not rotate, the main winding hook and the auxiliary winding hook can be lifted synchronously to lift the cathode plate and the anode plate from the electrolytic cell together. In addition, by eccentrically arranging the auxiliary winding drum on the auxiliary winding drum group, when the auxiliary winding drum group rotates by a certain angle, a relative displacement in the horizontal direction of the auxiliary winding hook relative to the main winding hook can be realized; when hoisting the cathode plate and the anode plate, the cathode plate can be offset by a certain distance, leaving enough space between the cathode plate and the anode plate to facilitate hooking and lifting the anode plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic structural diagram of a metal electrolysis polarity plate combined lifting system and method provided by an embodiment of the present invention; Figure 2 It is a schematic structural diagram of a hoisting device provided by an embodiment of the present invention; Figure 3 For Figure 2 the structural schematic diagram of the hidden trolley; Figure 4 For Figure 3 the front view; Figure 5 It is a schematic diagram of the winding mode of the steel wire rope in an embodiment of the present invention; Figure 6 It is a schematic structural diagram of the auxiliary winding drum group in an embodiment of the present invention; Figure 7 It is a schematic structural diagram of the guiding bracket in an embodiment of the present invention; Figure 8 ForFigure 7 Structural schematic diagram from another perspective; Figure 9 Structural schematic diagram of the middle anti-sway device in the embodiment of the present invention; Figure 10 Combined structural schematic diagram of the anode lifting hook and the cathode lifting hook in the embodiment of the present invention; Figure 11 Structural schematic diagram of the anode hanger in the embodiment of the present invention; Figure 12 is Figure 11 Partial enlarged schematic diagram of area A in; Figure 13 is Figure 11 Partial enlarged schematic diagram of area B in; Figure 14 is Figure 11 Partial enlarged schematic diagram of area C in; Figure 15 Structural schematic diagram of the cathode hanger in the embodiment of the present invention; Figure 16 is Figure 15 Front view of; Figure 17 is Figure 15 Partial enlarged schematic diagram of area D in; Figure 18 is Figure 15 Partial enlarged schematic diagram of area E in; Figure 19 Structural schematic diagram of the electrolytic cell in the embodiment of the present invention; Figure 20 Schematic diagram of the state where the cathode hook hangs on the cathode plate in the embodiment of the present invention; Figure 21 Schematic diagram of the state where the cathode hook rises and deflects in the embodiment of the present invention; Figure 22 Schematic diagram of the state where the anode hook hangs on the anode plate in the embodiment of the present invention; In the drawings, the list of components represented by each reference numeral is as follows: 1. Trolley; 2. Main hoisting device; 21. Main winding drum group; 22. Main winding steel wire rope; 23. Main winding movable pulley; 24. Main winding motor; 25. Reducer; 3. Auxiliary hoisting device; 31. Auxiliary winding drum group; 311. Auxiliary winding shaft; 312. Auxiliary winding drum; 32. Auxiliary winding steel wire rope; 33. Auxiliary winding movable pulley; 34. Auxiliary winding motor; 4. Fixed frame; 41. Acid receiving tray; 5. Guide bracket; 51. Guide track; 52. Limit plate; 53. Anti-sway comb; 54. Electric push rod; 55. Upper positioning cone; 56. Lower positioning hole; 6. Intermediate anti-sway device; 61. Fixed bracket; 611. Guide hole; 62. Movable square tube; 621. Upper positioning hole; 7. Anode sling; 71. Anode hanger; 711. Storage groove; 712. Anode limit block; 713. Front mounting bracket; 714. Front guide wheel; 715. Rear mounting bracket; 716. Rear guide wheel; 72. Anode hook; 721. Connecting plate; 73. Anode electric cylinder; 74. Connecting rod; 75. Anode bracket; 76. Guide wheel; 8. Cathode sling; 81. Cathode hanger; 811. Cathode limit block; 812. Front guide block; 813. Front guide surface; 8131. Upper convex surface; 8132. Front connecting surface; 8133. Lower concave surface; 814. Rear guide block; 815. Rear guide surface; 8151. Upper concave surface; 8152. Rear connecting surface; 8153. Lower convex surface; 82. Cathode hook; 83. Cathode electric cylinder; 84. Sliding mounting bracket; 85. Cathode slide rail; 86. Cathode bracket; 91. Electrolytic cell; 911. Lower positioning cone; 92. Anode plate; 93. Cathode plate. Detailed implementation manners
[0019] To facilitate the understanding of the present application, the present application will be described more comprehensively below with reference to the relevant drawings. Embodiments of the present application are shown in the drawings. However, the present application can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided so that the disclosure of the present application is more thorough and comprehensive.
[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs. The terms used in the specification of this application herein are only for the purpose of describing specific embodiments and are not intended to limit this application.
[0021] It will be appreciated that spatial relationship terms such as "under", "below", "beneath", "underneath", "above", "over" etc. may be used herein to describe the relationship of one element or feature shown in the figures with other elements or features. It should be understood that, in addition to the orientation shown in the figures, spatial relationship terms also include different orientations of the device in use and operation. For example, if the device in the attached drawings is flipped, an element or feature described as "under other elements" or "beneath them" or "under it" will be oriented "above" the other elements or features. Thus, the exemplary terms "under" and "beneath" can include both the upper and lower orientations. Additionally, the device may also have other orientations (such as rotated 90 degrees or other orientations), and the spatial descriptors used herein are to be interpreted accordingly.
[0022] A metal electrolytic polar plate combination lifting system includes a lifting mechanism, a fixed frame 4, a guiding bracket 5, a cathode sling 8 and an anode sling 7.
[0023] Among them, the lifting mechanism includes a trolley 1, a main lifting device 2 and a secondary lifting device 3. The main lifting device 2 is used to drive the anode hanger 71 and the cathode hanger 81 to move up and down simultaneously. The secondary lifting device 3 is used to drive the cathode hanger 81 to move up and down alone, and is used to drive the cathode hanger to move back and forth relative to the anode hanger 71.
[0024] Specifically, the main lifting device 2 includes a main winding drum group 21, a main winding steel wire rope 22, a main winding movable pulley 23 and a main driving assembly. The main winding drum group 21 is rotatably installed on the trolley 1. One end of the main winding steel wire rope 22 is wound around the main winding drum group 21. The main winding steel wire rope 22 bypasses the main winding movable pulley 23, and the other end of the main winding steel wire rope 22 is fixed on the trolley 1. The main driving assembly is used to drive the main winding drum group 21 to rotate.
[0025] In this embodiment, the main lifting device 2 includes two main winding drum groups 21 arranged in parallel. Each main winding drum group 21 is connected with two main winding movable pulleys 23. The four main winding movable pulleys 23 are arranged at the same height, so as to lift through four lifting points and realize the stable lifting of the anode sling 7.
[0026] The main driving assembly includes a main winding motor 24 and a speed reducer 25. The main winding motor 24 is connected to the two main winding drum groups 21 through the speed reducer 25. Thus, one main winding motor 24 drives the two main winding drum groups 21 to rotate synchronously, ensuring the synchronous lifting of the four main winding movable pulleys 23.
[0027] The auxiliary hoisting device 3 includes an auxiliary winding drum set 31, an auxiliary winding steel wire rope 32, an auxiliary winding movable pulley 33, and an auxiliary drive assembly. The auxiliary winding drum set 31 is rotatably installed on the trolley 1. One end of the auxiliary winding steel wire rope 32 is wound around the auxiliary winding drum set 31. The auxiliary winding steel wire rope 32 bypasses the auxiliary winding movable pulley 33, and the other end of the auxiliary winding steel wire rope 32 is wound around the main winding drum set 21. The auxiliary drive assembly is used to drive the auxiliary winding drum set 31 to rotate.
[0028] In this embodiment, the auxiliary hoisting device 3 includes two auxiliary winding drum sets 31 corresponding to the two main winding drum sets 21 one by one. Each auxiliary winding drum set 31 is respectively connected to the corresponding main winding drum set 21 through two auxiliary winding steel wire ropes 32. An auxiliary winding movable pulley 33 is arranged on each auxiliary winding steel wire rope 32. The four auxiliary winding movable pulleys 33 are arranged at the same height, so as to hoist through four lifting points and realize the stable hoisting of the cathode sling 8.
[0029] The auxiliary drive assembly includes two auxiliary winding motors 34. The two auxiliary winding motors 34 are respectively connected to the two auxiliary winding drum sets 31. The two auxiliary winding motors 34 are kept synchronized through the control system, so as to ensure the synchronous lifting and lowering of the four auxiliary winding movable pulleys 33.
[0030] Furthermore, the axes of the main winding drum set 21 and the auxiliary winding drum set 31 are parallel, and the auxiliary winding drum set 31 includes an auxiliary winding rotating shaft 311 and an auxiliary winding drum 312. The auxiliary winding drum 312 is installed on the auxiliary winding rotating shaft 311 in parallel and eccentrically. The auxiliary drive assembly is used to drive the auxiliary winding drum set 31 to rotate around the axis of the auxiliary winding rotating shaft 311.
[0031] In this embodiment, by setting the independent main winding drum set 21 and auxiliary winding drum set 31, when the auxiliary winding drum set 31 rotates, the auxiliary winding movable pulley 33 can produce relative lifting and lowering relative to the main winding movable pulley 23. Therefore, when the main winding drum set 21 does not rotate and the auxiliary winding drum set 31 rotates, the auxiliary winding movable pulley 33 can hoist alone, so as to realize the separate hoisting of the cathode plate 93. When the main winding drum set 21 rotates and the auxiliary winding drum set 31 does not rotate, the main winding movable pulley 23 and the auxiliary winding movable pulley 33 can be kept lifting synchronously to realize lifting the cathode plate 93 and the anode plate 92 together out of the electrolytic cell 91.
[0032] In addition, in this embodiment, by eccentrically arranging the auxiliary winding drum 312 on the auxiliary winding drum set 31, after the auxiliary winding drum set 31 rotates a certain angle, a relative displacement in the horizontal direction can be realized between the auxiliary winding movable pulley 33 and the main winding movable pulley 23. When hoisting the cathode plate 93 and the anode plate 92, the cathode plate 93 can be offset by a certain distance, so as to leave enough space between the cathode plate 93 and the anode plate 92 to facilitate hooking and lifting the anode plate 92.
[0033] The anode lifting device 7 includes an anode lifting frame 71, an anode driving mechanism, and a plurality of anode hooks 72. The anode hooks 72 are respectively arranged at the bottoms of the left and right sides of the anode lifting frame 71 in a front-back arrangement, and the anode driving mechanism is used to drive the anode hooks 72 to be hooked on the anode plate 92. An anode support 75 is provided at the top of the anode lifting frame 71, and the main winding pulley is rotatably connected to the anode support 75.
[0034] In this embodiment, the tops of the anode hooks 72 are all rotatably connected to the anode lifting frame 71, and horizontal connecting plates 721 are connected to the tops of the anode hooks 72. The connecting plates 721 are arranged in parallel. The anode driving mechanism includes an anode electric cylinder 73 and a connecting rod 74 extending in the front-back direction. The connecting plates 721 are all rotatably connected to the connecting rod 74, and the connecting rod 74 is connected to the anode electric cylinder 73. The anode electric cylinder 73 is installed on the anode lifting frame 71, and the anode electric cylinder 73 is used to drive the connecting rod 74 to move back and forth, thereby driving the anode hooks 72 to rotate simultaneously.
[0035] A storage cavity is provided on the anode lifting frame 71, and the cathode lifting frame 81 is horizontally and vertically movably arranged in the storage cavity. The cathode lifting device 8 includes a cathode lifting frame 81, a cathode driving mechanism, and a plurality of cathode hooks 82. The cathode hooks 82 are respectively arranged at the bottoms of the left and right sides of the cathode lifting frame 81 in a front-back arrangement, and the cathode driving mechanism is used to drive the anode hooks 72 to be hooked on the anode plate 92. A cathode support 86 is provided at the top of the cathode lifting frame 81, and the auxiliary winding pulley 33 is rotatably connected to the cathode support 86.
[0036] In this embodiment, the cathode driving mechanism includes a cathode electric cylinder 83, a sliding mounting frame 84, and two cathode slide rails 85. The two cathode slide rails 85 are both arranged on the left and right sides of the bottom of the cathode lifting frame 81 and extend in the front-back direction. The left and right sides of the sliding mounting frame 84 are respectively slidably matched with the two cathode slide rails 85, and the cathode electric cylinder 83 is used to drive the sliding mounting frame 84 to slide back and forth along the cathode slide rails 85. The tops of the cathode hooks 82 are respectively installed on the left and right sides of the bottom of the sliding mounting frame 84.
[0037] At least two cathode limit blocks 811 arranged in the front-back direction are respectively provided on the left and right sides of the cathode lifting frame 81, and anode limit blocks 712 corresponding to the cathode limit blocks 811 one by one are respectively provided on the left and right side walls of the storage cavity. The cathode limit blocks 811 are respectively slidably matched with the corresponding anode limit blocks 712. In this embodiment, two cathode limit blocks 811 are respectively provided on the left and right sides of the cathode lifting frame 81, and the two cathode limit blocks 811 on each side are respectively arranged at the front and rear parts of the side wall of the cathode lifting frame 81.
[0038] In addition, in this embodiment, front guide blocks 812 are provided on the front sides of the cathode limit blocks 811 at the two outermost front ends on both sides of the cathode hanger 81. The bottom of the front side of the front guide block 812 is recessed to form a front guide surface 813. Front mounting brackets 713 are respectively provided on the left and right sides of the front side wall of the storage groove 711. A front guide wheel 76714 that is in rolling fit with the front guide surface 813 is provided on the rear side of the front mounting bracket 713.
[0039] Specifically, the front guide surface 813 includes a convex surface 8131, a front connection surface 8132, and a concave surface 8133 that are arranged in sequence from top to bottom. Both the convex surface 8131 and the concave surface 8133 are vertically extending planes. The front connection surface 8132 is formed by splicing two tangent arc surfaces, and the two arc surfaces are respectively tangent to the convex surface 8131 and the concave surface 8133. The front connection surface 8132 is used to connect the convex surface 8131 and the concave surface 8133.
[0040] Rear guide blocks 814 are provided on the rear sides of the cathode limit blocks 811 at the two outermost rear ends on both sides of the cathode hanger 81. The bottom of the rear side of the rear guide block 814 protrudes to form a rear guide surface 815 that matches the front guide surface 813. Rear mounting brackets 715 are respectively provided on the left and right sides of the rear side wall of the storage groove 711. A rear guide wheel 76716 that is in rolling fit with the rear guide surface 815 is provided on the front side of the rear mounting bracket 715.
[0041] Specifically, the rear guide surface 815 includes a concave surface 8151, a rear connection surface 8152, and a convex surface 8153 that are arranged in sequence from top to bottom. Both the concave surface 8151 and the convex surface 8153 are vertically extending planes. The rear connection surface 8152 is formed by splicing two tangent arc surfaces, and the two arc surfaces are respectively tangent to the concave surface 8151 and the convex surface 8153. The rear connection surface 8152 is used to connect the concave surface 8151 and the convex surface 8153.
[0042] In this embodiment, by providing the front guide block 812 and the rear guide block 814, when the cathode plate 93 needs to be lifted alone, the cathode hanger 81 descends relative to the anode hanger 71, and the front guide block 812 and the rear guide block 814 guide and position the cathode hanger 81, so as to ensure that when the longitudinal relative positions of the anode and cathode hangers 71 change, the transverse relative positions of the anode and cathode hangers 71 change synchronously.
[0043] The fixed frame 4 is installed at the bottom of the trolley 1. The fixed frame 4 is used to install the cab, and an acid receiving tray 41 is provided at the bottom of the fixed frame 4. The guide frame is arranged below the fixed frame 4, and when the guide bracket 5 moves to the uppermost position of the stroke, it is located within the fixed frame 4.
[0044] On the front and rear top sides of the guiding support 5, upper positioning cones 55 are respectively arranged. In the front and rear parts within the fixed frame 4, intermediate anti-sway devices 6 are respectively arranged. The intermediate anti-sway device 6 includes a fixed support 61 and a movable square pipe 62. In this embodiment, the top of the fixed support 61 is fixed to the bottom of the trolley 1. A guiding hole 611 is arranged on the fixed support 61. The movable square pipe 62 is arranged vertically and is slidably arranged up and down within the guiding hole. At the bottom of the movable square pipe 62, an upper positioning hole 621 matching the upper positioning cone 55 is arranged.
[0045] On the front and rear top sides of the electrolytic cell 91, lower positioning cones 911 are arranged. On the front and rear bottom sides of the guiding support 5, lower positioning holes 56 matching the lower positioning cones 911 are arranged.
[0046] Both the anode hanging bracket 71 and the cathode hanging bracket 81 are arranged within the guiding support 5. On the front and rear sides of the anode hanging bracket 71, guiding wheels 76 are rotatably arranged. On the front and rear sides of the guiding support 5, vertical guiding tracks 51 are arranged. The guiding wheels respectively slidably match with the guiding tracks 51 on the same side vertically. On the front and rear top sides of the guiding support 5, limiting plates 52 matching the guiding wheels 76 are respectively arranged.
[0047] In addition, on the left and right bottom sides of the bottom of the guiding support 5, anti-sway combs 53 are respectively arranged. The distance between the anti-sway combs 53 on both sides matches the width of the cathode plate 93. The anti-sway combs 53 on both sides are rotatably connected to the guiding support 5. On the two sides of the guiding support 5, electric push rods 54 for driving the anti-sway combs 53 on the same side to rotate are respectively arranged. The anti-sway combs 53 are used to make the side of the cathode plate 93 be inserted into the middle of the anti-sway combs 53 during the process of hoisting the cathode plate 93, so as to prevent the cathode plate 93 from swinging too much and facilitate the cathode plate 93 to be safely and reliably inserted into the middle of the anode plate 92.
[0048] The method for hoisting the cathode plate 93 and the anode plate 92 of the hoisting system in this embodiment includes the following steps: (1) The main hoisting device 2 drives the cathode hanging bracket 81 and the anode hanging bracket 71 to descend simultaneously, so that the cathode hanging bracket 81 and the anode hanging bracket 71 move to be close to the electrolytic cell 91 simultaneously. The guiding support 5 descends together with the anode hanging bracket 71. The lower positioning cone 911 at the top of the electrolytic cell 91 is inserted into the lower positioning hole 56 at the bottom of the guiding support 5, realizing the positioning of the guiding support 5, and realizing the positioning of the anode hanging bracket 71 in the horizontal direction through the guiding support 5.
[0049] (2) The auxiliary hoisting device 3 drives the cathode sling 8 to descend further. When the cathode sling 8 reaches the set position, the cathode driving mechanism drives the cathode hook 82 to pass through the cathode hoisting hole, as Figure 20 shown, so that the cathode hook 82 hangs on the cathode plate 93.
[0050] (3) As Figure 21As shown, the auxiliary hoisting device 3 drives the cathode spreader 8 to hoist upward, and at the same time drives the cathode spreader 8 to offset a certain distance forward and backward relative to the anode hanger 71.
[0051] (4) The main hoisting device 2 drives the cathode spreader 8 and the anode spreader 7 to descend simultaneously, so that the anode hook 72 passes through the gap between the cathode plate 93 and the anode plate 92. When the anode spreader 7 reaches the set position, as Figure 22 shown, the anode drive mechanism drives the anode hook 72 to hook the outer ear of the anode plate 92.
[0052] (5) The main hoisting device 2 drives the cathode spreader 8 and the anode spreader 7 to hoist simultaneously, so that the cathode plate 93 and the anode plate 92 are lifted away from the electrolytic cell 91 together. At this time, the guide wheel 76 abuts against the bottom of the limit plate 52, so that the anode spreader 7 drives the guide bracket 5 to move upward together. After the guide bracket 5 enters the fixed frame 4, the upper positioning cone 55 is inserted into the upper positioning hole 621 at the bottom of the movable square tube 62, so that the guide bracket 5 rises together with the movable square tube 62, which can avoid the shaking of the guide bracket 5, the anode spreader 7 and the cathode spreader 8.
[0053] In this embodiment, when the cathode plate 93 is lifted to a certain height, the cathode translation mechanism is used to push the cathode hanger 81 to generate a certain horizontal displacement, thereby increasing the distance between one side of the cathode plate 93 and the anode plate 92, so that the anode hook 72 can be inserted between the anode plate 92 and the cathode plate 93 existing in the electrolytic cell 91, realizing the automatic double lifting of the anode without inner ear.
[0054] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A metal electrolysis polar plate combined lifting system, characterized in that: It includes cathode hanger, anode hanger and lifting mechanism; The anode hanger comprises an anode hanger, an anode drive mechanism and a plurality of anode hooks; the anode hooks are arranged front and back at the bottom of the left and right sides of the anode hanger, and the anode drive mechanism is used to drive the anode hooks to be hung on the anode plates; The cathode hanger comprises a cathode hanger, a cathode driving mechanism and a plurality of cathode hooks; the cathode hooks are arranged front and back at the bottom of the left and right sides of the cathode hanger, and the cathode driving mechanism is used to drive the anode hooks to be hung on the anode plates; The lifting mechanism comprises a main lifting device and an auxiliary lifting device; The main lifting device is used to drive the anode hanger and the cathode hanger to move up and down simultaneously; the auxiliary lifting device is used to drive the cathode hanger to move up and down alone, and to drive the cathode hanger to move forward and backward relative to the anode hanger.
2. A metal electrolysis polar plate combined lifting system according to claim 1, characterized in that: The lifting mechanism comprises a trolley arranged above the anode hanger and the cathode hanger; The main lifting device comprises a main winding drum assembly, a main winding wire rope, a main winding pulley and a main driving assembly; The main winding drum assembly is rotatably mounted on the trolley, one end of the main winding wire rope is wound around the main winding drum assembly, the main winding wire rope is passed around the main winding pulley, and the other end of the main winding wire rope is fixed to the trolley; an anode support is arranged on the top of the anode hanger, and the main winding pulley is rotatably connected to the anode support; The main drive assembly is used to drive the main reel assembly to rotate; The auxiliary lifting device comprises an auxiliary winding drum assembly, an auxiliary winding wire rope, an auxiliary winding pulley and an auxiliary driving assembly; The auxiliary winding drum group is rotatably mounted on the trolley, one end of the auxiliary winding wire rope is wound around the auxiliary winding drum group, the auxiliary winding wire rope passes around the auxiliary winding pulley, and the other end of the auxiliary winding wire rope is wound around the main winding drum group; a cathode bracket is provided on the top of the cathode hanger, and the auxiliary winding pulley is rotatably connected to the cathode bracket; the auxiliary driving assembly is used to drive the auxiliary winding drum group to rotate.
3. A metal electrolysis polar plate combined lifting system according to claim 2, characterized in that: The auxiliary reel assembly comprises an auxiliary reel shaft and the auxiliary reel, wherein the auxiliary reel is parallelly and eccentrically mounted on the auxiliary reel shaft; the auxiliary reel driving assembly is used for driving the auxiliary reel assembly to rotate around the axis of the auxiliary reel shaft.
4. A metal electrolysis polar plate combined lifting system according to claim 1, characterized in that: The anode hanger is provided with a storage cavity, and the cathode hanger can be arranged in the storage cavity so as to move horizontally and vertically; the front side of the cathode hanger is provided with a front guide block, the bottom of the front side surface of the front guide block is concave to form a front guide surface, and the anode hanger is provided with a front guide wheel that rolls with the front guide surface; the rear side of the cathode hanger is provided with a rear guide block, the bottom of the rear side surface of the rear guide block is convex to form a rear guide surface that matches the front guide surface, and the anode hanger is provided with a rear guide wheel that rolls with the rear guide surface.
5. A metal electrolysis polar plate combined lifting system according to claim 4, characterized in that: At least two cathode limit blocks arranged front to back are respectively arranged on the left and right sides of the cathode hanger, and positive limit blocks corresponding to the cathode limit blocks are respectively arranged on the left and right sides of the anode hanger, and the cathode limit blocks are respectively slidably matched with the corresponding positive limit blocks.
6. A metal electrolysis polar plate combined lifting system according to claim 1, characterized in that: It also includes a guide bracket, in which the anode hanger and the cathode hanger are both arranged; guide wheels are rotatably arranged on both the front and rear sides of the anode hanger; vertical guide rails are arranged on both the front and rear sides of the guide bracket, and the directional wheels can be vertically slidably matched with the guide rails on the same side; and limit plates matching the guide wheels are respectively arranged on the tops of the front and rear sides of the guide bracket.
7. A metal electrolysis polar plate combined lifting system according to claim 6, characterized in that: Anti-sway combs are respectively arranged on the bottom of the left and right sides of the bottom of the guide bracket, the distance between the anti-sway combs on both sides matches the width of the cathode plate, the anti-sway combs on both sides are rotatably connected to the guide bracket, and electric push rods are also respectively arranged on both sides of the guide bracket for driving the anti-sway combs on the same side to rotate.
8. A metal electrolysis polar plate combined lifting system according to claim 6, characterized in that: It also includes a fixed frame arranged above the guide bracket. When the guide bracket moves to the top of the stroke, it is located in the fixed frame. The fixed frame is used to install the cab. An acid receiving plate is arranged at the bottom of the fixed frame.
9. A metal electrolysis polar plate combined lifting system according to claim 8, characterized in that: Upper positioning cones are respectively provided on the top of the front and rear sides of the guide bracket; intermediate anti-sway devices are respectively provided on the front and rear parts of the fixed frame, and the intermediate anti-sway device includes a fixed bracket and a movable square tube, the fixed bracket is provided with a guide hole, the movable square tube is vertically arranged, and the movable square tube can be slid up and down in the directional hole, and the bottom of the movable square tube is provided with an upper positioning hole matching the upper positioning cone.
10. A method for lifting a metal electrolysis polar plate assembly, characterized in that: The steps include: (1) The main lifting device drives the cathode hanger and the anode hanger to descend simultaneously, so that the cathode hanger and the anode hanger move simultaneously to be close to the electrolytic cell; (2) The auxiliary lifting device drives the cathode hanger to continue to descend. When the cathode hanger reaches the set position, the cathode driving mechanism drives the cathode hook to pass through the cathode lifting hole so that the cathode hook is hung on the cathode plate; (3) The auxiliary lifting device drives the cathode hanger to lift upward, and at the same time drives the cathode hanger to shift forward and backward by a certain distance relative to the anode hanger; (4) The main lifting device drives the cathode hanger and the anode hanger to descend simultaneously, so that the anode hook passes through the gap between the cathode plate and the anode plate. When the anode hanger reaches the set position, the anode driving mechanism drives the anode hook to hang on the outer ear of the anode plate; (5) The main lifting device drives the cathode lifter and the anode lifter to lift simultaneously, so that the cathode plate and the anode plate are lifted out of the electrolytic cell together.
Citation Information
Patent Citations
Transfer apparatus
CN104246019A