Film roll aging informatization management system

Abstract

The invention relates to the technical field of film production management systems, in particular to a film roll aging informatization management system, which comprises a central server, and a publishing module, an interaction module, an information verification module and an information storage module which are connected with the central server, the publishing module comprises a publishing terminal, and the interaction module comprises an interaction terminal, an interaction assembly located on the ground of the aging area and a temperature and humidity sensor fixed to the wall of the aging area. The arranged interaction terminal can be matched with the information storage module, the stored thin film roll can be uploaded to the information storage module in time during storage, so that the time duration of the thin film roll can be automatically recorded, and meanwhile, the interaction terminal can be matched with the information storage module and the information verification module during delivery, so that the time duration of the thin film roll can be automatically recorded. The bar codes scanned during ex-warehouse are automatically checked and compared, so that the ex-warehouse film rolls are ensured to reach the set time duration, and the influence on the performance of the film rolls due to insufficient time duration is avoided.

Description

Technical Field

[0001] The present invention relates to the technical field of thin film production management systems, and specifically to a film roll aging information management system. Background Technique

[0002] After the thin film is wound during production, its temperature rapidly drops to room temperature, and the movement of molecular chains and segments is frozen. While the thin film is stretched and oriented, crystallization is also induced, resulting in the phenomenon of mutual growth of orientation and crystallization. The orientation of the crystalline part is relatively more stable than that of the amorphous region. However, as time increases, at a certain temperature, the disorientation of segments and molecular chains will occur successively. Since the segments and molecular chains are in a thermodynamically non-equilibrium state, the mechanical properties of the thin film will inevitably change with time. Therefore, it is necessary to perform aging operations on the wound thin film rolls after production. During the aging process, solute atoms inside the material will diffuse to specific positions, forming precipitation phases or changing the structure and distribution of the original phases. These changes in microstructure will directly affect the macroscopic properties of the material. The new phases or phase transformations precipitated during the aging process will change the crystal structure of the material, thereby affecting the strength and hardness of the material. During the aging process, the dislocation density and distribution inside the material will change, which will affect the plastic deformation ability and fracture toughness of the material.

[0003] In the prior art, the aging treatment of thin films mostly adopts natural aging, that is, the film rolls are left standing for a set time at room temperature or close to room temperature. In the prior art, the aging time of the film rolls is mostly recorded manually. Although this method can effectively record the aging operations of thin films in a small area, however, as the aging treatment area increases, the manual recording method cannot efficiently obtain the aging duration of specific film rolls. Therefore, it is more cumbersome to retrieve the film rolls that have reached the set aging time during outbound, and when the staff makes a retrieval error, it is easy to perform outbound operations on the film rolls that have not reached the aging duration, thus affecting the quality of subsequent film roll products. In view of this, we propose a film roll aging information management system. Summary of the Invention

[0004] The purpose of the present invention is to provide a film roll aging information management system, which solves the problems mentioned in the above background technique.

[0005] To achieve the above purpose, the present invention provides the following technical solutions:

[0006] A film roll aging information management system includes a central server and a publishing module, an interaction module, an information verification module, and an information storage module connected to the central server;

[0007] The release module includes a release terminal. The release module is used to display the aging time of the film rolls in the aging area, display the used area and the idle area in the aging area, and generate and release new barcodes.

[0008] The interaction module includes an interaction terminal, an interaction component located on the ground of the aging area, and a temperature and humidity sensor fixed on the wall of the aging area. The interaction module is used to input the newly released barcode into the information storage module, and at the same time, the interaction module can be used to obtain the aging time information when the film rolls for aging are taken out of the warehouse.

[0009] Preferably, the release module and the interaction module are operated by the staff, the information verification module and the information storage module are operated and controlled by the administrative management personnel. The interaction module inputs information into the information storage module, the interaction module uploads information to the information verification module, and the interaction module uploads the usage information of the aging area to the information verification module.

[0010] Preferably, the information storage module releases information to the information verification module. The information verification module distributes the verification and comparison information to the interaction module respectively and backs it up to the information storage module. The information storage module releases the usage information of the aging area to the information verification module. The information verification module publishes the verification and comparison information to the release module respectively and uploads it to the information storage module.

[0011] Preferably, the release terminal includes a barcode printer at the bottom and a release display screen on top of the barcode printer. A data transmission module is connected to the barcode printer. The release display screen is communicatively connected to the data transmission module. A human body induction probe that slopes downward is connected to the top of the release display screen.

[0012] Preferably, the interaction component is one of a proximity switch, an infrared distance sensor, or NFC. The interaction component starts intermittently and is used to detect whether there is a film roll above the current interaction component. A data transmission module is connected to the temperature and humidity sensor, and all the interaction components are connected to the data transmission module.

[0013] Preferably, the interaction terminal is a barcode scanner, and the barcode scanner is provided with an interaction display screen, a buzzer, and an alarm lamp. A data transmission module is provided inside the barcode scanner.

[0014] Preferably, both the information verification module and the information storage module are provided with data transmission modules, and the release module, the interaction module, the information verification module, and the information storage module are communicatively connected through the data transmission module.

[0015] Preferably, the information verification module is used to compare and verify the usage and idle status information of the aging area, and also to compare and verify the aging time of the film roll. In addition, it can also be used to compare and verify the environmental information of the aging area.

[0016] Preferably, the information storage module is used to store the aging time of the film roll, as well as the preset time for film roll aging, the usage and idle status information of the aging area, the preset environmental information of the aging area, and the environmental information of the aging area.

[0017] By means of the above technical solution, the present invention provides an information-based management system for film roll aging, which has at least the following beneficial effects:

[0018] (1) Through the interaction terminal provided in the present invention, it can cooperate with the information storage module. When warehousing, the warehoused film roll can be uploaded to the information storage module in a timely manner, and the barcode generated by the publishing module is pasted on the film roll placement rack so that the film roll corresponds to the batch number on the barcode, thereby automatically recording the aging duration of the film roll. At the same time, the interaction terminal can cooperate with the information storage module and the information verification module when leaving the warehouse to automatically verify and compare the barcode scanned when leaving the warehouse, so as to ensure that the film rolls leaving the warehouse all reach the set aging duration and avoid affecting the performance of the film roll due to insufficient aging duration.

[0019] (2) Through the interaction component provided in the present invention, the usage status of different positions in the aging area can be monitored in real time, and it can cooperate with the information storage module and the information verification module to display the aging duration of each film roll in the aging area through the publishing module, so as to facilitate the staff to quickly obtain the location of the film roll that has reached the set aging duration, and then facilitate the operation of leaving the warehouse of the film roll. At the same time, the interaction component can also display the idle areas in the aging area, so that the staff can quickly plan the aging static placement position of the film roll when warehousing, and avoid the reduction in efficiency caused by the staff searching for idle areas layer by layer during the warehousing operation.

[0020] (3) Through the temperature and humidity sensor provided in the present invention, the environment in the aging area can be detected in real time, so as to ensure that the aging environment of the film roll is in the optimal state. At the same time, the temperature and humidity sensor can transmit the data to the information storage module and the information verification module, and can timely feedback to the publishing terminal for prompt when the temperature and humidity detection information is in an abnormal state. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application:

[0022] Figure 1Structural schematic diagram of the present invention;

[0023] Figure 2 Structural schematic diagram of the release module of the present invention;

[0024] Figure 3 Structural schematic diagram of the interaction module of the present invention.

[0025] In the figure: 1. Release module; 11. Release terminal; 111. Barcode printer; 112. Release display screen; 12. Human body induction probe; 2. Interaction module; 21. Interaction terminal; 22. Interaction component; 23. Temperature and humidity sensor; 3. Information verification module; 4. Information storage module; 5. Data transmission module. Specific implementation mode

[0026] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0027] Embodiment 1

[0028] A film roll aging information management system, as Figures 1 - 3 shown, includes a central server and a release module 1, an interaction module 2, an information verification module 3, and an information storage module 4 connected to the central server.

[0029] Specifically, the release module 1 includes a release terminal 11. The release module 1 is used to display the aging time of the film rolls in the aging area; and generate and release new barcodes.

[0030] Among them, the release terminal 11 includes a barcode printer 111 located at the bottom and a release display screen 112 on top of the barcode printer 111. The barcode printer 111 can generate new barcodes to be pasted onto the storage rack of the film roll to facilitate the entry of the aging information of the film roll and the subsequent reading of the aging information of the film roll by the staff during outbound. During outbound, it can also quickly retrieve the film rolls that have reached the aging duration, facilitating the outbound operation of the film rolls. A data transmission module 5 is connected to the barcode printer 111, and the release display screen 112 is communicatively connected to the data transmission module 5. The data transmission module 5 can conveniently connect the release display screen 112 to the information storage module 4. A human body induction probe 12 that slopes downward is connected to the top of the release display screen 112. The human body induction probe 12 can be used to detect the environment near the release display screen 112 in real time. When there is no one around the release display screen 112, the release display screen 112 can turn off the screen and enter the standby state to reduce power consumption. At the same time, when there are staff members around the release display screen 112, the human body induction probe 12 can immediately detect the human body and turn on the release display screen 112.

[0031] The interaction module 2 includes an interaction terminal 21. The interaction module 2 is used to enter the newly released barcode into the information storage module 4. At the same time, the interaction module 2 can be used to obtain the available outbound time information of the film rolls that are due for aging.

[0032] The interaction terminal 21 is a barcode scanner, and the barcode scanner is provided with an interaction display screen, a buzzer, and an alarm light. During the inbound and outbound operations of the film rolls, the staff can interact with the film rolls through the interaction terminal 21. When inbound, the interaction terminal 21 is used to read the newly generated barcode so as to upload the storage time information of the film roll to the information storage module 4 in a timely manner, and when outbound, it can read the barcode of the film roll to be outbound so that the staff can obtain the aging duration of the corresponding film roll. A data transmission module 5 is provided inside the barcode scanner, and the interaction terminal 21 can be connected to the information storage module 4 and the information verification module 3 through the data transmission module 5.

[0033] The information storage module 4 is used to store the aging time of the film roll and the preset time for the aging of the film roll. The information verification module 3 is used to compare and verify the aging time of the film roll. Both the information verification module 3 and the information storage module 4 are provided with a data transmission module 5, and the release module 1, the interaction module 2, the information verification module 3, and the information storage module 4 are communicatively connected through this data transmission module 5.

[0034] When the film roll is stored in the warehouse, the information of the stored film roll can be entered into the information storage module 4 through the interaction terminal 21. Thus, when the film roll is taken out of the warehouse, the information storage module 4 can transmit the storage time information of the corresponding film roll and the preset aging duration of the film roll to the information verification module 3 at the same time. And through the verification and comparison of the information verification module 3, it can be obtained whether the aging duration of the film roll reaches the preset duration, that is, whether the film roll meets the condition for being taken out of the warehouse. And the result information of the verification and comparison is published to the interaction terminal 21 through the information verification module 3 in the form of sound, color or progress bar.

[0035] The release module 1 and the interaction module 2 are operated by the staff, and the information verification module 3 and the information storage module 4 are operated and controlled by the administrative management staff. The interaction module 2 enters information into the information storage module 4, the interaction module 2 uploads information to the information verification module 3, the information storage module 4 publishes information to the information verification module 3, the information verification module 3 publishes the verification and comparison information to the interaction module 2 respectively and backs it up to the information storage module 4, the information storage module 4 publishes the usage information of the aging area to the information verification module 3, the interaction module 2 uploads the usage information of the aging area to the information verification module 3, and the information verification module 3 publishes the verification and comparison information to the release module 1 respectively and uploads it to the information storage module 4

[0036] Embodiment 2

[0037] As Figures 1 - 3 shown, on the basis of Embodiment 1, the interaction module 2 further includes an interaction component 22 and a temperature and humidity sensor 23.

[0038] In this embodiment, the interaction module 2 further includes an interaction component 22 located on the ground of the aging area and a temperature and humidity sensor 23 fixed on the wall of the aging area. The interaction component 22 can obtain and enter the usage status information at different positions in the aging area, and the temperature and humidity sensor 23 can detect the environmental information in the aging area, so as to ensure that the environment in the aging area is within a suitable condition range.

[0039] The release module 1 can also display the used area and the idle area within the aging area; the release display screen 112 can obtain the usage status of the aging area, and at the same time, the release display screen 112 displays the usage status within the aging area through an array of images, and the aging placement duration of the film roll at a single aging placement site is displayed by different colors or progress bars. Thus, the staff can directly see the information of the idle space within the entire aging area through the release display screen 112, improving the efficiency of the aging operation when the film roll is stored in the warehouse. The information storage module 4 can also be used to store the usage and idle status information of the aging area, the environmental preset information of the aging area, and the environmental information of the aging area. The information verification module 3 is used to compare and verify the usage and idle status information of the aging area, and can also be used to compare and verify the environmental information of the aging area. The release module 1 connected to the information storage module 4 can update the display content of the release display screen 112 using the aging area information stored in the information storage module 4.

[0040] The interaction component 22 is one of a proximity switch, an infrared ranging sensor, or NFC. The interaction component 22 starts intermittently to detect whether there is a film roll above the current interaction component 22. The humidity and temperature sensor 23 is connected to a data transmission module 5, and the interaction components 22 are all connected to the data transmission module 5.

[0041] When the film roll aging information management system of the present invention performs the warehousing operation, first, the staff moves the film roll that has completed production to the release terminal 11.

[0042] Subsequently, the release terminal 11 prints and generates a barcode according to the time information and / or batch information. Then, the staff pastes the barcode on the storage rack of the film roll. At the same time, the information storage module 4 displays the current usage status of the aging area through the release display screen 112.

[0043] Next, the staff searches for the nearest or most suitable aging area according to the current usage status of the aging area, and moves the film roll into the aging area. At the same time, the storage rack uploads the position usage information through the NFC or proximity switch at the bottom.

[0044] Subsequently, the staff enters the information of the film roll into the information storage terminal through the interaction terminal 21, and the information storage terminal transmits the aging time of the film rolls around the current position to the information verification module 3.

[0045] The information verification module 3 compares the transmitted information with the preset time, and transmits the information of the film rolls that have reached the set aging time to the release display screen 112 on the interaction terminal 21, facilitating the staff to timely obtain the film rolls that have reached the set aging time.

[0046] When performing the outbound operation, first, the information storage module 4 transmits the storage information of the film rolls in the aging area to the information verification module 3 every set time. The information verification module 3 compares the storage time of the film rolls with the preset time, and announces the status of whether the film rolls can be outbound according to the positions of the film rolls and in different colors on the release display screen 112 of the release terminal 11. After the operator enters the aging area, they can directly obtain the film rolls that can be outbound through the release terminal 11.

[0047] Subsequently, the staff moves to the film rolls in aging, reads the barcodes on the supports of the film rolls to be outbound through the interaction terminal 21, and transmits the barcode information to the information verification module 3 through the data transmission module 5 inside the interaction terminal 21. At the same time, the information storage module 4 transmits the storage information of all film rolls in the aging area to the information verification module 3. The information verification module 3 immediately compares the barcode obtained by the interaction terminal 21 with the storage information, obtains the aging time of the film roll after obtaining the initial storage time of the film roll, and then compares the aging time with the preset time. When the aging time reaches the preset duration, the information verification module 3 transmits the executable outbound information to the interaction terminal 21, and at the same time transmits the outbound information to the information storage module 4. The information storage module 4 immediately deletes the information of the corresponding film roll in the aging area, and at the same time stores the information of the outbound film roll in the information storage terminal; when the aging time does not reach the preset duration, the information verification module 3 transmits the information that outbound cannot be executed to the interaction terminal 21, and at the same time transmits an alarm signal to the interaction terminal 21 through a prompt sound or a warning light, so as to prevent the staff from performing the outbound operation on the film rolls that have not reached the set time.

[0048] During the aging process of the film rolls, the temperature and humidity sensor 23 continuously monitors the temperature and humidity in the aging area, and transmits the temperature and humidity data to the data verification module after an interval of the set time. The data verification module compares the current temperature and humidity data with the preset temperature and humidity range, and at the same time transmits the current temperature and humidity data to the information storage module 4, which is convenient for subsequent management personnel to retrieve the temperature and humidity data of the aging area, and adjust and manage the aging area according to the data fluctuation of the temperature or humidity.

[0049] It should be noted that, in this document, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.

[0050] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A film roll aging information management system, characterized by: It comprises a central server and a publishing module (1), an interaction module (2), an information verification module (3) and an information storage module (4) connected to the central server; The publishing module (1) comprises a publishing terminal (11), and the publishing module (1) is used to display the aging time of the film roll in the aging area, display the used area and the idle area in the aging area, and generate and publish a new barcode; The interactive module (2) comprises an interactive terminal (21), an interactive component (22) and a temperature and humidity sensor (23). The interactive module (2) is used to input a newly issued barcode into the information storage module (4). The interactive module (2) can also be used to obtain aging time information when the aged film roll is released from the warehouse.

2. The film roll aging information management system according to claim 1, characterized in that: The publishing module (1) and the interaction module (2) are operated by staff, the information verification module (3) and the information storage module (4) are operated and controlled by administrative personnel, the interaction module (2) inputs information into the information storage module (4), the interaction module (2) uploads information to the information verification module (3), and the interaction module (2) uploads time-limited area usage information to the information verification module (3).

3. The film roll aging information management system according to claim 1, characterized in that: The information storage module (4) publishes information to the information verification module (3), the information verification module (3) publishes the verification and comparison information to the interaction module (2) and backs it up to the information storage module (4), the information storage module (4) publishes the usage information of the time-limited area to the information verification module (3), and the information verification module (3) publishes the verification and comparison information to the publishing module (1) and uploads it to the information storage module (4).

4. The film roll aging information management system according to claim 1, characterized in that: The publishing terminal (11) comprises a barcode printer (111) at the bottom and a publishing display screen (112) at the top of the barcode printer (111); the barcode printer (111) is connected to a data transmission module (5); the publishing display screen (112) is communicatively connected to the data transmission module (5); and the top of the publishing display screen (112) is connected to a human body sensing probe (12) tilted downward.

5. The film roll aging information management system according to claim 1, characterized in that: The interactive component (22) is one of a proximity switch, an infrared distance sensor or NFC. The interactive component (22) is started intermittently to detect whether there is a film roll above the current interactive component (22). The temperature and humidity sensor (23) is connected to a data transmission module (5), and the interactive components (22) are all connected to the data transmission module (5).

6. The film roll aging information management system according to claim 1, characterized in that: The interactive terminal (21) is a barcode scanner, and the barcode scanner is provided with an interactive display screen, a buzzer and an alarm light, and a data transmission module (5) is provided inside the barcode scanner.

7. The film roll aging information management system according to claim 1, characterized in that: The information verification module (3) and the information storage module (4) are both provided with a data transmission module (5), and the publishing module (1), the interaction module (2), the information verification module (3) and the information storage module (4) are communicatively connected via the data transmission module (5).

8. The film roll aging information management system according to claim 1, characterized in that: The information verification module (3) is used to compare and verify the usage and idle status information of the aging area, and is also used to compare and verify the aging time of the film roll. In addition, it can also be used to compare and verify the environmental information of the aging area.

9. The film roll aging information management system according to claim 1, characterized in that: The information storage module (4) is used to store the aging time of the film roll, as well as the preset aging time of the film roll, the usage and idle state information of the aging area, the environmental preset information of the aging area, and the environmental information of the aging area.

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