Clamping groove type transformer substation storage battery wiring clip and use method
By designing the battery wiring clip of the slot type substation battery, and using improved jaw shape and clamping part design, the problem of unstable contact in the traditional wiring device during live operations is solved, and a firmer and safer electrical connection is achieved.
Patent Information
- Application Number
- CN202510252031.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2025-05-27
AI Technical Summary
When replacing a faulty battery in a live working environment, traditional crocodile clamp wiring devices are difficult to clamp firmly, and it is easy to cause displacement of the contact terminals due to external forces or accidental contact, causing open circuits to occur, and even causing electrical safety risks.
A slot type substation battery wiring clip is designed, adopting the improved shape of the front end jaw and the clamping part of the wiring clamp, adding the contact surface between the wiring clip and the battery terminal, and fixing it with clamping bolts and clamping nuts to ensure the wiring is firm.
It effectively improves the stability and safety of wiring, reduces the difficulty of operating in a narrow space, prevents external forces from falling off the wiring clip, and ensures the reliability of electrical connections.
Smart Images

Figure CN120049151A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a card slot type battery connection clip for a substation and a usage method thereof, belonging to the technical field of auxiliary tools for battery replacement. Background Art
[0002] In a substation, the DC system, as a key infrastructure, shoulders the important responsibility of providing reliable power for key loads such as relay protection devices, safety automatic devices, control circuits, and emergency lighting. Among them, the battery pack, as the core energy storage unit of the DC system, constitutes the ultimate barrier for the safety redundancy guarantee of the station power supply. It should be noted that under the continuous floating charge working condition, the battery monomers are prone to deterioration phenomena such as capacity attenuation or abnormal increase in impedance during the annual full-capacity capacity verification test and internal resistance test. At this time, it is necessary to quickly locate and replace the deteriorated monomers to maintain the overall reliability of the system.
[0003] When replacing a faulty battery in a live working environment, a bridging instrument needs to be used to establish a physical connection with the faulty battery. However, there are the following technical difficulties in actual operation: the surface of the battery connection bolt is smooth and the gap with the top of the housing is narrow. When using a traditional alligator clip type wiring device, due to the insecure clamping structure of the clamping structure, affected by external factors such as the self-weight traction of the cable or the accidental touch of the operator's body, it is very easy to occur displacement detachment of the contact terminal and difficult installation. Such unplanned contact interruption will directly lead to an open circuit in the test circuit, which may cause electrical safety risks such as system voltage transient or arc discharge. Summary of the Invention
[0004] The purpose of the present invention is to provide a card slot type battery connection clip for a substation and a usage method thereof, which can solve the problems caused by the smooth surface of the bolt, narrow wiring space, and uncertain factors in on-site operation when replacing a faulty battery live.
[0005] The present invention is achieved by the following technical solutions:
[0006] On the one hand, the present invention discloses a card slot type substation battery wiring clip, including: a wiring bolt, a first clamping part, a second clamping part, a first clamping connecting plate and a second clamping connecting plate; the first clamping part includes: a first chuck and a first wiring connecting plate; one end of the first clamping part is the first chuck, and the other end of the first clamping part is the first wiring connecting plate; the second clamping part includes: a second chuck and a second wiring connecting plate; one end of the second clamping part is the second chuck, and the other end of the second clamping part is the second wiring connecting plate; a wiring bolt is arranged at the end of the first wiring connecting plate away from the first chuck, and a wiring bolt is also correspondingly arranged on the second wiring connecting plate; the first chuck and the second chuck jointly clamp the battery terminal; the outer part of the first chuck and the second chuck is an outward protruding arc-shaped structure, and the inner part is an arc-shaped groove; a first clamping connecting plate is arranged on the side of the first clamping part opposite to the opening direction of the first chuck, and a second clamping connecting plate is arranged on the side of the second clamping part opposite to the opening direction of the second chuck.
[0007] According to the described card slot type substation battery wiring clip, each of the first wiring connecting plate and the second wiring connecting plate has a threaded wiring hole, and threaded clamping holes are formed on the first clamping connecting plate and the second clamping connecting plate.
[0008] According to the described card slot type substation battery wiring clip, a wiring bolt is arranged on the threaded wiring hole, and the first clamping connecting plate and the second clamping connecting plate are fixed by a clamping bolt and a clamping nut.
[0009] According to the described card slot type substation battery wiring clip, a gap is provided between the first clamping part and the second clamping part, and they are movably connected by a clamping bolt and a clamping nut.
[0010] According to the described card slot type substation battery wiring clip, the first chuck, the first clamping connecting plate and the first wiring connecting plate are formed by stamping a single piece of sheet metal, and the second chuck, the second clamping connecting plate and the second wiring connecting plate are formed by stamping a single piece of sheet metal.
[0011] According to the described card slot type substation battery wiring clip, the included angle between the first clamping connecting plate and the first wiring connecting plate is 90°, and the included angle between the second clamping connecting plate and the second wiring connecting plate is 90°.
[0012] According to the described card slot type substation battery wiring clip, the horizontal distance between the first jaw end on the first chuck and the first side wall of the first clamping part is L1, and the horizontal distance between the first jaw end and the horizontal concave maximum of the arc-shaped groove of the first chuck is L2. The distances of L1 and L2 are the same, and the second chuck is arranged in the same way as the first chuck.
[0013] According to the described card slot type substation battery connection clip, the first clamping portion, the second clamping portion and the connection bolt form a conductive body. After the clamping portion clamps the battery connection terminal, the current can flow along the conductive body to the external wire.
[0014] On the other hand, the present invention discloses a method for using a card slot type substation battery connection clip, including: a clamping method and a disassembly method;
[0015] The clamping method includes the following steps:
[0016] Connect the primary connection of the battery and the replacement device through the connection bolt, the threaded connection hole, the first clamping portion, the first chuck, the first connection link plate, the second clamping portion, the second chuck, and the second connection link plate;
[0017] The clamping bolts of the first clamping link plate and the second clamping link plate are always kept tightened. Push the jaws of the first chuck and the second chuck into the corresponding connection terminal of the clamped battery, and use the deformation force of the copper plate to lock the connection terminal.
[0018] According to the described method for using a card slot type substation battery connection clip, the disassembly method includes the following steps:
[0019] Rotate the clamping bolt counterclockwise to loosen the jaws of the first chuck and the second chuck by a certain angle.
[0020] Move the jaws of the first chuck and the second chuck outward to leave the corresponding connection terminal of the battery;
[0021] Rotate the connection bolt counterclockwise to disassemble the primary connection of the battery and the replacement device connected to the connection bolt.
[0022] Compared with the prior art, the beneficial effects of the present invention at least include:
[0023] 1. By improving the shape of the front jaw of the connection clip and designing the relationship between the horizontal dimensions of the jaw end, the side wall of the clamping portion, and the arc-shaped groove, the present invention effectively increases the effective contact area between the connection wire clip and the battery connection terminal, which can not only more conveniently realize the connection with the corresponding connection terminal of the battery, but also ensure the firm connection.
[0024] 2. The chuck of the clamping portion of the present invention is integrally formed with the connection link plate, and has a large current-carrying capacity.
[0025] 3. In the present invention, the first clamping part and the second clamping part can be disassembled by the clamping bolt and the clamping nut, which can facilitate quick installation and disassembly, improve the convenience of operating the wire clamp in a narrow space, and the clamping bolt, the clamping nut, the first chuck and the second chuck can prevent the wire connection clamp from falling off the battery terminal due to external force, improving safety. By adjusting the tightening bolt and the clamping nut, the opening degree of the first chuck and the second chuck can be controlled to achieve flexible adjustment of the opening degree. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 is a three-dimensional structural diagram of the overall device of the present invention;
[0027] Figure 2 is a top view of the overall device of the present invention;
[0028] Figure 3 is a side view of the overall device of the present invention.
[0029] In the figure: 1, wiring bolt; 2, clamping bolt; 3, first clamping part; 31, second clamping part; 32, first side wall; 4, clamping nut; 5, first chuck; 51, second chuck; 52, first jaw end; 6, first clamping connecting plate; 61, second clamping connecting plate; 7, threaded wiring hole; 8, first wiring connecting plate; 81, second wiring connecting plate; 9, threaded clamping hole. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0030] In order to make the objectives, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. The embodiments described in this application are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the spirit of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0031] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "front", "rear", "inner", "outer", "right", "left", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0032] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, terms such as "installation", "provided with", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0033] As Figures 1-3 shown, the present invention provides a card slot type substation battery connection clip, including: connection bolt 1, first clamping part 3, second clamping part 31, clamping bolt 2, first clamping connecting plate 6, and second clamping connecting plate 6.
[0034] The first clamping part 3 includes: first chuck 5 and first connection connecting plate 8; one end of the first clamping part 3 is the first chuck 5, and the other end of the first clamping part 3 is the first connection connecting plate 8; the second clamping part 31 includes: second chuck 51 and second connection connecting plate 81; one end of the second clamping part 31 is the second chuck 51, and the other end of the second clamping part 31 is the second connection connecting plate 81.
[0035] The outer parts of the first chuck 5 and the second chuck 51 are outwardly protruding arc-shaped structures, and the inner parts are arc-shaped grooves. The connection clip is connected to the battery terminal through the first chuck 5 and the second chuck 51, and the arc-shaped groove design of the first chuck 5 and the second chuck 51 can effectively increase the contact area between the connection clip and the battery terminal.
[0036] A first clamping connecting plate 6 is arranged on the side of the first clamping part 3 opposite to the opening direction of the first chuck 5,
[0037] A second clamping connecting plate 61 is arranged on the side of the second clamping part 31 opposite to the opening direction of the second chuck 51;
[0038] There is a threaded connection hole 7 on each of the first connection connecting plate 8 and the second connection connecting plate 81, and threaded clamping holes 9 are opened on the first clamping connecting plate 6 and the second clamping connecting plate 61.
[0039] A connection bolt 1 is arranged on the threaded connection hole 7, and the first clamping connecting plate 6 and the second clamping connecting plate 61 are fixed by a clamping bolt 2 and a clamping nut 4. Through the clamping bolt 2, the clamping nut 4, the first chuck 5 and the second chuck 51, the connection clip can be firmly clamped on the battery terminal, which is used to prevent the connection clip from falling off the battery terminal due to external force, improving safety. By adjusting the clamping bolt 2 and the clamping nut 4, the opening degree of the first chuck 5 and the second chuck 51 can be controlled to achieve flexible adjustment of the opening degree.
[0040] The first clamping part 3, the second clamping part 31 and the connection bolt 1 form a conductive body. After the first clamping part 3 and the second clamping part 31 clamp the battery terminal, the current can flow along the conductive body to the external wire.
[0041] A gap is provided between the first clamping part 3 and the second clamping part 31.
[0042] As Figure 2 shown, the horizontal distance between the first jaw end 52 on the first chuck 5 and the first side wall 32 of the first clamping part 3 is L1, and the horizontal distance between the first jaw end 52 and the horizontal concave maximum of the arc-shaped groove of the first chuck 5 is L2. The distances of L1 and L2 are the same. The second chuck 51 and the first chuck 5 are set in the same way, which can not only more conveniently push the jaws of the first chuck 5 and the second chuck 51 to clamp the corresponding terminal of the battery, but also fix it more firmly with the terminal.
[0043] One end of the first connection link plate 8 and the second connection link plate 81 away from the clamping part is set to be arc-shaped.
[0044] Both sides of one end of the first clamping link plate 6 and the second clamping link plate 61 away from the clamping part are provided with rounded corners or chamfered corners.
[0045] The first chuck 5, the first clamping link plate 6 and the first connection link plate 8 are formed by stamping a piece of sheet metal. The second chuck 51, the second clamping link plate 61 and the second connection link plate 81 are formed by stamping a piece of sheet metal. The included angle between the first clamping link plate 6 and the first connection link plate 8 is 90°. The included angle between the second clamping link plate 61 and the second connection link plate 81 is 90°.
[0046] The first clamping part 3, the first clamping link plate 6, the second clamping part 31 and the second clamping link plate 61 are made of copper.
[0047] The outer surfaces of the first clamping part 3, the first clamping link plate 6, the second clamping part 31 and the second clamping link plate 61 are plated with zinc layers.
[0048] After the first clamping link plate 6 and the second clamping link plate 61 are aligned, the clamping bolt 2 and the clamping nut 4 are installed.
[0049] The present invention also provides a using method of the slot-type substation battery terminal clamp, including a clamping method and a dismounting method.
[0050] The clamping method includes the following steps:
[0051] S1. Connect the primary connection line of the battery and the replacement device through the connection bolt 1, the threaded connection hole 7, the first clamping part 3, the first chuck 5, the first connection link plate 8, the second clamping part 31, the second chuck 51 and the second connection link plate 81.
[0052] S2. The clamping bolt 2 between the first clamping connecting plate 6 and the second clamping connecting plate 61 is always kept in a tightened state. Push the jaws of the first chuck 5 and the second chuck 51 forcefully onto the corresponding terminal of the battery being clamped, and utilize the deformation force of the copper plate to lock the terminal.
[0053] The disassembly method includes the following steps:
[0054] S1. Rotate the clamping bolt 2 counterclockwise to loosen the jaws of the first chuck 5 and the second chuck 51 by a certain angle.
[0055] S2. Move the jaws of the first chuck 5 and the second chuck 51 outward to leave the corresponding terminal of the battery.
[0056] S3. Rotate the connection bolt 1 counterclockwise to disassemble the primary connection line between the battery connected to the connection bolt 1 and the replacement device.
[0057] Compared with the prior art, the beneficial effects of the present invention at least include:
[0058] 1. By improving the shape of the jaws at the front end of the connection clamp and designing the relationship between the horizontal dimensions of the jaws and the side wall of the clamping part and the arc-shaped groove, the present invention effectively increases the effective contact area between the connection wire clamp and the battery terminal. It can not only more conveniently realize the connection with the corresponding terminal of the battery, but also ensure firm connection.
[0059] 2. The chuck of the clamping part and the connection connecting plate of the present invention are integrally formed, with a large current-carrying capacity.
[0060] 3. The first clamping part and the second clamping part of the present invention can be disassembled by the clamping bolt and the clamping nut, which can be installed and disassembled conveniently and quickly, improving the convenience of the wire clamp operation in a narrow space. Moreover, the clamping bolt, the clamping nut, the first chuck and the second chuck enable the connection clip to prevent the connection clip from falling off the battery terminal due to external force, improving safety. By adjusting the tightening bolt and the clamping nut, the opening degree of the first chuck and the second chuck can be controlled to achieve flexible adjustment of the opening degree.
[0061] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art should understand that: the specific implementation manners of the present invention can still be modified or equivalently replaced, and any modification or equivalent replacement without departing from the spirit and scope of the present invention shall be covered by the protection scope of the claims of the present invention.
Claims
1. A slot-type substation battery connection clip, comprising: A connecting bolt (1), a first clamping portion (3), a second clamping portion (31), a first clamping connecting plate (6) and a second clamping connecting plate (61); characterized in that: The first clamping part (3) comprises: a first clamp (5) and a first wiring connection plate (8); one end of the first clamping part (3) is the first clamp (5), and the other end of the first clamping part (3) is the first wiring connection plate (8); the second clamping part (31) comprises: a second clamp (51) and a second wiring connection plate (81); one end of the second clamping part (31) is the second clamp (51), and the other end of the second clamping part (31) is the second wiring connection plate (81); a wiring bolt (1) is provided at one end of the first wiring connection plate (8) away from the first clamp (5), and a wiring bolt (1) is also provided on the second wiring connection plate (81); The first clamp (5) and the second clamp (51) jointly clamp the battery terminal; The first clamp (5) and the second clamp (51) have an outwardly protruding arc-shaped structure on the outside and an arc-shaped groove on the inside; A first clamping plate (6) is provided on the side where the first clamping portion (3) and the first clamping head (5) open opposite to each other, and a second clamping plate (61) is provided on the side where the second clamping portion (31) and the second clamping head (51) open opposite to each other.
2. A slot-type substation battery connection clip according to claim 1, characterized in that: The first wiring connecting plate (8) and the second wiring connecting plate (81) each have a threaded wiring hole (7), and the first clamping connecting plate (6) and the second clamping connecting plate (61) have threaded clamping holes (9).
3. A slot-type substation battery connection clip according to claim 2, characterized in that: A connection bolt (1) is arranged in the threaded connection hole (7), and the first clamping connecting plate (6) and the second clamping connecting plate (61) are fixed by means of a clamping bolt (2) and a clamping nut (4).
4. A slot-type substation battery connection clip according to claim 3, characterized in that: A gap is provided between the first clamping portion (3) and the second clamping portion (31), which are movably connected via a clamping bolt (2) and a clamping nut (4).
5. The slot-type substation battery connection clip according to claim 1, characterized in that: The first clamp (5), the first clamping connecting plate (6) and the first wiring connecting plate (8) are formed by stamping a sheet of plate, and the second clamp (51), the second clamping connecting plate (61) and the second wiring connecting plate (81) are formed by stamping a sheet of plate.
6. A slot-type substation battery connection clip according to claim 5, characterized in that: The angle between the first clamping connecting plate (6) and the first wiring connecting plate (8) is 90°, and the angle between the second clamping connecting plate (61) and the second wiring connecting plate (81) is 90°.
7. The slot-type substation battery connection clip according to claim 1, characterized in that: The horizontal distance between the first jaw end (52) on the first chuck (5) and the first side wall (32) on the first clamping portion (3) is L1, and the horizontal distance between the first jaw end (52) and the maximum horizontal concave point of the arc-shaped groove of the first chuck (5) is L2. The distances L1 and L2 are the same, and the second chuck (51) and the first chuck (5) have the same configuration.
8. The slot-type substation battery connection clip according to claim 1, characterized in that: The first clamping part (3), the second clamping part (31) and the terminal bolt (1) form a conductive body. When the clamping part (3) clamps the battery terminal, current can flow along the conductive body to the external wire.
9. A method for using a slot-type substation battery connection clip, characterized in that: A slot-type substation battery wiring clip according to any one of claims 1 to 8, comprising: a clamping method and a disassembly method; The clamping method comprises the following steps: The primary connection line between the storage battery and the replacement device is connected to the first clamping part (3), the first clamping head (5), the first wiring connecting plate (8), the second clamping part (31), the second clamping head (51), and the second wiring connecting plate (81) through the wiring bolt (1) and the threaded wiring hole (7); The clamping bolts (2) of the first clamping link plate (6) and the second clamping link plate (61) are always kept in a tightened state, and the jaws of the first clamp (5) and the second clamp (51) are pushed into the corresponding terminal of the clamping battery, and the deformation force of the copper plate is used to lock the terminal.
10. The method for using the slot-type substation battery connection clip according to claim 9, characterized in that: The disassembly method comprises the following steps: Rotate the clamping bolt (2) counterclockwise to loosen the jaws of the first clamp (5) and the second clamp (51) by a certain angle; The jaws of the first clamp (5) and the second clamp (51) are moved outwards to leave the corresponding terminal of the battery; Rotate the connection bolt (1) counterclockwise to remove the primary connection wire between the battery and the replacement device connected to the connection bolt (1).