Assembly line water filtration system filter plate production equipment

Abstract

The invention discloses assembly line water filtration system filter plate production equipment, which comprises a template mechanism, a vibrating mechanism and a fixing mechanism, and is characterized in that concrete is poured in the template mechanism to form a filter plate; the vibrating mechanism comprises a table top, a stand column, a compression spring and a vibrating piece, the table top is slidably connected to the stand column in the height direction of the stand column, the stand column is sleeved with the compression spring, one end of the compression spring is connected to the table top, the other end of the compression spring is connected to the stand column, and the vibrating piece is installed on the table top; the template mechanism and the fixing mechanism are arranged on the table top, the template mechanism is arranged on the table top, the fixing mechanism is arranged on the table top, and the fixing mechanism is used for detachably connecting the template mechanism to the table top. And the filter plates with different specifications can be continuously produced on the same equipment, so that the production efficiency is improved.

Description

Technical Field

[0001] This application relates to the field of filter plate production, and particularly to a production device for filter plates of a pipeline water filtration system. Background Art

[0002] With the acceleration of the global industrialization process and the continuous growth of the population, the problem of water resource pollution has become increasingly severe. As one of the core means of purifying water resources, the demand for water filtration systems has shown an explosive growth. As a key component in the water filtration system, the filter plate plays an important role in intercepting impurities and purifying water quality, and its quality and output directly affect the performance and application scope of the water filtration system.

[0003] Chinese Invention with the publication number CN101716796B proposes that it includes several cross beams arranged in a filter tank and templates located between every two adjacent cross beams. There are several positioning members on the upper surface of the template, and one end of the positioning member is connected to the template through a detachable structure, and the other end extends out of the edge of the template and can be placed on the upper surface of the cross beam. There are several uniformly arranged fixing holes on the template for fixing the filter head embedded seat. The manufacturing method of the filter plate mold includes: A. Prepare each component of the filter plate mold. The positioning member is installed on the template through a detachable structure, the filter head embedded seat is installed on the template, and several mutually parallel concrete cross beams that are fixedly connected to the filter tank wall are poured in the filter tank; B. Install the filter plate mold. The template is placed between every two adjacent cross beams and the bottom surface of the positioning member abuts against the upper surface of the cross beam. The template covers the entire plane of the filter tank and each template is kept flat with each other; C. Arrange the full-tank through-length steel bars on the template; D. Pour concrete to the required interface to form an integral filter plate; E. After the concrete hardens and takes shape, remove the template; after completing step B, use a sealing strip to seal the gaps between the template and the template, the template and the filter tank wall, and the template and the cross beam, and then continue the subsequent steps.

[0004] Regarding the above related technologies, there are the following defects: directly manufacturing the filter plate at the bottom of the filter tank requires carrying all the molds to the site, and since the structures of each filter tank are different, it is difficult to form large-scale production and the efficiency is low. Summary of the Invention

[0005] In order to improve production efficiency, this application provides a production device for filter plates of a pipeline water filtration system.

[0006] The production device for filter plates of a pipeline water filtration system provided by this application adopts the following technical solutions: A production device for filter plates of a pipeline water filtration system includes a template mechanism, and concrete is poured in the template mechanism to form the filter plate; Vibrating mechanism, the vibrating mechanism includes a tabletop, a column, a compression spring and a vibrating member. The tabletop is slidably connected to the column along the height direction of the column. The compression spring is sleeved on the column. One end of the compression spring is connected to the tabletop, and the other end of the compression spring is connected to the column. The vibrating member is installed on the tabletop; and, Fixing mechanism, the fixing mechanism is arranged on the tabletop, and the fixing mechanism is used to detachably connect the template mechanism to the tabletop.

[0007] By adopting the above technical solution, the template mechanism has a specific cavity. The size, shape and internal structure of this cavity are completely in line with the filter plate to be produced. Place the template mechanism on the fixing mechanism, and the fixing mechanism firmly and detachably connects the template mechanism to the tabletop. The preparation work of the template mechanism is completed, waiting for concrete pouring. After the concrete is poured into the template mechanism, turn on the vibrating member, and the vibrating member starts to work, generating high-frequency vibration. This vibration is quickly transmitted to the tabletop. Since the tabletop and the column are connected by a compression spring, the compression spring acts as a buffer and adjustment element during the vibration of the tabletop. As the tabletop vibrates, the connected template mechanism also vibrates synchronously. Under the action of vibration, the concrete in the template mechanism becomes more dense, laying a foundation for the filter plate to obtain good strength and quality. During the vibration process, the compression spring continuously compresses and rebounds, and automatically adjusts the vibration amplitude and frequency of the tabletop according to the actual situation of concrete vibration to ensure that the vibration effect is always in the best state. After production, the staff disassemble the template mechanism. Subsequently, according to the subsequent production requirements, it can be replaced with a template mechanism of other specifications, or the template mechanism of the same specification can be reinstalled, so as to realize the continuous production of filter plates in a pipeline manner.

[0008] Preferably, the template mechanism includes a frame, channel steels, partition plates, screws, filter head seats and locking members. Two of the frames are arranged opposite to each other. A plurality of the partition plates and multiple groups of channel steels are arranged at intervals between the two frames. Each group of the channel steels includes three channel steels, and the three channel steels are respectively located on both sides and at the bottom of the partition plate. A plurality of the screws penetrate through the frames, partition plates and channel steels. A plurality of the filter head seats are respectively sleeved on the plurality of screws. The locking members are located at the ends of the screws so that the frames, channel steels and partition plates are pressed against each other, and both ends of the filter head seats are respectively pressed against one side of the two frames close to each other.

[0009] By adopting the above technical solution, two frames are placed opposite to each other to provide basic support and boundaries for the entire formwork mechanism. Multiple partition plates and multiple groups of channel steels are arranged at intervals between the two frames. Each group of channel steels includes three channel steels, which are respectively located on both sides and at the bottom of the partition plate. Such a structural design can enhance the stability of the partition plate, and at the same time provide a suitable space and support structure for subsequent concrete pouring, which helps to form the internal structure of the filter plate. Multiple screws are sequentially passed through the frames, partition plates, and channel steels. The screws play a role in connecting and fixing each component, enabling the frames, partition plates, and channel steels to be combined together to form a whole. Multiple filter head seats are respectively sleeved on multiple screws. The filter head seats are important components of the filter plate and are used to install filter heads. By being sleeved on the screws, their positions in the filter plate can be accurately determined. After all components are installed in place, locking parts are installed at the ends of the screws to tightly pull all components together to form a firm whole, ensuring that the positions of the filter head seats in the formwork are fixed and will not be displaced during the process of concrete pouring. When the formwork mechanism is assembled and locked, concrete can be poured into the formwork mechanism. After the concrete solidifies and reaches a certain strength, the formwork mechanism can be removed.

[0010] Preferably, the frame includes cross beams and longitudinal beams. The two longitudinal beams are arranged opposite to each other, and the two cross beams are arranged between the two longitudinal beams. The two cross beams are respectively connected to the tops and bottoms of the two longitudinal beams.

[0011] By adopting the above technical solution, the two relatively arranged longitudinal beams determine the boundaries and support of the formwork mechanism in the length direction, providing longitudinal stability and load-bearing capacity for the entire formwork. The two cross beams connected to the tops and bottoms of the two longitudinal beams connect the two longitudinal beams into a whole, forming a rectangular frame structure, strengthening the longitudinal beams transversely to prevent the longitudinal beams from deforming or displacing when subjected to external forces, and ensuring the overall rigidity and stability of the formwork mechanism.

[0012] Preferably, the locking part includes a nut. The nut is threadedly connected to the end of the screw, and the nut abuts against the frame.

[0013] By adopting the above technical solution, the nut and the screw are threadedly connected. During the process of rotating the nut, the nut will exert an axial pulling force on the screw. This pulling force will cause the screw to tend to elongate. Since the screw passes through components such as the frame, partition plate, and channel steel, the elongation of the screw will drive these components to approach each other and tightly abut together.

[0014] Preferably, the template mechanism further includes a loosening prevention component, which includes a loosening prevention tooth ring, a plate body, and a loosening prevention tooth groove. The loosening prevention tooth ring is sleeved on the nut. A plurality of the loosening prevention tooth grooves are arranged on the plate body. The plurality of loosening prevention tooth rings correspond to the plurality of loosening prevention tooth grooves one by one. The fixing mechanism is used to press the plate body against the frame so that the loosening prevention tooth ring meshes with the loosening prevention tooth groove.

[0015] By adopting the above technical solution, the loosening prevention tooth ring is sleeved on the nut, enabling it to rotate with the nut and fit tightly with the nut. During the process of tightening the nut until it abuts against the frame, the loosening prevention tooth ring also approaches the corresponding plate body synchronously. The fixing mechanism presses the plate body against the frame, making the plate body in a stable position corresponding to the nut. At this time, the loosening prevention tooth groove on the plate body and the loosening prevention tooth ring sleeved on the nut are exactly in opposite positions. When the plate body is pressed in place by the fixing mechanism, the loosening prevention tooth ring and the loosening prevention tooth groove approach each other and start to mesh. The teeth on the loosening prevention tooth ring match the shape of the loosening prevention tooth groove, and the two are tightly engaged. When the nut has a tendency to loosen due to external vibration or other external forces, the teeth of the loosening prevention tooth ring will be stuck in the loosening prevention tooth groove, preventing the loosening prevention tooth ring from rotating with the nut.

[0016] Preferably, an arc chamfer is provided on one side of the loosening prevention tooth ring close to the loosening prevention tooth groove.

[0017] By adopting the above technical solution, the arc chamfer can make the meshing of the loosening prevention tooth ring and the loosening prevention tooth groove smoother. When the plate body is pressed against the frame by the fixing mechanism, the loosening prevention tooth ring with the arc chamfer is more likely to be aligned and inserted into the loosening prevention tooth groove. The arc contour of the chamfer can guide the tooth ring to gradually enter the tooth groove, reducing the collision and jamming between the two, making the meshing process smoother, reducing the installation difficulty, and improving the assembly efficiency.

[0018] Preferably, the loosening prevention component further includes a rotating ring and a pre-tightening spring. A plurality of the rotating rings are rotatably connected to the plate body. A plurality of the loosening prevention tooth grooves are respectively arranged on the plurality of rotating rings. One end of the pre-tightening spring is connected to the rotating ring, and the other end of the pre-tightening spring is connected to the plate body. The pre-tightening spring is used to generate a pre-tightening force on the rotating ring in the same direction as the tightening direction of the nut.

[0019] By adopting the above technical solution, when installing the template mechanism, first press the plate body against the frame through the fixing mechanism. At this time, the rotating ring is rotatably connected to the plate body, the anti-loosening tooth groove is located on the rotating ring, and one end of the pre-tightening spring is connected to the rotating ring and the other end is connected to the plate body. Due to the action of the pre-tightening spring, the rotating ring is subjected to a pre-tightening force in the same direction as the tightening direction of the nut, so that the anti-loosening tooth groove has a tendency to rotate towards the nut in the initial state, ensuring that the anti-loosening tooth ring and the anti-loosening tooth groove can fit more tightly. When the nut has a loosening tendency due to external forces such as vibration during pouring and concrete pressure, due to the pre-tightening force given by the pre-tightening spring to the rotating ring, the anti-loosening tooth groove will prevent the rotation of the anti-loosening tooth ring, further enhancing the meshing friction force between the two and preventing the rotation of the anti-loosening tooth ring and the nut.

[0020] Preferably, the fixing mechanism includes angle steel and bolts. The bolts are passed through the angle steel, and the bolts are threadedly connected to the tabletop. A plurality of the angle steels are respectively used to abut against the periphery of the template mechanism.

[0021] By adopting the above technical solution, place a plurality of angle steels on the periphery of the template mechanism respectively to make them fit the edge of the template mechanism. The angle steel has a certain rigidity and shape stability and can provide lateral support for the template mechanism. Pass the bolts through the preset holes on the angle steel, and then thread the other ends of the bolts into the corresponding threaded holes on the tabletop. By rotating the bolts, the bolts will gradually screw into the tabletop. As the bolts are tightened, the bolts generate a downward pulling force on the angle steel. Since the angle steel abuts against the periphery of the template mechanism, this pulling force will be transmitted to the template mechanism through the angle steel, pressing the template mechanism tightly against the tabletop. At the same time, the lateral pressure exerted by the angle steel on the template mechanism can also prevent the template mechanism from shifting on the tabletop, ensuring that the template mechanism remains stable during production processes such as vibration.

[0022] Preferably, the angle steel is slidably connected to the tabletop, the bolts are passed through the angle steel, and a plurality of threaded holes threadedly connected to the bolts are arranged on the tabletop at intervals along the sliding direction of the angle steel.

[0023] By adopting the above technical solution, it can flexibly adapt to various template mechanisms with different specifications and sizes. In actual production, the shape and size of the filter plate may vary according to specific requirements. By sliding the angle steel and selecting appropriate threaded holes for fixation, the fixing mechanism can be quickly adjusted to adapt to the sizes of different template mechanisms without separately designing specific fixing devices for each template mechanism, improving the versatility of the equipment and the flexibility of production.

[0024] Preferably, the vibrating mechanism further includes a limiting plate and a limiting groove. A plurality of the limiting plates are respectively connected to the tops of a plurality of columns, a plurality of the limiting grooves are arranged at the bottom of the tabletop, a plurality of the limiting plates are respectively located in a plurality of the limiting grooves, and the limiting plates can slide radially along the limiting grooves.

[0025] By adopting the above technical solution, when the vibrating member works, the tabletop slides back and forth along the axial direction of the column. In addition, due to the arrangement of the limiting plate and the limiting groove, the tabletop can also slide back and forth along the radial direction of the column, thereby improving the vibration effect.

[0026] In summary, the present application includes the following beneficial technical effects: Completely different from the traditional method of fabricating filter plates on-site at the bottom of the filter tank, through the close cooperation of the template mechanism, the vibrating mechanism and the fixing mechanism, different specifications of filter plates can be continuously produced on the same equipment, improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 is a schematic diagram of the overall structure of the production equipment provided by the present invention from the first perspective; Figure 2 is a schematic diagram of the overall structure of the production equipment provided by the present invention from the second perspective; Figure 3 is a schematic diagram of the overall structure of the template mechanism provided by the present invention from the first perspective; Figure 4 is a schematic diagram of the overall structure of the template mechanism provided by the present invention from the second perspective; Figure 5 is a schematic diagram of the overall structure of the frame provided by the present invention; Figure 6 is a schematic diagram of the overall structure of the partition provided by the present invention; Figure 7 is a schematic diagram of the overall structure of the anti-loosening component provided by the present invention; Figure 8 is a sectional view of the overall structure of the anti-loosening component provided by the present invention; Figure 9 is a sectional view of the overall structure of the vibrating mechanism provided by the present invention.

[0028] Reference numerals: 1. Template mechanism; 11. Frame; 111. Cross beam; 112. Longitudinal beam; 12. Channel steel; 13. Partition; 14. Screw; 15. Filter head seat; 16. Locking member; 2. Vibrating mechanism; 21. Tabletop; 22. Column; 23. Compression spring; 24. Vibrating member; 25. Limiting plate; 26. Limiting groove; 3. Fixing mechanism; 31. Angle steel; 32. Bolt; 33. Screw hole; 4. Anti-loosening component; 41. Anti-loosening tooth ring; 42. Plate body; 43. Anti-loosening tooth groove; 44. Rotating ring; 45. Pre-tightening spring. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0029] The following will further describe the present application in detail Figure 1 - with reference to the Figure 9 drawings.

[0030] The present invention provides a production device for filter plates of a pipeline water filtration system, and its structure is as shown in Figure 1 - Figure 9 shown, including a template mechanism 1, a vibrating mechanism 2 and a fixing mechanism 3.

[0031] The template mechanism 1 is used for pouring concrete to form the filter plate.

[0032] The vibrating mechanism 2 includes a table 21, a column 22, a compression spring 23 and a vibrating member 24. The table 21 is slidably connected to the column 22 along the height direction of the column 22. The compression spring 23 is sleeved on the column 22. One end of the compression spring 23 is connected to the table 21, and the other end of the compression spring 23 is connected to the column 22. The vibrating member 24 is installed on the table 21.

[0033] The fixing mechanism 3 is arranged on the table 21, and the fixing mechanism 3 is used for detachably connecting the template mechanism 1 to the table 21.

[0034] During use, the template mechanism 1 has a specific cavity, and the size, shape and internal structure of this cavity are completely compatible with the filter plate to be produced. The template mechanism 1 is placed on the fixing mechanism 3, and the fixing mechanism 3 firmly and detachably connects the template mechanism 1 to the table 21. The preparation work of the template mechanism 1 is completed, waiting for concrete pouring. When the concrete pouring in the template mechanism 1 is completed, the vibrating member 24 is turned on, and the vibrating member 24 starts to work, generating high-frequency vibration. This vibration is quickly transmitted to the table 21. Since the table 21 and the column 22 are connected by the compression spring 23, the compression spring 23 acts as a buffer and adjustment element during the vibration of the table 21. As the table 21 vibrates, the connected template mechanism 1 also vibrates synchronously. Under the action of vibration, the concrete in the template mechanism 1 becomes more dense, laying a foundation for the filter plate to obtain good strength and quality. During the vibrating process, the compression spring 23 continuously performs compression and rebound actions, automatically adjusting the vibration amplitude and frequency of the table 21 according to the actual situation of concrete vibration to ensure that the vibrating effect is always in the best state. After production, the staff disassemble the template mechanism 1. Subsequently, according to the subsequent production requirements, other specifications of the template mechanism 1 can be replaced, or the template mechanism 1 of the same specification can be reinstalled, so as to realize the continuous production of filter plates in a pipeline manner.

[0035] In the present invention, it is completely different from the traditional method of making filter plates on site at the bottom of the filter tank. Through the close cooperation of the template mechanism 1, the vibrating mechanism 2 and the fixing mechanism 3, different specifications of filter plates can be continuously produced on the same device, improving production efficiency.

[0036] In order to form a chamber for pouring concrete, please refer to Figure 3, in a preferred embodiment, the template mechanism 1 includes a frame 11, channel steels 12, partition plates 13, screw rods 14, filter head seats 15 and locking members 16. Two frames 11 are arranged opposite to each other. A plurality of partition plates 13 and multiple groups of channel steels 12 are arranged at intervals between the two frames 11. Each group of channel steels 12 includes three channel steels 12, which are respectively located on both sides and at the bottom of the partition plate 13. A plurality of screw rods 14 are passed through the frame 11, partition plates 13 and channel steels 12. A plurality of filter head seats 15 are respectively sleeved on the plurality of screw rods 14. The locking member 16 is located at the end of the screw rod 14, so that the frame 11, channel steels 12 and partition plates 13 are tightly abutted against each other, and both ends of the filter head seat 15 are tightly abutted against the closer sides of the two frames 11.

[0037] During use, place the two frames 11 opposite to each other to provide basic support and boundaries for the entire template mechanism 1. Arrange a plurality of partition plates 13 and multiple groups of channel steels 12 at intervals between the two frames 11. Each group of channel steels 12 contains three channel steels 12, which are respectively located on both sides and at the bottom of the partition plate 13. Such a structural design can enhance the stability of the partition plate 13, and at the same time provide a suitable space and support structure for subsequent concrete pouring, which helps to form the internal structure of the filter plate. Pass a plurality of screw rods 14 through the frame 11, partition plates 13 and channel steels 12 in sequence. The screw rods 14 play a role in connecting and fixing each component, enabling the frame 11, partition plates 13 and channel steels 12 to be combined together to form an integral whole. Sleeve a plurality of filter head seats 15 on the plurality of screw rods 14 respectively. The filter head seats 15 are important components of the filter plate and are used to install filter heads. By being sleeved on the screw rods 14, their positions in the filter plate can be accurately determined. After all components are installed in place, use the locking member 16 to be installed at the end of the screw rod 14 to tightly pull all components together to form a firm whole, ensuring that the position of the filter head seat 15 in the template is fixed and will not be displaced during the process of pouring concrete. When the template mechanism 1 is assembled and locked, concrete can be poured into the template mechanism 1. After the concrete solidifies and reaches a certain strength, the template mechanism 1 can be removed.

[0038] To enhance the strength of the frame 11, please refer to Figure 5 , in a preferred embodiment, the frame 11 includes a cross beam 111 and longitudinal beams 112. Two longitudinal beams 112 are arranged opposite to each other. Two cross beams 111 are arranged between the two longitudinal beams 112. The two cross beams 111 are respectively connected to the tops and bottoms of the two longitudinal beams 112.

[0039] In use, two longitudinally arranged stringers 112 arranged opposite to each other define the boundaries and supports of the formwork mechanism 1 in the longitudinal direction, providing longitudinal stability and load-bearing capacity for the entire formwork. Two crossbeams 111 connected to the tops and bottoms of the two stringers 112 connect the two stringers 112 into a whole, forming a rectangular frame 11 structure, reinforcing the stringers 112 transversely to prevent the stringers 112 from deforming or displacing when subjected to external forces, ensuring the overall rigidity and stability of the formwork mechanism 1.

[0040] To lock the screw 14, refer to Figure 4 , in a preferred embodiment, the locking member 16 includes a nut, the nut is threadedly connected to the end of the screw 14, and the nut abuts against the frame 11.

[0041] In use, the nut and the screw 14 are threadedly connected. During the process of rotating the nut, the nut will exert an axial pulling force on the screw 14. This pulling force will cause the screw 14 to have a tendency to elongate and deform. Since the screw 14 passes through components such as the frame 11, the partition 13, and the channel steel 12, the elongation of the screw 14 will drive these components to approach each other and abut tightly together.

[0042] To reduce the possibility of the nut loosening, refer to Figure 4 , in a preferred embodiment, the formwork mechanism 1 further includes a loosening prevention assembly 4. The loosening prevention assembly 4 includes a loosening prevention tooth ring 41, a plate body 42, and loosening prevention tooth grooves 43. The loosening prevention tooth ring 41 is sleeved on the nut. A plurality of loosening prevention tooth grooves 43 are provided on the plate body 42. The plurality of loosening prevention tooth rings 41 correspond to the plurality of loosening prevention tooth grooves 43 one by one. The fixing mechanism 3 is used to press the plate body 42 against the frame 11 so that the loosening prevention tooth ring 41 meshes with the loosening prevention tooth grooves 43.

[0043] In use, the loosening prevention tooth ring 41 is sleeved on the nut so that it can rotate with the nut and is closely attached to the nut. During the process of tightening the nut until it abuts against the frame 11, the loosening prevention tooth ring 41 also approaches the corresponding plate body 42 synchronously. The fixing mechanism 3 presses the plate body 42 against the frame 11 to make the plate body 42 in a stable position corresponding to the nut. At this time, the loosening prevention tooth grooves 43 on the plate body 42 and the loosening prevention tooth ring 41 sleeved on the nut are exactly in opposite positions. When the plate body 42 is pressed in place by the fixing mechanism 3, the loosening prevention tooth ring 41 and the loosening prevention tooth grooves 43 approach each other and start to mesh. The teeth on the loosening prevention tooth ring 41 match the shape of the loosening prevention tooth grooves 43, and the two are tightly engaged. When the nut has a tendency to loosen due to external vibration or other external forces, the teeth of the loosening prevention tooth ring 41 will get stuck in the loosening prevention tooth grooves 43, preventing the loosening prevention tooth ring 41 from rotating with the nut.

[0044] To make the loosening prevention tooth ring 41 and the loosening prevention tooth grooves 43 easier to mesh, refer to Figure 4, in a preferred embodiment, an arc chamfer is provided on one side of the anti-loosening tooth ring 41 close to the anti-loosening tooth groove 43.

[0045] During use, the arc chamfer can make the engagement between the anti-loosening tooth ring 41 and the anti-loosening tooth groove 43 smoother. When the plate body 42 is pressed against the frame 11 by the fixing mechanism 3, the anti-loosening tooth ring 41 with the arc chamfer is more likely to be aligned and inserted into the anti-loosening tooth groove 43. The arc-shaped contour of the chamfer can guide the tooth ring to gradually enter the tooth groove, reducing the collision and jamming between the two, making the engagement process smoother, reducing the installation difficulty, and improving the assembly efficiency.

[0046] To make the anti-loosening tooth ring 41 and the anti-loosening tooth groove 43 easier to engage, please refer to Figure 7 and Figure 8 , in a preferred embodiment, the anti-loosening assembly 4 further includes a swivel ring 44 and a pre-tightening spring 45. A plurality of swivel rings 44 are rotatably connected to the plate body 42, and a plurality of anti-loosening tooth grooves 43 are respectively provided on the plurality of swivel rings 44. One end of the pre-tightening spring 45 is connected to the swivel ring 44, and the other end of the pre-tightening spring 45 is connected to the plate body 42. The pre-tightening spring 45 is used to generate a pre-tightening force on the swivel ring 44 in the same direction as the tightening direction of the nut.

[0047] During use, when the template mechanism 1 is installed, first press the plate body 42 against the frame 11 through the fixing mechanism 3. At this time, the swivel ring 44 is rotatably connected to the plate body 42, the anti-loosening tooth groove 43 is located on the swivel ring 44, and one end of the pre-tightening spring 45 is connected to the swivel ring 44 and the other end is connected to the plate body 42. Due to the action of the pre-tightening spring 45, the swivel ring 44 receives a pre-tightening force in the same direction as the tightening direction of the nut, so that the anti-loosening tooth groove 43 has a tendency to rotate towards the nut in the initial state, ensuring that the anti-loosening tooth ring 41 and the anti-loosening tooth groove 43 can fit more closely. When the nut has a loosening tendency due to external forces such as vibration during pouring and concrete pressure, due to the pre-tightening force given by the pre-tightening spring 45 to the swivel ring 44, the anti-loosening tooth groove 43 will prevent the rotation of the anti-loosening tooth ring 41, further enhancing the meshing friction force between the two and preventing the rotation of the anti-loosening tooth ring 41 and the nut.

[0048] To fix the template mechanism 1 to the tabletop 21, please refer to Figure 1 , in a preferred embodiment, the fixing mechanism 3 includes an angle steel 31 and a bolt 32. The bolt 32 passes through the angle steel 31 and is threadedly connected to the tabletop 21. A plurality of angle steels 31 are respectively used to abut against the periphery of the template mechanism 1.

[0049] During use, multiple angle steels 31 are respectively placed on the periphery of the formwork mechanism 1, making them fit against the edge of the formwork mechanism 1. The angle steels 31 have a certain rigidity and shape stability, and can provide lateral support for the formwork mechanism 1. Pass the bolt 32 through the preset hole positions on the angle steel 31, and then thread the other end of the bolt 32 into the corresponding threaded holes on the tabletop 21. By rotating the bolt 32, the bolt 32 will gradually screw into the tabletop 21. As the bolt 32 is tightened, the bolt 32 generates a downward pulling force on the angle steel 31. Since the angle steel 31 abuts against the periphery of the formwork mechanism 1, this pulling force will be transmitted to the formwork mechanism 1 through the angle steel 31, pressing the formwork mechanism 1 tightly against the tabletop 21. At the same time, the lateral pressure exerted by the angle steel 31 on the formwork mechanism 1 can also prevent the formwork mechanism 1 from displacing on the tabletop 21, ensuring that the formwork mechanism 1 remains stable during production processes such as vibration.

[0050] To adapt to formwork mechanisms 1 of different sizes, please refer to Figure 2 , in a preferred embodiment, the angle steel 31 is slidably connected to the tabletop 21, the bolt 32 is passed through the angle steel 31, and a plurality of threaded holes 33 threadedly connected to the bolt 32 are provided at intervals on the tabletop 21 along the sliding direction of the angle steel 31.

[0051] During use, it can flexibly adapt to formwork mechanisms 1 of various different specifications and sizes. In actual production, the shape and size of the filter plate may vary according to specific requirements. By sliding the angle steel 31 and selecting appropriate threaded holes 33 for fixation, the fixing mechanism 3 can be quickly adjusted to adapt to the sizes of different formwork mechanisms 1, without the need to separately design specific fixing devices for each formwork mechanism 1, improving the versatility of the equipment and the flexibility of production.

[0052] To improve the vibration effect, please refer to Figure 9 , in a preferred embodiment, the vibration mechanism 2 further includes a limiting plate 25 and a limiting groove 26. A plurality of limiting plates 25 are respectively connected to the tops of a plurality of columns 22, a plurality of limiting grooves 26 are provided at the bottom of the tabletop 21, and a plurality of limiting plates 25 are respectively located in the plurality of limiting grooves 26, and the limiting plates 25 can slide radially along the limiting grooves 26.

[0053] During use, when the vibrating member 24 works, the tabletop 21 reciprocally slides along the axial direction of the column 22. In addition, due to the arrangement of the limiting plate 25 and the limiting groove 26, the tabletop 21 can also reciprocally slide along the radial direction of the column 22, thereby improving the vibration effect.

[0054] The implementation principle of the production equipment of the filter plate for the pipeline water filtration system in the embodiment of the present application is as follows: The template mechanism 1 has a specific cavity, and the size, shape, and internal structure of this cavity are completely compatible with the filter plate to be produced. The template mechanism 1 is placed on the fixing mechanism 3, and the fixing mechanism 3 stably and detachably connects the template mechanism 1 to the tabletop 21. The preparation work of the template mechanism 1 is completed, waiting for concrete pouring. After the concrete is poured into the template mechanism 1, the vibrating member 24 is turned on, and the vibrating member 24 starts to work, generating high-frequency vibration. This vibration is quickly transmitted to the tabletop 21. Since the tabletop 21 and the column 22 are connected by the compression spring 23, the compression spring 23 acts as a buffer and adjustment element during the vibration of the tabletop 21. As the tabletop 21 vibrates, the connected template mechanism 1 also vibrates synchronously. Under the action of vibration, the concrete in the template mechanism 1 becomes more dense, laying a foundation for the filter plate to obtain good strength and quality. During the vibration process, the compression spring 23 continuously performs compression and rebound actions, automatically adjusting the vibration amplitude and frequency of the tabletop 21 according to the actual situation of the concrete vibration to ensure that the vibration effect is always in the best state. After the production is completed, the staff disassembles the template mechanism 1. Subsequently, according to the subsequent production requirements, the template mechanism 1 of other specifications can be replaced, or the template mechanism 1 of the same specification can be reinstalled, so as to realize the continuous production of the filter plate in a pipeline manner.

[0055] The above are all the preferred embodiments of the present application, and the protection scope of the present application is not limited thereby. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application shall be covered within the protection scope of the present application.

Claims

1. A production equipment for filter plates of a pipeline water filtration system, characterized by: include A formwork mechanism (1), wherein the formwork mechanism (1) is used for pouring concrete to form the filter plate; A vibrating mechanism (2), the vibrating mechanism (2) comprising a table top (21), a column (22), a compression spring (23) and a vibrating member (24), the table top (21) being slidably connected to the column (22) along the height direction of the column (22), the compression spring (23) being sleeved on the column (22), one end of the compression spring (23) being connected to the table top (21), the other end of the compression spring (23) being connected to the column (22), and the vibrating member (24) being mounted on the table top (21); and, A fixing mechanism (3), wherein the fixing mechanism (3) is arranged on the table top (21), and the fixing mechanism (3) is used to detachably connect the template mechanism (1) to the table top (21).

2. The filter plate production equipment for a pipeline water filtration system according to claim 1, characterized in that: The template mechanism (1) comprises a frame (11), a channel steel (12), a partition (13), a screw (14), a filter head seat (15) and a locking piece (16). The two frames (11) are arranged opposite to each other. A plurality of the partitions (13) and a plurality of groups of channel steels (12) are arranged between the two frames (11) at intervals. Each group of channel steels (12) comprises three channel steels (12). The three channel steels (12) are respectively located on both sides and the bottom of the partition (13). A plurality of the screws (14) are passed through the frame (11), the partition (13) and the channel steel (12). A plurality of the filter head seats (15) are respectively sleeved on the plurality of screws (14). The locking piece (16) is located at the end of the screw (14) so ​​that the frame (11), the channel steel (12) and the partition (13) are pressed against each other, so that the two ends of the filter head seat (15) are respectively pressed against the sides of the two frames (11) that are close to each other.

3. The filter plate production equipment for a pipeline water filtration system according to claim 2 is characterized by: The frame (11) comprises a crossbeam (111) and a longitudinal beam (112), the two longitudinal beams (112) being arranged opposite to each other, the two crossbeams (111) being arranged between the two longitudinal beams (112), and the two crossbeams (111) being respectively connected to the top and the bottom of the two longitudinal beams (112).

4. The production equipment for filter plates of a pipeline water filtration system according to claim 2, characterized in that: The locking member (16) comprises a nut, the nut is threadedly connected to the end of the screw rod (14), and the nut is tightly pressed against the frame (11).

5. The production equipment for filter plates of a pipeline water filtration system according to claim 4, characterized in that: The template mechanism (1) further comprises an anti-loosening component (4), the anti-loosening component (4) comprising an anti-loosening tooth ring (41), a plate body (42) and an anti-loosening tooth groove (43), the anti-loosening tooth ring (41) being sleeved on a nut, a plurality of anti-loosening tooth grooves (43) being arranged on the plate body (42), the plurality of anti-loosening tooth rings (41) corresponding to the plurality of anti-loosening tooth grooves (43) one by one, and the fixing mechanism (3) being used to press the plate body (42) onto the frame (11) so that the anti-loosening tooth ring (41) is meshed with the anti-loosening tooth groove (43).

6. The production equipment for filter plates of a pipeline water filtration system according to claim 5, characterized in that: A circular arc chamfer is provided on one side of the anti-loosening tooth ring (41) close to the anti-loosening tooth groove (43).

7. The production equipment for filter plates of a pipeline water filtration system according to claim 5, characterized in that: The anti-loosening assembly (4) further comprises a rotating ring (44) and a pre-tightening spring (45); the plurality of rotating rings (44) are rotatably connected to the plate body (42); the plurality of anti-loosening tooth grooves (43) are respectively arranged on the plurality of rotating rings (44); one end of the pre-tightening spring (45) is connected to the rotating ring (44); the other end of the pre-tightening spring (45) is connected to the plate body (42); the pre-tightening spring (45) is used to make the rotating ring (44) generate a pre-tightening force in the same direction as the tightening direction of the nut.

8. The production equipment for filter plates of a pipeline water filtration system according to claim 1, characterized in that: The fixing mechanism (3) comprises an angle steel (31) and a bolt (32), wherein the bolt (32) is inserted through the angle steel (31), and the bolt (32) is threadedly connected to the table surface (21). The plurality of angle steels (31) are used to respectively abut against the peripheral side of the template mechanism (1).

9. The production equipment for filter plates of a pipeline water filtration system according to claim 8, characterized in that: The angle steel (31) is slidably connected to the table top (21), the bolts (32) are passed through the angle steel (31), and a plurality of screw holes (33) threadedly connected to the bolts (32) are provided on the table top (21) at intervals along the sliding direction of the angle steel (31).

10. The production equipment for filter plates of a pipeline water filtration system according to claim 1, characterized in that: The vibrating mechanism (2) further comprises a limit plate (25) and a limit groove (26); the plurality of limit plates (25) are respectively connected to the tops of the plurality of columns (22); the plurality of limit grooves (26) are arranged at the bottom of the table top (21); the plurality of limit plates (25) are respectively located in the plurality of limit grooves (26); and the limit plates (25) can slide radially along the limit grooves (26).

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