Adjusting mechanism of leveler

By designing a leveler adjustment mechanism that can replace the tooth column separately, the problem of gear damage in the prior art requires removal of the upper seat replacement, achieving a more convenient maintenance process and reducing maintenance costs.

CN120055077APending Publication Date: 2025-05-30ANHUI ZHONGNUOYI INTELLIGENT MACHINERY CO LTD
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Patent Information

Application Number
CN202510247446.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2025-05-30

AI Technical Summary

Technical Problem

The gears of the existing leveler adjustment mechanism are installed on the leveler, which causes the upper seat to be removed and replaced when the gear is damaged, which is troublesome.

Method used

A leveler adjustment mechanism including a top seat and a base is designed to realize vertical movement of the top seat and rotation of the support assembly by driving the oil cylinder and driving the motor, allowing the tooth column to be removed and replaced separately, avoiding the removal operation of the top seat.

Benefits of technology

It simplifies the maintenance process of transmission parts, reduces maintenance time and cost, and improves the adjustment convenience of the leveler.

✦ Generated by Eureka AI based on patent content.

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Abstract

The adjusting mechanism of the leveler comprises an upper seat and a base, the upper seat is provided with a driving oil cylinder, a supporting assembly is arranged between the upper seat and the base and comprises a lower supporting sleeve, an upper supporting sleeve and a driving motor, the lower end of the upper supporting sleeve is in threaded fit with the lower supporting sleeve, and the lower end of the upper supporting sleeve is in threaded fit with the driving motor. A vertical guide groove is formed in the inner side wall of the upper end of the output shaft and matched with a vertical guide piece on the outer side wall of the output shaft. The lower end of the lower supporting sleeve is connected with a transmission piece, a plurality of tooth columns are arranged on the transmission piece in the circumferential direction at intervals, and the tooth columns are meshed with a gear on an output shaft of a driving motor. The driving motor drives the transmission part to rotate through the gear, drives the lower supporting sleeve to rotate and drives the upper supporting sleeve to vertically move relative to the upper base. The tooth columns only need to be independently taken out for replacement, and the leveler upper base does not need to be moved; therefore, the maintenance operation of the transmission part is more convenient, the maintenance time is shortened, and the maintenance cost is reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of mechanical equipment, and more specifically, it relates to an adjusting mechanism of a leveling machine. Background Art

[0002] A leveling machine is a device used to correct the flatness of steel plates. Its working principle is that a motor drives the relatively arranged upper leveling rollers and lower leveling rollers to rotate simultaneously, and the steel plate is repeatedly twisted by the upper and lower groups of leveling rollers to eliminate the internal stress of the steel plate, thereby achieving the effect of leveling the steel plate; In actual applications, the thicknesses of steel plates vary; in order to enable the leveling machine to be applied to the leveling of steel plates of different specifications, people have designed an adjustment function for the leveling machine; the adjustment mechanism of the existing leveling machine is provided with a gear, and this gear meshes with the gear on the output shaft of the driving motor to achieve the purpose of transmission, thereby realizing the leveling function of the leveling machine; However, since the gear on the adjustment mechanism of the leveling machine is installed on the leveling machine, when the gear on the adjustment mechanism is damaged, it is necessary to remove the upper seat of the leveling machine and then replace the gear on the adjustment mechanism, which has the problem of troublesome replacement operation. Summary of the Invention

[0003] Aiming at the deficiencies of the existing technology, the purpose of the present invention is to provide an adjusting mechanism of a leveling machine.

[0004] To achieve the above purpose, the present invention provides the following technical solutions: An adjusting mechanism of a leveling machine, including a relatively arranged upper seat and a lower seat. Four corners above the upper seat are each provided with a driving oil cylinder for driving the upper seat to move up and down. The lower end of the output shaft of the driving oil cylinder passes through the upper seat and is fixed on the lower seat; four corners between the upper seat and the lower seat are each provided with a supporting component for supporting the upper seat. The supporting component includes a lower supporting sleeve and an upper supporting sleeve both sleeved on the output shaft and a driving motor for driving the lower supporting sleeve to rotate. The lower end of the upper supporting sleeve is in threaded cooperation with the lower supporting sleeve, and the inner side wall of its upper end is provided with a vertical guide groove, and the vertical guide groove is matched with the vertical guiding member on the outer side wall of the output shaft; the lower end of the lower supporting sleeve is connected with a transmission member, and a plurality of tooth columns are circumferentially spaced on the transmission member, and the tooth columns are meshed with the gear on the output shaft of the driving motor; The driving motor drives the transmission member to rotate through the gear, and drives the lower supporting sleeve to rotate. The lower supporting sleeve drives the upper supporting sleeve to move vertically relative to the upper seat, so that the upper end of the upper supporting sleeve is separated from or abutted against the lower end surface of the upper seat.

[0005] The present invention is further provided: a plurality of jacks are circumferentially spaced at the lower end of the transmission member, and a plurality of receiving holes are circumferentially spaced at the upper end of the transmission member, and the jacks and the receiving holes are arranged in one-to-one correspondence; The lower end of the tooth column passes through the bearing hole and is placed in the jack, and the head at the upper end of the tooth column is placed in the bearing hole.

[0006] The present invention is further provided that the bearing hole at the upper end of the transmission member is covered by a cover plate; A number of lower fixing holes are provided on the upper end surface of the transmission member, and a number of upper fixing holes are provided on the cover plate. Among them, after the fastener passes through the upper fixing hole, it cooperates with the lower fixing hole to fix the cover plate above the transmission member.

[0007] The present invention is further provided that an inner key groove is provided on the inner side wall of the transmission member, an outer key groove is provided on the outer side wall of the lower support sleeve, and the inner key groove and the outer key groove are connected by a key to connect the lower support sleeve and the transmission member together.

[0008] The beneficial effect of the present invention: When it is necessary to adjust the gap between the upper seat and the lower seat of the leveling machine, only need to make the upper seat move vertically through the driving oil cylinder; then make the driving motor drive the transmission member to rotate through the gear, and drive the lower support sleeve to rotate. The lower support sleeve drives the upper support sleeve to move vertically relative to the upper seat to a suitable position, so that the upper end of the upper support sleeve abuts against the lower end surface of the upper seat to support the upper seat, and realize the adjustment of the relative position between the upper seat and the lower seat of the leveling machine; when the tooth column on the transmission member is damaged, only need to take out the tooth column alone for replacement, without moving the upper seat of the leveling machine; making the maintenance operation of the transmission member more convenient, reducing the maintenance time, and at the same time reducing the maintenance cost. Description of the Drawings

[0009] Figure 1 It is an application diagram of an adjustment mechanism of a leveling machine of the present invention; Figure 2 It is a schematic structural diagram of an adjustment mechanism of a leveling machine of the present invention; Figure 3 It is a schematic structural diagram of a driving oil cylinder of an adjustment mechanism of a leveling machine of the present invention; Figure 4 It is a matching diagram of a lower support sleeve and an upper support sleeve of an adjustment mechanism of a leveling machine of the present invention; Figure 5 It is a schematic structural diagram of a transmission member of an adjustment mechanism of a leveling machine of the present invention Figure 1 ; Figure 6 It is a schematic structural diagram of a transmission member of an adjustment mechanism of a leveling machine of the present invention Figure 2 ; Figure 7 It is a schematic structural diagram of a transmission member of an adjustment mechanism of a leveling machine of the present invention Figure 3 ; Figure 8 It is a schematic structural diagram of a tooth column of an adjustment mechanism of a leveling machine of the present invention; Description of the reference numerals: 1. upper seat; 2. base; 3. driving oil cylinder; 31. output shaft; 4. supporting assembly; 41. lower supporting sleeve; 411. transmission member; 4111. tooth column; 4112. lower fixing hole; 4113. inner keyway; 412. jack; 413. bearing hole; 414. outer keyway; 42. upper supporting sleeve; 421. vertical guide groove; 43. driving motor; 431. gear; 5. cover plate; 51. upper fixing hole. Detailed Description of the Embodiment

[0010] Refer to the attached Figures 1 to 8 A further detailed description is given to an embodiment of the adjusting mechanism of a leveling machine according to the present invention.

[0011] An adjusting mechanism of a leveling machine includes an upper seat 1 and a base 2 which are oppositely arranged. An upper leveling roller and a lower leveling roller are respectively rotatably arranged on the upper seat 1 and the base 2. The upper leveling roller and the lower leveling roller are oppositely arranged and cooperate with each other to level the steel plate. Driving oil cylinders 3 for driving the upper seat 1 to move up and down are arranged at the four corners above the upper seat 1. The lower end of the output shaft 31 of the driving oil cylinder 3 passes through the upper seat 1 and is fixed on the base 2. Supporting assemblies 4 for supporting the upper seat 1 are arranged at the four corners between the upper seat 1 and the base 2. The supporting assembly 4 includes a lower supporting sleeve 41 and an upper supporting sleeve 42 which are both sleeved on the output shaft 31 and a driving motor 43 for driving the lower supporting sleeve 41 to rotate. The lower end of the upper supporting sleeve 42 is in threaded cooperation with the lower supporting sleeve 41, and a vertical guide groove 421 is arranged on the inner side wall of its upper end. The vertical guide groove 421 is matched with a vertical guiding member on the outer side wall of the output shaft 31. A transmission member 411 is connected to the lower end of the lower supporting sleeve 41. A plurality of tooth columns 4111 are circumferentially arranged at intervals on the transmission member 411. The tooth columns 4111 are meshed with the gear 431 on the output shaft 31 of the driving motor 43. The driving motor 43 drives the transmission member 411 to rotate through the gear 431, and drives the lower supporting sleeve 41 to rotate. The lower supporting sleeve 41 drives the upper supporting sleeve 42 to move vertically relative to the upper seat 1, so that the upper end of the upper supporting sleeve 42 is separated from or abutted against the lower end surface of the upper seat 1. When it is necessary to adjust the gap between the upper seat 1 and the base 2 of the leveling machine, only the upper seat 1 needs to be vertically moved by driving the oil cylinder 3; then the driving motor 43 drives the transmission member 411 to rotate through the gear 431, and drives the lower support sleeve 41 to rotate. The lower support sleeve 41 drives the upper support sleeve 42 to vertically move relative to the upper seat 1 to a suitable position, so that the upper end of the upper support sleeve 42 abuts against the lower end surface of the upper seat 1 to support the upper seat 1, realizing the adjustment of the relative position between the upper seat 1 and the base 2 of the leveling machine; when the tooth column 4111 on the transmission member 411 is damaged, only the tooth column 4111 needs to be taken out and replaced alone, without moving the upper seat 1 of the leveling machine; making the maintenance operation of the transmission member 411 more convenient, reducing the maintenance time, and at the same time reducing the maintenance cost.

[0012] A plurality of jacks 412 are circumferentially spaced at the lower end of the transmission member 411, and a plurality of receiving holes 413 are circumferentially spaced at the upper end thereof. The jacks 412 and the receiving holes 413 are arranged in one-to-one correspondence; the lower end of the tooth column 4111 passes through the receiving hole 413 and is placed in the jack 412, and the head at the upper end of the tooth column 4111 is placed in the receiving hole 413; facilitating the assembly operation of the tooth column 4111 on the transmission member 411, and at the same time facilitating the disassembly operation, saving the disassembly and assembly operation time of the tooth column 4111 on the transmission member 411; The upper and lower ends of the tooth column 4111 are respectively rotatably arranged in the jack 412 and the receiving hole 413, so that it is possible to avoid jamming between the transmission member 411 and the gear 431 without adding lubricating oil, and effectively reduce noise.

[0013] The receiving hole 413 at the upper end of the transmission member 411 is covered by a cover plate 5; a plurality of lower fixing holes 4112 are provided on the upper end surface of the transmission member 411, and a plurality of upper fixing holes 51 are provided on the cover plate 5. After the fastener passes through the upper fixing hole 51, it cooperates with the lower fixing hole 4112 to fix the cover plate 5 above the transmission member 411; making the tooth column 4111 more stably installed on the transmission member 411 and improving the stability of the leveling machine.

[0014] An inner keyway 4113 is provided on the inner side wall of the transmission member 411, and an outer keyway 414 is provided on the outer side wall of the lower support sleeve 41. The inner keyway 4113 and the outer keyway 414 are connected by a key to connect the lower support sleeve 41 and the transmission member 411 together to realize the linkage between the two.

[0015] The above is only the preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions falling within the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and retouches should also be regarded as the protection scope of the present invention.

Claims

1. An adjustment mechanism of a leveling machine, comprising an upper seat and a base arranged relatively to each other, wherein four corners above the upper seat are provided with driving cylinders for driving the upper seat to move up and down, and the lower end of the output shaft of the driving cylinder passes through the upper seat and is fixed to the base; four corners between the upper seat and the base are provided with support assemblies for supporting the upper seat, and the support assemblies include a lower support sleeve and an upper support sleeve, both of which are sleeved on the output shaft, and a driving motor for driving the lower support sleeve to rotate, the lower end of the upper support sleeve is threadedly matched with the lower support sleeve, and the inner side wall of the upper end thereof is provided with a vertical guide groove, and the vertical guide groove is matched with the vertical guide piece on the outer side wall of the output shaft; wherein the characteristics are: The lower end of the lower support sleeve is connected to a transmission member, and the transmission member is provided with a plurality of tooth columns at intervals in the circumferential direction, and the tooth columns are meshed with the gears on the output shaft of the drive motor; The driving motor drives the transmission member to rotate through the gear, and drives the lower support sleeve to rotate. The lower support sleeve drives the upper support sleeve to move vertically relative to the upper seat, so that the upper end of the upper support sleeve is separated from or abuts against the lower end surface of the upper seat.

2. The adjustment mechanism of a leveling machine according to claim 2 is characterized in that: The lower end of the transmission member is provided with a plurality of insertion holes at intervals in the circumferential direction, and the upper end thereof is provided with a plurality of bearing holes at intervals in the circumferential direction, and the insertion holes and the bearing holes are arranged in a one-to-one correspondence; The lower end of the tooth column passes through the bearing hole and is placed in the insertion hole, and the head of the upper end of the tooth column is placed in the bearing hole.

3. The adjustment mechanism of a leveling machine according to claim 2, characterized in that: The bearing hole at the upper end of the transmission member is covered by a cover plate; The upper end surface of the transmission member is provided with a plurality of lower fixing holes, and the cover plate is provided with a plurality of upper fixing holes, wherein the fasteners pass through the upper fixing holes and match with the lower fixing holes to fix the cover plate above the transmission member.

4. The adjustment mechanism of a leveling machine according to claim 1, 2 or 3, characterized in that: The inner side wall of the transmission member is provided with an inner keyway, and the outer side wall of the lower support sleeve is provided with an outer keyway. The inner keyway and the outer keyway are connected by a key to connect the lower support sleeve and the transmission member together.