Surface treatment equipment for ferrous metal casting and use method of surface treatment equipment
By designing a surface treatment equipment for ferrous metal casting, using technical means such as hydraulic rods, servo motors and clamping mechanisms, the problems of low polishing efficiency and high labor consumption of handheld wool wheels are solved, and a more uniform polishing effect and higher efficiency are achieved.
Patent Information
- Application Number
- CN202510223979.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2025-05-30
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the ferrous metal casting process, it is difficult for the handheld wool wheel polishing machine to evenly cover the metal surface of the plate, resulting in low polishing efficiency and large labor consumption, and easy to have polishing blind spots.
A surface treatment equipment is designed, including hydraulic rods, servo motors, clamping mechanisms, transmission mechanisms, polishing mechanisms, etc. Through the cooperation of hydraulic rods and servo motors, the rotation of the support frame and the uniform contact between the wool wheels is achieved. Combined with the design of the semicircular frame and the placement plate, the uniform shaking of the workpiece and the wide coverage of the wool wheels are achieved.
Improve the uniformity and efficiency of the polishing process, reduce the occurrence of polishing blind spots, save labor, and improve the polishing quality.
Smart Images

Figure CN120055970A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of metal casting, and specifically to a surface treatment device for ferrous metal casting and its usage method. Background Art
[0002] Ferrous metals mainly refer to iron, manganese, chromium and their alloys, especially steel materials, which play a crucial role in modern industry. From large structural components in the construction industry to key components in automobile manufacturing, from various equipment in machining to special components in the aerospace field;
[0003] When polishing the surface of ferrous metals, generally, workers move a wool wheel polishing machine back and forth on the surface of the metal workpiece to achieve the purpose of polishing. When polishing sheet-shaped metals, it is difficult for workers to control the back-and-forth movement of the polishing machine to evenly cover the surface of the metal, which not only easily consumes labor but also easily results in polishing dead spots during polishing, affecting the polishing efficiency. Summary of the Invention
[0004] The purpose of the present invention is to provide a surface treatment device for ferrous metal casting to solve the problems raised in the above background art.
[0005] To solve the above technical problems, the present invention is realized through the following technical solutions:
[0006] The present invention is a surface treatment device for ferrous metal casting, including a main body. A hydraulic rod is fixedly connected to the top of the main body, and a servo motor is fixedly connected to the bottom of the main body. The output end of the servo motor penetrates through the outer wall of the main body and is fixedly connected to the hydraulic rod. The output end of the hydraulic rod is fixedly connected to a support frame. Four C-shaped frames are fixedly connected to the top of the main body, and it further includes;
[0007] A clamping mechanism, which includes two semi-circular frames, a threaded rod for adjusting the clamping distance, a placement plate, a connecting ring for connecting the semi-circular frames, and a transmission mechanism for transmitting the rotational force;
[0008] A transmission mechanism, which includes a limiting frame and a motor for driving the polishing rotation;
[0009] The semi-circular frames are slidably connected inside the two C-shaped frames. The two semi-circular frames are arranged in an alternating manner. Two threaded rods are threadedly connected inside the semi-circular frames. One side of the threaded rod close to the middle of the semi-circular frame is rotatably connected to a placement plate.
[0010] Furthermore, the placement plate is slidably connected to the side wall of the semi-circular frame. A connecting ring is rotatably connected to the top of the two semi-circular frames. A number of intermediate plates are rotatably connected to the top of the connecting ring. A toothed ring is rotatably connected to the top of the number of intermediate plates.
[0011] Furthermore, the limiting frame is fixedly connected to the bottom inner wall of the support frame, the motor is fixedly connected to the top of the limiting frame, the output end of the motor penetrates to the bottom outer wall of the limiting frame and extends to the outside, a gear disk is fixedly connected to the extended end of the motor, a short board is fixedly connected to the bottom of the gear disk, a rectangular frame is fixedly connected to one end of the limiting frame away from the motor, a reset spring is fixedly connected to the bottom inner wall of the rectangular frame, a rotating ring is arranged on the outer surfaces of the two rectangular frames, and a plurality of notches are formed in the bottom of the rotating ring.
[0012] Furthermore, a rotating mechanism is arranged on the inner wall of the rotating ring. The rotating mechanism includes a plurality of short rods fixedly connected to the inner wall of the rotating ring. A square plate is rotatably connected between the plurality of short rods, and a rotating frame is rotatably connected to the outer surfaces of the plurality of short rods.
[0013] Among them, the rotating ring is slidably connected to the outer surfaces of two of the short rods, the top of the rotating frame is rotatably connected to the side wall of the short board, and the rotating frame and the gear disk are eccentrically arranged.
[0014] Furthermore, a polishing mechanism is arranged inside the rotating frame. The polishing mechanism includes a transmission rod meshed with the outer surface of the gear disk. The bottom of the transmission rod penetrates to the top outer wall of the rotating frame and extends to the outside. An extension section of the transmission rod is fixedly connected with a spring rod. The bottom of the spring rod penetrates to the outer wall of the square plate and extends to the outside. A second reset spring is fixedly connected to the bottom inner wall of the spring rod. The top of the second reset spring is rotatably connected to the bottom outer wall of the square plate. One end of the spring rod away from the transmission rod is rotatably connected with a connecting disk.
[0015] Furthermore, a connecting mechanism is arranged at the bottom of the square plate. The connecting mechanism includes a plurality of telescopic rods rotatably connected to the bottom of the square plate. The bottoms of the plurality of telescopic rods are rotatably connected with a bottom ring. A plurality of inclined grooves are formed in the side wall of the bottom ring. The bottom ring is rotatably connected to the outer surface of the connecting disk. A plurality of short shafts are fixedly connected to the bottom of the bottom ring. One end of the short shaft away from the bottom ring is fixedly connected with a semi-circular plate. Two rectangular grooves are formed in the side wall of the semi-circular plate. The semi-circular plate is made of an elastic material.
[0016] Furthermore, a pushing mechanism is arranged at the top of the semi-circular plate. The pushing mechanism includes two connecting ears rotatably connected to the top of the semi-circular plate. A long board is rotatably connected inside the connecting ears. The long board penetrates to the outer wall of the inclined groove and extends to the outside. A T-shaped rod is rotatably connected between the two long boards. An inner ring is fixedly connected between the plurality of T-shaped rods. The inner ring is rotatably connected to the outer surface of the spring rod.
[0017] Furthermore, an auxiliary mechanism is provided on the side wall of the semi-circular plate. The auxiliary mechanism includes auxiliary plates rotatably connected to the left and right sides of the semi-circular plate. One end of the auxiliary plate away from the semi-circular plate is rotatably connected to a movable plate, and one end of the movable plate away from the auxiliary plate is rotatably connected to a pushing plate. The outer surfaces of the two pushing plates are slidably connected to a sliding frame. Two rectangular grooves II are provided on both the left and right sides of the sliding frame, and the two rectangular grooves II are symmetrically distributed with the middle of the sliding frame as the center. An auxiliary spring is fixedly connected inside the rectangular groove II closer to the semi-circular plate side. An obtuse rod is fixedly connected to the side wall of the auxiliary spring, and one end of the obtuse rod closer to the semi-circular plate penetrates through the outer wall of the semi-circular plate and extends to the outside. A right-angle block is fixedly connected to the side wall of the obtuse rod located inside the sliding frame.
[0018] Furthermore, a sliding mechanism is provided inside the sliding frame. The sliding mechanism includes two elastic plates fixedly connected inside the sliding frame. A second limiting frame is provided on the side of the elastic plate away from the semi-circular plate. A spring shaft is slidably connected to the outer surface of the second limiting frame. One end of the second limiting frame away from the semi-circular plate is fixedly connected to the inner wall of the sliding frame. One end of the spring shaft away from the obtuse rod is rotatably connected to a roller. The roller penetrates through the outer wall of the sliding frame. A hollow plate is provided on the outer surface of the roller. The hollow plate is rotatably connected to the side wall of the sliding frame. One end of the hollow plate closer to the pushing plate is rotatably connected to a rotating block. One end of the rotating block away from the hollow plate penetrates through the rectangular groove II and is rotatably connected to the side wall of the pushing plate. The hollow plate is made of an elastic material.
[0019] Furthermore, a method for using a surface treatment device for ferrous metal casting, the surface treatment device for ferrous metal casting, the method includes the following steps:
[0020] S1: Rotating adjustment: First, connect the wool wheel to the connection disk, and then rotate the threaded rod to drive the placement plate to slide, adjust the distance between multiple placement plates, and then place the workpiece to be polished inside the multiple placement plates;
[0021] S2: Position adjustment: Then start the servo motor at the bottom of the hydraulic rod and the hydraulic rod. When the hydraulic rod works, it will drive the support frame to rise. Then when the servo motor works, it will drive the hydraulic rod to rotate so that the support frame rotates above the connection ring;
[0022] S3: Rotating and polishing: Then control the hydraulic rod to make the support frame slide downward. When the support frame slides downward, the notch at the bottom of the rotating ring will be engaged with the toothed ring, and at the same time, the connection disk will drive the wool wheel to contact the surface of the workpiece. Then start the motor to drive the connection disk to rotate. When the connection disk rotates, it will polish the workpiece surface through the wool wheel.
[0023] The present invention has the following beneficial effects:
[0024] 1. In the present invention, when the notch at the bottom of the rotating ring contacts the top of the gear ring, then when the motor is started, the motor will drive the short plate and the gear disc to rotate, and the gear disc will drive the transmission rod to rotate when rotating, and the transmission rod will drive the connecting disc to rotate through the spring rod when rotating, and the connecting disc will drive the wool wheel to grind the workpiece when rotating. At the same time, when the motor drives the short plate to rotate, the rotation of the short plate will drive the rotating frame and the transmission rod to swing back and forth, and when the rotating frame is shaking, it will drive the rotating ring and the square plate to swing synchronously through the short rod, and when the square plate is shaking, it will drive the connecting disc and the wool wheel to slide back and forth on the surface of the workpiece through the spring rod to polish, and at the same time, when the rotating ring is shaking, the rotating ring The shaking of the gear ring will cause the gear ring to rotate and squeeze up and down. When the middle plate is squeezed by the up and down rotation of the rotating ring, it will push the semicircular frame through the threaded rod to drive the workpiece to rotate back and forth. When the semicircular frame drives the workpiece to shake back and forth, different positions on the workpiece surface can be alternately exposed to the wool wheel, which can increase the uniformity of contact between the wool wheel and the workpiece surface. At the same time, the back and forth sliding and rotation of the wool wheel on the workpiece surface can slide back and forth on the surface of the workpiece. Combined with the shaking of the workpiece driven by the semicircular frame, the wool wheel can cover a wider area of the workpiece surface, which can reduce the occurrence of polishing dead angles during polishing, save labor, and help improve the uniformity of the polishing process and improve polishing efficiency.
[0025] 2. In the present invention, when the connecting plate rotates at the bottom of the spring rod as the workpiece sways on the surface of the workpiece, the connecting plate will form a certain tilt angle with the spring rod as the workpiece rotates. When the connecting plate tilts at the bottom of the spring rod as the workpiece sways, the inner ring on the spring rod will pull the two ends of the semicircular plate through the T-shaped rod and the two long plates connected thereto to make them close together. When the semicircular plates are close together, they will first push the pushing plate to slide inside the sliding frame through the auxiliary plate and the movable plate. Then, as the two ends of the semicircular plates continue to move closer together, the auxiliary plate will push the sliding frame to slide in the direction of the wool wheel through the movable plate. At the same time, when the two pushing plates slide inside the sliding frame, the pushing plates The sliding of the hollow plate will squeeze one end of the hollow plate through the rotating block, causing it to bulge outward. When the two hollow plates are deformed and squeeze the outer surface of the wool wheel as the sliding frame slides, the wool wheel can be locally deformed after being squeezed by the hollow plates during the polishing process as the workpiece shakes. When the wool wheel is squeezed on the tilted surface of the workpiece, the squeezing of the side wall of the wool wheel by the hollow plate can make different parts of the wool wheel more evenly stressed, reducing the excessive pressure concentrated in the local area of the wool wheel due to excessive local squeezing of the workpiece, thereby making the friction between various parts of the wool wheel and the workpiece more even during the polishing process, reducing the local excessive wear when the workpiece shakes, and improving the polishing quality.
[0026] 3. In the present invention, when the two ends of the semi-circular plate approach and push the sliding frame to slide, the approach of the semi-circular plate causes the obtuse rod to slide inside the rectangular groove. At this time, the auxiliary spring on the obtuse rod drives the obtuse rod to slide inside the second rectangular groove behind the sliding frame. When the obtuse rod slides, it drives the right-angle block to squeeze the protruding part of the elastic plate. After being squeezed, the elastic plate pushes the spring shaft to slide outward on the surface of the second limiting frame. When the spring shaft slides, it drives the roller to extend outside the hollow plate and contact the outer wall of the wool wheel, which can convert the sliding friction between the wool wheel and the hollow plate into rolling friction and provide more uniform support and rolling, avoiding the situation of excessive local friction when the wool wheel and the hollow plate are in sliding friction, making the force on the wool wheel more uniform in the entire circumferential direction, further reducing the problem of local damage caused by uneven friction, and helping to maintain the integrity of the wool wheel surface and the consistency of the polishing effect.
[0027] Of course, it is not necessary for any product implementing the present invention to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0029] Figure 1 Schematic diagram of the overall structure of the present invention;
[0030] Figure 2 Schematic diagram of the overall partial sectional structure of the present invention;
[0031] Figure 3 Schematic diagram of the main body of the present invention;
[0032] Figure 4 Schematic diagram of the rotating mechanism of the present invention;
[0033] Figure 5 Schematic diagram of the polishing mechanism of the present invention;
[0034] Figure 6 Schematic diagram of the connecting mechanism of the present invention;
[0035] Figure 7 Schematic diagram of the structure of the connecting disk of the present invention;
[0036] Figure 8 Schematic diagram of the connecting mechanism of the present invention;
[0037] Figure 9 Schematic diagram of the pushing mechanism of the present invention;
[0038] Figure 10 Schematic diagram of the partial section of the auxiliary mechanism of the present invention;
[0039] Figure 11 Flow chart of the usage method of the present invention.
[0040] In the attached drawings, the list of components represented by each label is as follows:
[0041] In the figure: 1, main body; 101, hydraulic rod; 102, support frame; 103, C-shaped frame; 2, clamping mechanism; 201, semi-circular frame; 202, threaded rod; 203, placing plate; 204, connecting ring; 205, intermediate plate; 206, toothed ring; 3, transmission mechanism; 301, limiting frame; 302, rectangular frame; 303, rotating ring; 304, motor; 305, short plate; 4, rotating mechanism; 401, short rod; 402, square plate; 403, rotating frame; 5, polishing mechanism; 501, transmission rod; 502, spring rod; 503, connecting disc; 6, connecting mechanism; 601, telescopic rod; 602, bottom ring; 603, inclined groove; 604, semi-circular plate; 605, rectangular groove; 7, pushing mechanism; 701, connecting ear; 702, long plate; 703, T-shaped rod; 704, inner ring; 8, auxiliary mechanism; 801, auxiliary plate; 802, second rectangular groove; 803, pushing plate; 804, sliding frame; 805, obtuse rod; 9, sliding mechanism; 901, elastic plate; 902, spring shaft; 903, second limiting frame; 904, hollow plate. Specific embodiments
[0042] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0043] Please refer to Figure 1 - Figure 10 As shown, the present invention is a surface treatment device for ferrous metal casting, including a main body 1. A hydraulic rod 101 is fixedly connected to the top of the main body 1. A servo motor is fixedly connected to the bottom of the main body 1. The output end of the servo motor penetrates through the outer wall of the main body 1 and is fixedly connected to the hydraulic rod 101. The output end of the hydraulic rod 101 is fixedly connected to a support frame 102. Four C-shaped frames 103 are fixedly connected to the top of the main body 1. It also includes;
[0044] A clamping mechanism 2, which includes two semi-circular frames 201, a threaded rod 202 for adjusting the clamping distance, a placing plate 203, a connecting ring 204 for connecting the semi-circular frames 201, and a transmission mechanism 3 for transmitting rotational force;
[0045] The transmission mechanism 3, the transmission mechanism 3 includes a limit frame 301 and a motor 304 for driving polishing rotation;
[0046] The semi-circular frame 201 is slidably connected inside two C-shaped frames 103. The two semi-circular frames 201 are arranged staggeredly. Two threaded rods 202 are threadedly connected inside the semi-circular frame 201. One side of the threaded rod 202 close to the middle of the semi-circular frame 201 is rotatably connected to a placement plate 203. Then rotate the threaded rod 202 to drive the placement plate 203 to slide, adjust the distance between multiple placement plates 203. Then place the workpiece to be polished inside multiple placement plates 203. Then start the servo motor at the bottom of the hydraulic rod 101 and the hydraulic rod 101. When the hydraulic rod 101 works, it will drive the support frame 102 to rise.
[0047] The placement plate 203 is slidably connected to the side wall of the semi-circular frame 201. The tops of the two semi-circular frames 201 are rotatably connected to a connecting ring 204. The top of the connecting ring 204 is rotatably connected to a number of intermediate plates 205. The tops of the number of intermediate plates 205 are rotatably connected to a toothed ring 206. Then when the servo motor works, it will drive the hydraulic rod 101 to rotate so that the support frame 102 rotates above the connecting ring 204. Then control the hydraulic rod 101 to make the support frame 102 slide down. When the support frame 102 slides down, the notch at the bottom of the rotating ring 303 will be engaged with the toothed ring 206 and at the same time the connecting disc 503 will drive the wool wheel to contact the surface of the workpiece.
[0048] The limit frame 301 is fixedly connected to the bottom inner wall of the support frame 102. The motor 304 is fixedly connected to the top of the limit frame 301. The output end of the motor 304 penetrates through the bottom outer wall of the limit frame 301 and extends to the outside. The extended end of the motor 304 is fixedly connected to a toothed disc. The bottom of the toothed disc is fixedly connected to a short board 305. One end of the limit frame 301 away from the motor 304 is fixedly connected to a rectangular frame 302. A return spring is fixedly connected to the bottom inner wall of the rectangular frame 302. A rotating ring 303 is arranged on the outer surface of the two rectangular frames 302. A number of notches are opened at the bottom of the rotating ring 303. When the notch at the bottom of the rotating ring 303 contacts the top of the toothed ring 206, then when starting the motor 304, the work of the motor 304 will drive the short board 305 and the toothed disc to rotate.
[0049] A rotating mechanism 4 is arranged on the inner wall of the rotating ring 303. The rotating mechanism 4 includes a number of short rods 401 fixedly connected to the inner wall of the rotating ring 303. A square plate 402 is rotatably connected between the number of short rods 401. A rotating frame 403 is rotatably connected to the outer surface of the number of short rods 401;
[0050] Among them, the rotating ring 303 is slidably connected to the outer surfaces of two of the short rods 401. The top of the rotating frame 403 is rotatably connected to the side wall of the short plate 305. The rotating frame 403 and the toothed disc are eccentrically arranged. When the motor 304 drives the short plate 305 to rotate, the rotation of the short plate 305 will drive the rotating frame 403 and the transmission rod 501 to swing back and forth. When the rotating frame 403 swings, it will drive the rotating ring 303 and the square plate 402 to swing synchronously through the short rod 401.
[0051] A polishing mechanism 5 is arranged inside the rotating frame 403. The polishing mechanism 5 includes a transmission rod 501 meshed and connected to the outer surface of the toothed disc. The bottom of the transmission rod 501 penetrates through the top outer wall of the rotating frame 403 and extends to the outside. An extension section of the transmission rod 501 is fixedly connected with a spring rod 502. The bottom of the spring rod 502 penetrates through the outer wall of the square plate 402 and extends to the outside. A second return spring is fixedly connected to the inner wall of the bottom of the spring rod 502. The top of the second return spring is rotatably connected to the bottom outer wall of the square plate 402. One end of the spring rod 502 away from the transmission rod 501 is rotatably connected with a connecting disc 503. When the transmission rod 501 rotates, it will drive the connecting disc 503 to rotate through the spring rod 502. When the connecting disc 503 rotates, it will drive the wool wheel to polish the workpiece.
[0052] A connecting mechanism 6 is arranged at the bottom of the square plate 402. The connecting mechanism 6 includes a plurality of telescopic rods 601 rotatably connected to the bottom of the square plate 402. The bottoms of the plurality of telescopic rods 601 are rotatably connected with a bottom ring 602. A plurality of inclined grooves 603 are formed in the side wall of the bottom ring 602. The bottom ring 602 is rotatably connected to the outer surface of the connecting disc 503. A plurality of short shafts are fixedly connected to the bottom of the bottom ring 602. One end of the short shaft away from the bottom ring 602 is fixedly connected with a semi-circular plate 604. Two rectangular grooves 605 are formed in the side wall of the semi-circular plate 604. The semi-circular plate 604 is made of an elastic material. When the two ends of the semi-circular plate 604 approach and push the sliding frame 804 to slide, the approach of the semi-circular plate 604 will cause the obtuse rod 805 to slide inside the rectangular groove 605.
[0053] A pushing mechanism 7 is arranged at the top of the semi-circular plate 604. The pushing mechanism 7 includes two connecting ears 701 rotatably connected to the top of the semi-circular plate 604. A long plate 702 is rotatably connected inside the connecting ear 701. The long plate 702 penetrates through the outer wall of the inclined groove 603 and extends to the outside. A T-shaped rod 703 is rotatably connected between the two long plates 702. An inner ring 704 is fixedly connected between a plurality of T-shaped rods 703. The inner ring 704 is rotatably connected to the outer surface of the spring rod 502. When the connecting disc 503 tilts at the bottom of the spring rod 502 along with the shaking of the workpiece, the inner ring 704 on the spring rod 502 will pull the two ends of the semi-circular plate 604 to make them approach through the T-shaped rod 703 and the two long plates 702 connected thereto.
[0054] An auxiliary mechanism 8 is provided on the side wall of the semi-circular plate 604. The auxiliary mechanism 8 includes auxiliary plates 801 rotatably connected to the left and right sides of the semi-circular plate 604. One end of the auxiliary plate 801 away from the semi-circular plate 604 is rotatably connected to a movable plate, and one end of the movable plate away from the auxiliary plate 801 is rotatably connected to a pushing plate 803. The outer surfaces of the two pushing plates 803 are slidably connected to a sliding frame 804. Two rectangular slots II 802 are provided on both the left and right sides of the sliding frame 804, and the two rectangular slots II 802 are symmetrically distributed with the middle of the sliding frame 804 as the center. An auxiliary spring is fixedly connected inside the rectangular slot II 802 on the side close to the semi-circular plate 604. The side wall of the auxiliary spring is fixedly connected to an obtuse rod 805. One end of the obtuse rod 805 close to the semi-circular plate 604 penetrates through the outer wall of the semi-circular plate 604 and extends to the outside. A right-angle block is fixedly connected to the side wall of the obtuse rod 805 located inside the sliding frame 804. When the semi-circular plate 604 closes, it will first push the pushing plate 803 to slide inside the sliding frame 804 through the auxiliary plate 801 and the movable plate. Subsequently, with the continuous closing of both ends of the semi-circular plate 604, the auxiliary plate 801 will push the sliding frame 804 to slide towards the wool wheel through the movable plate.
[0055] A sliding mechanism 9 is provided inside the sliding frame 804. The sliding mechanism 9 includes two elastic plates 901 fixedly connected inside the sliding frame 804. A second limiting frame 903 is provided on the side of the elastic plate 901 away from the semi-circular plate 604. A spring shaft 902 is slidably connected to the outer surface of the second limiting frame 903. One end of the second limiting frame 903 away from the semi-circular plate 604 is fixedly connected to the inner wall of the sliding frame 804. One end of the spring shaft 902 away from the obtuse rod 805 is rotatably connected to a roller. The roller penetrates through the outer wall of the sliding frame 804. A hollow plate 904 is provided on the outer surface of the roller. The hollow plate 904 is rotatably connected to the side wall of the sliding frame 804. One end of the hollow plate 904 close to the pushing plate 803 is rotatably connected to a rotating block. One end of the rotating block away from the hollow plate 904 penetrates through the rectangular slot II 802 and is rotatably connected to the side wall of the pushing plate 803. The hollow plate 904 is made of an elastic material. When the obtuse rod 805 slides, it will drive the right-angle block to squeeze the protruding part on the elastic plate 901. After being squeezed, the elastic plate 901 will push the spring shaft 902 to slide outward on the surface of the second limiting frame 903. When the spring shaft 902 slides, it will drive the roller to extend outside the hollow plate 904 and contact the outer wall of the wool wheel.
[0056] A method for using a surface treatment device for ferrous metal casting, the surface treatment device for ferrous metal casting, the method includes the following steps:
[0057] S1: Rotational adjustment: First, connect the wool wheel to the connecting plate 503. Then, rotate the threaded rod 202 to drive the placement plate 203 to slide, adjust the spacing between multiple placement plates 203, and then place the workpiece to be polished inside the multiple placement plates 203.
[0058] S2: Position adjustment: Then, start the servo motor at the bottom of the hydraulic rod 101 and the hydraulic rod 101. When the hydraulic rod 101 works, it will drive the support frame 102 to rise. Then, when the servo motor works, it will drive the hydraulic rod 101 to rotate so that the support frame 102 rotates above the connecting ring 204.
[0059] S3: Rotational polishing: Then, control the hydraulic rod 101 to make the support frame 102 slide downward. When the support frame 102 slides downward, the notch at the bottom of the rotating ring 303 will be engaged with the toothed ring 206, and at the same time, the connecting plate 503 will drive the wool wheel to contact the surface of the workpiece. Then, start the motor 304 to drive the connecting plate 503 to rotate. When the connecting plate 503 rotates, it will polish the workpiece surface through the wool wheel.
[0060] During use, first connect the wool wheel to the connecting plate 503. Then, rotate the threaded rod 202 to drive the placement plate 203 to slide, adjust the spacing between multiple placement plates 203, and then place the workpiece to be polished inside the multiple placement plates 203. Then, start the servo motor at the bottom of the hydraulic rod 101 and the hydraulic rod 101. When the hydraulic rod 101 works, it will drive the support frame 102 to rise. Then, when the servo motor works, it will drive the hydraulic rod 101 to rotate so that the support frame 102 rotates above the connecting ring 204. Then, control the hydraulic rod 101 to make the support frame 102 slide downward. When the support frame 102 slides downward, the notch at the bottom of the rotating ring 303 will be engaged with the toothed ring 206, and at the same time, the connecting plate 503 will drive the wool wheel to contact the surface of the workpiece. Then, start the motor 304 to drive the connecting plate 503 to rotate. When the connecting plate 503 rotates, it will polish the workpiece surface through the wool wheel.
[0061] When the notch at the bottom of the rotating ring 303 comes into contact with the top of the toothed ring 206, and then when the motor 304 is started, the operation of the motor 304 will drive the short plate 305 and the toothed disc to rotate. When the toothed disc rotates, it will drive the transmission rod 501 to rotate. When the transmission rod 501 rotates, it will drive the connecting disc 503 to rotate through the spring rod 502. When the connecting disc 503 rotates, it will drive the wool wheel to polish the workpiece. At the same time, when the motor 304 drives the short plate 305 to rotate, the rotation of the short plate 305 will drive the rotating frame 403 and the transmission rod 501 to swing back and forth. When the rotating frame 403 swings, it will drive the rotating ring 303 and the square plate 402 to swing synchronously through the short rod 401. When the square plate 402 swings, it will drive the connecting disc 503 and the wool wheel to slide back and forth on the surface of the workpiece through the spring rod 502 for polishing. At the same time, when the rotating ring 303 swings, the swing of the rotating ring 303 will perform undulating rotational extrusion on the toothed ring 206. When the middle plate 205 is squeezed by the undulating rotation of the rotating ring 303, it will push the semi-circular frame 201 through the threaded rod 202 to drive the workpiece to rotate back and forth. When the semi-circular frame 201 drives the workpiece to swing back and forth, different positions on the surface of the workpiece can be alternately exposed under the wool wheel, which can increase the uniformity of the contact between the wool wheel and the surface of the workpiece. At the same time, the back-and-forth sliding and rotation of the wool wheel on the surface of the workpiece can slide back and forth on the surface of the workpiece. Combining the swing of the workpiece driven by the semi-circular frame 201 can make the area covered by the wool wheel on the surface of the workpiece wider. Furthermore, it can reduce the occurrence of polishing dead corners during polishing, save labor, and at the same time help improve the uniformity during the polishing process and improve the polishing efficiency.
[0062] When the connecting plate 503 rotates at the bottom of the spring rod 502 along with the undulation of the workpiece on the surface of the workpiece, a certain inclination angle will be formed between the connecting plate 503 and the spring rod 502 as the connecting plate 503 rotates along with the undulation of the workpiece. When the connecting plate 503 inclines at the bottom of the spring rod 502 along with the swaying of the workpiece, the inner ring 704 on the spring rod 502 will pull both ends of the semi-circular plate 604 to make them approach each other through the T-shaped rod 703 and the two long plates 702 connected thereto. When the semi-circular plate 604 approaches, it will first push the push plate 803 to slide inside the sliding frame 804 through the auxiliary plate 801 and the movable plate. Subsequently, with the continuous approach of both ends of the semi-circular plate 604, the auxiliary plate 801 will push the sliding frame 804 to slide towards the direction of the wool wheel through the movable plate. At the same time, when the two push plates 803 slide inside the sliding frame 804, the sliding of the push plate 803 will squeeze one end of the hollow plate 904 through the rotating block to cause it to generate a deformation of bulging outwards. When the two hollow plates 904 squeeze the outer surface of the wool wheel as they deform along with the sliding of the sliding frame 804, the wool wheel can undergo local deformation after being squeezed by the hollow plate 904 during the process of polishing along with the swaying of the workpiece. When the wool wheel is inclined and squeezed on the surface of the workpiece, the extrusion of the hollow plate 904 on the side wall of the wool wheel can make the forces on different parts of the wool wheel more uniform, reducing the situation that the pressure is too large and concentrated in the local area of the wool wheel due to excessive local extrusion of the workpiece. Thus, the friction between each part of the wool wheel and the workpiece during the polishing process is more uniform, reducing the situation of local excessive wear when the workpiece sways and improving the polishing quality.
[0063] When both ends of the semi-circular plate 604 approach and push the sliding frame 804 to slide, the approach of the semi-circular plate 604 will cause the obtuse-angle rod 805 to slide inside the rectangular groove 605. At this time, the auxiliary spring on the obtuse-angle rod 805 will drive the obtuse-angle rod 805 to slide inside the second rectangular groove 802 behind the sliding frame 804. When the obtuse-angle rod 805 slides, it will drive the right-angle block to squeeze the protruding part on the elastic plate 901. After being squeezed, the elastic plate 901 will push the spring shaft 902 to slide outwards on the surface of the limiting frame two 903. When the spring shaft 902 slides, it will drive the roller to extend to the outside of the hollow plate 904 and contact the outer wall of the wool wheel, which can convert the sliding friction between the wool wheel and the hollow plate 904 into rolling friction and provide more uniform support and rolling, avoiding the situation that the local friction force is too large when the wool wheel and the hollow plate 904 are in sliding friction, making the forces on the wool wheel in the entire circumferential direction more uniform, further reducing the problem of local damage caused by uneven friction, and helping to maintain the integrity of the surface of the wool wheel and the consistency of the polishing effect.
[0064] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification to better explain the principles and practical applications of the present invention, so that those skilled in the art can well understand and utilize the present invention. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. A surface treatment device for ferrous metal casting, comprising a main body (1), a hydraulic rod (101) fixedly connected to the top of the main body (1), a servo motor fixedly connected to the bottom of the main body (1), an output end of the servo motor passing through the outer wall of the main body (1) and fixedly connected to the hydraulic rod (101), an output end of the hydraulic rod (101) fixedly connected to a support frame (102), and four C-shaped frames (103) fixedly connected to the top of the main body (1), characterized in that: Also includes; A clamping mechanism (2), the clamping mechanism (2) comprising two semicircular frames (201), a threaded rod (202) for adjusting the clamping distance, a placement plate (203), a connecting ring (204) for connecting the semicircular frames (201), and a transmission mechanism (3) for transmitting rotational force; A transmission mechanism (3), the transmission mechanism (3) comprising a limiting frame (301) and a motor (304) for transmitting polishing rotation; The semicircular frame (201) is slidably connected inside the two C-shaped frames (103), and the two semicircular frames (201) are arranged in a staggered manner. The inner threads of the semicircular frame (201) are connected to two threaded rods (202), and a placement plate (203) is rotatably connected to one side of the threaded rod (202) close to the middle of the semicircular frame (201).
2. The surface treatment equipment for ferrous metal casting according to claim 1, characterized in that: The placement plate (203) is slidably connected to the side wall of the semicircular frame (201); the tops of the two semicircular frames (201) are rotatably connected to a connecting ring (204); the tops of the connecting ring (204) are rotatably connected to a plurality of intermediate plates (205); and the tops of the plurality of intermediate plates (205) are rotatably connected to a gear ring (206).
3. The surface treatment equipment for ferrous metal casting according to claim 2, characterized in that: The limiting frame (301) is fixedly connected to the bottom inner wall of the support frame (102); the motor (304) is fixedly connected to the top of the limiting frame (301); the output end of the motor (304) penetrates the bottom outer wall of the limiting frame (301) and extends to the outside; the extended end of the motor (304) is fixedly connected to a toothed disc; the bottom of the toothed disc is fixedly connected to a short plate (305); one end of the limiting frame (301) away from the motor (304) is fixedly connected to a rectangular frame (302); the bottom inner wall of the rectangular frame (302) is fixedly connected to a reset spring; the outer surfaces of the two rectangular frames (302) are provided with rotating rings (303); the bottom of the rotating rings (303) is provided with a plurality of notches.
4. The surface treatment equipment for ferrous metal casting according to claim 3 is characterized in that: The inner wall of the rotating ring (303) is provided with a rotating mechanism (4), and the rotating mechanism (4) comprises a plurality of short rods (401) fixedly connected to the inner wall of the rotating ring (303), a square plate (402) is rotatably connected between the plurality of short rods (401), and a rotating frame (403) is rotatably connected to the outer surfaces of the plurality of short rods (401); The rotating ring (303) is slidably connected to the outer surfaces of two of the short rods (401), the top of the rotating frame (403) is rotatably connected to the side wall of the short plate (305), and the rotating frame (403) is eccentrically arranged with the toothed disc.
5. The surface treatment equipment for ferrous metal casting according to claim 4, characterized in that: A polishing mechanism (5) is arranged inside the rotating frame (403), and the polishing mechanism (5) comprises a transmission rod (501) meshedly connected to the outer surface of the toothed disc, the bottom of the transmission rod (501) penetrates through the top outer wall of the rotating frame (403) and extends to the outside, the extension section of the transmission rod (501) is fixedly connected to a spring rod (502), the bottom of the spring rod (502) penetrates through the outer wall of the square plate (402) and extends to the outside, the bottom inner wall of the spring rod (502) is fixedly connected to a second reset spring, the top of the second reset spring is rotatably connected to the bottom outer wall of the square plate (402), and one end of the spring rod (502) away from the transmission rod (501) is rotatably connected to a connecting disc (503).
6. The surface treatment equipment for ferrous metal casting according to claim 5, characterized in that: A connecting mechanism (6) is provided at the bottom of the square plate (402), and the connecting mechanism (6) comprises a plurality of telescopic rods (601) rotatably connected to the bottom of the square plate (402), the bottoms of the plurality of telescopic rods (601) are rotatably connected to a bottom ring (602), the side wall of the bottom ring (602) is provided with a plurality of inclined grooves (603), the bottom ring (602) is rotatably connected to the outer surface of the connecting plate (503), the bottom of the bottom ring (602) is fixedly connected to a plurality of short shafts, one end of the short shaft away from the bottom ring (602) is fixedly connected to a semicircular plate (604), the side wall of the semicircular plate (604) is provided with two rectangular grooves (605), and the semicircular plate (604) is made of elastic material.
7. The surface treatment equipment for ferrous metal casting according to claim 6, characterized in that: A pushing mechanism (7) is provided at the top of the semicircular plate (604), and the pushing mechanism (7) comprises two connecting ears (701) rotatably connected to the top of the semicircular plate (604), a long plate (702) is rotatably connected inside the connecting ears (701), the long plate (702) penetrates the outer wall of the inclined groove (603) and extends to the outside, a T-shaped rod (703) is rotatably connected between the two long plates (702), an inner ring (704) is fixedly connected between a plurality of the T-shaped rods (703), and the inner ring (704) is rotatably connected to the outer surface of the spring rod (502).
8. The surface treatment equipment for ferrous metal casting according to claim 7, characterized in that: The side wall of the semicircular plate (604) is provided with an auxiliary mechanism (8), and the auxiliary mechanism (8) comprises an auxiliary plate (801) rotatably connected to the left and right sides of the semicircular plate (604), one end of the auxiliary plate (801) away from the semicircular plate (604) is rotatably connected to a movable plate, and one end of the movable plate away from the auxiliary plate (801) is rotatably connected to a push plate (803), and the outer surfaces of the two push plates (803) are slidably connected to a sliding frame (804), and the left and right sides of the sliding frame (804) are each provided with two Rectangular groove two (802), the two rectangular grooves two (802) are symmetrically distributed with the middle part of the sliding frame (804) as the center, the interior of the rectangular groove two (802) close to the semicircular plate (604) is fixedly connected to an auxiliary spring, the side wall of the auxiliary spring is fixedly connected to an obtuse-angle rod (805), one end of the obtuse-angle rod (805) close to the semicircular plate (604) penetrates to the outer wall of the semicircular plate (604) and extends to the outside, and the side wall of the obtuse-angle rod (805) located inside the sliding frame (804) is fixedly connected to a right-angle block.
9. The surface treatment equipment for ferrous metal casting according to claim 8, characterized in that: The sliding frame (804) is provided with a sliding mechanism (9) inside. The sliding mechanism (9) comprises two elastic plates (901) fixedly connected inside the sliding frame (804). A second limiting frame (903) is provided on a side of the elastic plate (901) away from the semicircular plate (604). A spring shaft (902) is slidably connected to the outer surface of the second limiting frame (903). One end of the second limiting frame (903) away from the semicircular plate (604) is fixedly connected to the inner wall of the sliding frame (804). The spring shaft (902) is away from the semicircular plate (604). One end of the obtuse-angle rod (805) is rotatably connected to a roller, and the roller passes through the outer wall of the sliding frame (804). A hollow plate (904) is provided on the outer surface of the roller, and the hollow plate (904) is rotatably connected to the side wall of the sliding frame (804). One end of the hollow plate (904) close to the pushing plate (803) is rotatably connected to a rotating block, and one end of the rotating block away from the hollow plate (904) passes through the rectangular groove 2 (802) and is rotatably connected to the side wall of the pushing plate (803). The hollow plate (904) is made of elastic material.
10. A method for using a surface treatment device for ferrous metal casting, characterized in that: Using the surface treatment equipment for ferrous metal casting as claimed in claim 9, the method comprises the following steps: S1: Rotation adjustment: firstly, the wool wheel is connected to the connection plate (503), then the threaded rod (202) is rotated to drive the placement plate (203) to slide, the spacing between the plurality of placement plates (203) is adjusted, and then the workpiece to be polished is placed inside the plurality of placement plates (203); S2: Position adjustment: Then, the servo motor at the bottom of the hydraulic rod (101) and the hydraulic rod (101) are started. When the hydraulic rod (101) is working, it drives the support frame (102) to rise. Then, when the servo motor is working, it drives the hydraulic rod (101) to rotate so that the support frame (102) rotates to the top of the connecting ring (204); S3: Rotational polishing: Subsequently, the support frame (102) is caused to slide downward by controlling the hydraulic rod (101). When the support frame (102) slides downward, the notch at the bottom of the rotating ring (303) will engage with the gear ring (206). At the same time, the connecting disk (503) will drive the wool wheel to contact the surface of the workpiece. Then, the motor (304) is started to drive the connecting disk (503) to rotate. When the connecting disk (503) rotates, the wool wheel will polish the surface of the workpiece.