Anti-condensation control method, heat pump system, device and storage medium
By using eddy current fittings in the heat pump system to separate the refrigerant flow and combining temperature and humidity detection to regulate the temperature and flow of the cooling refrigerant, the problems of poor heat dissipation effect and condensation risk of the control module are solved, and a safe and reliable heat dissipation effect is achieved.
Patent Information
- Application Number
- CN202510157303.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2045-02-12
AI Technical Summary
In existing heat pump systems, the control module has poor heat dissipation effect, which is prone to condensation and component short circuit problems. In addition, existing anti-condensation measures will increase energy consumption or have poor effects.
The first and second vortex tubes are used to separate the refrigerant flow, and the heat dissipation refrigerant temperature and flow are regulated through temperature and humidity detection. The valve core of the vortex tube is used to control the refrigerant flow to ensure the heat dissipation requirements of the control module and reduce the risk of condensation.
It achieves effective heat dissipation under different environmental conditions, reduces the risk of condensation, and ensures the heat dissipation requirements of the control module without increasing energy consumption, making it safe and reliable to use.
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Figure CN120043288B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of computer control of heat pump equipment, and particularly relates to a condensation prevention regulation method, a heat pump system, a device and a storage medium. BACKGROUND
[0002] The existing heat pump system usually comprises a heat releasing device, a compressor module, a heat absorbing device and a control module. The heat releasing device, the compressor module and the heat absorbing device can be provided with a gas refrigerant transmission pipeline. When the refrigerant with low temperature passes through the heat absorbing device, the heat absorbing device can absorb heat from the heat source. The refrigerant carrying heat passes through the compressor module to be pressurized to form a high-temperature and high-pressure state. At this time, the refrigerant can release heat when passing through the heat releasing device placed in the room to provide heating for the room. After passing through the heat releasing device, the refrigerant becomes low-temperature again. The control module is provided with a control board and a power board to provide power for the compressor module and control the operation of the compressor module. Therefore, the control module itself will also generate heat, which needs to be cooled in time. In the past, ambient air flow is used to cool the control module. However, the cooling effect has limitations.
[0003] Later, some manufacturers set a cooling refrigerant pipe in the control module. The refrigerant after passing through the heat releasing device is input into the cooling refrigerant pipe and then output to the compressor module. Since the refrigerant after passing through the heat releasing device has low temperature, it can cool the control module. However, when the ambient temperature is high or the ambient humidity is high, the dew point temperature will be high. The temperature of the refrigerant passing through the cooling refrigerant pipe is higher than the dew point temperature and exceeds a certain range. The cooling refrigerant pipe will appear condensation or even frost, which can easily cause short circuit and damage of the elements on the surface of the control board and the power board. Therefore, the manufacturers need to set a complex condensation guide structure, but the effect is not good, and there is still a risk of large condensation drop. Or set a complex control logic to regulate the temperature of the refrigerant input into the cooling refrigerant pipe. However, the energy consumption of the heat pump system is significantly increased, and the cooling effect does not meet the requirements. SUMMARY
[0004] The present application aims to at least solve one of the technical problems in the prior art. To this end, the present application provides a condensation prevention regulation method, a heat pump system, a device and a storage medium, which can reduce the risk of condensation, ensure the cooling demand of the control module, and use safely and reliably without increasing energy consumption.
[0005] According to the anti-condensation control method of the first aspect of the present application, the heat pump system comprises a heat releasing device, a compressor module, a heat absorbing device, a first vortex pipe, a second vortex pipe, a first temperature detecting element, a second temperature detecting element and a control module. The control module is connected with the compressor module, the first temperature detecting element and the second temperature detecting element respectively. A heat dissipation refrigerant pipe is arranged in the control module. The refrigerant in the heat dissipation refrigerant pipe can dissipate heat for the control module. The first temperature detecting element is used to detect the heat releasing output refrigerant temperature of the refrigerant at the output end of the heat releasing device. The second temperature detecting element is used to detect the dry-bulb temperature of the environment where the control module is located. The first vortex pipe is provided with a first vortex pipe channel. The first vortex pipe is provided with a first air inlet, a first hot gas outlet and a first cold gas outlet which are communicated with the first vortex pipe channel. The refrigerant entering the first vortex pipe channel from the first air inlet is separated into high-temperature refrigerant and low-temperature refrigerant. The high-temperature refrigerant is output from the first hot gas outlet. The low-temperature refrigerant is output from the first cold gas outlet. The first vortex pipe is provided with a first valve core in the first vortex pipe channel. The first valve core can change the first hot gas flow of the refrigerant output from the first hot gas outlet. The second vortex pipe is provided with a second vortex pipe channel. The second vortex pipe is provided with a second air inlet, a second hot gas outlet and a second cold gas outlet which are communicated with the second vortex pipe channel. The refrigerant entering the second vortex pipe channel from the second air inlet is separated into high-temperature refrigerant and low-temperature refrigerant. The high-temperature refrigerant is output from the second hot gas outlet. The low-temperature refrigerant is output from the second cold gas outlet. The second vortex pipe is provided with a second valve core in the second vortex pipe channel. The second valve core can change the second hot gas flow of the refrigerant output from the second hot gas outlet. The output end of the heat releasing device is connected with the first air inlet. The first hot gas outlet is connected with the second air inlet. The second hot gas outlet is connected with the first end of the heat dissipation refrigerant pipe. The input end of the heat absorbing device is connected with the first cold gas outlet, the second cold gas outlet and the second end of the heat dissipation refrigerant pipe respectively. The output end of the heat absorbing device is connected with the input end of the compressor module. The output end of the compressor module is connected with the input end of the heat releasing device. The control module is connected with the first vortex pipe and the second vortex pipe to control the first valve core and the second valve core. The anti-condensation control method comprises the following steps:
[0006] Obtaining the dry-bulb temperature and the relative humidity, and obtaining the dew point temperature according to the dry-bulb temperature and the relative humidity;
[0007] Formulating the heat dissipation refrigerant temperature according to the dew point temperature. The heat dissipation refrigerant temperature is the temperature of the refrigerant output from the second hot gas outlet to the heat dissipation refrigerant pipe.
[0008] According to the heat dissipation refrigerant temperature, a heat dissipation refrigerant flow is obtained based on a preset heat dissipation temperature and flow relationship model, wherein the higher the heat dissipation refrigerant temperature, the greater the heat dissipation refrigerant flow, and the heat dissipation refrigerant flow is the flow of the refrigerant output from the second hot gas port to the heat dissipation refrigerant pipe;
[0009] The control module controls the operation of the second valve core to adjust the second hot gas flow;
[0010] According to the heat dissipation refrigerant temperature and the heat dissipation refrigerant flow, a second intake temperature of the required refrigerant at the second intake port is obtained;
[0011] The heat dissipation output refrigerant temperature is obtained, wherein the heat dissipation output refrigerant temperature is the first intake temperature of the refrigerant at the first intake port;
[0012] According to the first intake temperature and the second intake temperature, a first hot gas flow of the first hot gas port is obtained;
[0013] The control module controls the operation of the first valve core to adjust the first hot gas flow.
[0014] The anti-condensation control method according to an embodiment of the present application has at least the following beneficial effects:
[0015] In the anti-condensation control method, the dew point temperature is obtained according to the real-time dry-bulb temperature and relative humidity, so that a suitable heat dissipation refrigerant temperature is determined, so that the surface of the heat dissipation refrigerant pipe is less likely to produce condensation phenomenon. According to the different heat dissipation refrigerant temperatures, different heat dissipation refrigerant flows are obtained. When the heat dissipation refrigerant temperature is low, the refrigerant has a good heat dissipation effect on the control module, and a large heat dissipation refrigerant flow is not required to meet the heat dissipation requirement. When the heat dissipation refrigerant temperature is high, the refrigerant has a relatively poor heat dissipation effect on the control module, and the heat dissipation refrigerant flow can be increased as much as possible within a suitable range. Although the heat dissipation refrigerant temperature is high, the relatively increased heat dissipation refrigerant flow can also guarantee a suitable heat dissipation effect. The first vortex pipe and the second vortex pipe are provided, and the heat dissipation output refrigerant temperature of the refrigerant flowing out of the heat dissipation device can be detected. According to the heat dissipation refrigerant temperature and the heat dissipation refrigerant flow of the refrigerant input to the heat dissipation refrigerant pipe, the second intake temperature of the required refrigerant at the second intake port is obtained. The first hot gas flow is sequentially calculated. The control module only needs to control the operation of the first valve core to adjust the first hot gas flow, and controls the operation of the second valve core to adjust the second hot gas flow, so as to control the heat dissipation refrigerant temperature and the heat dissipation refrigerant flow, and perform heat dissipation treatment on the control module. The final refrigerant flows into the compressor module. The design reduces the risk of condensation, guarantees the heat dissipation requirement of the control module, does not need to increase energy consumption, and is safe and reliable.
[0016] According to some embodiments of the present application, in the step of obtaining the dew point temperature according to the dry-bulb temperature and the relative humidity, the dew point temperature wherein A, B and C are calculation coefficients, is a dry bulb temperature, is a relative humidity.
[0017] According to some embodiments of the present application, in the step of obtaining the heat dissipation refrigerant flow based on a preset heat dissipation temperature and flow relationship model according to the heat dissipation refrigerant temperature, the heat dissipation temperature and flow relationship model is wherein, is the heat dissipation refrigerant flow, is the heat dissipation refrigerant temperature, is a linear conversion coefficient.
[0018] According to some embodiments of the present application, in the step of obtaining the second intake temperature of the required refrigerant at the second intake port according to the heat dissipation refrigerant temperature and the heat dissipation refrigerant flow, the second intake temperature of the required refrigerant at the second intake port is calculated according to the heat dissipation refrigerant temperature and the heat dissipation refrigerant flow based on a second vortex heat exchange model of the second vortex tube, and the second vortex heat exchange model is:
[0019]
[0020] wherein, is the second hot gas temperature of the refrigerant at the second hot gas port, , is the second intake temperature of the required refrigerant at the second intake port, is a refrigeration capacity characteristic parameter of the second vortex tube, is the specific heat at constant pressure of the refrigerant, is the second hot gas flow of the refrigerant output from the second hot gas port.
[0021] According to some embodiments of the present application, in the step of obtaining the first hot gas flow of the first hot gas port according to the first intake temperature and the second intake temperature, the first hot gas flow is calculated according to the first intake temperature and the second intake temperature based on a first vortex heat exchange model of the first vortex tube, and the second vortex heat exchange model is:
[0022]
[0023] wherein, is the first hot gas temperature of the refrigerant at the first hot gas port, , is the first intake temperature of the refrigerant at the first intake port, is a refrigeration capacity characteristic parameter of the first vortex tube, is the specific heat at constant pressure of the refrigerant, is the first hot gas flow.
[0024] According to some embodiments of the present application, the refrigeration capacity characteristic parameter of the first vortex tube is greater than the refrigeration capacity characteristic parameter of the second vortex tube .
[0025] According to some embodiments of the present application, in the step of determining the heat-removing refrigerant temperature according to the dew point temperature, the heat-removing refrigerant temperature is greater than or equal to the dew point temperature.
[0026] The heat pump system according to the second aspect of the present application comprises a heat releasing device, a compressor module, a heat absorbing device, a first vortex tube, a second vortex tube, a first temperature detecting element, a second temperature detecting element and a control module, the control module is connected with the compressor module, the first temperature detecting element and the second temperature detecting element respectively, the control module is provided with a heat-removing refrigerant pipe, the refrigerant in the heat-removing refrigerant pipe can dissipate heat for the control module, the first temperature detecting element is used for detecting the heat-releasing output refrigerant temperature of the refrigerant at the output end of the heat releasing device, the second temperature detecting element is used for detecting the dry-bulb temperature of the environment where the control module is located, the first vortex tube is provided with a first vortex tube pipe, the first vortex tube is provided with a first air inlet, a first hot gas outlet and a first cold gas outlet which are communicated with the first vortex tube pipe, wherein the refrigerant entering the first vortex tube pipe from the first air inlet is separated into high-temperature refrigerant and low-temperature refrigerant, the high-temperature refrigerant is output from the first hot gas outlet, and the low-temperature refrigerant is output from the first cold gas outlet, the first vortex tube is provided with a first valve core in the first vortex tube pipe, the first valve core can change the first hot gas flow of the refrigerant output from the first hot gas outlet, the second vortex tube is provided with a second vortex tube pipe, the second vortex tube is provided with a second air inlet, a second hot gas outlet and a second cold gas outlet which are communicated with the second vortex tube pipe, wherein the refrigerant entering the second vortex tube pipe from the second air inlet is separated into high-temperature refrigerant and low-temperature refrigerant, the high-temperature refrigerant is output from the second hot gas outlet, and the low-temperature refrigerant is output from the second cold gas outlet, the second vortex tube is provided with a second valve core in the second vortex tube pipe, the second valve core can change the second hot gas flow of the refrigerant output from the second hot gas outlet; the output end of the heat releasing device is connected with the first air inlet, the first hot gas outlet is connected with the second air inlet, the second hot gas outlet is connected with the first end of the heat-removing refrigerant pipe, the input end of the heat absorbing device is connected with the first cold gas outlet, the second cold gas outlet and the second end of the heat-removing refrigerant pipe respectively, the output end of the heat absorbing device is connected with the input end of the compressor module, the output end of the compressor module is connected with the input end of the heat releasing device, and the control module is connected with the first vortex tube and the second vortex tube to control the first valve core and the second valve core to operate according to the anti-condensation control method disclosed in any one of the above embodiments.
[0027] The heat pump system according to the embodiment of the present application has at least the following beneficial effects:
[0028] The heat pump system of the present application controls the operation of the first valve core and the second valve core by the anti-condensation control method disclosed in any of the embodiments, thereby controlling the temperature and flow of the heat dissipation refrigerant, and performing heat dissipation treatment on the control module.
[0029] The control device according to the third aspect of the embodiment of the present application comprises a memory and a processor, the memory stores a computer program, and the processor implements the anti-condensation control method disclosed in any of the embodiments when executing the computer program.
[0030] The computer readable storage medium according to the fourth aspect of the embodiment of the present application stores a computer program, and the computer program is executed by a processor to implement the anti-condensation control method disclosed in any of the embodiments.
[0031] Additional aspects and advantages of the present application will be given in part in the following description, become apparent from the following description, or be understood through practice of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0032] The above and / or additional aspects and advantages of the present application will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings, in which:
[0033] Figure 1 The schematic structural diagram of one of the embodiments of the heat pump system of the present application;
[0034] Figure 2 The internal structure schematic diagram of one of the embodiments of the first vortex tube;
[0035] Figure 3 The internal structure schematic diagram of one of the embodiments of the second vortex tube;
[0036] Figure 4 The flow chart of one of the embodiments of the anti-condensation control method of the present application;
[0037] Figure 5 The schematic structural block diagram of one of the embodiments of the control device of the present application.
[0038] Reference Signs:
[0039] Heat releasing device 110; Compressor module 120; Heat absorbing device 130; First vortex tube 200; First vortex tube pipe 210; First gas inlet 220; First hot gas outlet 230; First cold gas outlet 240; First valve core 250; Second vortex tube 300; Second vortex tube pipe 310; Second gas inlet 320; Second hot gas outlet 330; Second cold gas outlet 340; Second valve core 350; First temperature detecting member 410; Second temperature detecting member 420; Control module 430; Processor 610; Memory 620; Input / output interface 630; Communication interface 640; Bus 650. DETAILED DESCRIPTION
[0040] For the purpose of the present application, technical solutions and advantages, the following will be further described in detail in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the present application, and are not intended to limit the present application.
[0041] It should be noted that although the functional modules are divided in the device schematic diagram, and the logical sequence is shown in the flowchart, in some cases, the steps shown or described can be executed in a different order than the module division in the device or the sequence in the flowchart. The terms "first", "second", etc. in the specification and claims and the above-described drawings are used to distinguish similar objects, and do not necessarily describe a specific order or sequence.
[0042] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present application belongs. The terms used herein are only for the purpose of describing the embodiments of the present application, and are not intended to limit the present application.
[0043] As Figure 1 , 2, 3, a defrosting prevention control method according to the first aspect of the present application is applied to a heat pump system, the heat pump system comprises a heat releasing device 110, a compressor module 120, a heat absorbing device 130, a first vortex pipe 200, a second vortex pipe 300, a first temperature detecting element 410, a second temperature detecting element 420 and a control module 430, the control module 430 is connected with the compressor module 120, the first temperature detecting element 410 and the second temperature detecting element 420 respectively, a heat dissipation refrigerant pipe is arranged in the control module 430, the refrigerant in the heat dissipation refrigerant pipe can dissipate heat for the control module 430, the first temperature detecting element 410 is used for detecting the heat releasing output refrigerant temperature of the refrigerant at the output end of the heat releasing device 110, the second temperature detecting element 420 is used for detecting the dry-bulb temperature of the environment where the control module 430 is located, the first vortex pipe 200 is provided with a first vortex pipe 210, the first vortex pipe 200 is provided with a first air inlet 220, a first hot gas outlet 230 and a first cold gas outlet 240 which are communicated with the first vortex pipe 210, wherein the refrigerant entering the first vortex pipe 210 from the first air inlet 220 is separated into high-temperature refrigerant and low-temperature refrigerant, the high-temperature refrigerant is output from the first hot gas outlet 230, and the low-temperature refrigerant is output from the first cold gas outlet 240, the first vortex pipe 200 is provided with a first valve core 250 in the first vortex pipe 210, the first valve core 250 can change the first hot gas flow of the refrigerant output from the first hot gas outlet 230, the second vortex pipe 300 is provided with a second vortex pipe 310, the second vortex pipe 300 is provided with a second air inlet 320, a second hot gas outlet 330 and a second cold gas outlet 340 which are communicated with the second vortex pipe 310, wherein the refrigerant entering the second vortex pipe 310 from the second air inlet 320 is separated into high-temperature refrigerant and low-temperature refrigerant, the high-temperature refrigerant is output from the second hot gas outlet 330, and the low-temperature refrigerant is output from the second cold gas outlet 340, the second vortex pipe 300 is provided with a second valve core 350 in the second vortex pipe 310, the second valve core 350 can change the second hot gas flow of the refrigerant output from the second hot gas outlet 330; the output end of the heat releasing device 110 is connected with the first air inlet 220, the first hot gas outlet 230 is connected with the second air inlet 320, the second hot gas outlet 330 is connected with the first end of the heat dissipation refrigerant pipe, the input end of the heat absorbing device 130 is connected with the first cold gas outlet 240, the second cold gas outlet 340 and the second end of the heat dissipation refrigerant pipe respectively, the output end of the heat absorbing device 130 is connected with the input end of the compressor module 120, the output end of the compressor module 120 is connected with the input end of the heat releasing device 110, and the control module 430 is connected with the first vortex pipe 200 and the second vortex pipe 300 to control the first valve core 250 and the second valve core 350 to operate.
[0044] It should be noted that the first and second vortex tube 200 and 300 are provided, the refrigerant is selected as a gas, the first and second vortex tube 200 and 300 are provided with adjusting cylinders, servo motors and other driving elements, respectively, for driving the first and second valve cores 250 and 350 to act to adjust the size of the refrigerant flow.
[0045] The first and second vortex tubes 200 and 300 can be selected in conventional vortex heat exchange tubes, and the first vortex tube 200 is taken as an example for illustration, as shown in Figure 2 The first vortex tube 200 is in the shape of a strip-shaped tube, the first vortex pipe 210 is arranged in a spiral shape in the first vortex tube 200, the first gas inlet 220 is on the peripheral wall of the spiral-shaped first vortex pipe 210, so that the refrigerant entering from the first gas inlet 220 enters the first vortex pipe 210 in a tangent direction, and the first hot gas outlet 230 and the first cold gas outlet 240 are respectively located at two ends of the first vortex pipe 210, the first gas inlet 220 is located between the first hot gas outlet 230 and the first cold gas outlet 240, the refrigerant entering the first vortex pipe 210 flows in a spiral shape and is separated, generally, the first valve core 250 is arranged in the first vortex pipe 210 and is located close to the first hot gas outlet 230, the driving element can drive the first valve core 250 to move to adjust the caliber of the refrigerant flowing through the first hot gas outlet 230, thereby adjusting the flow of the refrigerant flowing out of the first hot gas outlet 230, it can be understood that, the first gas flow of the refrigerant entering the first gas inlet is the first hot gas flow of the refrigerant output by the first hot gas outlet is; the first cold gas flow of the refrigerant output by the first cold gas outlet is, and .
[0046] Similarly, the positions of the second gas inlet, the second hot gas outlet, the second cold gas outlet and the second valve core in the second vortex tube are basically the same as those in the first vortex tube, and details are shown in Figure 3 , which will not be repeated here.
[0047] The heat releasing device 110, the compressor module 120 and the heat absorbing device 130 are all conventional components in the existing heat pump system, and details are not repeated here. The control module 430 includes an electric appliance box, a control board and a power board. The control board can be provided with a controller such as MCU and CPU and its auxiliary circuit. The control board is connected with the compressor module 120, the driving part of the first vortex tube 200 and the driving part of the second vortex tube 300. The power board can be provided with a plurality of semiconductor power switches. The control board controls the power board to run and adjust the appropriate power supply for the compressor module 120. The heat dissipation refrigerant pipe is arranged in the electric appliance box. The heat dissipation refrigerant pipe is provided with a heat exchange plate. The control board and the power board can be in heat exchange contact with the heat exchange plate. The heat dissipation refrigerant pipe is arranged in the heat exchange plate in a meandering manner to improve the heat exchange efficiency.
[0048] The second temperature detection part 420 can be a conventional dry bulb thermometer, and the relative humidity can be detected by a humidity meter arranged on the control module 430 or obtained from a meteorological cloud platform. The first temperature detection part 410 can be a conventional temperature sensor arranged in the pipe of the heat releasing device 110 to detect the temperature of the heat releasing output refrigerant.
[0049] As shown in Figure 4 The anti-condensation control method includes the following steps.
[0050] S510, obtaining the dry bulb temperature and the relative humidity, and obtaining the dew point temperature according to the dry bulb temperature and the relative humidity;
[0051] S520, determining the heat dissipation refrigerant temperature according to the dew point temperature, wherein the heat dissipation refrigerant temperature is the temperature of the refrigerant output from the second hot gas port 330 to the heat dissipation refrigerant pipe;
[0052] S530, obtaining the heat dissipation refrigerant flow rate based on the preset heat dissipation temperature and flow rate relationship model according to the heat dissipation refrigerant temperature, wherein the higher the heat dissipation refrigerant temperature, the greater the heat dissipation refrigerant flow rate, and the heat dissipation refrigerant flow rate is the flow rate of the refrigerant output from the second hot gas port 330 to the heat dissipation refrigerant pipe;
[0053] S540, the control module 430 controls the second valve core 350 to run to adjust the second hot gas flow rate according to the heat dissipation refrigerant flow rate;
[0054] S550, obtaining the second inlet temperature of the required refrigerant at the second inlet port 320 according to the heat dissipation refrigerant temperature and the heat dissipation refrigerant flow rate;
[0055] S560, obtaining the heat releasing output refrigerant temperature, wherein the heat releasing output refrigerant temperature is the first inlet temperature of the refrigerant at the first inlet port 220;
[0056] S570, obtaining the first hot gas flow of the first hot gas port 230 according to the first inlet temperature and the second inlet temperature;
[0057] S580, the control module 430 controls the first valve core 250 to operate to adjust the first hot gas flow.
[0058] It should be noted that in the refrigerant circulation loop of the heat pump system, the output end of the heat releasing device 110 outputs a fixed total refrigerant flow, and the refrigerant output from the output end of the heat releasing device 110 enters the first inlet port 220 of the first vortex tube 200, is separated into high-temperature refrigerant and low-temperature refrigerant, the high-temperature refrigerant is output from the first hot gas port 230, and the low-temperature refrigerant is output from the first cold gas port 240. The first valve core 250 controlled by the control module 430 can adjust the first hot gas flow of the refrigerant. In fact, the first hot gas flow is much smaller than the total refrigerant flow, and most of the refrigerant is directly input into the heat absorbing device 130 to absorb heat from the first cold gas port 240. Only a small part of the refrigerant is provided to the second vortex tube 300 for further adjustment, and then the control module 430 is cooled.
[0059] The anti-condensation control method of the application obtains the dew point temperature according to the real-time dry-bulb temperature and relative humidity, so as to formulate a suitable refrigerant temperature for cooling, so that the surface of the refrigerant pipe is not easy to produce condensation phenomenon. According to the different refrigerant temperatures, different refrigerant flows are obtained. When the refrigerant temperature is low, the refrigerant has a good cooling effect on the control module 430, and a large refrigerant flow is not required to meet the cooling demand. When the refrigerant temperature is high, the refrigerant has a relatively poor cooling effect on the control module 430, and the refrigerant flow can be increased as much as possible within a suitable range. Although the refrigerant temperature is high, the relatively increased refrigerant flow can also guarantee a suitable cooling effect. The first vortex tube 200 and the second vortex tube 300 are arranged, the heat releasing output refrigerant temperature of the refrigerant flowing out of the heat releasing device 110 can be detected, the second inlet temperature of the refrigerant required at the second inlet port 320 can be obtained according to the refrigerant temperature and the refrigerant flow of the refrigerant input into the refrigerant pipe, the first hot gas flow can be obtained by sequentially calculating, the first valve core 250 of the control module 430 only needs to be controlled to operate to adjust the first hot gas flow, the second valve core 350 is controlled to operate to adjust the second hot gas flow, the refrigerant temperature and the refrigerant flow are controlled, the control module 430 is cooled, and finally the refrigerant flows into the compressor module 120. The design reduces the risk of condensation, guarantees the cooling demand of the control module 430, does not need to increase the energy consumption, and is safe and reliable.
[0060] In some embodiments of the application, in the dew point temperature obtained according to the dry-bulb temperature and the relative humidity, the dew point temperature wherein A, B and C are all calculation coefficients, is a dry bulb temperature, is a relative humidity. Specifically, A = 0.1980, B = 0.0017, and C = 0.8400.
[0061] In some embodiments of the present application, in the step of determining the heat-removing refrigerant temperature according to the dew point temperature, the heat-removing refrigerant temperature is greater than or equal to the dew point temperature.
[0062] Thus, the surface of the heat-removing refrigerant pipe can be ensured to have no condensation. In some embodiments of the present application, the heat-removing refrigerant temperature can also be slightly lower than the dew point temperature, i.e., the sum of the heat-removing refrigerant temperature and an adaptive temperature value specified by a designer is equal to the dew point temperature. The heat-removing refrigerant temperature is lower, which can improve the heat-removing effect. However, the heat-removing refrigerant temperature cannot be excessively lower than the dew point temperature, so that the surface of the heat-removing refrigerant pipe cannot have excessive condensation.
[0063] In some embodiments of the present application, in the step of determining the heat-removing refrigerant flow rate according to the heat-removing refrigerant temperature based on a preset heat-removing temperature and flow rate relationship model, the heat-removing temperature and flow rate relationship model is wherein, is a heat-removing refrigerant flow rate, is a heat-removing refrigerant temperature, is a linear conversion coefficient.
[0064] wherein the linear conversion coefficient is specified by a designer according to actual conditions, and the heat-removing temperature and flow rate relationship model is a linear model. The higher the heat-removing refrigerant temperature is, the greater the heat-removing refrigerant flow rate is.
[0065] In some embodiments of the present application, the heat-removing refrigerant flow rate corresponding to different heat-removing refrigerant temperatures can also be set by the designer in a database, and the control module determines the heat-removing refrigerant flow rate by querying the database.
[0066] In some embodiments of the present application, in the step of determining the second intake temperature of the required refrigerant at the second intake port according to the heat-removing refrigerant temperature and the heat-removing refrigerant flow rate, the second intake temperature of the required refrigerant at the second intake port is calculated based on a second vortex pipe second vortex heat exchange model according to the heat-removing refrigerant temperature and the heat-removing refrigerant flow rate, and the second vortex heat exchange model is:
[0067]
[0068] wherein, is a second hot gas temperature of the refrigerant at the second hot gas port, , is a second intake temperature of the required refrigerant at the second intake port, a refrigeration capacity characteristic parameter of the second scroll element, a specific heat at constant pressure of the refrigerant, a second hot gas flow rate of the refrigerant output by the second hot gas port, .
[0069] In some embodiments of the present application, in the obtaining of the first hot gas flow rate of the first hot gas port according to the first inlet gas temperature and the second inlet gas temperature, the first hot gas flow rate is calculated according to the first inlet gas temperature and the second inlet gas temperature based on a first scroll heat exchange model of the first scroll element, and the second scroll heat exchange model is:
[0070] ;
[0071] wherein, a first hot gas temperature of the refrigerant at the first hot gas port, , a first inlet gas temperature of the refrigerant at the first inlet gas port, a refrigeration capacity characteristic parameter of the first scroll element, a specific heat at constant pressure of the refrigerant, the first hot gas flow rate.
[0072] based on the heat dissipation temperature and flow rate relationship model * , the first scroll heat exchange model and the second scroll heat exchange model can be obtained as follows:
[0073] , and ;
[0074] Therefore, in the design of , and , it is necessary to satisfy
[0075]
[0076] Specifically, the refrigeration capacity characteristic parameter of the first scroll element is greater than the refrigeration capacity characteristic parameter of the second scroll element , so as to expand the adjustable space of the second hot gas flow rate of the refrigerant output by the second hot gas port, so as to facilitate control.
[0077] The heat pump system according to the second aspect of the present application comprises a heat releasing device 110, a compressor module 120, a heat absorbing device 130, a first vortex tube 200, a second vortex tube 300, a first temperature detecting element 410, a second temperature detecting element 420, and a control module 430. The control module 430 is connected with the compressor module 120, the first temperature detecting element 410, and the second temperature detecting element 420, respectively. A heat dissipation refrigerant pipe is arranged in the control module 430. The refrigerant in the heat dissipation refrigerant pipe can dissipate heat for the control module 430. The first temperature detecting element 410 is used to detect the heat releasing output refrigerant temperature of the refrigerant at the output end of the heat releasing device 110. The second temperature detecting element 420 is used to detect the dry-bulb temperature of the environment where the control module 430 is located. The first vortex tube 200 is provided with a first vortex tube 210. The first vortex tube 200 is provided with a first air inlet 220, a first hot gas outlet 230, and a first cold gas outlet 240 which are in communication with the first vortex tube 210. The refrigerant entering the first vortex tube 210 from the first air inlet 220 is separated into high-temperature refrigerant and low-temperature refrigerant. The high-temperature refrigerant is output from the first hot gas outlet 230, and the low-temperature refrigerant is output from the first cold gas outlet 240. The first vortex tube 200 is provided with a first valve core 250 in the first vortex tube 210. The first valve core 250 can change the first hot gas flow of the refrigerant output from the first hot gas outlet 230. The second vortex tube 300 is provided with a second vortex tube 310. The second vortex tube 300 is provided with a second air inlet 320, a second hot gas outlet 330, and a second cold gas outlet 340 which are in communication with the second vortex tube 310. The refrigerant entering the second vortex tube 310 from the second air inlet 320 is separated into high-temperature refrigerant and low-temperature refrigerant. The high-temperature refrigerant is output from the second hot gas outlet 330, and the low-temperature refrigerant is output from the second cold gas outlet 340. The second vortex tube 300 is provided with a second valve core 350 in the second vortex tube 310. The second valve core 350 can change the second hot gas flow of the refrigerant output from the second hot gas outlet 330. The output end of the heat releasing device 110 is connected with the first air inlet 220. The first hot gas outlet 230 is connected with the second air inlet 320. The second hot gas outlet 330 is connected with the first end of the heat dissipation refrigerant pipe. The input end of the heat absorbing device 130 is connected with the first cold gas outlet 240, the second cold gas outlet 340, and the second end of the heat dissipation refrigerant pipe, respectively. The output end of the heat absorbing device 130 is connected with the input end of the compressor module 120. The output end of the compressor module 120 is connected with the input end of the heat releasing device 110. The control module 430 is connected with the first vortex tube 200 and the second vortex tube 300 to control the first valve core 250 and the second valve core 350 to operate according to the anti-condensation control method disclosed in any of the above embodiments.
[0078] The heat pump system of the present application executes the anti-condensation control method disclosed in any of the above embodiments to control the operation of the first valve core and the second valve core, thereby controlling the temperature and flow of the heat dissipation refrigerant, and performing heat dissipation treatment on the control module.
[0079] The control device according to the third aspect of the present application, the control device comprises a memory 620 and a processor 610, the memory 620 stores a computer program, and the processor 610 executes the computer program to realize the anti-condensation control method disclosed in any of the above embodiments.
[0080] As shown in Figure 5 , Figure 5 The hardware structure of the control device of another embodiment is also shown, and the control device comprises:
[0081] The processor 610 can be implemented in the form of a general central processing unit (CPU), a microprocessor, an application specific integrated circuit (ASIC), or one or more integrated circuits, and is used to execute related programs to realize the technical solutions provided by the embodiments of the present application.
[0082] The memory 620 can be implemented in the form of a read only memory (ROM), a static storage device, a dynamic storage device, or a random access memory (RAM). The memory 620 can store an operating system and other application programs. When the technical solutions provided by the embodiments of the present application are implemented by software or firmware, the related program codes are stored in the memory 620 and are called and executed by the processor 610 to execute the anti-condensation control method of the embodiments of the present application.
[0083] The input / output interface 630 is used to realize information input and output.
[0084] The communication interface 640 is used to realize the communication interaction between the device and other devices, and can realize communication through wired means (such as USB, network cable, etc.) or wireless means (such as mobile network, WIFI, Bluetooth, etc.).
[0085] The bus 650 transmits information between various components (such as the processor 610, the memory 620, the input / output interface 630, and the communication interface 640) of the device.
[0086] The processor 610, the memory 620, the input / output interface 630, and the communication interface 640 are communicatively connected with each other through the bus 650.
[0087] The computer readable storage medium according to the fourth aspect of the embodiments of the present application stores a computer program, and the computer program is executed by the processor 610 to implement the anti-condensation control method disclosed in any of the above embodiments.
[0088] The memory 620 is a non-transitory computer readable storage medium, and can be used to store non-transitory software programs and non-transitory computer executable programs. In addition, the memory can include a high-speed random access memory, and can also include a non-transitory memory, such as at least one magnetic disk storage device, a flash memory device, or other non-transitory solid-state memory device. In some embodiments, the memory 620 can optionally include a memory remotely arranged relative to the processor, and these remote memories can be connected to the processor through a network. Examples of the above network include but are not limited to the Internet, an intranet, a local area network, a mobile communication network, and a combination thereof.
[0089] The embodiments described in the embodiments of the present application are used to more clearly illustrate the technical solutions of the embodiments of the present application, and do not constitute a limitation on the technical solutions provided by the embodiments of the present application. Those skilled in the art can know that, with the evolution of technology and the appearance of new application scenarios, the technical solutions provided by the embodiments of the present application are also applicable to similar technical problems.
[0090] Those skilled in the art can understand that the technical solutions shown in the figures do not constitute a limitation on the embodiments of the present application, and can include more or fewer steps than the figures shown, or combine certain steps, or different steps.
[0091] The device embodiments described above are only schematic, and the units described as separate components can or can not be physically separate, that is, can be located in one place, or can be distributed on multiple network units. Part or all of the modules can be selected according to actual needs to achieve the purpose of the embodiments of the present application.
[0092] Those skilled in the art can understand that all or some of the steps in the above disclosed method, the function modules / units in the system and the device can be implemented as software, firmware, hardware and their appropriate combinations.
[0093] The terms "first", "second", "third", "fourth" and the like in the description of the application and in the claims, if any, are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the use of these terms herein is to be construed to cover the possibility where more than one of the similar elements can be employed, for example, where a first element can be construed as a similar element or second element of a group of similar elements, unless otherwise expressly specified. Furthermore, the terms "comprise", "comprising", "include", "including", and the like, when used in the present specification, specify the presence of stated features, elements, and / or components, but do not preclude the presence or addition of one or more other features, elements, and / or components. Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and the present disclosure, and will not be interpreted in an overly literal or overly formal sense unless expressly so defined herein.
[0094] The preferred embodiments of the application described above are illustrative only and not restrictive of the scope of the application. Any modification, equivalent replacement or improvement not departing from the scope and spirit of the application should be within the scope of the application.
Claims
1. A method for controlling condensation prevention, applied to a heat pump system, wherein the heat pump system comprises a heat releasing device, a compressor module, a heat absorbing device, a first vortex tube, a second vortex tube, a first temperature detecting member, a second temperature detecting member, and a control module, wherein the control module is connected to the compressor module, the first temperature detecting member, and the second temperature detecting member respectively, a heat dissipation refrigerant tube is provided in the control module, and the refrigerant in the heat dissipation refrigerant tube can dissipate heat for the control module, the first temperature detecting member is used to detect the heat release output refrigerant temperature of the refrigerant at the output end of the heat releasing device, and the second temperature detecting member is used to detect the dry-bulb temperature of the environment in which the control module is located, a first vortex pipe is provided in the first vortex pipe, and the first vortex pipe is provided with a first air inlet, a first hot air outlet, and a first cold air outlet connected to the first vortex pipe, wherein, The refrigerant entering the first vortex duct from the first air inlet is separated into a higher temperature refrigerant and a lower temperature refrigerant, the higher temperature refrigerant is output from the first hot air port, and the lower temperature refrigerant is output from the first cold air port. The first vortex tube component is provided with a first valve core in the first vortex duct, and the first valve core can change the first hot air flow rate of the refrigerant output from the first hot air port. The second vortex tube component is provided with a second vortex tube, and the second vortex tube component is provided with a second air inlet, a second hot air port and a second cold air port connected to the second vortex tube, wherein the refrigerant entering the second vortex tube from the second air inlet is separated into a higher temperature refrigerant and a lower temperature refrigerant, the higher temperature refrigerant is output from the second hot air port, and the lower temperature refrigerant is output from the second cold air port. The second vortex tube component is provided with a second air inlet, a second hot air port and a second cold air port connected to the second vortex tube. A second valve core is provided inside, and the second valve core can change the second hot air flow rate of the refrigerant output from the second hot air port; the output end of the heat release device is connected to the first air inlet, the first hot air port is connected to the second air inlet, the second hot air port is connected to the head end of the heat dissipation refrigerant pipe, the input end of the heat absorption device is respectively connected to the first cold air port, the second cold air port and the tail end of the heat dissipation refrigerant pipe, the output end of the heat absorption device is connected to the input end of the compressor module, the output end of the compressor module is connected to the input end of the heat release device, and the control module is respectively connected to the first vortex pipe and the second vortex pipe to control the operation of the first valve core and the second valve core; it is characterized in that the anti-condensation control method includes: Get the dry bulb temperature and relative humidity, and calculate the dew point temperature based on the dry bulb temperature and relative humidity; Developing a heat dissipation refrigerant temperature according to the dew point temperature, wherein the heat dissipation refrigerant temperature is the temperature of the refrigerant output from the second hot air outlet to the heat dissipation refrigerant pipe; Determining a heat dissipation refrigerant flow rate based on the heat dissipation refrigerant temperature and a preset heat dissipation temperature and flow rate relationship model, wherein the higher the heat dissipation refrigerant temperature, the greater the heat dissipation refrigerant flow rate, and the heat dissipation refrigerant flow rate is the flow rate of the refrigerant output from the second hot air port to the heat dissipation refrigerant pipe; The control module controls the operation of the second valve core according to the heat dissipation refrigerant flow to adjust the second hot gas flow; Determining a second inlet temperature of the refrigerant required at the second air inlet according to the heat dissipation refrigerant temperature and the heat dissipation refrigerant flow rate; Obtaining a heat release output refrigerant temperature, wherein the heat release output refrigerant temperature is a first inlet temperature of the refrigerant at the first inlet; Determining a first hot air flow rate of the first hot air outlet according to the first intake air temperature and the second intake air temperature; The control module controls the operation of the first valve core to adjust a first hot gas flow rate.
2. The anti-condensation control method according to claim 1, characterized in that: In the dew point temperature obtained from the dry bulb temperature and relative humidity, the dew point temperature , where A, B and C are calculation coefficients, is the dry bulb temperature, is the relative humidity.
3. The anti-condensation control method according to claim 1, characterized in that: In the process of obtaining the heat dissipation refrigerant flow rate based on the preset heat dissipation temperature and flow rate relationship model according to the heat dissipation refrigerant temperature, the heat dissipation temperature and flow rate relationship model is: * ,in, is the heat dissipation refrigerant flow rate, is the heat dissipation refrigerant temperature, is the linear conversion factor.
4. The anti-condensation control method according to claim 1, characterized in that: In the step of obtaining the second inlet temperature of the refrigerant required at the second air inlet according to the heat dissipation refrigerant temperature and the heat dissipation refrigerant flow rate, the second inlet temperature of the refrigerant required at the second air inlet is calculated based on the second vortex heat exchange model of the second vortex tube according to the heat dissipation refrigerant temperature and the heat dissipation refrigerant flow rate. The second vortex heat exchange model is: ; in, is the second hot gas temperature of the refrigerant at the second hot gas outlet, , is the second inlet temperature of the refrigerant required at the second inlet, is the cooling capacity characteristic parameter of the second vortex tube, is the constant pressure specific heat of the refrigerant, The second hot gas flow rate of the refrigerant output from the second hot gas outlet is .
5. The anti-condensation control method according to claim 4, characterized in that: In the step of deriving the first hot air flow rate of the first hot air outlet according to the first intake air temperature and the second intake air temperature, the first hot air flow rate is calculated based on a first vortex heat exchange model of the first vortex tube according to the first intake air temperature and the second intake air temperature, and the second vortex heat exchange model is: ; in, is the first hot gas temperature of the refrigerant at the first hot gas outlet, , is the first inlet temperature of the refrigerant at the first inlet, is the cooling capacity characteristic parameter of the first vortex tube, is the constant pressure specific heat of the refrigerant, is the first hot gas flow rate.
6. The anti-condensation control method according to claim 5, characterized in that: The cooling capacity characteristic parameter of the first vortex tube is Greater than the cooling capacity characteristic parameter of the second vortex tube .
7. The anti-condensation control method according to claim 1, characterized in that: In the step of determining the heat dissipation refrigerant temperature according to the dew point temperature, the heat dissipation refrigerant temperature is greater than or equal to the dew point temperature.
8. A heat pump system, characterized in that: The heat dissipation device comprises a heat release device, a compressor module, a heat absorption device, a first vortex tube, a second vortex tube, a first temperature detection device, a second temperature detection device and a control module. The control module is connected to the compressor module, the first temperature detection device and the second temperature detection device respectively. A heat dissipation refrigerant tube is provided in the control module. The refrigerant in the heat dissipation refrigerant tube can dissipate heat for the control module. The first temperature detection device is used to detect the heat release output refrigerant temperature of the refrigerant at the output end of the heat release device. The second temperature detection device is used to detect the dry bulb temperature of the environment in which the control module is located. The first vortex tube is used to detect the heat release output refrigerant temperature of the refrigerant at the output end of the heat release device. The second temperature detection device is used to detect the dry bulb temperature of the environment in which the control module is located. The component is provided with a first vortex duct, and the first vortex duct is provided with a first air inlet, a first hot air outlet and a first cold air outlet connected to the first vortex duct, wherein the refrigerant entering the first vortex duct from the first air inlet is separated into a higher-temperature refrigerant and a lower-temperature refrigerant, the higher-temperature refrigerant is output from the first hot air outlet, and the lower-temperature refrigerant is output from the first cold air outlet, the first vortex duct is provided with a first valve core, and the first valve core can change the first hot air flow rate of the refrigerant output from the first hot air outlet, the second vortex duct is provided with a second vortex duct, and the second vortex duct is provided with the first vortex duct. The second vortex tube member is provided with a second air inlet, a second hot air outlet and a second cold air outlet connected to the second vortex duct, wherein the refrigerant entering the second vortex duct from the second air inlet is separated into a higher temperature refrigerant and a lower temperature refrigerant, the higher temperature refrigerant is output from the second hot air outlet, and the lower temperature refrigerant is output from the second cold air outlet, and the second vortex tube member is provided with a second valve core in the second vortex duct, and the second valve core can change the second hot air flow rate of the refrigerant output from the second hot air outlet; the output end of the heat release device is connected to the first air inlet, and the first hot air outlet is connected to the second air inlet. The first and second hot air ports are connected to each other, the second hot air port is connected to the head end of the heat dissipation refrigerant pipe, the input end of the heat absorption device is connected to the first cold air port, the second cold air port and the tail end of the heat dissipation refrigerant pipe respectively, the output end of the heat absorption device is connected to the input end of the compressor module, the output end of the compressor module is connected to the input end of the heat release device, and the control module is connected to the first vortex pipe and the second vortex pipe respectively to control the operation of the first valve core and the second valve core according to the anti-condensation control method according to any one of claims 1 to 7.
9. A control device, characterized in that: The control device includes a memory and a processor, the memory stores a computer program, and the processor implements the anti-condensation control method according to any one of claims 1 to 7 when executing the computer program.
10. A computer-readable storage medium storing a computer program, characterized in that: When the computer program is executed by a processor, the anti-condensation control method according to any one of claims 1 to 7 is implemented.
Citation Information
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