Cutting equipment

By providing an automated cutting equipment, the automatic opening of elliptical holes is achieved using flame cutting torches and multi-axis actuators, the high cost and error problems caused by manual opening are solved, the accuracy and efficiency of openings are improved, and the quality and efficiency of ship construction are improved.

CN120055447AActive Publication Date: 2025-05-30HANGZHOU AIMEI AVIATION MFG EQUIP CO LTD
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Patent Information

Application Number
CN202510550875.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-29
Publication Date
2025-05-30
Estimated Expiration
2045-04-29

AI Technical Summary

Technical Problem

The existing elliptical hole openings are all done manually, resulting in a lot of waste of labor costs, which is prone to large errors due to human factors, resulting in rework or scrapping, affecting the quality and efficiency of welding work and ship construction.

Method used

A cutting device is provided, including a flame cutting torch, a cutting aperture adjustment device, a first support device and a second support device. The cutting radius and angle of the flame cutting torch are adjusted through the cutting aperture adjustment device, and combined with a multi-axis actuator and an attitude adjustment mechanism to realize automated opening.

Benefits of technology

Automatic hole opening is realized, which reduces manual errors, saves labor costs, improves the accuracy and efficiency of hole openings, and thus improves the quality and efficiency of ship construction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of large barrel tapping, in particular to cutting equipment. The cutting equipment comprises a flame cutting torch, a cutting aperture adjusting device, a first supporting device and a second supporting device. The flame cutting torch is mounted on the cutting aperture adjusting device; the cutting aperture adjusting device is detachably mounted on the first supporting device or the second supporting device, when the cutting aperture adjusting device is mounted on the first supporting device, the cutting equipment is in a first form, and when the cutting aperture adjusting device is mounted on the second supporting device, the cutting equipment is in a second form. Cutting equipment in an adaptive form can be assembled according to specific construction conditions, the applicability is high, and carrying and assembling are convenient; and meanwhile, after the first supporting device or the second supporting device is positioned at the position needing to be holed, automatic holing is achieved, work is stable, errors are small, manpower is saved, and the building quality and building efficiency of the whole ship are improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of large cylinder hole opening, and particularly to a cutting device. Background Art

[0002] During the layout and installation of pipeline systems in the ship and ocean engineering fields, in order to better manage space and effectively prevent interference between pipelines and cables of different systems inside the interference space, there will inevitably be oblique pipelines. Due to the existence of oblique pipes, an elliptical cross-section will be generated when the oblique pipes pass through the decks and bulkheads of the ship. Therefore, it is often necessary to open elliptical holes on the decks and bulkheads during the hull manufacturing process to facilitate the placement and welding of pipelines.

[0003] The traditional method for opening elliptical holes is to draw a standard circle on the deck with tools such as a compass according to the outer diameter of the through-hull fitting of the oblique pipe, and punch center punches; then gradually carry out gas cutting operations on the basis of this circle to continuously expand the opening area to form a relatively rough and non-standard elliptical hole, and then grind and repair the non-standard elliptical hole.

[0004] Existing elliptical hole openings are all carried out manually, which requires a large amount of labor costs. At the same time, large errors are easily caused by human factors during the hole opening process, resulting in rework or even scrapping of the entire opening area, thereby affecting subsequent welding work and even the construction quality and construction efficiency of the entire ship. Summary of the Invention

[0005] The purpose of the present invention is to provide a cutting device to solve the technical problems that existing elliptical hole openings are all carried out manually, which requires a large amount of labor costs, and at the same time, large errors are easily caused by human factors during the hole opening process, resulting in rework or even scrapping of the entire opening area, thereby affecting subsequent welding work and even the construction quality and construction efficiency of the entire ship.

[0006] In a first aspect, the present invention provides a cutting device, including: a flame cutting torch, a cutting aperture adjustment device, a first support device, and a second support device; The flame cutting torch is installed on the cutting aperture adjustment device, and the cutting aperture adjustment device is used to adjust the cutting radius of the flame cutting torch; The cutting aperture adjustment device is detachably installed on the first support device or the second support device. When the cutting aperture adjustment device is installed on the first support device, the cutting device is in a first form. In the first form, the flame cutting torch can open a hole below the first support device. When the cutting aperture adjustment device is installed on the second support device, the cutting device is in a second form. In the second form, the flame cutting torch can open a hole on the side of the second support device.

[0007] In an alternative embodiment, the cutting aperture adjusting device includes a quick clamping block, a main connecting rod, a sub-connecting rod, and an angle adjusting mechanism; The quick clamping block is provided with a main connection hole and a sub-connection hole, and the axis of the main connection hole is perpendicular to the axis of the sub-connection hole; The main connecting rod passes through the main connection hole and is clamped within the main connection hole, and the sub-connecting rod passes through the sub-connection hole and is clamped within the sub-connection hole; The flame cutting torch is connected to one end of the sub-connecting rod through the angle adjusting mechanism, and the angle adjusting mechanism is used to adjust the cutting angle of the flame cutting torch.

[0008] In an alternative embodiment, the first support device includes a first mounting plate, a first multi-axis actuator, and a plurality of spaced-apart first adjusting brackets; The first mounting plate is connected to the plurality of spaced-apart first adjusting brackets, and a hollow hole is formed in the first mounting plate. The first adjusting bracket is used to adjust the position of the first mounting plate; The first multi-axis actuator is disposed on the first mounting plate and passes through the hollow hole. The cutting aperture adjusting device is detachably connected to the first multi-axis actuator and is located below the first mounting plate.

[0009] In an alternative embodiment, the second support device includes a second mounting plate, a second multi-axis actuator, and a plurality of spaced-apart second adjusting brackets; The second mounting plate is connected to the plurality of spaced-apart second adjusting brackets, and the second adjusting bracket is used to adjust the position of the second mounting plate; The second multi-axis actuator is disposed on the second mounting plate. The cutting aperture adjusting device is detachably connected to the first multi-axis actuator and is located on the side of the second mounting plate.

[0010] In an alternative embodiment, both the first adjusting bracket and the second adjusting bracket include an attitude adjusting mechanism, a magnetic adsorption fixed universal adjusting floor foot, and a range adjusting mechanism; The attitude adjusting mechanism is respectively connected to the magnetic adsorption fixed universal adjusting floor foot and the range adjusting mechanism. The range adjusting mechanism is used to connect the mounting plate and is used to drive the attitude adjusting mechanism to move horizontally, and the attitude adjusting mechanism is used to drive the range adjusting mechanism to lift.

[0011] In an alternative embodiment, the range adjusting mechanism includes a sliding sleeve and a sliding rod; The sliding sleeve is used to be connected to the mounting plate. One end of the sliding rod passes through the sliding sleeve and is slidably connected to the sliding sleeve, and the other end of the sliding rod is connected to the attitude adjustment mechanism.

[0012] In an alternative embodiment, the attitude adjustment mechanism includes an adjusting rod, an adjusting guide sleeve, and an adjusting knob; The adjusting rod passes through the adjusting guide sleeve. The adjusting guide sleeve is connected to the range adjustment mechanism, and the adjusting knob is arranged on the adjusting guide sleeve; A first set of teeth is arranged on the adjusting rod, and a second set of teeth meshing with the first set of teeth is arranged on the adjusting knob. The adjusting knob can drive the adjusting guide sleeve to move up and down along the adjusting rod by rotation.

[0013] In an alternative embodiment, the first adjusting bracket and the second adjusting bracket also each include a rotating arm. One end of the rotating arm is rotatably connected to the range adjustment mechanism, and the other end is fixedly connected to the attitude adjustment mechanism.

[0014] In an alternative embodiment, the first multi-axis actuator includes a first main frame, a first Z-axis, a first X-axis driving module, a first Y-axis driving module, a Z-axis driving and rotating module, a first slip ring, and a first laser rangefinder; The first main frame is arranged on the first mounting plate. The first X-axis driving module, the first Y-axis driving module, and the Z-axis driving and rotating module are all arranged on the first main frame, and the Z-axis driving and rotating module passes through the first main frame; The first slip ring is arranged on the Z-axis driving and rotating module, and the first laser rangefinder is arranged on the first mounting plate; The lower end of the Z-axis driving and rotating module is connected to the cutting aperture adjusting device through the first Z-axis.

[0015] In an alternative embodiment, the second multi-axis actuator includes a second main frame, a second Z-axis, a second X-axis driving module, a second Y-axis driving module, a Z-axis driving module, a rotating driving module, a second slip ring, a second laser rangefinder, and a third laser rangefinder; The second X-axis driving module, the second Y-axis driving module, and the Z-axis driving module are all arranged on the second main frame, and the Z-axis driving module passes through the second main frame. The Z-axis driving module is mounted on the second mounting plate; The second slip ring is arranged on the Z-axis driving module. The Z-axis driving module is connected to the cutting aperture adjusting device through the second Z-axis, and the rotating driving module is arranged on the second Z-axis; The second laser rangefinder is arranged at the front end of the second Z-axis, and the third laser rangefinder is arranged at the front end of the Z-axis driving module.

[0016] Compared with the prior art, the technical advantages of a cutting device provided by the present invention are as follows: The cutting device provided by the present invention includes: a flame cutting torch, a cutting aperture adjusting device, a first supporting device, and a second supporting device; the flame cutting torch is installed on the cutting aperture adjusting device, and the cutting aperture adjusting device is used to adjust the cutting radius of the flame cutting torch; the cutting aperture adjusting device is detachably installed on the first supporting device or the second supporting device. When the cutting aperture adjusting device is installed on the first supporting device, the cutting device is in a first form. In the first form, the flame cutting torch can open a hole below the first supporting device. When the cutting aperture adjusting device is installed on the second supporting device, the cutting device is in a second form. In the second form, the flame cutting torch can open a hole on the side of the second supporting device.

[0017] The flame cutting torch is selectively installed on the first supporting device or the second supporting device through the cutting aperture adjusting device, and two forms of cutting devices can be formed. The cutting device can be assembled into a form adapted to the specific construction situation, with strong applicability, and is convenient to carry and assemble; at the same time, after being positioned at the position where a hole needs to be opened through the first supporting device or the second supporting device, automatic hole opening not only has stable work and small errors, but also saves manpower, thereby improving the construction quality and construction efficiency of the entire ship.

[0018] Other features and advantages of the present invention will be described in detail in the subsequent specific implementation section. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the specific implementation manners of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the specific implementation manners or the prior art. Obviously, the drawings in the following description are some implementation manners of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0020] Figure 1 It is a schematic structural diagram of the flame cutting torch provided by the embodiment of the present invention when installed on the cutting aperture adjusting device; Figure 2 It is a schematic structural diagram of the first supporting device provided by the embodiment of the present invention when the first multi-axis actuator is not installed; Figure 3 It is a side view of the first supporting device provided by the embodiment of the present invention when the first multi-axis actuator is not installed; Figure 4Schematic diagram of the first multi-axis actuator structure provided by an embodiment of the present invention; Figure 5 Cross-sectional view of the first multi-axis actuator provided by an embodiment of the present invention; Figure 6 Schematic diagram of the cutting device in the second form provided by an embodiment of the present invention.

[0021] Icons: 1 - Flame cutting torch; 2 - Cutting aperture adjustment device; 3 - First support device; 4 - Second support device; 5 - Quick clamping block; 6 - Main connecting rod; 7 - Sub-connecting rod; 8 - Angle adjustment mechanism; 9 - First mounting plate; 10 - First multi-axis actuator; 11 - First adjustment bracket; 12 - Hollow hole; 13 - Second mounting plate; 14 - Second multi-axis actuator; 15 - Second adjustment bracket; 16 - Attitude adjustment mechanism; 17 - Magnetic adsorption fixed universal adjustment floor bolt; 18 - Range adjustment mechanism; 19 - Sliding sleeve; 20 - Slide bar; 21 - Adjusting rod; 22 - Adjusting guide sleeve; 23 - Adjusting knob; 24 - Rotating arm; 25 - First main body frame; 26 - First Z-axis; 27 - First X-axis driving module; 28 - First Y-axis driving module; 29 - Z-axis driving and rotating module; 30 - First slip ring; 31 - Second main body frame; 32 - Second Z-axis; 33 - Second X-axis driving module; 34 - Second Y-axis driving module; 35 - Z-axis driving module; 36 - Rotation driving module; 37 - Second slip ring; 38 - Sub-arm. Detailed implementation manners

[0022] Next, the technical solutions of the present invention will be clearly and completely described in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0023] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0024] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0025] In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the fact that those of ordinary skill in the art can implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present invention.

[0026] The present invention will be further described in detail below through specific embodiments in conjunction with the accompanying drawings.

[0027] The specific structure is as Figures 1 to 6 shown.

[0028] This embodiment provides a cutting device, including: a flame cutting torch 1, a cutting aperture adjusting device 2, a first support device 3, and a second support device 4; the flame cutting torch 1 is installed on the cutting aperture adjusting device 2, and the cutting aperture adjusting device 2 is used to adjust the cutting radius of the flame cutting torch 1; the cutting aperture adjusting device 2 is detachably installed on the first support device 3 or the second support device 4. When the cutting aperture adjusting device 2 is installed on the first support device 3, the cutting device is in a first form. In the first form, the flame cutting torch 1 can open a hole below the first support device 3. When the cutting aperture adjusting device 2 is installed on the second support device 4, the cutting device is in a second form. In the second form, the flame cutting torch 1 can open a hole on the side of the second support device 4.

[0029] In this embodiment, the flame cutting torch 1 is selectively installed on the first support device 3 or the second support device 4 through the cutting aperture adjusting device 2, and two forms of cutting devices can be formed. The cutting device can be assembled into an adapted form according to the specific construction situation, with strong applicability, and is convenient for carrying and assembling; at the same time, after being positioned at the position where a hole needs to be opened by the first support device 3 or the second support device 4, automatic hole opening is carried out, which not only has stable work and small errors, but also saves manpower, thereby improving the construction quality and construction efficiency of the entire ship.

[0030] In an alternative technical solution of this embodiment, the cutting aperture adjusting device 2 includes a quick clamping block 5, a main connecting rod 6, a sub-connecting rod 7, and an angle adjusting mechanism 8; the quick clamping block 5 is provided with a main connection hole and a sub-connection hole, and the axis of the main connection hole is perpendicular to the axis of the sub-connection hole; the main connecting rod 6 passes through the main connection hole and is clamped in the main connection hole, and the sub-connecting rod 7 passes through the sub-connection hole and is clamped in the sub-connection hole; the flame cutting torch 1 is connected to one end of the sub-connecting rod 7 through the angle adjusting mechanism 8, and the angle adjusting mechanism 8 is used to adjust the cutting angle of the flame cutting torch 1.

[0031] In this embodiment, by adjusting the position of the quick clamping block 5 on the main connecting rod 6, the cutting radius of the flame cutting torch 1 can be adjusted. By adjusting the position of the quick clamping block 5 on the sub-connecting rod 7, the distance between the flame cutting torch 1 and the cutting surface can be adjusted. Through the angle adjusting mechanism 8, the angle between the flame cutting torch 1 and the cutting surface can be adjusted. The cutting aperture adjusting device 2 has a simple structure and is convenient to adjust the spatial position of the flame cutting torch 1 from multiple dimensions to adapt to different cutting situations. In this embodiment, the quick clamping block is grooved on one side of the main connection hole. After the main connecting rod 6 is inserted, it is tightened and clamped to the main connecting rod 6 by a quick locking screw. At the same time, key grooves are provided on both the main connecting rod 6 and the quick clamping block, and they are connected through the key grooves to ensure no rotation after clamping. The connection method between the quick clamping block and the sub-connecting rod 7 is the same as that of the main connecting rod 6, and will not be elaborated here. The angle adjusting mechanism 8 is installed on the sub-connecting rod 7, and the flame cutting torch 1 can be manually adjusted by hand. After adjusting to the specified position, the angle adjusting mechanism 8 is locked with a set screw to prevent the flame cutting torch 1 from changing its position.

[0032] In an alternative technical solution of this embodiment, the first support device 3 includes a first mounting plate 9, a first multi-axis actuator 10, and a plurality of first adjusting brackets 11 arranged at intervals; the first mounting plate 9 is connected to the plurality of first adjusting brackets 11 arranged at intervals, and a hollow hole 12 is provided on the first mounting plate 9. The first adjusting brackets 11 are used to adjust the position of the first mounting plate 9; the first multi-axis actuator 10 is arranged on the first mounting plate 9 and passes through the hollow hole 12. The cutting aperture adjusting device 2 is detachably connected to the first multi-axis actuator 10 and is located below the first mounting plate 9. A plurality of first adjusting brackets 11 are arranged on the lower surface of the first mounting plate 9 to support the first mounting plate 9, and the support is stable. Preferably, the plurality of first adjusting brackets 11 are arranged at equal intervals, and the support is more stable. Through the first adjusting brackets 11, the position of the first mounting plate 9 can be adjusted to meet different working conditions. At the same time, the first multi-axis actuator 10 can drive the cutting aperture adjusting device 2 to move in multiple dimensions, and the spatial position of the cutting aperture adjusting device 2 can be adjusted to further meet different working conditions and have higher adaptability.

[0033] In an alternative technical solution of this embodiment, the second support device 4 includes a second mounting plate 13, a second multi-axis actuator 14, and a plurality of second adjustment brackets 15 arranged at intervals; the second mounting plate 13 is connected to the plurality of second adjustment brackets 15 arranged at intervals, and the second adjustment brackets 15 are used to adjust the position of the second mounting plate 13; the second multi-axis actuator 14 is arranged on the second mounting plate 13, and the cutting aperture adjustment device 2 is detachably connected to the first multi-axis actuator 10 and is located on the side of the second mounting plate 13. A plurality of second adjustment brackets 15 are arranged on the lower surface of the second mounting plate 13 to support the second mounting plate 13 through the plurality of second adjustment brackets 15, and the support is stable. Preferably, the plurality of second adjustment brackets 15 are arranged at equal intervals, and the support is more stable. The position of the second mounting plate 13 can be adjusted through the second adjustment brackets 15 to meet different working conditions. At the same time, the second multi-axis actuator 14 can drive the cutting aperture adjustment device 2 to move in multiple dimensions, and the spatial position of the cutting aperture adjustment device 2 can be adjusted to further meet different working conditions, and the adaptability is higher.

[0034] In an alternative technical solution of this embodiment, both the first adjustment bracket 11 and the second adjustment bracket 15 include an attitude adjustment mechanism 16, a magnetic adsorption fixed universal adjustment floor bolt 17, and a range adjustment mechanism 18; the attitude adjustment mechanism 16 is respectively connected to the magnetic adsorption fixed universal adjustment floor bolt 17 and the range adjustment mechanism 18, the range adjustment mechanism 18 is used to connect the mounting plate and is used to drive the attitude adjustment mechanism 16 to move horizontally, and the attitude adjustment mechanism 16 is used to drive the range adjustment mechanism 18 to move up and down.

[0035] In this embodiment, the attitude adjustment mechanism 16 is fixed by the magnetic adsorption fixed universal adjustment floor bolt 17, and the magnetic adsorption fixed universal adjustment floor bolt 17 has a universal adjustment function, so that the attitude adjustment mechanism 16 can be tilted at will to avoid damage to the attitude adjustment mechanism 16 due to stress. The range adjustment mechanism 18 is connected to the mounting plate, and here the mounting plate can be the first mounting plate 9 or the second mounting plate 13; the range adjustment mechanism 18 drives the attitude adjustment mechanism 16 to move horizontally, and the attitude adjustment mechanism 16 drives the range adjustment mechanism 18 to move up and down. That is, when the range adjustment mechanism 18 drives the attitude adjustment mechanism 16 to move horizontally, the attitude adjustment mechanism 16 approaches or moves away from the mounting plate horizontally, and when the attitude adjustment mechanism 16 drives the range adjustment mechanism 18 to move up and down, the mounting plate rises or falls. The overall structure is simple, and not only can the range be adjusted, but also the attitude can be adjusted, the adjustment is diversified, and the applicability is high.

[0036] In the alternative technical solution of this embodiment, the range adjustment mechanism 18 includes a sliding sleeve 19 and a sliding rod 20; the sliding sleeve 19 is used to be connected to the mounting plate, one end of the sliding rod 20 passes through the sliding sleeve 19 and is slidably connected to the sliding sleeve 19 to achieve a telescopic effect, and the other end of the sliding rod 20 is connected to the attitude adjustment mechanism 16. Specifically, a groove is formed on one side of the sliding sleeve 19. After the sliding rod 20 is inserted into the sliding sleeve 19, the sliding rod 20 is tightened and clamped by a quick-lock screw. Key grooves are formed on both the sliding rod 20 and the sliding sleeve 19, and they are connected through the key grooves, and rotation can be guaranteed not to occur after clamping. The structure is simple, the transverse movement adjustment is convenient and stable, and the installation and disassembly are convenient.

[0037] In the alternative technical solution of this embodiment, the attitude adjustment mechanism 16 includes an adjustment rod 21, an adjustment guide sleeve 22 and an adjustment knob 23; the adjustment rod 21 passes through the adjustment guide sleeve 22, the adjustment guide sleeve 22 is connected to the range adjustment mechanism 18, and the adjustment knob 23 is arranged on the adjustment guide sleeve 22; a first set of teeth is arranged on the adjustment rod 21, and a second set of teeth meshing with the first set of teeth is arranged on the adjustment knob 23, and the adjustment knob 23 can drive the adjustment guide sleeve 22 to move up and down along the adjustment rod 21 by rotation.

[0038] In this embodiment, the attitude adjustment mechanism 16 is composed of an adjustment rod 21 and an adjustment guide sleeve 22. A first set of teeth is arranged on the adjustment rod 21, and an adjustment knob 23 with a second set of teeth is installed on the adjustment guide sleeve 22. The second set of teeth on the adjustment knob 23 meshes with the first set of teeth on the adjustment rod 21. By rotating the adjustment knob 23, the adjustment guide sleeve 22 is driven to move on the adjustment rod 21. The structure is simple, and the adjustment is stable and convenient.

[0039] In this embodiment, the lower end of the adjustment rod 21 is connected to a magnetic adsorption fixed universal adjustment floor foot 17. Among them, the magnetic adsorption fixed universal adjustment floor foot 17 is a magnetic adsorption universal mechanism, which contains a cylinder inside, in which a magnet or a permanent magnet is placed, and the external base is made of soft magnetic material. Soft magnetic materials are easily magnetized under a weak magnetic field and are also easily demagnetized. By rotating the external handle, the internal magnet can be driven to rotate. When the two poles of the magnet are facing the soft magnetic material base, the base will be magnetized and exhibit strong magnetism, so that it can adsorb the steel surface; when the two poles of the magnet are in the horizontal position, the base has almost no magnetism, and the adsorbed object can be easily removed. At the same time, the magnetic adsorption fixed universal adjustment floor foot 17 has a universal arm and can be fixed at any angle, which is convenient and fast to use. Its magnetic base has a large suction force, usually up to 2-100 kg or even higher. In addition, the dial gauge clamping part is provided with a fine adjustment device, and the direction can be arbitrarily adjusted for positioning. The magnetic adsorption fixed universal adjustment floor foot 17 can not only clamp ordinary dial gauges and micrometer gauges, but also clamp lever gauges with dovetail grooves. In an alternative technical solution of this embodiment, the first adjustment bracket 11 and the second adjustment bracket 15 also each include a rotating arm 24. One end of the rotating arm 24 is rotatably connected to the range adjustment mechanism 18, and the other end is fixedly connected to the attitude adjustment mechanism 16.

[0040] In this embodiment, one end of the rotating arm 24 is rotatably connected to the slide rod 20 to form a rotating pair, and the other end is fixedly connected to the adjustment guide sleeve 22 and can be locked by a hand-tightening nut. When adjusting the attitude adjustment mechanism 16, first loosen the hand-tightening nut, and then rotate the adjustment knob 23 on the adjustment guide sleeve 22 to realize the lifting of the adjustment guide sleeve 22, that is, the lifting of the attitude adjustment mechanism 16. And due to the existence of the rotating pair, the attitude adjustment mechanism 16 will also generate a displacement along the direction of the sliding sleeve 19 and the slide rod 20, avoiding stress damage to the range adjustment mechanism 18 and the attitude adjustment mechanism 16, and at the same time ensuring the stability of the overall connection.

[0041] In this embodiment, the first adjustment bracket 11 and the second adjustment bracket 15 also each include a secondary arm 38. One end of the secondary arm 38 is rotatably connected to the slide rod 20 to form a rotating pair, and the other end of the secondary arm 38 is connected to the adjustment guide sleeve 22 to form a rotating pair. The secondary arm 38 has the same effect as the above-mentioned rotating arm 24 and will not be elaborated here. At the same time, the setting of the secondary arm 38 can enhance the stability during adjustment.

[0042] In an alternative technical solution of this embodiment, the first multi-axis actuator 10 includes a first main frame 25, a first Z-axis 26, a first X-axis drive module 27, a first Y-axis drive module 28, a Z-axis drive rotation module 29, a first slip ring 30, and a first laser rangefinder; the first main frame 25 is arranged on the first mounting plate 9, the first X-axis drive module 27, the first Y-axis drive module 28, and the Z-axis drive rotation module 29 are all arranged on the first main frame 25, and the Z-axis drive rotation module 29 passes through the first main frame 25; the first slip ring 30 is arranged on the Z-axis drive rotation module 29, and the first laser rangefinder is arranged on the first mounting plate 9; the lower end of the Z-axis drive rotation module 29 is connected to the cutting aperture adjustment device 2 through the first Z-axis 26.

[0043] In this embodiment, the Z-axis driving and rotating module 29 integrates the Z-axis driving and the rotating driving. A combination of a ball screw and a ball spline is used (a ball screw groove and a ball spline groove are cross-opened on the shaft). Both nuts are connected to the motor. One end of the spline nut pair is fixed on the base. Through the rotation or stop of the nut and the spline nut, the lifting, rotation, and spiral (lifting and rotation simultaneously) movements of the screw can be achieved. A first Z-axis 26 is provided at the lower end of the screw, and the first Z-axis 26 can lift or rotate with the screw. The first slip ring 30 is installed at the front section of the screw to maintain the stability of the cable during rotation. The first laser rangefinder is installed on the first mounting plate 9 to align the position through the laser reflection principle. The first X-axis driving module 27 controls the movement of the first multi-axis actuator 10 in the X direction through a screw-nut mechanism. A motor is installed on one side and a hand-tightening nut is installed on the other side, enabling two working modes: electric drive and manual operation. The first Y-axis driving module 28 controls the movement of the first multi-axis actuator 10 in the Y direction through a screw-nut mechanism, and the driving is completed using a hand-tightening nut. The overall structure is simple and the driving is stable. It should be noted that the Z-axis in the first multi-axis actuator 10 is the up-and-down direction.

[0044] In an alternative technical solution of this embodiment, the second multi-axis actuator 14 includes a second main frame 31, a second Z-axis 32, a second X-axis driving module 33, a second Y-axis driving module 34, a Z-axis driving module 35, a rotating driving module 36, a second slip ring 37, a second laser rangefinder, and a third laser rangefinder. The second X-axis driving module 33, the second Y-axis driving module 34, and the Z-axis driving module 35 are all arranged on the second main frame 31, and the Z-axis driving module 35 passes through the second main frame 31 and is installed on the second mounting plate 13. The second slip ring 37 is arranged on the Z-axis driving module 35. The Z-axis driving module 35 is connected to the cutting aperture adjusting device 2 through the second Z-axis 32, and the rotating driving module 36 is arranged on the second Z-axis 32. The second laser rangefinder is arranged at the front end of the second Z-axis 32, and the third laser rangefinder is arranged at the front end of the Z-axis driving module 35.

[0045] In this embodiment, the second X-axis driving module 33 has the same structure as the first X-axis driving module 27, and the second Y-axis driving module 34 has the same structure as the first Y-axis driving module 28, which will not be elaborated here.

[0046] In this embodiment, the Z-direction driving module 35 is a pneumatic slide, the Z-direction driving module 35 drives the second Z-axis 32 to move in the Z direction, the rotation driving module 36 is a motor and a speed reducer, the rotation driving module 36 drives the second Z-axis 32 to rotate, and the second slip ring 37 is used to maintain the stability of the cable during rotation; the second laser rangefinder is installed at the front end of the second Z-axis 32, and the third laser rangefinder is installed at the lower part of the front end of the pneumatic slide. The position is aligned by the principle of laser reflection; the overall structure is simple and the driving is stable. It should be noted that the Z direction in the second multi-axis actuator 14 is the horizontal direction.

[0047] It should be noted that in this embodiment, the cutting aperture adjusting device 2 can also be a multi-degree-of-freedom robotic arm; the attitude adjusting mechanism 16 and the range adjusting mechanism 18 can also be telescopic rods, telescopic motors or telescopic cylinders; the first multi-axis actuator 10 and the second multi-axis actuator 14 can also be XY-direction actuators; the first X-direction driving module 27 and the first Y-direction driving module 28 can also be slide structures; the second X-direction driving module 33, the second Y-direction driving module 34 and the Z-direction driving module 35 can also be electric slides, and the rotation driving module 36 can also be a separate rotation motor.

[0048] The cutting device is assembled into the first form or the second form according to the specific working conditions. The specific working process is as follows: First, reserve a template line and a center point at the position where the hole needs to be opened, move the cutting device to the position where the hole needs to be opened, and fix it by magnetically attracting and fixing the universal adjusting floor feet 17; align the axis of the Z-axis with the center point, and adjust the cutting radius of the flame cutting torch 1 by the cutting aperture adjusting device 2 to be the same as the radius of the hole to be opened; perform the action of opening a hole and drawing a circle, and adjust the cutting device so that during the rotation of the laser rangefinder, the laser point always falls on the template line and moves along the template line for one week; perform opening hole simulation by measuring the height data of the laser emission point and the cutting surface position at each angle during one week of rotation of the laser rangefinder, and check whether the opening trajectory coincides with the template line. After coincidence, start the cutting device to perform actual cutting and opening of the hole.

[0049] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A cutting device, characterized in that: include: A flame cutting torch (1), a cutting aperture adjustment device (2), a first supporting device (3) and a second supporting device (4); The flame cutting torch (1) is mounted on the cutting aperture adjustment device (2), and the cutting aperture adjustment device (2) is used to adjust the cutting radius of the flame cutting torch (1); The cutting aperture adjustment device (2) can be detachably mounted on the first supporting device (3) or the second supporting device (4). When the cutting aperture adjustment device (2) is mounted on the first supporting device (3), the cutting device is in a first state. In the first state, the flame cutting torch (1) can open a hole below the first supporting device (3). When the cutting aperture adjustment device (2) is mounted on the second supporting device (4), the cutting device is in a second state. In the second state, the flame cutting torch (1) can open a hole on the side of the second supporting device (4).

2. The cutting device according to claim 1, characterized in that The cutting aperture adjustment device (2) comprises a quick clamping block (5), a main connecting rod (6), a secondary connecting rod (7) and an angle adjustment mechanism (8); The quick clamping block (5) is provided with a main connection hole and a secondary connection hole, and the axis of the main connection hole and the axis of the secondary connection hole are perpendicular to each other; The main connecting rod (6) is inserted into the main connecting hole and is clamped in the main connecting hole, and the secondary connecting rod (7) is inserted into the secondary connecting hole and is clamped in the secondary connecting hole; The flame cutting torch (1) is connected to one end of the auxiliary connecting rod (7) via the angle adjustment mechanism (8), and the angle adjustment mechanism (8) is used to adjust the cutting angle of the flame cutting torch (1).

3. The cutting device according to claim 1, characterized in that The first supporting device (3) comprises a first mounting plate (9), a first multi-axis actuator (10), and a plurality of first adjustment brackets (11) arranged at intervals; The first mounting plate (9) is connected to a plurality of first adjustment brackets (11) arranged at intervals, and the first mounting plate (9) is provided with hollow holes (12), and the first adjustment brackets (11) are used to adjust the position of the first mounting plate (9); The first multi-axis actuator (10) is arranged on the first mounting plate (9) and penetrates the hollow hole (12); the cutting aperture adjustment device (2) is detachably connected to the first multi-axis actuator (10) and is located below the first mounting plate (9).

4. The cutting device according to claim 3, characterized in that The second supporting device (4) comprises a second mounting plate (13), a second multi-axis actuator (14), and a plurality of second adjustment brackets (15) arranged at intervals; The second mounting plate (13) is connected to a plurality of second adjustment brackets (15) arranged at intervals, and the second adjustment brackets (15) are used to adjust the position of the second mounting plate (13); The second multi-axis actuator (14) is arranged on the second mounting plate (13), and the cutting aperture adjustment device (2) is detachably connected to the first multi-axis actuator (10) and is located on the side of the second mounting plate (13).

5. The cutting device according to claim 4, characterized in that The first adjustment bracket (11) and the second adjustment bracket (15) both comprise a posture adjustment mechanism (16), a magnetically fixed universal adjustment foot (17) and a range adjustment mechanism (18); The posture adjustment mechanism (16) is respectively connected to the magnetic fixed universal adjustment foot (17) and the range adjustment mechanism (18); the range adjustment mechanism (18) is used to connect to the mounting plate and to drive the posture adjustment mechanism (16) to move laterally; the posture adjustment mechanism (16) is used to drive the range adjustment mechanism (18) to move up and down.

6. The cutting device according to claim 5, characterized in that The range adjustment mechanism (18) comprises a sliding sleeve (19) and a sliding rod (20); The sliding sleeve (19) is used to be connected to the mounting plate, one end of the sliding rod (20) is inserted into the sliding sleeve (19) and is slidably connected to the sliding sleeve (19), and the other end of the sliding rod (20) is connected to the posture adjustment mechanism (16).

7. The cutting device according to claim 5, characterized in that The posture adjustment mechanism (16) comprises an adjustment rod (21), an adjustment guide sleeve (22) and an adjustment knob (23); The adjusting rod (21) is inserted into the adjusting guide sleeve (22), the adjusting guide sleeve (22) is connected to the range adjustment mechanism (18), and the adjusting knob (23) is arranged on the adjusting guide sleeve (22); The adjusting rod (21) is provided with a first gear tooth, and the adjusting knob (23) is provided with a second gear tooth meshing with the first gear tooth. The adjusting knob (23) can drive the adjusting guide sleeve (22) to rise and fall along the adjusting rod (21) by rotating.

8. The cutting device according to claim 5, characterized in that The first adjustment bracket (11) and the second adjustment bracket (15) both further comprise a rotating arm (24), one end of the rotating arm (24) being rotatably connected to the range adjustment mechanism (18), and the other end of the rotating arm (24) being fixedly connected to the posture adjustment mechanism (16).

9. The cutting device according to claim 3, characterized in that The first multi-axis actuator (10) comprises a first main body frame (25), a first Z-axis (26), a first X-axis drive module (27), a first Y-axis drive module (28), a Z-axis drive rotation module (29), a first slip ring (30) and a first laser rangefinder; The first main frame (25) is arranged on the first mounting plate (9); the first X-direction driving module (27), the first Y-direction driving module (28) and the Z-direction driving rotating module (29) are all arranged on the first main frame (25); and the Z-direction driving rotating module (29) is penetrated by the first main frame (25); The first slip ring (30) is arranged on the Z-direction driving rotation module (29), and the first laser rangefinder is arranged on the first mounting plate (9); The lower end of the Z-direction driving rotation module (29) is connected to the cutting aperture adjustment device (2) via the first Z-direction shaft (26).

10. The cutting device according to claim 4, characterized in that The second multi-axis actuator (14) comprises a second main body frame (31), a second Z-axis (32), a second X-axis drive module (33), a second Y-axis drive module (34), a Z-axis drive module (35), a rotation drive module (36), a second slip ring (37), a second laser rangefinder and a third laser rangefinder; The second X-direction driving module (33), the second Y-direction driving module (34) and the Z-direction driving module (35) are all arranged on the second main body frame (31), and the Z-direction driving module (35) is passed through the second main body frame (31), and the Z-direction driving module (35) is mounted on the second mounting plate (13); The second slip ring (37) is arranged on the Z-direction drive module (35), the Z-direction drive module (35) is connected to the cutting aperture adjustment device (2) via the second Z-direction shaft (32), and the rotation drive module (36) is arranged on the second Z-direction shaft (32); The second laser rangefinder is arranged at the front end of the second Z-axis (32), and the third laser rangefinder is arranged at the front end of the Z-axis drive module (35).

Citation Information

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