Foam pump power-off automatic starting device

By using technologies such as electrostatic adsorption network and semiconductor refrigeration sheet in the foam pump power-off automatic start device, the problem of low dust entry and heat dissipation efficiency during automatic start after power off is solved, and safer and longer-lived equipment operation is achieved.

CN120050908APending Publication Date: 2025-05-27JIUQUAN HAOHAI COAL CHEM CO LTD
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Patent Information

Application Number
CN202510213225.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2025-05-27

AI Technical Summary

Technical Problem

When existing foam pumps start automatically after power outage, they are prone to cause dust to enter the chassis due to poor heat dissipation, which increases safety risks and low heat dissipation efficiency, affecting the service life of the equipment.

Method used

A foam pump automatic starter is designed, using dust removal and cooling components. The dust removal component absorbs dust through an electrostatic adsorption network, and the cooling component realizes cooling in the chassis through a semiconductor refrigeration plate and exhaust fan.

Benefits of technology

Effectively prevent dust from entering the chassis, reduce safety hazards, improve heat dissipation efficiency, and extend the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a foam pump power-off automatic starting device which comprises a machine box, a plurality of sets of installation assemblies are fixed in the machine box at equal intervals, heat dissipation assemblies are symmetrically installed on the two sides of the machine box, dust removal assemblies are installed at the positions, close to the heat dissipation assemblies on the two sides, in the machine box, and a cooling assembly is installed at the top end of the machine box. The computer case has the beneficial effects that by arranging the dust removal assembly, an electrostatic adsorption net in the dust removal assembly can be fixed to the computer case through a connecting base in the heat dissipation process of the computer case and is connected with a power supply line through a line interface in the connecting base at the top end, and at the moment, the electrostatic adsorption net is electrified to generate static electricity; dust entering from the heat dissipation assembly can be effectively adsorbed through generated static electricity, a large amount of dust is prevented from entering the case, and potential safety hazards are prevented.
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Description

Technical Field

[0001] The invention relates to the technical field of automatic starting of a foam pump when power is cut off, and in particular to a device for automatically starting a foam pump when power is cut off. Background Art

[0002] The foam pump is well adapted to the foam that occurs in flotation and other mineral processing industries due to its special structural design, so it is called a foam pump. In fact, it is also a type of centrifugal slurry pump. The pump head is a double pump shell structure, and the flow-through parts are made of hard nickel, high chromium or rubber materials. Its transmission part is common to the EVM (R) type slurry pump.

[0003] The existing foam pump automatically starts after a power outage, and usually needs to be equipped with some automatic recovery control systems to ensure that the pump can automatically restart after a power outage; common ways to achieve this function include using a power-off automatic recovery controller or a related electrical control system. During use, the electrical control system is usually installed in a chassis, and in order to ensure heat dissipation, a corresponding heat dissipation component is usually installed on the chassis. However, during the heat dissipation process, external dust can easily enter the chassis from the heat dissipation component, resulting in a lot of dust in the chassis, posing a safety hazard, and the heat generated during use will accumulate on the top of the chassis, causing the temperature in the chassis to rise, the heat dissipation efficiency is poor, and the service life of the equipment is affected. Therefore, a foam pump power-off automatic starting device is urgently needed to solve the existing problems. Summary of the invention

[0004] The purpose of the present invention is to provide a foam pump automatic starting device when power is cut off in order to solve the above problems.

[0005] The present invention achieves the above-mentioned purpose through the following technical solutions:

[0006] A foam pump power-off automatic starting device, comprising a chassis, a plurality of installation components are fixed in the chassis at equal intervals, heat dissipation components are symmetrically installed on both sides of the chassis, dust removal components are installed near the heat dissipation components on both sides of the chassis, and a cooling component is installed on the top of the chassis;

[0007] The dust removal assembly includes two groups of connection seats distributed vertically, an electrostatic adsorption net is electrically connected between the two groups of connection seats, and a line interface is fixed on the top of the connection seat located above, and the connection seat is plugged into the chassis;

[0008] The cooling component includes brackets symmetrically fixed in the chassis, semiconductor cooling fins are installed between two groups of the brackets, exhaust fans are arranged above the semiconductor cooling fins, the exhaust fans are fixed to the top of the chassis, and a protective net is arranged above the exhaust fans.

[0009] Furthermore, the heat absorbing end of the semiconductor refrigeration sheet is away from the exhaust fan, and the heat releasing end of the semiconductor refrigeration sheet faces the exhaust fan.

[0010] By adopting the above technical solution, the heat in the chassis can be absorbed by the semiconductor refrigeration plate, the absorbed heat is discharged through the heat release end of the semiconductor refrigeration plate, and discharged to the outside through the exhaust fan, thereby cooling the inside of the chassis.

[0011] Furthermore, the mounting assembly includes a mounting frame fixed to the back end of the chassis, and a plurality of groups of mounting holes are equidistantly provided on the mounting frame.

[0012] By adopting the above technical solution, it is convenient for workers to install and fix the electrical equipment using bolts through the mounting holes on the mounting frame.

[0013] Furthermore, the heat dissipation assembly includes a heat dissipation fan fixed on the side wall of the chassis, and a dustproof net is installed on one side of the heat dissipation fan.

[0014] By adopting the above technical solution, the heat in the chassis can be extracted through the heat dissipation fan, and large foreign matter from the outside can be prevented from entering the chassis through the dustproof net.

[0015] Furthermore, a protective door is hinged on one side of the chassis, and the other side of the protective door is connected to the chassis by a buckle.

[0016] By adopting the above technical solution, the electrical equipment in the chassis can be protected by the protective door.

[0017] Furthermore, an operation panel is installed on the protective door, and a control component is connected inside the operation panel.

[0018] By adopting the above technical solution, it is convenient for the staff to use the operation panel to operate the electrical equipment in the chassis through the control component.

[0019] Furthermore, the control component includes a circuit board fixed in the operation panel, a main control chip is installed in the middle of the circuit board, a signal transceiver module is arranged on one side of the main control chip, and a charging and discharging module is arranged on the other side of the main control chip.

[0020] By adopting the above technical solution, the detection signal of the automatic recovery controller can be received by the signal transceiver module, and these monitoring signals can be fed back to the main control chip in a timely manner. The main control chip controls the uninterruptible power supply to power the foam pump through the charging and discharging module.

[0021] Furthermore, an automatic recovery controller is installed on one side of the mounting frame, and a time relay is arranged below one side of the automatic recovery controller.

[0022] By adopting the above technical solution, the automatic recovery control can monitor the stability of the power supply and detect power outages and restorations. The time relay can realize delayed automatic start after power outages. By setting a delay through the time relay, it is ensured that the device will not start immediately after power is restored, but wait for a certain period of time to prevent overload or other equipment protection mechanisms from being triggered.

[0023] Furthermore, a soft starter is arranged above one side of the time relay, and a voltage monitor is arranged below the soft starter.

[0024] By adopting the above technical solution, the soft starter can smooth the starting process and prevent excessive current shock during starting. The voltage monitor can detect voltage fluctuations, abnormalities or power outages, and automatically trigger the starting process after power is restored. The voltage monitor can also be used in combination with the pump starting controller to achieve more precise control.

[0025] Furthermore, an uninterruptible power supply is fixed at the bottom end of the chassis, and the uninterruptible power supply is electrically connected to the operation panel.

[0026] By adopting the above technical solution, the foam pump can be powered by the uninterruptible power supply, and the uninterruptible power supply can achieve smooth startup after power restoration.

[0027] The specific working principle is: when in use, the staff uses bolts to fix the automatic recovery controller, the time relay, the soft starter and the voltage monitor on the mounting frame in sequence through the mounting holes. After the installation is completed, the foam pump is connected to the device through a connecting line. When the foam pump is powered off, the power outage is detected by the automatic recovery control, and the detection result is received by the signal transceiver module, and the signal transceiver module promptly feeds back these monitoring signals to the main control chip. The main control chip controls the uninterruptible power supply to power the foam pump through the charging and discharging module. During the power supply process, the time relay can realize delayed automatic start after power failure. The delay is set by the time relay to ensure that the device will not start immediately after power is restored, but wait for a certain period of time to prevent overload or other equipment protection mechanisms from being triggered. The soft starter can smooth the startup process and prevent excessive current shock during startup. The voltage monitor can detect voltage fluctuations, abnormalities or power outages, and automatically trigger the startup process after power is restored. The voltage monitor can be used in conjunction with the pump start controller to achieve more precise control. During use, the heat in the chassis is extracted through the cooling fan, and the dustproof net prevents large foreign matter from entering the chassis. At the same time, during the heat dissipation of the chassis, the electrostatic adsorption net in the dust removal component is fixed to the chassis through the connecting seat, and is connected to the power supply line through the line interface on the top connecting seat. At this time, the electrostatic adsorption net is energized to generate static electricity. The generated static electricity can effectively adsorb dust entering from the heat dissipation component, avoid a large amount of dust entering the chassis, and prevent safety hazards. At the same time, the semiconductor refrigeration plate is fixed to the top of the chassis through the bracket. During use, the semiconductor refrigeration plate absorbs heat in the chassis, and the absorbed heat is discharged through the heat release end of the semiconductor refrigeration plate and discharged to the outside through the exhaust fan, thereby cooling the chassis, and the protective net can prevent debris from falling into the chassis, improve the poor heat dissipation efficiency, and ensure the service life of the equipment.

[0028] The beneficial effects of the present invention are:

[0029] 1. By setting up a dust removal component, during the heat dissipation process of the chassis, the electrostatic adsorption net in the dust removal component can be fixed on the chassis through a connecting seat, and connected to the power supply line through the line interface on the top connecting seat. At this time, the electrostatic adsorption net is energized to generate static electricity, which can effectively absorb the dust entering from the heat dissipation component, avoiding a large amount of dust from entering the chassis and preventing safety hazards;

[0030] 2. By setting up a cooling component, the semiconductor refrigeration plate can be fixed on the top of the chassis through a bracket. During use, the semiconductor refrigeration plate absorbs the heat in the chassis, and the absorbed heat is discharged through the heat release end of the semiconductor refrigeration plate and discharged to the outside through the exhaust fan, thereby cooling the chassis. The protective net can prevent debris from falling into the chassis, improve the poor heat dissipation efficiency, and ensure the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a front view of a power-off automatic starting device for a foam pump according to the present invention;

[0032] Figure 2 It is a main cross-sectional view of a power-off automatic starting device for a foam pump according to the present invention;

[0033] Figure 3 It is a structural schematic diagram of a control component in a power-off automatic starting device for a foam pump according to the present invention;

[0034] Figure 4 It is a structural schematic diagram of a cooling component in a power-off automatic starting device for a foam pump described in the present invention.

[0035] The following are the descriptions of the reference numerals:

[0036] 1. Chassis; 2. Mounting assembly; 201. Mounting frame; 202. Mounting hole; 3. Heat dissipation assembly; 301. Cooling fan; 302. Dust net; 4. Dust removal assembly; 401. Connecting socket; 402. Electrostatic adsorption net; 403. Line interface; 5. Cooling assembly; 501. Bracket; 502. Semiconductor cooling sheet; 503. Exhaust fan; 504. Protective net; 6. Protective door; 7. Operation panel; 8. Control assembly; 801. Circuit board; 802. Main control chip; 803. Signal transceiver module; 804. Charging and discharging module; 9. Automatic recovery controller; 10. Time relay; 11. Soft starter; 12. Voltage monitor; 13. Uninterruptible power supply. DETAILED DESCRIPTION

[0037] The present invention will be further described below in conjunction with the accompanying drawings:

[0038] like Figure 1-Figure 4 As shown, a foam pump power-off automatic starting device comprises a chassis 1, a plurality of mounting components 2 are fixed in the chassis 1 at equal intervals, heat dissipation components 3 are symmetrically mounted on both sides of the chassis 1, dust removal components 4 are mounted near the heat dissipation components 3 on both sides of the chassis 1, and a cooling component 5 is mounted on the top of the chassis 1;

[0039] The dust removal component 4 includes two groups of connection seats 401 distributed vertically, and the connection seats 401 can support the electrostatic adsorption net 402. The two groups of the connection seats 401 are electrically connected with the electrostatic adsorption net 402. The static electricity generated by the electrostatic adsorption net 402 can effectively adsorb dust, and the top of the connection seat 401 located above is fixed with a line interface 403, which facilitates the electrostatic adsorption net 402 to be connected to the external power supply line through the line interface 403. The connection seat 401 is plugged into the chassis 1;

[0040] The cooling component 5 includes a bracket 501 symmetrically fixed in the chassis 1, and the bracket 501 can support the semiconductor cooling sheet 502. A semiconductor cooling sheet 502 is installed between two groups of the brackets 501. The semiconductor cooling sheet 502 absorbs the heat in the chassis 1, and the absorbed heat is discharged through the heat release end of the semiconductor cooling sheet 502 and discharged to the outside through the exhaust fan 503, so as to cool the inside of the chassis 1. An exhaust fan 503 is arranged above the semiconductor cooling sheet 502, and the exhaust fan 503 is fixed on the top of the chassis 1. A protective net 504 is arranged above the exhaust fan 503, and the protective net 504 can prevent debris from falling into the chassis 1.

[0041] In this embodiment, the heat absorbing end of the semiconductor refrigeration chip 502 is away from the exhaust fan 503, and the heat releasing end of the semiconductor refrigeration chip 502 faces the exhaust fan 503. The heat in the chassis 1 can be absorbed by the semiconductor refrigeration chip 502, and the absorbed heat is discharged through the heat releasing end of the semiconductor refrigeration chip 502 and discharged to the outside through the exhaust fan 503, thereby cooling the inside of the chassis 1.

[0042] In this embodiment, the installation component 2 includes a mounting frame 201 fixed at the back end of the chassis 1, and a plurality of mounting holes 202 are evenly spaced on the mounting frame 201, so that the staff can use bolts to install and fix the electrical equipment through the mounting holes 202 on the mounting frame 201.

[0043] In this embodiment, the heat dissipation component 3 includes a heat dissipation fan 301 fixed on the side wall of the chassis 1, and a dustproof net 302 is installed on one side of the heat dissipation fan 301. The heat in the chassis 1 can be extracted through the heat dissipation fan 301, and the dustproof net 302 can prevent large external impurities from entering the chassis 1.

[0044] In this embodiment, a protective door 6 is hinged on one side of the chassis 1 , and the other side of the protective door 6 is snap-connected to the chassis 1 , so that the electrical equipment in the chassis 1 can be protected by the protective door 6 .

[0045] In this embodiment, an operation panel 7 is installed on the protective door 6, and a control component 8 is connected to the operation panel 7, so that the staff can use the operation panel 7 to operate the electrical equipment in the chassis 1 through the control component 8.

[0046] In this embodiment, the control component 8 includes a circuit board 801 fixed in the operation panel 7, and a main control chip 802 is installed in the middle of the circuit board 801. A signal transceiver module 803 is provided on one side of the main control chip 802, and a charging and discharging module 804 is provided on the other side of the main control chip 802. The detection signal of the automatic recovery controller 9 can be received through the signal transceiver module 803, and these monitoring signals can be fed back to the main control chip 802 in time. The main control chip 802 controls the uninterruptible power supply 13 through the charging and discharging module 804 to power the foam pump.

[0047] In this embodiment, an automatic recovery controller 9 is installed on one side of the mounting frame 201, and a time relay 10 is arranged below one side of the automatic recovery controller 9. The automatic recovery control can monitor the stability of the power supply and detect power outages and restorations. The time relay 10 can realize delayed automatic start after power outages. The delay is set by the time relay 10 to ensure that the device will not start immediately after power restoration, but wait for a certain period of time to prevent overload or other equipment protection mechanisms from being triggered.

[0048] In this embodiment, a soft starter 11 is arranged above one side of the time relay 10, and a voltage monitor 12 is arranged below the soft starter 11. The soft starter 11 can smooth the starting process and prevent excessive current shock during starting. The voltage monitor 12 can detect voltage fluctuations, abnormalities or power outages, and automatically trigger the starting process after power is restored. The voltage monitor 12 can also be used in conjunction with the pump starting controller to achieve more precise control.

[0049] In this embodiment, an uninterruptible power supply 13 is fixed at the bottom end of the chassis 1, and the uninterruptible power supply 13 is electrically connected to the operation panel 7. The foam pump can be powered by the uninterruptible power supply 13, and the uninterruptible power supply 13 can achieve smooth startup after power restoration.

[0050] The specific working principle is as follows: when in use, the staff uses bolts to fix the automatic recovery controller 9, the time relay 10, the soft starter 11 and the voltage monitor 12 on the mounting frame 201 in sequence through the mounting hole 202. After the installation is completed, the foam pump is connected to the device through a connecting line. When the foam pump is powered off, the power off is detected by the automatic recovery control, and the detection result is received by the signal transceiver module 803. The signal transceiver module 803 feeds back these monitoring signals to the main control chip 802 in a timely manner. The main control chip 802 sends the monitoring signal to the main control chip 802 through the signal transceiver module 803. The charging and discharging module 804 controls the uninterruptible power supply 13 to supply power to the foam pump. During the power supply process, the time relay 10 can realize delayed automatic start after power failure. The delay is set by the time relay 10 to ensure that the device will not start immediately after power is restored, but wait for a certain period of time to prevent overload or other equipment protection mechanisms from being triggered. The soft starter 11 can smooth the startup process and prevent excessive current shocks during startup. The voltage monitor 12 can detect voltage fluctuations, abnormalities or power failures, and automatically trigger the startup process after power is restored. The voltage monitor 12 And it can be used in combination with the pump start controller to achieve more precise control. During use, the heat in the chassis 1 is extracted through the cooling fan 301, and the dustproof net 302 prevents large foreign matter from entering the chassis 1. At the same time, during the heat dissipation process of the chassis 1, the electrostatic adsorption net 402 in the dust removal component 4 is fixed to the chassis 1 through the connecting seat 401, and is connected to the power supply line through the line interface 403 on the top of the connecting seat 401. At this time, the electrostatic adsorption net 402 is energized to generate static electricity, and the generated static electricity can effectively adsorb the impurities from The dust entering the heat dissipation component 3 can prevent a large amount of dust from entering the chassis 1 to prevent safety hazards. At the same time, the semiconductor refrigeration sheet 502 is fixed on the upper part of the chassis 1 through the bracket 501. During use, the semiconductor refrigeration sheet 502 absorbs the heat in the chassis 1, and the absorbed heat is discharged through the heat release end of the semiconductor refrigeration sheet 502 and discharged to the outside through the exhaust fan 503, thereby cooling the chassis 1. The protective net 504 can prevent debris from falling into the chassis 1, improve the poor heat dissipation efficiency, and ensure the service life of the equipment.

[0051] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.

Claims

1. A foam pump power-off automatic starting device, characterized in that: The invention comprises a chassis (1), wherein a plurality of groups of mounting components (2) are fixed at equal intervals in the chassis (1), heat dissipation components (3) are symmetrically mounted on both sides of the chassis (1), dust removal components (4) are mounted in the chassis (1) near the heat dissipation components (3) on both sides, and a cooling component (5) is mounted on the top of the chassis (1); The dust removal assembly (4) comprises two groups of connection seats (401) distributed vertically, an electrostatic adsorption net (402) is electrically connected between the two groups of connection seats (401), and a line interface (403) is fixed on the top of the connection seat (401) located above, and the connection seat (401) is plugged into the chassis (1); The cooling component (5) comprises brackets (501) symmetrically fixed in the chassis (1), a semiconductor cooling plate (502) is installed between two groups of the brackets (501), an exhaust fan (503) is arranged above the semiconductor cooling plate (502), the exhaust fan (503) is fixed to the top of the chassis (1), and a protective net (504) is arranged above the exhaust fan (503).

2. A foam pump power-off automatic starting device according to claim 1, characterized in that: The heat absorbing end of the semiconductor cooling sheet (502) is away from the exhaust fan (503), and the heat releasing end of the semiconductor cooling sheet (502) faces the exhaust fan (503).

3. The foam pump power-off automatic starting device according to claim 1, characterized in that: The mounting assembly (2) comprises a mounting frame (201) fixed to the back end of the chassis (1), and a plurality of groups of mounting holes (202) are arranged at equal intervals on the mounting frame (201).

4. The foam pump power-off automatic starting device according to claim 1, characterized in that: The heat dissipation assembly (3) comprises a heat dissipation fan (301) fixed on the side wall of the chassis (1), and a dustproof net (302) is installed on one side of the heat dissipation fan (301).

5. The foam pump power-off automatic starting device according to claim 1, characterized in that: A protective door (6) is hinged on one side of the chassis (1), and the other side of the protective door (6) is snap-connected to the chassis (1).

6. A foam pump power-off automatic starting device according to claim 5, characterized in that: An operating panel (7) is installed on the protective door (6), and a control component (8) is connected inside the operating panel (7).

7. A foam pump power-off automatic starting device according to claim 6, characterized in that: The control component (8) comprises a circuit board (801) fixed in the operation panel (7), a main control chip (802) is installed in the middle of the circuit board (801), a signal transceiver module (803) is arranged on one side of the main control chip (802), and a charging and discharging module (804) is arranged on the other side of the main control chip (802).

8. The foam pump power-off automatic starting device according to claim 3, characterized in that: An automatic recovery controller (9) is installed on one side of the mounting frame (201), and a time relay (10) is arranged below one side of the automatic recovery controller (9).

9. A foam pump power-off automatic starting device according to claim 8, characterized in that: A soft starter (11) is arranged above one side of the time relay (10), and a voltage monitor (12) is arranged below the soft starter (11).

10. The foam pump power-off automatic starting device according to claim 6, characterized in that: An uninterruptible power supply (13) is fixed at the bottom end of the chassis (1), and the uninterruptible power supply (13) is electrically connected to the operation panel (7).