Door placing device analyzing and adjusting method and device applied to gate
By setting an angle sensor and a synchronous motor on the door holder of the gate, the intelligent angle adjustment of the door holder is achieved, which solves the problems of inaccurate movement and safety hazards caused by the reliance on gravity of traditional door holders, and improves the operating stability and safety of the gate.
Patent Information
- Application Number
- CN202510172215.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2045-02-17
AI Technical Summary
The principle of automatic locking and release of traditional door holders depends on gravity, which causes the gate and door holders to be within a certain distance to achieve correct action. There is a risk of the main wheel colliding with the inclined support plate, affecting the smooth operation of the gate and may lead to serious accidents.
By setting an angle sensor on the driving gear, the angle of the door holder is monitored in real time when the gate is running, the speed of the passive gear and the angle adjustment time of the synchronous motor are calculated, and the angle adjustment time of the synchronous motor is used to adjust the angle to ensure that the door holder reaches the accurate locking and release angle when the gate is normally shelved and released.
It effectively avoids locking and locking failures between the door holder and the roller, ensures the normal operation of the gate, prevents equipment damage and economic losses, and realizes intelligent control and precise locking/release of the door holder.
Smart Images

Figure CN120042179A_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the field of water conservancy and related technologies, and in particular, relates to a method and device for analyzing and adjusting a gate holder used for a gate. Background Art
[0002] In water conservancy projects, lifting and horizontal steel gates play a vital role. They are not only the controllers of water flow, but also the key to water level regulation and downstream safety protection. They are widely used in various water conservancy projects, and the matching locking and releasing devices (gate holders) are usually placed above the gate slots and distributed symmetrically on both sides of the gates to ensure the stable operation of the gates. However, the traditional automatic locking and releasing principle of the gate holder mainly relies on gravity. This design requires that the gate and the gate holder must be within a certain distance range in use to achieve correct movement. This also means that there is a risk of collision between the main wheel and the diagonal support plate, which may not only affect the smooth operation of the gate, but also cause a major accident in which the gate hoist is seriously damaged. In addition, the locking / releasing process of the gate holder is a dynamic and complex process involving multiple factors. For gates that are opened and closed with multiple lifting points, the asynchronous travel may even cause unilateral decoupling, and both the soft connection of the wire rope and the hard connection of the hydraulic rod will be affected to varying degrees. Summary of the invention
[0003] The object of the present invention is to provide a method for analyzing and adjusting a door shelf for a gate, wherein the door shelf comprises: a driving gear 1 and a driven gear 2, and the method comprises the following steps: obtaining and recording the angle θ of the door shelf when the gate runs to push open the support body by an angle sensor arranged on the driving gear 1 in a coupling manner; var , the angle θ when the door is locked when the gate is normally placed lock , and the critical angle θ of the door release when releasing the gate lose , where the vertical downward direction is 0° as the reference angle, and a clockwise rotation is recorded as 0° to 360°, θ var <θ lose <θ lock According to the number of gears, the speed of the active gear 1 and the gear speed formula, the speed of the passive gear 2 is calculated, and the speed of the passive gear 2 and the real-time angle θ of the door before adjustment are calculated. rt Get the initial adjustment time T of the synchronous motor angle 调 , and based on the synchronous motor angle, the initial adjustment time T 调 The gate is electrically lifted to achieve the initial angle adjustment of the door holder; the number of pulses P required to drive the synchronous motor to adjust the door holder is calculated. 1 , based on the pulse number P 1The door shelf is adjusted for a second time; after the second angle adjustment, the angle θ of the door shelf after adjustment is determined. rt2 The angle θ when the door is locked when the gate is normally placed lock If not, further adjustment is performed until the angle difference meets the preset condition.
[0004] Preferably, the angle θ at which the door holder is locked when the gate is normally placed is lock To determine the value, it is necessary to sample at least 10 times the angle when the door is locked during normal storage and calibrate and calculate it using the representative value method.
[0005] Preferably, the speed of the passive gear 2 is calculated based on the number of gears, the speed of the active gear 1 and the gear speed formula, and the speed of the passive gear 2 is calculated based on the speed of the passive gear 2 and the real-time angle θ of the door shelf before adjustment. rt Get the initial adjustment time T of the synchronous motor angle 调 Including: Known gear number Z of driving gear 1 1 and speed n 1 , gear number Z of passive gear 2 2 , according to the gear speed formula The speed of the passive gear 2 can be obtained At this time, if the real-time angle of the door shelf before adjustment is θ rt , and the angle θ when the door is locked during normal storage lock The angle difference is θ rt -θ lock , positive and negative represent the positive and negative directions of the motor, and the initial adjustment time of the synchronous motor angle is obtained.
[0006] Preferably, the initial adjustment time T based on the synchronous motor angle 调 The gate is electrically lifted to achieve the initial angle adjustment of the door holder, including: if T 调 ≤1s, the gate is electrically lifted through the relay, and the relay closure time is T 调 ; if T 调 >1s, the gate is electrically lifted through the relay, and the relay closure time is T 调 +T 吸合延时 , where T 吸合延时 It is the sum of the contactor closing delay in the gate rising main circuit and the intermediate relay closing delay in the control circuit, wherein the contactor closing delay and the intermediate relay closing delay are obtained from the contactor nameplate and the intermediate relay nameplate respectively.
[0007] Preferably, the calculation requires the number of pulses P required to drive the synchronous motor to adjust the door opening device. 1, based on the number of pulses P 1 The secondary angle adjustment of the door stopper includes: if the stepping angle of the synchronous motor is θ 步 , then the number of pulses for driving the synchronous motor one revolution is: The number of pulses required to drive the synchronous motor to adjust the door stopper is: Based on the number of pulses P 1 , use the synchronous motor driver to drive the synchronous motor to perform secondary angle adjustment on the door stopper.
[0008] Preferably, after the secondary angle adjustment, it is judged whether the angle deviation value between the adjusted door stopper angle and the normal locking angle meets the preset condition. If not, further adjustment is performed until the angle deviation value meets the preset condition, including: judging the adjusted door stopper angle θ rt2 and the angle θ lock at normal locking. The angle difference |θ rt2 -θ lock | is less than or equal to 1°. If it is less than or equal to 1°, the door stopper locking angle requirement is met, and the angle adjustment ends; if not, further judge the angle difference |θ lf between the left door stopper angle θ rg and the right door stopper angle θ lf -θ rg |. If |θ lf -θ rg | > 2° and |θ lf -θ lock | ≥ |θ rg -θ lock |, then fine-tune the left door stopper. If |θ lf -θ rg | > 2° and |θ lf -θ lock | < |θ rg -θ lock |, then fine-tune the right door stopper. Repeat the adjustment until |θ rt2 -θ lock | ≤ 1° to end the adjustment.
[0009] Preferably, both the fine-tuning of the left door stopper and the fine-tuning of the right door stopper are based on the number of pulses P 2 . When fine-tuning the left door stopper, the When fine-tuning the right door stopper, the
[0010] In a second aspect, the present invention further provides a door-holder analysis and adjustment device for a gate, the device comprising: a door-holder and a synchronous motor, the door-holder comprising a driving gear 1, a driven gear 2, an angle sensor, a counterweight adjustment block, a support, a support body, a support body frame, a contactor, an intermediate relay, a shaft and a support embedded part, the door-holder is connected to the clutch of the synchronous motor through a shaft, and the drive of the clutch is controlled by an electromagnet; the device also comprises: an angle acquisition module, which acquires and records the angle θ of the door-holder when the gate runs to push the support body through an angle sensor arranged on the driving gear 1 in a coupling manner. var , the angle θ when the door is locked when the gate is normally placed lock , and the critical angle θ of the door release when releasing the gate lose , where the vertical downward direction is 0° as the reference angle, and a clockwise rotation is recorded as 0° to 360°, θ var <θ lose <θ lock The initial angle adjustment module calculates the speed of the passive gear 2 according to the number of gears, the speed of the active gear 1 and the gear speed formula, and calculates the speed of the passive gear 2 based on the speed of the passive gear 2 and the real-time angle θ of the door shelf before adjustment. rt Get the initial adjustment time T of the synchronous motor angle 调 , and based on the synchronous motor angle, the initial adjustment time T 调 The gate is electrically lifted to achieve the initial angle adjustment of the door holder; the secondary angle adjustment module calculates the number of pulses P required to drive the synchronous motor to adjust the door holder 1 , based on the pulse number P 1 The door shelf is adjusted twice; a judgment module is used to judge the angle θ of the door shelf after the second angle adjustment. rt2 The angle θ when the door is locked when the gate is normally placed lock The angle difference satisfies the preset condition. If not, further adjustment is performed until the angle difference satisfies the preset condition.
[0011] According to a third aspect, an electronic device is provided, comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the processor collects data via a preset sensor using a MODBUS-485 / 232 communication protocol or a 4G remote transparent transmission mode, and implements a door-holder analysis and adjustment method based on the gate provided in the first aspect when executing the program.
[0012] In a fourth aspect, a non-transitory computer-readable storage medium is provided, on which a computer program is stored. When the computer program is executed by a processor, a door-hanger analysis and adjustment method based on application to a gate as provided in the first aspect is implemented.
[0013] Advantages of the present invention over the prior art are as follows:
[0014] A method and device for analyzing and adjusting a door restrainer are designed. By real-time monitoring of the angle value, calculating the angle deviation value, controlling the clutch and the stepper motor to adjust the angle, and then controlling the automatic operation of the door restrainer, the intelligent control of the door restrainer's operation is realized, accurately positioning the normal locking and releasing angles, and ensuring the normal operation of the door restrainer. Through this transformation, the locking and jamming faults between the door restrainer and the roller can be effectively avoided, thereby preventing the occurrence of the situation that the gate cannot operate, equipment damage, and economic losses. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for the description of the embodiments of the present application will be briefly introduced below.
[0016] Figure 1 It is a flowchart of a method for analyzing and adjusting a door restrainer applied to a gate provided by an embodiment of the present invention;
[0017] Figure 2 It is a schematic diagram of the structure of the door restrainer according to an embodiment of the present invention;
[0018] Figure 3 It is a schematic diagram of the structure of the connection between the door restrainer and the synchronous motor according to an embodiment of the present invention;
[0019] Figure 4 It is a schematic diagram of the physical structure of an electronic device according to an embodiment of the present invention. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] The embodiments of the present application will be described in detail below. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals represent the same or similar modules or modules with the same or similar functions from beginning to end. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present application, and cannot be construed as a limitation of the present invention.
[0021] Those skilled in the art can understand that, unless specifically stated otherwise, the singular forms "a", "an", "the" and "said" used herein may also include the plural forms. It should be further understood that the term "comprising" used in the specification of this application means the presence of the stated features, integers, steps, operations, modules and / or components, but does not exclude the presence or addition of one or more other features, integers, steps, operations, modules, components and / or their groups. It should be understood that when we say that a module is "connected" or "coupled" to another module, it can be directly connected or coupled to other modules, or there may also be intermediate modules. In addition, the "connection" or "coupling" used herein may include wireless connection or wireless coupling. The term "and / or" used herein includes all or any one of the one or more associated listed items and all combinations.
[0022] To make the objectives, technical solutions and advantages of this application clearer, the implementation manners of this application will be further described in detail below with reference to the accompanying drawings.
[0023] The technical solutions of this application and how the technical solutions of this application solve the above technical problems will be described in detail below with specific embodiments. These several specific embodiments below can be combined with each other, and the same or similar concepts or processes may not be repeated in some embodiments. The embodiments of this application will be described below with reference to the accompanying drawings.
[0024] As Figure 1 shown is a flowchart of an analysis and adjustment method for a gate restrainer applied to a gate. The method includes the following steps: obtaining and recording the angle θ of the gate restrainer when the gate runs to push open the support body through an angle sensor arranged in a coupling manner on the active gear 1 var , the angle θ when the gate restrainer is locked when the gate is normally placed lock , and the critical angle θ of the gate restrainer when the gate is released lose , where the direction vertically downward to the ground is used as the 0° reference angle, and a clockwise rotation of one circle is recorded as 0° to 360°, θ var < θ lose < θ lock ;
[0025] In this embodiment, the angle θ of the gate restrainer when the gate runs to push open the support body var is the angle of the gate restrainer when the gate runs to push open the support body, that is, during the process of starting to open or close the gate, when the gate restrainer contacts the support body and begins to change its position. This angle is dynamically changing because it depends on the actual movement of the gate; the angle θ when the gate restrainer is locked when the gate is normally placed lockRefers to the angle of the door stopper when the gate is normally placed (i.e., the gate is in a fully open or closed state and the door stopper has locked the position of the gate). This angle indicates that the door stopper has successfully fixed the gate in a specific position, ensuring the stability and safety of the system. The critical angle θ of the door stopper when releasing the gate lose Refers to a critical angle reached by the door stopper when the gate is released (e.g., from a locked state to a free state, allowing the gate to move freely under gravity or other external forces). At this angle, the door stopper may no longer be able to effectively support or control the position of the gate, and the gate may start to fall or move freely. Therefore, θ lose Is a very important safety parameter that needs to be accurately measured and monitored. θ var <θ lose <θ lock This means that when the gate starts to push open the support body, the angle of the door stopper is the smallest; as the gate continues to move, the angle of the door stopper will gradually increase until it reaches the critical angle θ lose ; if the gate is locked, the angle of the door stopper will further increase to θ lock . Additionally, an angle sensor is installed on the driving gear 1 to ensure that the sensor can accurately measure the change in the angle of the door stopper.
[0026] Additionally, θ lock The value determines that the angle of at least 10 normal door placement states needs to be sampled and the calibration value is calculated using the representative value method. Where Is the average value of the angles of 10 normal gates reaching the upper limit placement state, ta is the calibration coefficient, and the allowable error rate here is 5%: then ta = 0.05, S is the mean square deviation of 10 normal samples: m is the cumulative number of times: m = 10, and finally the calibration value θ lock .
[0027] According to the number of gears, the rotational speed of the driving gear 1, and the gear rotational speed formula, calculate the rotational speed of the driven gear 2. Based on the rotational speed of the driven gear 2 and the real-time angle θ of the door stopper before adjustment rt Obtain the initial adjustment time T of the synchronous motor angle 调 , and based on the initial adjustment time T of the synchronous motor angle 调 Electrically lift the gate to achieve the initial angle adjustment of the door stopper;
[0028] In this embodiment, a driven gear 2 driven by a synchronous motor is additionally installed at the driving gear 1. If the number of gears of the driving gear 1 is Z 1 , the rotational speed is n 1 , and the number of gears of the driven gear 2 is Z 2 , the rotational speed is n2 , according to the gear speed formula , the rotational speed of the driven gear 2 can be obtained At this time, if the real-time door restrainer angle before adjustment is θ rt , and the angle θ when the door restrainer is locked during normal shelving lock , the angle difference is θ rt - θ lock , where the positive and negative represent the forward and reverse rotation directions of the synchronous motor, and the preliminary synchronous motor angle adjustment time is obtained as:
[0029] Based on the initial adjustment time T of the synchronous motor angle 调 , electrically lifting the gate to achieve the preliminary angle adjustment of the door restrainer includes: if T 调 ≤1s, the gate is lifted electrically through the relay, and the relay closing time at this time is T 调 ; if T 调 >1s, the gate is lifted electrically through the relay, and the relay closing time at this time is T 调 + T 吸合延时 , where T 吸合延时 is the sum of the contactor closing delay in the main circuit for the gate to rise and the intermediate relay closing delay in the control circuit. Among them, the contactor closing delay and the intermediate relay closing delay are obtained from the nameplates of the contactor and the intermediate relay respectively.
[0030] Specifically, if T 调 is less than or equal to 1 second, then the relay will be commanded to perform the lifting operation, and its closing time will be set to T 调 , which means the relay will remain closed for a time of T 调 . When T 调 is greater than 1 second, the relay also performs the lifting electric action, but its closing time is no longer T 调 , but T 调 plus an additional closing delay T 吸合延时 . This T 吸合延时 is obtained by adding the contactor closing delay in the main circuit for the gate to rise and the intermediate relay closing delay in the control circuit. The purpose of this is to ensure that in a longer adjustment time, the relevant electrical components have enough time to start and work. This process ensures the precise control of the gate, especially in cases where quick response or longer operation time is required.
[0031] Calculate the number of pulses P required to drive the synchronous motor to adjust the door restrainer 1 , and perform a secondary angle adjustment on the door restrainer based on the number of pulses P 1 ;
[0032] In this embodiment, if the stepping angle of the synchronous motor is θ 步 , then the number of pulses required to drive the synchronous motor one revolution is: The number of pulses required to drive the synchronous motor to adjust the door stopper is: Based on the number of pulses P 1 , use the synchronous motor driver to drive the synchronous motor to perform a secondary angle adjustment on the door stopper.
[0033] This means that to drive the synchronous motor to adjust the angle of the door stopper, it is necessary to know the angle θ of the door stopper when the supporting body is pushed open var and the angle θ when the door stopper is locked lock , and then calculate the number of pulses P required to drive the motor based on the difference between these two angles and the stepping angle of the synchronous motor 1 . Once P is calculated 1 , use the synchronous motor driver to send pulses with the corresponding number of pulses P 1 to the motor, thereby driving the door stopper to perform an angle adjustment.
[0034] After the secondary angle adjustment, determine whether the deviation value between the adjusted angle of the door stopper and the normal locking angle meets the preset condition. If not, further adjustment is performed until the angle deviation value meets the preset condition.
[0035] In this embodiment, after the secondary angle adjustment, determining whether the deviation value between the adjusted angle of the door stopper and the normal locking angle meets the preset condition, and if not, further adjusting until the angle deviation value meets the preset condition includes: determining the adjusted angle θ of the door stopper rt2 and the angle θ when normally locked lock of the angle difference |θ rt2 - θ lock | is less than or equal to 1°. If it is less than or equal to 1°, the door stopper locking angle requirement is met, and the angle adjustment ends; if not, further determine the angle difference |θ between the left door stopper angle θ lf and the right door stopper angle θ rg . If |θ lf - θ rg |, if |θ lf - θ rg | > 2°, and |θ lf - θ lock | ≥ |θ rg - θ lock |, then fine-tune the left door stopper. If |θ lf - θ rg | > 2°, and |θ lf - θ lock | < |θ rg - θ lock|, then fine-tune the right door shelf, and repeat the adjustment cycle until |θ is satisfied. rt2 -θ lock |End adjustment when ≤1°.
[0036] Specifically, first, the adjusted door shelf angle θ is compared. rt2 Angle θ with normal locking lock , see if the absolute angle difference between them is less than or equal to 1°. If it is less than or equal to 1°, it is considered that the requirement is met and the adjustment is completed; otherwise, proceed to the next step.
[0037] If the first step is not satisfied, calculate the left door shelf angle θ lf and the right door shelf angle θ rg If the difference is greater than 2° and the angle deviation of the left door shelf is greater than or equal to that of the right door shelf, then fine-tune the left door shelf; conversely, if the deviation on the right is greater, adjust the right door shelf. The basis for fine-tuning is the pulse number P 2 , which is proportional to the angle difference and to the step angle θ 步 Inversely proportional to the square of .
[0038] Specifically, the fine adjustment of the left door holder and the fine adjustment of the right door holder are both based on the pulse number P 2 When the left door shelf is fine-tuned, the When fine-tuning the right door shelf, This process will continue until the adjusted angle deviation meets the preset condition of 1°. Please note that the step angle θ 步 It refers to the angle corresponding to each step of the door motor movement, and P 2 represents the number of synchronous motor pulses required to achieve fine adjustment. This is an iterative process aimed at precisely adjusting the angle of the door.
[0039] This embodiment is a method for analyzing and adjusting the door holder, which monitors the angle value in real time, calculates the angle deviation value, controls the clutch and the stepper motor to adjust the angle, and then controls the automatic movement of the door holder, realizes intelligent control of the movement of the door holder, accurately locates the normal locking and release angles, and ensures the normal operation of the door holder. Through this transformation, the jamming and locking failures of the door holder and the roller can be effectively avoided, thereby preventing the gate from being unable to operate, equipment damage and economic losses. By analyzing and providing angle adjustment information for situations such as left and right tilting of the extending and horizontal gate after reaching the upper limit, abnormal gate posture, etc., it can also greatly reduce the occurrence of problems such as jamming and blocking of the extending gate, and can also be interconnected with information such as gate position meter, gate posture, and gate action status.
[0040] In a second aspect, the present invention further provides a door-holder analysis and adjustment device for a gate, the device comprising: a door-holder and a synchronous motor, the door-holder comprising a driving gear 1, a driven gear 2, an angle sensor, a counterweight adjustment block, a support, a support body, a support body frame, a contactor, an intermediate relay, a shaft and a support embedded part, the door-holder is connected to the clutch of the synchronous motor through a shaft, and the drive of the clutch is controlled by an electromagnet; the device also comprises: an angle acquisition module, which acquires and records the angle θ of the door-holder when the gate runs to push the support body through an angle sensor arranged on the driving gear 1 in a coupling manner. var , the angle θ when the door is locked when the gate is normally placed lock , and the critical angle θ of the door release when releasing the gate lose , where the vertical downward direction is 0° as the reference angle, and a clockwise rotation is recorded as 0° to 360°, θ var <θ lose <θ lock The initial angle adjustment module calculates the speed of the passive gear 2 according to the number of gears, the speed of the active gear 1 and the gear speed formula, and calculates the speed of the passive gear 2 based on the speed of the passive gear 2 and the real-time angle θ of the door shelf before adjustment. rt Get the initial adjustment time T of the synchronous motor angle 调 , and based on the synchronous motor angle, the initial adjustment time T 调 The gate is electrically lifted to achieve the initial angle adjustment of the door holder; the secondary angle adjustment module calculates the number of pulses P required to drive the synchronous motor to adjust the door holder 1 , based on the pulse number P 1 The door shelf is adjusted twice; a judgment module is used to judge the angle θ of the door shelf after the second angle adjustment. rt2 The angle θ when the door is locked when the gate is normally placed lock The angle difference satisfies the preset condition. If not, further adjustment is performed until the angle difference satisfies the preset condition.
[0041] Figure 4 An example of a physical structure diagram of an electronic device is shown in FIG. Figure 4 As shown, the electronic device may include: a processor 601, a communications interface 602, a memory 603 and a communication bus 604, wherein the processor, the communications interface and the memory communicate with each other via the communication bus. The processor may call the logic instructions in the memory to execute a door-hanging device analysis and adjustment calculation method applied to a gate.
[0042] In addition, when the logic instructions in the above-mentioned memory are implemented in the form of software functional units and sold or used as independent products, they can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of the present invention, in essence, or the part that contributes to the prior art, or a part of this technical solution, can be embodied in the form of a software product. This computer software product is stored in a storage medium and includes several instructions for causing a computer device (which may be a personal computer, a server, or a network device, etc.) to execute all or part of the steps of the methods in various embodiments of the present invention. The aforementioned storage medium includes: various media such as USB flash drives, mobile hard disks, read-only memories (ROM, Read-Only Memory), random access memories (RAM, Random Access Memory), magnetic disks, or optical discs that can store program codes.
[0043] On the other hand, an embodiment of the present invention further provides a computer program product. The computer program product includes a computer program stored on a non-transitory computer-readable storage medium. The computer program includes program instructions. When the program instructions are executed by a computer, the computer can execute an analysis and adjustment method for a gate stopper applied to a gate provided in each of the above method embodiments.
[0044] On another aspect, an embodiment of the present invention further provides a non-transitory computer-readable storage medium, on which a computer program is stored. When the computer program is executed by a processor, it is implemented to execute a method provided in each of the above embodiments. The method includes.
[0045] It should be understood that although the steps in the flowchart of the accompanying drawings are displayed in sequence according to the indication of the arrows, these steps do not necessarily need to be executed in the order indicated by the arrows. Unless there is a clear indication in this article, the execution of these steps has no strict order limitation, and they can be executed in other orders. Moreover, at least a part of the steps in the flowchart of the accompanying drawings may include multiple sub-steps or multiple stages. These sub-steps or stages do not necessarily need to be executed at the same moment, but can be executed at different moments. Their execution order does not necessarily need to be sequential, but can be executed alternately or in turn with at least a part of other steps or sub-steps or stages of other steps.
[0046] The above is only a partial implementation manner of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present invention.
Claims
1. A door-hanging device analysis and adjustment method applied to a gate, characterized in that: The door holder comprises: a driving gear 1 and a driven gear 2. The method comprises the following steps: obtaining and recording the angle θ of the door holder when the gate moves to push open the support body by an angle sensor arranged on the driving gear 1 in a coupling manner. var , the angle θ when the door is locked when the gate is normally placed lock , and the critical angle θ of the door release when releasing the gate lose , where the vertical downward direction is 0° as the reference angle, and a clockwise rotation is recorded as 0° to 360°, θ var <θ lose <θ lock ; According to the number of gears, the speed of the active gear 1 and the gear speed formula, the speed of the passive gear 2 is calculated. Based on the speed of the passive gear 2 and the real-time angle θ of the door shelf before adjustment, rt Get the initial adjustment time T of the synchronous motor angle 调 , and based on the synchronous motor angle, the initial adjustment time T 调 The gate is electrically lifted to achieve the initial angle adjustment of the door holder; Calculate the pulse number P1 required to drive the synchronous motor to adjust the door holder, and perform secondary angle adjustment on the door holder based on the pulse number P1; After the second angle adjustment, determine the adjusted door shelf angle θ rt2 The angle θ when the door is locked when the gate is normally placed lock The angle difference satisfies the preset condition. If not, further adjustment is performed until the angle difference satisfies the preset condition.
2. The method according to claim 1, characterized in that The angle θ when the door is locked when the gate is normally placed lock To determine the value, it is necessary to sample at least 10 times the angle when the gate is normally in place and the door lock is locked, and calibrate and calculate it using the representative value method.
3. The method according to claim 1, characterized in that The speed of the passive gear 2 is calculated based on the number of gears, the speed of the active gear 1 and the gear speed formula, and the speed of the passive gear 2 is calculated based on the speed of the passive gear 2 and the real-time angle θ of the door shelf before adjustment. rt Get the initial adjustment time T of the synchronous motor angle 调 include: Knowing the gear number Z1 and speed n1 of the driving gear 1, the gear number Z2 of the passive gear 2, according to the gear speed formula The speed of the passive gear 2 can be obtained At this time, if the real-time angle of the door shelf before adjustment is θ rt , and the angle θ when the door is locked during normal storage lock The angle difference is θ rt -θ lock The positive and negative angle difference represent the positive and negative directions of the motor respectively, and the initial adjustment time of the synchronous motor angle is obtained.
4. The method according to claim 1, characterized in that The initial adjustment time T based on the synchronous motor angle 调 The gate is electrically lifted to achieve the initial angle adjustment of the door holder, including: If T 调 ≤1s, the gate is electrically lifted through the relay, and the relay closure time is T 调 ; If T 调 >1s, the gate is electrically lifted through the relay, and the relay closure time is T 调 +T 吸合延时 , where T 吸合延时 It is the sum of the contactor closing delay and the intermediate relay closing delay, wherein the contactor closing delay and the intermediate relay closing delay are obtained from the contactor nameplate and the intermediate relay nameplate respectively.
5. The method according to claim 1, characterized in that The calculating of the pulse number P1 required to drive the synchronous motor to adjust the door holder, and performing secondary angle adjustment on the door holder based on the pulse number P1 comprises: If the step angle of the synchronous motor is θ 步 , then the number of pulses driving the synchronous motor for one circle is: The number of pulses required to drive the synchronous motor to adjust the door opening device is: Based on the pulse number P1, a synchronous motor driver is used to drive the synchronous motor to perform secondary angle adjustment on the door holder, where θ rt It is the real-time angle of the door shelf before adjustment.
6. The method according to claim 1, characterized in that After the secondary angle adjustment, the adjusted door holder angle θ is determined. rt2 The angle θ when the door is locked when the gate is normally placed lock Whether the angle difference meets the preset condition, if not, further adjustment is made until the angle difference meets the preset condition, including: Determine the door shelf angle θ after adjustment rt2 The angle θ when the door is locked when the gate is normally placed lock The angle difference |θ rt2 -θ lock | Is it less than or equal to 1°? If it is less than or equal to 1°, the door lock angle requirement is met, and the angle adjustment is ended; If not, further determine the left door shelf angle θ lf Angle θ with right door shelf rg The angle difference between |θ lf -θ rg |, if |θ lf -θ rg |>2°, and |θ lf -θ lock |≥|θ rg -θ lock |, then fine-tune the left door holder. If |θ lf -θ rg |>2°, and |θ lf -θ lock |<|θ rg -θ lock |, then fine-tune the right door shelf, and repeat the adjustment cycle until |θ is satisfied. rt2 -θ lock |End adjustment when ≤1°.
7. The method according to claim 6, characterized in that The fine adjustment of the left door holder and the fine adjustment of the right door holder are both based on the pulse number P2. When the left door holder is fine-tuned, When fine-tuning the right door shelf, 8. A door-hanging device for analyzing and adjusting a gate, characterized in that: The device comprises: a door holder and a synchronous motor, wherein the door holder comprises a driving gear 1, a driven gear 2, an angle sensor, a counterweight adjustment block, a support, a support body, a support body frame, a contactor, an intermediate relay, a shaft and a support embedded part, wherein the door holder is connected to a clutch of the synchronous motor through a shaft, and the driving of the clutch is controlled by an electromagnet; the device also comprises: The angle acquisition module acquires and records the angle θ of the door holder when the gate moves to push the support body through the angle sensor arranged on the driving gear 1 in a coupling manner. var , the angle θ when the door is locked when the gate is normally placed lock , and the critical angle θ of the door release when releasing the gate lose , where the vertical downward direction is 0° as the reference angle, and a clockwise rotation is recorded as 0° to 360°, θ var <θ lose <θ lock ; The initial angle adjustment module calculates the speed of the passive gear 2 according to the number of gears, the speed of the active gear 1 and the gear speed formula, and calculates the speed of the passive gear 2 based on the speed of the passive gear 2 and the real-time angle θ of the door holder before adjustment. rt Get the initial adjustment time T of the synchronous motor angle 调 , and based on the synchronous motor angle, the initial adjustment time T 调 The gate is electrically lifted to achieve the initial angle adjustment of the door holder; A secondary angle adjustment module, which calculates the pulse number P1 required to drive the synchronous motor to adjust the door holder, and performs secondary angle adjustment on the door holder based on the pulse number P1; The judgment module judges the angle of the door after the secondary angle adjustment θ rt2 The angle θ when the door is locked when the gate is normally placed lock The angle difference satisfies the preset condition. If not, further adjustment is performed until the angle difference satisfies the preset condition.
9. An electronic device comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, characterized in that: The processor collects data through a preset sensor using a MODBUS-485 / 232 communication protocol or a 4G remote transparent transmission mode, and implements a door-hanging device analysis and adjustment method for a gate as described in any one of claims 1 to 7 when executing the program.
10. A non-transitory computer-readable storage medium having a computer program stored thereon, characterized in that: When the computer program is executed by a processor, the door-holder analysis and adjustment method for a gate as described in any one of claims 1 to 7 is implemented.
Citation Information
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