Automatic valve machining equipment
By designing robotic mechanisms, air blowing components and filter components in valve automation processing equipment, the problem of waste chips being difficult to clean and coolant and waste chips being difficult to separate in valve processing is solved, timely cleaning of waste chips and effective separation of coolant, improving processing efficiency and practicality of equipment.
Patent Information
- Application Number
- CN202510325925.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2045-03-19
AI Technical Summary
The waste chips generated by existing valve automation processing equipment during the milling of valve workpieces are inconvenient to clean up in time, affecting subsequent assembly and processing work, and at the same time, the coolant and waste chips are difficult to separate.
An automated valve processing equipment is designed, using a robot mechanism, an air blowing component, an air blowing component B and a filtering component. The gear system drives the movable ring and magnetic plate to rotate through the motor drive gear system, blows the waste chips with the blower, and separates the waste chips and coolant through the push plate and the filter assembly.
It realizes timely cleaning of waste chips during valve processing and effective separation of coolant, ensures the stability and accuracy of subsequent processing, and improves the processing efficiency and practicality of equipment.
Smart Images

Figure CN120055341A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of valve processing, and particularly to an automatic valve processing device. Background Art
[0002] Automatic valve processing equipment is a key tool in modern industrial production. It integrates advanced technologies, has a high-precision numerical control system that can precisely control processing parameters. Its workbench is equipped with professional fixtures that can firmly fix the valve to ensure processing stability. The equipment has a variety of processing functions and can complete high-quality cutting, milling, and grinding. The automatic feeding and unloading system greatly improves processing efficiency and reduces labor costs. At the same time, it is equipped with precise sensors to monitor the processing status in real time. Once an abnormality occurs, it can alarm and adjust in time to ensure the accuracy and quality of valve processing and meet the production requirements of valves of different specifications.
[0003] The existing Chinese patent with the publication number CN113263331A discloses an automatic processing equipment for corrosion-resistant and highly sealed valves, including a bottom plate, a back plate, and a mounting plate. One end of the upper surface of the bottom plate is fixedly connected with the back plate, and the surface of the back plate is symmetrically and fixedly connected with mounting plates. Both mounting plates are fixedly connected to the bottom plate. The surface of the mounting plate is fixedly connected with an angle adjustment device. A drilling module and a grinding module are arranged between the two mounting plates, and the two angle adjustment devices are respectively fixedly connected with the drilling module and the grinding module. The inside of the bottom plate is rotatably connected with a rotating device, and one of the mounting plates is fixedly connected with the rotating device. This automatic processing equipment for corrosion-resistant and highly sealed valves can perform grinding and drilling simultaneously, improving processing efficiency, with a simple structure and strong practicability. However, during the milling process of valve workpieces, a large amount of waste chips are generated. If not cleaned up in time, it will affect subsequent assembly and processing work.
[0004] In view of the above problems, an automatic valve processing device is proposed to solve the above problems. Summary of the Invention
[0005] The purpose of the present invention is to provide an automatic valve processing device. By using this device for work, the problems of inconvenient timely cleaning of waste chips generated during milling and inconvenient separation of coolant and waste chips are solved.
[0006] To achieve the above object, the present invention provides the following technical solutions: A valve automatic processing device, including a machine tool frame. Inside the machine tool frame, there is also a fixing component for fixing valve parts. One side of the machine tool frame is fixedly connected with a liquid outlet tank. On the upper surface of the liquid outlet tank, a water pump is fixedly connected. The output end of the water pump is fixedly connected with a spray pipe. An activity groove is opened on the inner wall of the machine tool frame. Inside the activity groove, an activity bracket is slidably connected. The activity bracket is sleeved outside the spray pipe. On the bottom surface of the inner wall of the machine tool frame, a filter screen A is fixedly connected. Below the filter screen A, a waste liquid tank is opened. Inside the machine tool frame, a manipulator mechanism for milling and assembling the valve is provided. Inside the machine tool frame, there is also a gas injection component A for assisting processing by blowing air. A waste material groove is opened inside the machine tool frame. On one side of the waste material groove, a through groove is opened. The waste material groove is communicated with the waste liquid tank through the through groove. Inside the through groove, a filtering component for secondary filtering is provided;
[0007] The manipulator mechanism includes a base slidably connected to the surface of the machine tool frame. Inside the base, a motor is provided. The output end of the motor is fixedly connected with a main gear. Outside the main gear, a secondary gear is meshed and connected. Inside the secondary gear, a rotating rod A is fixedly connected. The rotating rod A is rotatably connected to the inner wall of the base. Outside the secondary gear, a driving gear is meshed and connected. Inside the driving gear, a rotating shaft is fixedly connected. The rotating shaft is rotatably connected to the inner wall of the base. The upper end of the rotating shaft is fixedly connected with an operating component. Inside the base, a movable ring is rotatably connected. On the inner wall of the movable ring, an internal gear ring is fixedly connected. The internal gear ring is meshed and connected with the main gear. On the upper surface of the movable ring, a turntable is fixedly connected. On the upper surface of the turntable, a magnetic plate A is fixedly connected.
[0008] Further, the gas injection component A includes a shell fixedly connected to the inner wall of the machine tool frame. On the inner wall of the shell, a spring A is fixedly connected. The upper end of the spring A is fixedly connected with a magnetic plate B. The magnetic plate B and the magnetic plate A are magnetically repulsive. On the upper surface of the magnetic plate B, a support plate is fixedly connected. On the upper surface of the support plate, a conductor block is fixedly connected. On the inner wall of the shell, a main conductor is fixedly connected. The main conductor is externally connected to a power supply. Outside the main conductor, a slot is opened. On the upper surface of the conductor block, a positioning plate is fixedly connected. The positioning plate is correspondingly arranged with the slot. On the inner wall of the machine tool frame, a blower is fixedly connected. On one side of the blower, a spray air pipe A is fixedly connected. The blower and the main conductor are connected by an electric wire.
[0009] Further, the fixing component includes a mounting block fixedly connected to the upper surface of the machine tool frame. Inside the mounting block, a motor is provided. The output end of the motor is fixedly connected with a bidirectional threaded rod. Outside the bidirectional threaded rod, a connecting vertical plate is threadedly connected. There are two groups of the connecting vertical plates. The two groups of connecting vertical plates are symmetrically arranged. Outside the mounting block, a limiting frame is fixedly connected. The connecting vertical plate is slidably connected inside the limiting frame. The blower is fixedly connected to the upper surface of the limiting frame. On the bottom surface of the connecting vertical plate, a clamping plate B is fixedly connected. On the bottom surface of the clamping plate B, a bottom groove is opened.
[0010] Furthermore, a push plate is arranged inside the machine tool frame. One side of the push plate is fixedly connected to an electric telescopic rod B, and one end of the electric telescopic rod B is fixedly connected to the inner wall of the machine tool frame. A blowing component B for blowing out the waste chips remaining inside the bottom groove is also arranged on one side of the push plate. The blowing component B includes an inner rod fixedly connected to one side of the push plate. An outer rod is sleeved outside the inner rod, and an air storage pipe is sleeved outside the outer rod. A sealing plate is fixedly connected to the outside of the outer rod, and the sealing plate is slidably connected inside the air storage pipe. A sealing ring is fixedly connected to the outside of the sealing plate, and the sealing ring fits against the inner wall of the air storage pipe. An air guide pipe is fixedly connected to the outside of the air storage pipe, and the air storage pipe is communicated with the air guide pipe. A blowing pipe B is fixedly connected to the outside of the air guide pipe. A one-way pressure valve B is arranged inside the blowing pipe B, and a one-way pressure valve A is fixedly connected to the outside of the air guide pipe.
[0011] Furthermore, a sliding groove with the same slope as the inner wall of the waste material groove is opened inside the through groove. The filtering component includes a filter screen B slidably connected inside the sliding groove. The bottom surface of the filter screen B is fixedly connected to a bottom plate, and a spring B is fixedly connected to the bottom surface of the bottom plate. The bottom end of the spring B is fixedly connected to the inner wall of the sliding groove.
[0012] Furthermore, a magnetic block A is fixedly connected to the bottom surface of the push plate, and a magnetic block B is fixedly connected to one side of the filter screen B. The magnetic block A and the magnetic block B attract each other. A scraping plate is fixedly connected to the inner wall of the through groove, and the scraping plate is attached to the outside of the filter screen B.
[0013] Furthermore, a material taking door is hinged to one side of the machine tool frame, and the material taking door is arranged corresponding to the waste material groove. A side door is hinged to the other side of the machine tool frame. An accessory box is arranged inside the machine tool frame, and the side door is arranged corresponding to the accessory box.
[0014] Furthermore, the operating component includes a lifting column fixedly connected to the upper surface of the rotating shaft. A support frame A is fixedly connected to the outside of the lifting column. A motor A is fixedly connected to the outside of the support frame A. The output end of the motor A is fixedly connected to a driving shaft A. A robotic arm A is fixedly connected to the outside of the driving shaft A. A motor B is fixedly connected to the outside of the robotic arm A. The output end of the motor B is fixedly connected to a driving shaft B. A robotic arm B is fixedly connected to the outside of the driving shaft B. A motor C is fixedly connected to the outside of the robotic arm B. The output end of the motor C is fixedly connected to a short shaft, and a processing component is fixedly connected to the outside of the short shaft.
[0015] Further, the processing assembly includes a support long plate fixedly connected to the outside of the short shaft. One end of the support long plate is fixedly connected with a mounting shell. Inside the mounting shell, there is a motor D. The output end of the motor D is fixedly connected with a milling cutter. At the other end of the mounting shell, there is a motor E. The output end of the motor E is fixedly connected with a mounting disc. On one side of the mounting disc, there is an electric telescopic rod A. One end of the electric telescopic rod A is fixedly connected with an adjusting plate. On both sides of the adjusting plate, there are side blocks. On both sides of the adjusting plate and on the side of the side block close to the adjusting plate, there are fixed columns rotatably connected. Outside the fixed columns, there are connecting short plates rotatably connected. On the bottom surface of the side block, there is a clamping plate A. On the upper surface of the side block, there is a telescopic plate. On the bottom surface of the mounting disc, there is a connecting frame. The upper end of the telescopic plate is rotatably connected with the connecting frame.
[0016] Further, inside the machine tool frame, there is a motor A. The output end of the motor A is fixedly connected with a lead screw. The lead screw is threadedly connected with the base. Inside the base, there is a guide rod passing through. The guide rod is fixedly connected with the inner wall of the machine tool frame.
[0017] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0018] A valve automatic processing equipment proposed by the present invention, through the settings of the manipulator mechanism, air blowing component A, air blowing component B and the filtering component. When processing the valve, the main gear, the sub-gear and the driving gear are rotated by the motor. While adjusting the turning of the operating component above, the movable ring is rotated, thereby moving the magnetic plate A. Through the repulsion between the magnetic plate B and the magnetic plate A, the support plate and the conductor block move upward. The conductor block is inserted into the main conductor to complete conduction. Thus, the air blower blows air through the air injection pipe A, realizing air blowing when the manipulator finishes processing and turns, preventing waste chips from affecting subsequent processing. In addition, through the cooperation of the processing assembly, the motor C and the short shaft, the assembly and milling functions are switched. After the valve is taken out at the end of processing, the push plate is pushed to discharge the waste. During the pushing process, the magnetic block A on the bottom surface of the push plate attracts the filter screen B to move upward, and the scraping plate is used to scrape the surface of the filter screen B to prevent blockage. During the reset process of the push plate, by squeezing air, a small amount of waste chips remaining in the machine tool frame are blown out, and pushing the material again ensures the cleaning effect, achieving the purpose of facilitating the timely cleaning of the waste chips generated by milling and solid-liquid separation. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is the overall structural schematic diagram of the present invention;
[0020] Figure 2 is the structural schematic diagram of the machine tool frame of the present invention;
[0021] Figure 3 is the structural schematic diagram of the manipulator mechanism of the present invention;
[0022] Figure 4 is the structural schematic diagram of the air blowing component A of the present invention;
[0023] Figure 5 Schematic diagram of the internal structure of the housing of the present invention;
[0024] Figure 6 Schematic diagram of the structure of the fixing component of the present invention;
[0025] Figure 7 Schematic diagram of the structure of the operating component of the present invention;
[0026] Figure 8 Schematic diagram of the structure of the processing component of the present invention;
[0027] Figure 9 Schematic diagram of the structure of the waste chute of the present invention;
[0028] Figure 10 Schematic diagram of the structure of the air-blowing component B of the present invention;
[0029] Figure 11 Schematic diagram of the structure of the filtration component of the present invention.
[0030] In the figure: 1. Machine tool frame; 11. Side door; 12. Fitting box; 13. Filter screen A; 14. Motor A; 141. Lead screw; 142. Guide rod; 15. Pusher plate; 151. Magnet A; 152. Electric telescopic rod B; 16. Scrap slot; 161. Scrap scraping plate; 162. Through slot; 17. Material taking door; 2. Manipulator mechanism; 21. Base; 22. Movable ring; 221. Internal gear ring; 23. Main gear; 24. Sub-gear; 241. Rotating rod A; 25. Driving gear; 251. Rotating shaft; 26. Operating component; 261. Lifting column; 262. Support frame A; 263. Motor A; 264. Robot arm A; 265. Motor B; 266. Motor C; 2661. Short shaft; 267. Robot arm B; 27. Processing component; 271. Support long plate; 272. Installation shell; 273. Milling cutter; 274. Installation disc; 275. Electric telescopic rod A; 276. Adjusting plate; 277. Side block; 278. Connecting short plate; 279. Fixed column; 28. Clamping plate A; 281. Telescopic plate; 282. Connecting frame; 29. Turntable; 291. Magnetic plate A; 3. Liquid outlet box; 31. Water pump; 32. Spray pipe; 33. Movable slot; 34. Movable support; 4. Fixing component; 41. Installation block; 42. Bi-directional threaded rod; 43. Connecting vertical plate; 44. Clamping plate B; 45. Bottom slot; 5. Air blowing component A; 51. Fan; 511. Air spray pipe A; 52. Shell; 521. Spring A; 522. Magnetic plate B; 523. Support plate; 524. Conductor block; 525. Positioning plate; 53. Main conductor; 6. Filter component; 61. Filter screen B; 62. Magnet B; 63. Bottom plate; 64. Spring B; 7. Air blowing component B; 71. Inner rod; 72. Outer rod; 73. Sealing plate; 731. Sealing ring; 74. Gas storage pipe; 75. Air guide pipe; 751. One-way pressure valve A; 76. Air spray pipe B; 761. One-way pressure valve B. Detailed implementation mode
[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0032] To further understand the content of the present invention, the present invention will be described in detail in conjunction with the accompanying drawings.
[0033] Combined with Figures 1-5 and Figure 9, A valve automatic processing device, including a machine tool frame 1. Inside the machine tool frame 1, there is also a fixing component 4 for fixing valve parts. One side of the machine tool frame 1 is fixedly connected with a liquid outlet tank 3. On the upper surface of the liquid outlet tank 3, a water pump 31 is fixedly connected. The output end of the water pump 31 is fixedly connected with a spray pipe 32. An activity groove 33 is opened on the inner wall of the machine tool frame 1. Inside the activity groove 33, an activity bracket 34 is slidably connected. The activity bracket 34 is sleeved outside the spray pipe 32. The bottom surface of the inner wall of the machine tool frame 1 is fixedly connected with a filter screen A13. A waste liquid tank is opened below the filter screen A13. Inside the machine tool frame 1, a manipulator mechanism 2 for milling and assembling the valve is arranged. Inside the machine tool frame 1, there is also a gas blowing component A5 for assisting processing by blowing air. A waste material groove 16 is opened inside the machine tool frame 1. A through groove 162 is opened on one side of the waste material groove 16. The waste material groove 16 is communicated with the waste liquid tank through the through groove 162. A filtering component 6 for secondary filtering is arranged inside the through groove 162;
[0034] The manipulator mechanism 2 includes a base 21 slidably connected to the surface of the machine tool frame 1. Inside the base 21, there is a motor. The output end of the motor is fixedly connected with a main gear 23. A secondary gear 24 is meshed outside the main gear 23. Inside the secondary gear 24, a rotating rod A241 is fixedly connected. The rotating rod A241 is rotationally connected with the inner wall of the base 21. A driving gear 25 is meshed outside the secondary gear 24. Inside the driving gear 25, a rotating shaft 251 is fixedly connected. The rotating shaft 251 is rotationally connected with the inner wall of the base 21. The upper end of the rotating shaft 251 is fixedly connected with an operating component 26. An activity ring 22 is rotationally connected inside the base 21. An internal gear ring 221 is fixedly connected to the inner wall of the activity ring 22. The internal gear ring 221 is meshed with the main gear 23. The upper surface of the activity ring 22 is fixedly connected with a turntable 29. A magnetic plate A291 is fixedly connected to the upper surface of the turntable 29. During the assembly and processing, the motor is started to drive the main gear 23 to rotate. Through the meshing of the main gear 23 and the secondary gear 24, the secondary gear 24 is driven to rotate synchronously, and then the driving gear 25 is driven to rotate, so that the upper rotating shaft 251 and the operating component 26 turn, realizing the rotation function of the manipulator.
[0035] The air-inflating component A5 includes a housing 52 fixedly connected to the inner wall of the machine tool frame 1. A spring A521 is fixedly connected to the inner wall of the housing 52. The upper end of the spring A521 is fixedly connected to a magnetic plate B522. The magnetic plate B522 is magnetically repulsive to the magnetic plate A291. A support plate 523 is fixedly connected to the upper surface of the magnetic plate B522. A conductor block 524 is fixedly connected to the upper surface of the support plate 523. A main conductor 53 is fixedly connected to the inner wall of the housing 52. The main conductor 53 is externally connected to a power supply. A slot is provided on the outer side of the main conductor 53. A positioning plate 525 is fixedly connected to the upper surface of the conductor block 524. The positioning plate 525 is correspondingly arranged with the slot. A blower 51 is fixedly connected to the inner wall of the machine tool frame 1. A jet pipe A511 is fixedly connected to one side of the blower 51. The blower 51 and the main conductor 53 are connected by an electric wire. During the rotation of the main gear 23, it meshes with the internal gear ring 221 to drive the movable ring 22 to rotate, driving the turntable 29 and the magnetic plate A291 to rotate synchronously, so that the magnetic plate A291 moves below the housing 52. Through the repulsion between the magnetic plate B522 and the magnetic plate A291, the support plate 523 and the conductor block 524 move upward. The positioning plate 525 plays a positioning role to ensure that the conductor block 524 is stably inserted to complete conduction, thereby supplying power to the blower 51. Through the jet pipe A511 to inflate, it realizes the inflation when the manipulator turns after the processing is completed, preventing waste chips from affecting the subsequent processing effect. The spring A521 is used to assist the magnetic plate B522 to reset.
[0036] The present invention will be further described below in conjunction with embodiments.
[0037] Please refer to Figures 1-11 , the fixing component 4 includes a mounting block 41 fixedly connected to the upper surface of the machine tool frame 1. A motor is arranged inside the mounting block 41. The output end of the motor is fixedly connected to a bidirectional threaded rod 42. The outer side of the bidirectional threaded rod 42 is threadedly connected with a connecting vertical plate 43. There are two groups of the connecting vertical plates 43, and the two groups of the connecting vertical plates 43 are symmetrically arranged. A limiting frame is fixedly connected to the outer side of the mounting block 41. The connecting vertical plate 43 is slidably connected inside the limiting frame. The blower 51 is fixedly connected to the upper surface of the limiting frame. A clamping plate B44 is fixedly connected to the bottom surface of the connecting vertical plate 43. A bottom groove 45 is provided on the bottom surface of the clamping plate B44. Before processing, the motor inside the mounting block 41 is turned on. The motor drives the bidirectional threaded rod 42 to rotate, thereby driving the two groups of connecting vertical plates 43 to move closer to the middle, and clamping and fixing the valve part by using the clamping plate B44. The bottom groove 45 leaves space for the subsequent air inflation and waste chip discharge work.
[0038] Inside the machine tool frame 1, there is a push plate 15. One side of the push plate 15 is fixedly connected to an electric telescopic rod B152. One end of the electric telescopic rod B152 is fixedly connected to the inner wall of the machine tool frame 1. On one side of the push plate 15, there is also a blowing component B7 for blowing out the waste chips remaining inside the bottom groove 45. The blowing component B7 includes an inner rod 71 fixedly connected to one side of the push plate 15. An outer rod 72 is sleeved outside the inner rod 71. A gas storage pipe 74 is sleeved outside the outer rod 72. A sealing plate 73 is fixedly connected to the outside of the outer rod 72. The sealing plate 73 is slidably connected inside the gas storage pipe 74. A sealing ring 731 is fixedly connected to the outside of the sealing plate 73. The sealing ring 731 fits against the inner wall of the gas storage pipe 74. A guide pipe 75 is fixedly connected to the outside of the gas storage pipe 74. The gas storage pipe 74 is communicated with the guide pipe 75. A jet pipe B76 is fixedly connected to the outside of the guide pipe 75. A one-way pressure valve B761 is arranged inside the jet pipe B76. A one-way pressure valve A751 is fixedly connected to the outside of the guide pipe 75. After the processing is completely finished, the electric telescopic rod B152 is turned on. The push plate 15 is driven to move by the electric telescopic rod B152. The waste chips on the surface are scraped off by the push plate 15 and discharged into the waste material groove 16. During the reset process of the push plate 15, the inner rod 71 contracts back into the outer rod 72. After the contraction ends, the outer rod 72 moves into the gas storage pipe 74. The air inside the gas storage pipe 74 is squeezed by the sealing plate 73. The air is discharged through the cooperation of the guide pipe 75 and the jet pipe B76 with the one-way pressure valve B761, and the waste chips remaining inside the bottom groove 45 are blown out, and the waste chips are completely discharged during the next movement of the push plate 15. Through the setting of the one-way pressure valve A751, the air pressure is balanced when the sealing plate 73 moves to generate negative pressure.
[0039] Inside the through groove 162, there is a sliding groove with the same slope as the inner wall of the waste material groove 16. The filtering component 6 includes a filter screen B61 slidably connected inside the sliding groove. The bottom surface of the filter screen B61 is fixedly connected to a bottom plate 63. The bottom surface of the bottom plate 63 is fixedly connected to a spring B64. The bottom end of the spring B64 is fixedly connected to the inner wall of the sliding groove. When the waste chips are discharged into the waste material groove 16, the filter screen B61 secondary filters the waste liquid remaining in the waste chips to ensure the separation effect. Through the setting of the spring B64 in the compressed state, conditions are provided for the subsequent movement of the filter screen B61 inside the sliding groove and anti-blocking work.
[0040] A magnetic block A151 is fixedly connected to the bottom surface of the push plate 15, and a magnetic block B62 is fixedly connected to one side of the filter screen B61. The magnetic block A151 and the magnetic block B62 attract each other. A scraping plate 161 is fixedly connected to the inner wall of the through groove 162, and the scraping plate 161 is attached to the outer side of the filter screen B61. When the push plate 15 moves towards the position of the filter screen B61, the magnetic block A151 and the magnetic block B62 attract each other, driving the filter screen B61 to move upwards towards the sliding groove. During the movement, the waste chips on the surface of the filter screen B61 are scraped off by the scraping plate 161 to prevent the filter screen B61 from being blocked. When the push plate 15 resets, the filter screen B61 moves downwards, and the spring B64 plays a role in buffering and protecting.
[0041] A material taking door 17 is hinged to one side of the machine tool frame 1. The material taking door 17 is arranged corresponding to the waste material groove 16. A side door 11 is hinged to the other side of the machine tool frame 1. An accessory box 12 is arranged inside the machine tool frame 1. The side door 11 is arranged corresponding to the accessory box 12. Through the arrangements of the side door 11 and the material taking door 17, they are respectively used to supplement the accessories in the accessory box 12 and take out the waste materials.
[0042] The operating component 26 includes a lifting column 261 fixedly connected to the upper surface of the rotating shaft 251. A support frame A262 is fixedly connected to the outer side of the lifting column 261. A motor A263 is fixedly connected to the outer side of the support frame A262. The output end of the motor A263 is fixedly connected to a driving shaft A. A robotic arm A264 is fixedly connected to the outer side of the driving shaft A. A motor B265 is fixedly connected to the outer side of the robotic arm A264. The output end of the motor B265 is fixedly connected to a driving shaft B. A robotic arm B267 is fixedly connected to the outer side of the driving shaft B. A motor C266 is fixedly connected to the outer side of the robotic arm B267. The output end of the motor C266 is fixedly connected to a short shaft 2661. A processing component 27 is fixedly connected to the outer side of the short shaft 2661. When using the robotic arm to work, the height of the robotic arm is adjusted by the lifting column 261. The processing position of the robotic arm is adjusted by the motor A263 cooperating with the robotic arm A264 and the motor B265 cooperating with the robotic arm B267. The processing tool is switched by the motor C266 cooperating with the short shaft 2661.
[0043] The processing component 27 includes a support long plate 271 fixedly connected to the outside of the short shaft 2661. One end of the support long plate 271 is fixedly connected with an installation shell 272. Inside the installation shell 272, there is a motor D. The output end of the motor D is fixedly connected with a milling cutter 273. At the other end of the installation shell 272, there is a motor E. The output end of the motor E is fixedly connected with an installation disk 274. One side of the installation disk 274 is fixedly connected with an electric telescopic rod A275. One end of the electric telescopic rod A275 is fixedly connected with an adjusting plate 276. On both sides of the adjusting plate 276, there are side blocks 277. On both sides of the adjusting plate 276 and on the side of the side blocks 277 close to the adjusting plate 276, there are rotationally connected fixed columns 279. The outside of the fixed column 279 is rotationally connected with a connecting short plate 278. The bottom surface of the side block 277 is fixedly connected with a clamping plate A28. The upper surface of the side block 277 is fixedly connected with a telescopic plate 281. The bottom surface of the installation disk 274 is fixedly connected with a connecting frame 282. The upper end of the telescopic plate 281 is rotationally connected with the connecting frame 282. When milling the valve part, turn on the motor C266 to drive the short shaft 2661 to rotate, so as to turn the installation shell 272 towards the valve part. Turn on the motor D inside the installation shell 272 to control the milling cutter 273 to complete the milling operation. During assembly, turn on the motor C266 again to drive the short shaft 2661 to rotate. Then control the electric telescopic rod A275 to drive the adjusting plate 276 to move downward. Under the connection action of the connecting short plate 278 and the fixed column 279, drive the clamping plate A28 to move closer to the middle, so as to fix the assembled parts. After aligning with the valve part, turn on the motor E to drive the installation disk 274 to rotate, driving the accessories below to rotate to complete the assembly.
[0044] Inside the machine tool frame 1, there is a motor A14. The output end of the motor A14 is fixedly connected with a lead screw 141. The lead screw 141 is threadedly connected with the base 21. Inside the base 21, there is a through connection with a guide rod 142. The guide rod 142 is fixedly connected with the inner wall of the machine tool frame 1. When it is necessary to move the manipulator mechanism 2, turn on the motor A14. The motor A14 drives the lead screw 141 to rotate. Under the guiding action of the guide rod 142, drive the base 21 to move, which is convenient for moving the base 21 for processing and assembly. At the same time, the base 21 can be moved out later, which is convenient for overhauling the manipulator mechanism 2.
[0045] Specifically, before processing, turn on the motor inside the mounting block 41. The motor drives the bidirectional threaded rod 42 to rotate, driving the connecting vertical plate 43 to move closer to the middle. Use the clamping plate B44 to clamp and fix the valve part. Subsequently, adjust the height of the manipulator through the lifting column 261. Adjust the processing position of the manipulator through the motor A263 in cooperation with the robotic arm A264 and the motor B265 in cooperation with the robotic arm B267. Switch the processing tool through the motor C266 in cooperation with the short shaft 2661. Turn on the motor C266 to drive the short shaft 2661 to rotate, turn the mounting shell 272 towards the valve part. Turn on the motor D inside the mounting shell 272 to control the milling cutter 273 to complete the milling operation. During assembly, turn on the motor C266 again to drive the short shaft 2661 to rotate. Then turn on the motor to drive the main gear 23 to rotate. The main gear 23 meshes with the secondary gear 24 to drive the secondary gear 24 to rotate synchronously, thereby driving the drive gear 25 to rotate, so that the upper rotating shaft 251 and the operating component 26 turn. Subsequently, control the electric telescopic rod A275 to drive the adjusting plate 276 to move downward. Under the connection action of the connecting short plate 278 and the fixing column 279, drive the clamping plate A28 to move closer to the middle, thereby fixing the assembly parts in the accessory box 12. During the turning process, the main gear 23 meshes with the internal gear ring 221 to drive the movable ring 22 to rotate, driving the turntable 29 and the magnetic plate A291 to rotate synchronously, so that the magnetic plate A291 moves below the housing 52. Due to the repulsion between the magnetic plate B522 and the magnetic plate A291, the support plate 523 and the conductor block 524 move upward. The positioning plate 525 plays a positioning role to ensure that the conductor block 524 is stably inserted to complete conduction and supply power to the blower 51. Air is blown through the air injection pipe A511, achieving air injection when the manipulator finishes processing and turns, preventing waste chips from affecting subsequent processing effects. The spring A521 is used to assist the magnetic plate B522 to reset. Then, turn the manipulator mechanism 2 again through the main gear 23, stop blowing air. After aligning the valve accessories to the corresponding positions, turn on the motor E to drive the mounting disk 274 to rotate, driving the accessories below to rotate to complete the assembly. Repeat the above process until the assembly is completed. Take out the valve part, turn on the electric telescopic rod B152, drive the push plate 15 through the electric telescopic rod B152, and use the push plate 15 to scrape the waste chips on the surface and discharge the waste chips into the waste slot 16. When the push plate 15 moves towards the position of the filter screen B61, use the magnetic block A151 and the magnetic block B62 to attract each other, driving the filter screen B61 to move upward above the sliding slot. During the movement, use the scraping plate 161 to scrape the waste chips on the surface of the filter screen B61 to prevent the filter screen B61 from being blocked. When the push plate 15 resets, the filter screen B61 moves downward, and the spring B64 plays an auxiliary upward movement and buffer protection effect. During the reset process of the push plate 15, the inner rod 71 retracts into the outer rod 72. After the contraction ends, the outer rod 72 moves into the air storage pipe 74, using the sealing plate 73 to squeeze the air inside the air storage pipe 74, and discharging the air through the air guide pipe 75 and the air injection pipe B76 in cooperation with the one-way pressure valve B761, blowing out the waste chips remaining inside the bottom groove 45.When the push plate 15 moves next time, the waste chips are completely discharged, finally achieving the purpose of facilitating the timely cleaning of the waste chips generated by milling and solid-liquid separation.
[0046] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0047] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A valve automation processing equipment, comprising a machine tool frame (1), wherein a fixing component (4) for fixing a valve member is further arranged inside the machine tool frame (1), a liquid outlet box (3) is fixedly connected to one side of the machine tool frame (1), a water pump (31) is fixedly connected to the upper surface of the liquid outlet box (3), a nozzle (32) is fixedly connected to the output end of the water pump (31), a movable groove (33) is opened on the inner wall of the machine tool frame (1), a movable bracket (34) is slidably connected inside the movable groove (33), the movable bracket (34) is sleeved on the outer side of the nozzle (32), a filter screen A (13) is fixedly connected to the bottom surface of the inner wall of the machine tool frame (1), and a waste liquid tank is opened below the filter screen A (13), characterized in that: The machine tool frame (1) is provided with a manipulator mechanism (2) for milling and assembling the valve, and the machine tool frame (1) is also provided with an air blowing component A (5) for air blowing auxiliary processing. A waste material trough (16) is provided inside the machine tool frame (1), and a through groove (162) is provided on one side of the waste material trough (16). The waste material trough (16) is connected to the waste liquid trough through the through groove (162), and a filter assembly (6) for secondary filtration is provided inside the through groove (162); The manipulator mechanism (2) comprises a base (21) slidably connected to the surface of a machine tool frame (1), a motor is arranged inside the base (21), a main gear (23) is fixedly connected to the output end of the motor, a sub-gear (24) is meshedly connected to the outside of the main gear (23), a rotating rod A (241) is fixedly connected to the inside of the sub-gear (24), the rotating rod A (241) is rotatably connected to the inner wall of the base (21), a driving gear (25) is meshedly connected to the outside of the sub-gear (24), and a driving gear (25) is fixedly connected to the inside of the driving gear (25). A rotating shaft (251) is fixedly connected, the rotating shaft (251) is rotatably connected to the inner wall of the base (21), an operating component (26) is fixedly connected to the upper end of the rotating shaft (251), a movable ring (22) is rotatably connected inside the base (21), an inner gear ring (221) is fixedly connected to the inner wall of the movable ring (22), the inner gear ring (221) is meshedly connected to the main gear (23), a rotating disk (29) is fixedly connected to the upper surface of the movable ring (22), and a magnetic plate A (291) is fixedly connected to the upper surface of the rotating disk (29).
2. The valve automation processing equipment according to claim 1, characterized in that: The air blowing component A (5) comprises a shell (52) fixedly connected to the inner wall of the machine tool frame (1), the inner wall of the shell (52) is fixedly connected to a spring A (521), the upper end of the spring A (521) is fixedly connected to a magnetic plate B (522), the magnetic plate B (522) and the magnetic plate A (291) are magnetically repelled, the upper surface of the magnetic plate B (522) is fixedly connected to a support plate (523), the upper surface of the support plate (523) is fixedly connected to a conductor block (524), and the shell (52) is fixedly connected to the inner wall of the machine tool frame (1), the inner wall of the shell (52) is fixedly connected to a spring A (521), the upper end of the spring A (521) is fixedly connected to a magnetic plate B (522), the magnetic plate B (522) and the magnetic plate A (291) are magnetically repelled, the upper surface of the magnetic plate B (522) is fixedly connected to a support plate (523), the upper surface of the support plate (523) is fixedly connected to a conductor block (524), A main conductor (53) is fixedly connected to the inner wall of the body (52), the main conductor (53) is externally connected to a power source, a slot is provided on the outer side of the main conductor (53), a positioning plate (525) is fixedly connected to the upper surface of the conductor block (524), the positioning plate (525) is arranged corresponding to the slot, a fan (51) is fixedly connected to the inner wall of the machine tool frame (1), a jet pipe A (511) is fixedly connected to one side of the fan (51), and the fan (51) and the main conductor (53) are connected via electric wires.
3. The valve automation processing equipment according to claim 2 is characterized in that: The fixing component (4) comprises a mounting block (41) fixedly connected to the upper surface of the machine tool frame (1); a motor is arranged inside the mounting block (41); a bidirectional threaded rod (42) is fixedly connected to the output end of the motor; a connecting vertical plate (43) is threadedly connected to the outer side of the bidirectional threaded rod (42); two groups of connecting vertical plates (43) are arranged in total; the two groups of connecting vertical plates (43) are symmetrically arranged; the outer side of the mounting block (41) is fixedly connected to a limit frame; the connecting vertical plate (43) is slidably connected to the inside of the limit frame; the fan (51) is fixedly connected to the upper surface of the limit frame; a clamping plate B (44) is fixedly connected to the bottom surface of the connecting vertical plate (43); and a bottom groove (45) is provided on the bottom surface of the clamping plate B (44).
4. The valve automation processing equipment according to claim 3 is characterized in that: A push plate (15) is provided inside the machine tool frame (1), one side of the push plate (15) is fixedly connected to an electric telescopic rod B (152), one end of the electric telescopic rod B (152) is fixedly connected to the inner wall of the machine tool frame (1), and one side of the push plate (15) is also provided with an air blowing component B (7) for blowing out waste chips remaining in the bottom groove (45), the air blowing component B (7) comprises an inner rod (71) fixedly connected to one side of the push plate (15), an outer rod (72) is sleeved on the outer side of the inner rod (71), an air storage pipe (74) is sleeved on the outer side of the outer rod (72), and the outer side of the outer rod (72) is fixedly connected to the inner rod (71). A sealing plate (73) is fixedly connected, the sealing plate (73) is slidably connected to the inside of the gas storage pipe (74), a sealing ring (731) is fixedly connected to the outside of the sealing plate (73), the sealing ring (731) is in contact with the inner wall of the gas storage pipe (74), an air guide pipe (75) is fixedly connected to the outside of the gas storage pipe (74), the gas storage pipe (74) and the air guide pipe (75) are connected, an air jet pipe B (76) is fixedly connected to the outside of the air guide pipe (75), a one-way pressure valve B (761) is arranged inside the air jet pipe B (76), and a one-way pressure valve A (751) is fixedly connected to the outside of the air guide pipe (75).
5. The valve automation processing equipment according to claim 1 is characterized in that: The through groove (162) is provided with a sliding groove having the same slope as the inner wall of the waste groove (16). The filter assembly (6) comprises a filter screen B (61) slidably connected to the inside of the sliding groove. The bottom surface of the filter screen B (61) is fixedly connected to a bottom plate (63). The bottom surface of the bottom plate (63) is fixedly connected to a spring B (64). The bottom end of the spring B (64) is fixedly connected to the inner wall of the sliding groove.
6. The valve automation processing equipment according to claim 5, characterized in that: The bottom surface of the push plate (15) is fixedly connected to a magnetic block A (151), and one side of the filter screen B (61) is fixedly connected to a magnetic block B (62). The magnetic block A (151) and the magnetic block B (62) attract each other. The inner wall of the through groove (162) is fixedly connected to a scraper plate (161), and the scraper plate (161) is in contact with the outer side of the filter screen B (61).
7. The valve automation processing equipment according to claim 5, characterized in that: A material taking door (17) is hingedly connected to one side of the machine tool frame (1), and the material taking door (17) is arranged correspondingly to the waste material trough (16). A side door (11) is hingedly connected to the other side of the machine tool frame (1), and an accessory box (12) is arranged inside the machine tool frame (1), and the side door (11) and the accessory box (12) are arranged correspondingly.
8. The valve automation processing equipment according to claim 1, characterized in that: The operating component (26) comprises a lifting column (261) fixedly connected to the upper surface of the rotating shaft (251); a support frame A (262) is fixedly connected to the outer side of the lifting column (261); a motor A (263) is fixedly connected to the outer side of the support frame A (262); an output end of the motor A (263) is fixedly connected to a driving shaft A; a mechanical arm A (264) is fixedly connected to the outer side of the driving shaft A; a motor B (265) is fixedly connected to the outer side of the mechanical arm A (264); an output end of the motor B (265) is fixedly connected to the driving shaft B; a mechanical arm B (267) is fixedly connected to the outer side of the driving shaft B; a motor C (266) is fixedly connected to the outer side of the mechanical arm B (267); a short shaft (2661) is fixedly connected to the output end of the motor C (266); and a processing assembly (27) is fixedly connected to the outer side of the short shaft (2661).
9. The valve automation processing equipment according to claim 8, characterized in that: The processing assembly (27) comprises a supporting long plate (271) fixedly connected to the outside of the short shaft (2661), one end of the supporting long plate (271) is fixedly connected to a mounting shell (272), a motor D is arranged inside the mounting shell (272), the output end of the motor D is fixedly connected to a milling cutter (273), the other end of the mounting shell (272) is arranged with a motor E, the output end of the motor E is fixedly connected to a mounting plate (274), one side of the mounting plate (274) is fixedly connected to an electric telescopic rod A (275), one end of the electric telescopic rod A (275) is fixedly connected to an adjusting plate (276) ), side blocks (277) are arranged on both sides of the adjustment plate (276), both sides of the adjustment plate (276) and one side of the side block (277) close to the adjustment plate (276) are rotatably connected with fixed columns (279), the outer side of the fixed column (279) is rotatably connected with a connecting short plate (278), the bottom surface of the side block (277) is fixedly connected with a clamping plate A (28), the upper surface of the side block (277) is fixedly connected with a telescopic plate (281), the bottom surface of the mounting plate (274) is fixedly connected with a connecting frame (282), and the upper end of the telescopic plate (281) is rotatably connected to the connecting frame (282).
10. The valve automation processing equipment according to claim 1, characterized in that: A motor A (14) is arranged inside the machine tool frame (1), a screw rod (141) is fixedly connected to the output end of the motor A (14), the screw rod (141) is threadedly connected to the base (21), a guide rod (142) is connected through the inside of the base (21), and the guide rod (142) is fixedly connected to the inner wall of the machine tool frame (1).
Citation Information
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