Concrete prefabricated part pouring forming equipment

Abstract

The invention discloses concrete prefabricated part pouring forming equipment in the technical field of concrete pouring, the concrete prefabricated part pouring forming equipment comprises a template conveying mechanism and a concrete pouring mechanism, the template conveying mechanism comprises a base, a conveying roller, a rotating shaft, a separating assembly, a transmission assembly and a driving assembly, and the concrete pouring mechanism comprises two feeding assemblies and a material collecting assembly. According to the concrete pouring device, formworks are conveyed through the formwork conveying mechanism, concrete pouring operation is carried out through the concrete pouring mechanism, and feeding, discharging and pouring of the formworks can be carried out at the same time; the lifting type vibration material uniformizing mechanism is connected with the formwork, and the formwork is vibrated in a reciprocating mode, so that concrete can be evenly distributed in the formwork. The positions of the separating assembly and the transmission assembly are adjusted through the adjusting wheel, so that the conveying roller and the rotating shaft are separated from transmission, the conveying roller can rotate along with the template when the template vibrates in a reciprocating mode, and movement of the template is prevented from being hindered.

Description

Technical Field

[0001] The present invention relates to the technical field of concrete pouring, and particularly to a concrete precast component pouring and forming device. Background Technique

[0002] Concrete precast components are building components prefabricated in a factory with concrete as the basic material, including beams, slabs, columns, and building decoration fittings, etc. When precast components are poured and formed, corresponding templates are processed and installed according to the shape and structure of the precast components, and concrete is poured into the templates. Then, after the forming process is completed, they are transferred to the construction site for assembly construction, etc.

[0003] The rapid permeable concrete mold forming device with the patent publication number CN116408877A mainly includes a base, a mounting frame located on the base, and a grouting cylinder connected to the mounting frame. The base is provided with a fixed groove and a switching structure, and two forming molds are connected through the switching structure. The base is also provided with a reciprocating structure and a collision plate; through the switching structure and the two forming molds, double-station processing is realized, and after forming, vibration demolding of the mold is realized through the reciprocating structure and the collision plate.

[0004] When the above device works, pouring is carried out through the grouting cylinder. After the concrete material in the grouting cylinder is drained, the device needs to pause and perform operations such as replenishing materials, which affects the forming efficiency. Moreover, the mold is installed on the switching structure, and after pouring and forming are completed, operations such as disassembling and reinstalling it are required, resulting in inconvenient loading and unloading operations of the mold.

[0005] Based on this, the present invention designs a concrete precast component pouring and forming device to solve the above problems. Summary of the Invention

[0006] The purpose of the present invention is to provide a concrete precast component pouring and forming device to solve the problems raised in the above background technique.

[0007] To achieve the above purpose, the present invention provides the following technical solutions:

[0008] A concrete precast component pouring and forming device includes a template conveying mechanism, and a concrete pouring mechanism is arranged above the template conveying mechanism;

[0009] The template conveying mechanism includes a base, vertical side plates are symmetrically and fixedly arranged on both sides of the top of the base, a plurality of conveying rollers are evenly and parallelly arranged between the two side plates, and a cleaning mechanism is arranged on the base at the position corresponding to the conveying rollers. Rotating shafts are arranged at the centers of both ends of the conveying rollers, the rotating shafts are rotationally connected to the side plates, and the outer ends extend out of the side plates and are connected with a driving component;

[0010] The concrete pouring mechanism includes two parallel fixed frames that span above the base, and the bottom sides of both sides of the fixed frames are fixedly connected to the base. Two feeding components are symmetrically arranged at the top of the fixed frames, and an aggregate component is commonly connected between the bottoms of the two feeding components. A lifting vibration and material leveling mechanism is provided at the bottom of the aggregate component;

[0011] Two separating components are symmetrically arranged between the lower parts of the two fixed frames. The rotating shaft at the position of the separating component is rotationally connected to the conveying roller, and the rotating shaft and the conveying roller are connected through a transmission component. The outer end of the transmission component is correspondingly connected to the separating component, and the rotating shaft and the conveying roller at other positions are fixedly connected. Two parallel wheel frames are fixedly arranged at the positions corresponding to the upper sides of the separating components on both sides of the lifting vibration and material leveling mechanism, and an adjusting wheel is rotationally connected between the bottoms of the two wheel frames.

[0012] Preferably, the separating component includes a fixing plate fixed between the lower parts of the two fixed frames. The inner side of the fixing plate is connected with an adjusting plate through a plurality of springs arranged evenly. Two horizontal guide rods are symmetrically fixed on the side of the adjusting plate away from the side plate, and the guide rods pass through the fixing plate and are slidably connected to the fixing plate. A guide plate is fixed in the middle of the other side of the adjusting plate, and connecting rods are fixed on both sides. The position of the adjusting wheel corresponds to the position of the guide plate. An installation frame is commonly fixed between the outer ends of the two connecting rods, and the outer end of the transmission component is connected to the installation frame. The upper part of the guide plate is inclined, the lower part is vertical, and the inclined section and the vertical section are connected through an arc section, and the top of the inclined section is fixedly connected to the adjusting plate.

[0013] Preferably, the transmission component includes a plurality of transmission shafts evenly arranged and rotationally connected to the installation frame. One end of the transmission shaft passes through the center of the corresponding rotating shaft and extends into the interior of the conveying roller. A cylindrical groove is provided in the middle of the rotating shaft, and the end of the cylindrical groove close to the conveying roller is open. A plurality of second limiting platforms are evenly fixed on the inner side wall of the cylindrical groove along the circumferential direction. A limiting groove is formed between two adjacent second limiting platforms. A clamping block is provided at the position corresponding to the limiting groove on the transmission shaft, and the clamping block is slidably connected to the limiting groove;

[0014] A plurality of notches are evenly arranged along the circumferential direction at the end of the transmission shaft. A clamping plate is rotationally connected in the notch, and a torsion spring is provided at the rotational connection. The inner section of the clamping plate is inclined. A retaining wheel is rotationally connected to the end of the rotating shaft corresponding to each clamping plate. The outer side of the inclined section of the clamping plate contacts the retaining wheel. A plurality of first limiting platforms are evenly fixed on the inner side wall of the conveying roller along the circumferential direction at the position corresponding to the clamping plate. A limiting groove is formed between two adjacent first limiting platforms, and the outer end of the clamping plate is located in the corresponding limiting groove.

[0015] Preferably, the feeding assembly includes a storage bin located between the tops of two fixed frames. Support plates are fixedly arranged at the lower parts of both sides of the storage bin and are fixedly connected to the fixed frames through the support plates. A stirring shaft is arranged in the storage bin, and a plurality of stirring blades are evenly arranged on the stirring shaft. The top end of the stirring shaft is connected to a motor. A first discharge port is arranged at the bottom of the storage bin, and the bottom end of the first discharge port is fixedly connected to a horizontal conveying cylinder. A spiral shaft is rotatably connected in the conveying cylinder. One end of the spiral shaft is connected to a motor. A second discharge port is arranged at the bottom of the conveying cylinder near one side of the aggregate assembly. The bottom ends of the second discharge ports of the two feeding assemblies are correspondingly connected to the aggregate assembly.

[0016] Preferably, the aggregate assembly includes a fixed cross plate. Inclined connecting frames are symmetrically and fixedly arranged at both sides of the top of the fixed cross plate, and the top ends of the connecting frames are respectively fixedly connected to the tops of the corresponding fixed frames. An aggregate hopper is fixedly arranged at the bottom of the fixed cross plate. A vertical aggregate pipe is fixedly arranged in the middle of the bottom of the aggregate hopper. The bottom surface of the aggregate hopper is inclined towards the aggregate pipe, and the aggregate pipe is correspondingly connected to the lifting vibration mechanism.

[0017] Preferably, the lifting vibration and material leveling mechanism includes a lifting box. The top end of the wheel frame is fixed on the outer side wall of the lifting box. The bottom end of the lifting box is in an open shape, and a plurality of bosses are symmetrically and fixedly arranged on both outer sides. The top of each boss is connected to the top of the corresponding fixed frame through a lifting hydraulic telescopic rod. A vertical moving pipe is fixedly arranged at the center of the lifting box. The aggregate pipe is slidably connected in the moving pipe;

[0018] Moving frames are symmetrically arranged on both sides inside the lifting box. The moving frames are connected to the inner side walls of the lifting box through moving hydraulic telescopic rods. A limiting plate is connected to one side of the moving frame close to the moving pipe through a plurality of evenly arranged springs. Two moving shafts are correspondingly fixed on the limiting plate. One end of each moving shaft passes through the moving frame and is slidably connected to the moving frame. A plurality of first cams are evenly arranged on one of the moving frames. The first cams are connected to a motor, and the cam surfaces of the first cams are in contact with the side walls of the corresponding limiting plates.

[0019] Preferably, the cleaning mechanism includes an abrasive plate located between the lower parts of two conveying rollers. The two sides of the abrasive plate are symmetrically inclined, and two vertical first sliding rods are symmetrically and fixedly arranged at both ends of the bottom. A first rectangular frame is fixedly arranged at the bottom ends of the plurality of first sliding rods. A brush plate is arranged below the conveying rollers. Brush hairs are evenly distributed on the top of the brush plate, and two vertical second sliding rods are symmetrically and fixedly arranged at both ends of the bottom. The bottom ends of the plurality of second sliding rods pass through the first rectangular frame and are fixedly connected to a second rectangular frame together;

[0020] A plurality of springs are evenly connected between the first rectangular frame and the second rectangular frame, and a plurality of second cams are evenly provided. The second cams are connected to motors, and the motors are fixed on the side plates. The upper and lower sides of the cam surfaces of the second cams are respectively in contact with the first rectangular frame and the second rectangular frame. A plurality of vertical spring rods are evenly fixed on both sides of the bottom of the second rectangular frame. The outer sides of the spring rods are slidably connected with spring cylinders. The bottom ends of the spring rods are connected to the bottom ends of the spring cylinders through springs, and the bottom ends of the spring cylinders are fixed on the base.

[0021] Preferably, spray pipes are fixed in the middle of the bottoms of the brush plate and the abrasive plate. The spray pipes are connected to a pump body and a water tank through pipelines. A plurality of nozzles are evenly provided at the tops of the spray pipes, and the nozzles respectively pass through the corresponding brush plate and abrasive plate. A water baffle is provided in the middle above the abrasive plate, and both sides of the water baffle are symmetrically inclined. The top end of the first sliding rod passes through the abrasive plate and is fixedly connected to the bottom of the water baffle.

[0022] Preferably, the driving assembly includes a worm gear fixed on the rotating shaft. A worm is jointly engaged with the bottoms of a plurality of worm gears. The worm is rotatably connected to the outer side surface of the side plate, and a first gear is fixed at one end. A second gear is engaged with the first gear. The second gear is connected to a motor, and the motor is fixedly connected to the side plate.

[0023] Preferably, the fixing frame includes a horizontal top rod. Vertical side rods are fixed at the bottoms of both ends of the top rod. A horizontal bottom rod is fixed inside the bottom ends of the side rods, and the inner end of the bottom rod is fixedly connected to the base. The separating assembly is arranged between the lower parts of the two corresponding side rods, and the feeding assembly is fixed between the two top rods.

[0024] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0025] 1. The present invention transports the formwork through the formwork conveying mechanism and performs concrete pouring operations through the concrete pouring mechanism, enabling the feeding, discharging, and pouring of the formwork to be carried out simultaneously, improving the efficiency of pouring and forming. The formwork can be continuously transported and transferred through structures such as conveying rollers, making the feeding and discharging operations more convenient;

[0026] 2. When the formwork is being poured, the present invention is connected to the formwork through the lifting vibration leveling mechanism, reciprocally vibrating the formwork to make the concrete evenly distributed in the formwork, improving the subsequent forming effect;

[0027] 3. The present invention adjusts the positions of the separating assembly and the transmission assembly through the adjusting wheel, so that when the lifting vibration leveling mechanism is working, the conveying roller and the rotating shaft are disengaged from the transmission, so that the conveying roller can rotate along with the formwork when the formwork reciprocally vibrates, avoiding obstacles to the movement of the formwork, etc.;

[0028] 4. By providing two feeding components, the present invention enables one feeding component to feed the template while the other feeding component performs operations such as replenishing materials and mixing, thereby reducing the impact of intermediate feeding operations on work efficiency.

[0029] 5. During the rotation of the conveying roller, the present invention cleans the conveying roller through a cleaning mechanism to prevent the accumulation of adhered substances on the conveying roller from affecting subsequent work. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0031] Figure 1 is a schematic structural diagram of the present invention;

[0032] Figure 2 is a schematic internal structural diagram of the storage bin of the present invention;

[0033] Figure 3 is a schematic structural diagram of the adjustment plate of the present invention;

[0034] Figure 4 is a schematic structural diagram of the worm of the present invention;

[0035] Figure 5 is a schematic structural diagram of the side plate of the present invention;

[0036] Figure 6 is a schematic structural diagram of the transmission shaft of the present invention;

[0037] Figure 7 is a schematic structural diagram of the first limiting platform of the present invention;

[0038] Figure 8 is Figure 2 the structural schematic diagram at position A in

[0039] Figure 9 is a schematic internal structural diagram of the lifting box of the present invention;

[0040] Figure 10 is a schematic structural diagram of the limiting plate of the present invention;

[0041] Figure 11 is a schematic structural diagram of the brush plate of the present invention.

[0042] In the drawings, the list of components represented by each reference numeral is as follows:

[0043] 100 - Base, 101 - Side plate, 102 - Worm, 103 - First gear, 104 - Second gear;

[0044] 200 - Conveyor roller, 201 - Rotating shaft, 202 - Worm gear, 203 - Transmission shaft, 204 - Clamping plate, 205 - Retaining wheel, 206 - First limiting platform, 207 - Clamping block, 208 - Second limiting platform;

[0045] 300 - Fixed frame, 301 - Jack rod, 302 - Side rod, 303 - Bottom rod, 304 - Fixed plate, 305 - Guide rod, 306 - Adjusting plate, 307 - Mounting frame, 308 - Connecting rod, 309 - Guide plate;

[0046] 400 - Storage bin, 401 - Support plate, 402 - Stirring blade, 403 - Delivery cylinder, 404 - Screw shaft, 405 - Connecting frame, 406 - Fixed cross plate, 407 - Aggregate hopper, 408 - Aggregate pipe;

[0047] 500 - Lifting box, 501 - Boss, 502 - Lifting hydraulic telescopic rod, 503 - Wheel frame, 504 - Adjusting wheel, 505 - Moving pipe, 506 - Limiting plate, 507 - Moving frame, 508 - Moving shaft, 509 - Moving hydraulic telescopic rod, 510 - First cam;

[0048] 600 - First rectangular frame, 601 - Second rectangular frame, 602 - Brush plate, 603 - Water baffle, 604 - Spring cylinder, 605 - Spring rod, 606 - Second cam, 607 - Abrasive plate, 608 - First slide bar, 609 - Second slide bar, 610 - Spray pipe. Detailed implementation mode

[0049] Next, the technical solutions in the embodiments of the present invention will be described clearly and completely in conjunction with the attached Figures 1-11 , it is obvious that the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0050] Embodiment 1

[0051] Please refer to the attached Figure 1 , 2 , the present invention provides a technical solution:

[0052] A concrete precast component pouring and forming device, including a formwork conveying mechanism, and a concrete pouring mechanism is arranged above the formwork conveying mechanism;

[0053] The template conveying mechanism includes a base 100. On both sides of the top of the base 100, vertical side plates 101 are symmetrically fixed. Between the two side plates 101, a plurality of conveying rollers 200 are evenly and parallelly arranged. And a cleaning mechanism is provided at the position corresponding to the conveying rollers 200 on the base 100. At the center of both ends of the conveying roller 200, a rotating shaft 201 is provided. The rotating shaft 201 is rotatably connected to the side plate 101, and the outer end extends out of the side plate 101 and is connected to a driving component;

[0054] The concrete pouring mechanism includes two parallel fixing frames 300. The fixing frames 300 span above the base 100, and the bottom sides of both sides of the fixing frames 300 are fixedly connected to the base 100. On the top of the fixing frames 300, two feeding components are symmetrically provided. Between the bottoms of the two feeding components, an aggregate component is jointly connected. At the bottom of the aggregate component, a lifting vibration and material leveling mechanism is provided;

[0055] Between the lower parts of the two fixing frames 300, two separating components are symmetrically provided. The rotating shaft 201 at the position of the separating component is rotatably connected to the conveying roller 200. The rotating shaft 201 and the conveying roller 200 are connected through a transmission component, and the outer end of the transmission component is correspondingly connected to the separating component. The rotating shaft 201 and the conveying roller 200 at other positions are fixedly connected. On both sides of the lifting vibration and material leveling mechanism, at the position above the separating component, two parallel wheel frames 503 are fixed. And between the bottoms of the two wheel frames 503, an adjusting wheel 504 is rotatably connected.

[0056] When precast components are poured and formed, the installed pouring template is placed at one end of the template conveying mechanism. The template is conveyed by the template conveying mechanism so that it can move to the lower part of the concrete pouring mechanism for concrete pouring operation. After the pouring is completed, it is continuously conveyed by the template conveying mechanism for subsequent blanking or other operations. While the concrete pouring mechanism is performing the pouring operation, template loading is carried out at one end of the template conveying mechanism, and template unloading is carried out at the other end, so that template loading, unloading and pouring can be carried out simultaneously, improving the pouring and forming efficiency.

[0057] When the template conveying mechanism works, the driving component drives a plurality of rotating shafts 201 and the corresponding conveying rollers 200 to rotate, so that the template can be continuously conveyed and transferred through structures such as the conveying rollers 200, making the loading and unloading operations more convenient;

[0058] Among them, the conveying roller 200 located at the fixed frame 300 is connected to the rotating shaft 201 through a transmission component. When the template moves to the multiple conveying rollers 200 at this location, the lifting and vibrating material leveling mechanism moves down and connects with the middle and upper part of the template. At the same time, the adjusting wheel 504 moves down accordingly and drives the separation component to move. The transmission component is driven to move through the separation component, and the transmission between the rotating shaft 201 and the conveying roller 200 is cancelled. When the lifting and vibrating material leveling mechanism drives the template to vibrate reciprocatingly, the multiple conveying rollers 200 at the corresponding position can rotate accordingly to avoid obstruction to the movement of the template.

[0059] When the template is located below the lifting vibration material scrambling mechanism and is connected to the lifting vibration material scrambling mechanism, one of the feeding components delivers concrete materials to the aggregate component, and at the same time, the concrete can be evenly distributed in the template through the vibration of the lifting vibration material scrambling mechanism, thereby improving the subsequent molding effect;

[0060] Among them, the lifting and vibrating material mixing mechanism can be raised and lowered so that it can move down and connect with the template when the template is moved into place, and move up and staggered with the template position after pouring to avoid affecting the movement and transportation of the template.

[0061] The concrete pouring mechanism includes two feeding components, so that after the concrete material in one of the feeding components is discharged, the other feeding component can continue to feed the material, and at the same time, the feeding component that has finished discharging the material can perform operations such as replenishing and mixing. The two feeding components work in turn to reduce the impact of intermediate replenishing operations on work efficiency, and the concrete pouring position is centered through the aggregate component to facilitate material leveling and molding.

[0062] Other things may adhere to structures such as the casting formwork, and when transported through the formwork conveying mechanism, foreign objects may adhere to the surface of the conveying roller 200, and when the formwork is being poured and vibrated to transport materials, concrete may fall onto the conveying roller 200. Therefore, during the rotation of the conveying roller 200, the conveying roller 200 is cleaned by a cleaning mechanism to avoid accumulation of things adhering to the conveying roller 200 and affect subsequent work.

[0063] Among them, Figure 3 , 5As shown in the figure, the separation component includes a fixing plate 304 fixed between the lower parts of two fixing frames 300. One side of the fixing plate 304 is connected with an adjusting plate 306 through a plurality of springs arranged evenly. On the side of the adjusting plate 306 away from the side plate 101, two horizontal guide rods 305 are symmetrically fixed. The guide rods 305 pass through the fixing plate 304 and are slidably connected with the fixing plate 304. In the middle of the other side of the adjusting plate 306, a guide plate 309 is fixed, and connecting rods 308 are fixed on both sides. The position of the adjusting wheel 504 corresponds to the position of the guide plate 309. A mounting frame 307 is jointly fixed between the outer ends of the two connecting rods 308, and the outer end of the transmission component is connected with the mounting frame 307. The upper part of the guide plate 309 is inclined, the lower part is vertical, and the inclined section and the vertical section are connected by an arc section. The top of the inclined section is fixedly connected with the adjusting plate 306.

[0064] After the pouring formwork moves into place, the lifting vibration feeding mechanism drives the wheel frame 503 and the adjusting wheel 504 to move downward. The adjusting wheel 504 contacts the guide plate 309 and, during the downward movement, pushes the guide plate 309 and the adjusting plate 306 outward, thereby driving the mounting frame 307 and the transmission component to move, canceling the transmission between the rotating shaft 201 and the conveying roller 200. After the adjusting wheel 504 moves upward, through the action of structures such as springs, the positions of the adjusting plate 306, the mounting frame 307, and the transmission component are adjusted to continue conveying the formwork.

[0065] Among them, as Figure 3 , 6 shown in the figure, the transmission component includes a plurality of transmission shafts 203 arranged evenly and rotatably connected to the mounting frame 307. One end of the transmission shaft 203 passes through the center of the corresponding rotating shaft 201 and extends into the inside of the conveying roller 200. A cylindrical groove is provided in the middle of the rotating shaft 201, and the end of the cylindrical groove close to the conveying roller 200 is open. A plurality of second limiting platforms 208 are evenly fixed on the inner side wall of the cylindrical groove along the circumferential direction. A limiting groove is formed between two adjacent second limiting platforms 208. A clamping block 207 is provided at the position corresponding to the limiting groove on the transmission shaft 203, and the clamping block 207 is slidably connected with the limiting groove;

[0066] A plurality of notches are evenly provided along the circumferential direction at the end of the transmission shaft 203. A clamping plate 204 is rotatably connected in the notch, and a torsion spring is provided at the rotating connection. The inner section of the clamping plate 204 is inclined. A retaining wheel 205 is rotatably connected to the end of the rotating shaft 201 corresponding to each clamping plate 204. The outer side of the inclined section of the clamping plate 204 contacts the retaining wheel 205. As Figure 7 shown in the figure, a plurality of first limiting platforms 206 are evenly fixed on the inner side wall of the conveying roller 200 along the circumferential direction at the position corresponding to the clamping plate 204. A limiting groove is formed between two adjacent first limiting platforms 206, and the outer end of the clamping plate 204 is located in the corresponding limiting groove.

[0067] When the rotating shaft 201 rotates through the driving assembly, under the action of the clamping block 207 and the second limiting platform 208, the rotating shaft 201 drives the transmission shaft 203 and the clamping plate 204 to rotate, and under the action of the clamping plate 204 and the first limiting platform 206, the conveying roller 200 rotates, and through the driving assembly and the transmission assembly at both ends of the conveying roller 200, both ends of the conveying roller 200 are driven simultaneously, increasing the driving force and improving the power when the conveying roller 200 moves.

[0068] When the pouring formwork is located at the feeding assembly and the aggregate assembly and vibrates and levels the material through the lifting vibration leveling mechanism, the adjusting wheel 504 is used to drive the separating assembly to drive the transmission shaft 203 to move outward. While the clamping plate 204 moves relative to the retaining wheel 205, the retaining wheel 205 causes the clamping plate 204 to rotate inward and fold, so that the outer end of the clamping plate 204 is disengaged from the first limiting platform 206 and the positions are staggered, so that the conveying roller 200 can rotate with the reciprocating vibration of the formwork, avoiding hindering the vibration of the formwork.

[0069] Among them, the feeding assembly includes a storage bin 400 located between the tops of two fixed frames 300. Support plates 401 are fixedly arranged on the lower parts of both sides of the storage bin 400, and are fixedly connected to the fixed frames 300 through the support plates 401, as Figure 2 shown. A stirring shaft is arranged in the storage bin 400, a plurality of stirring blades 402 are evenly arranged on the stirring shaft, and the top end of the stirring shaft is connected with a motor. A first discharge port is arranged at the bottom of the storage bin 400, and a horizontal conveying cylinder 403 is fixedly connected to the bottom end of the first discharge port. A spiral shaft 404 is rotatably connected in the conveying cylinder 403. One end of the spiral shaft 404 is connected with a motor, and a second discharge port is arranged at the bottom of the conveying cylinder 403 on the side close to the aggregate assembly. The bottom ends of the second discharge ports of the two feeding assemblies are correspondingly connected to the aggregate assembly.

[0070] When one of the feeding assemblies is feeding, the material in the storage bin 400 enters the corresponding conveying cylinder 403 through the first discharge port, and the motor drives the spiral shaft 404 to rotate, so that the material is discharged into the aggregate assembly along the second discharge port of the conveying cylinder 403, so as to feed the formwork through the aggregate assembly; when one of the storage bins 400 is feeding, the other storage bin 400 replenishes the concrete material, and the first discharge port at the bottom is closed by a valve, and then the motor drives the stirring shaft and the stirring blades 402 to stir and mix the concrete material, so that after the other storage bin 400 has discharged all the material, it can continue to feed.

[0071] Among them, as Figure 2 shown, the aggregate assembly includes a fixed horizontal plate 406. Inclined connecting frames 405 are symmetrically fixed on both sides of the top of the fixed horizontal plate 406, and the top ends of the connecting frames 405 are respectively fixedly connected to the tops of the corresponding fixed frames 300, as Figure 8As shown, a collecting hopper 407 is fixed to the bottom of the fixed horizontal plate 406, a vertical collecting pipe 408 is fixed in the middle of the bottom of the collecting hopper 407, the bottom surface of the collecting hopper 407 is inclined toward the collecting pipe 408, and the collecting pipe 408 is correspondingly connected to the lifting vibration mechanism.

[0072] When the feeding components work in turn, the concrete materials discharged by the feeding components can all enter the collecting hopper 407, so as to move downward through the collecting pipe 408 and fall to the middle position of the template, so as to facilitate the subsequent vibration and material leveling.

[0073] Among them, Figure 1 As shown, the lifting vibration material mixing mechanism includes a lifting box 500, the top of the wheel frame 503 is fixed on the outer wall of the lifting box 500, the bottom end of the lifting box 500 is set to be open, and multiple bosses 501 are symmetrically fixed on both sides of the outside, and the top of each boss 501 is connected to the top of the fixed frame 300 on the corresponding side through a lifting hydraulic telescopic rod 502. A vertical moving pipe 505 is fixed at the center of the lifting box 500, and the collecting pipe 408 is slidably connected in the moving pipe 505;

[0074] like Figure 9 As shown, movable frames 507 are symmetrically arranged on both sides of the interior of the lifting box 500. The movable frames 507 are connected to the inner side wall of the lifting box 500 through movable hydraulic telescopic rods 509, and a limit plate 506 is connected to the side of the movable frame 507 close to the movable tube 505 through a plurality of evenly arranged springs. Two movable shafts 508 are correspondingly fixed on the limit plate 506. One end of the movable shaft 508 passes through the movable frame 507 and is slidably connected to the movable frame 507. Figure 10 As shown, a plurality of first cams 510 are evenly arranged on one of the moving frames 507 , the first cams 510 are connected to a motor, and the wheel surface of the first cam 510 contacts the corresponding side wall of the limiting plate 506 .

[0075] When the casting template moves to the bottom of the lifting box 500, the lifting box 500 is moved downward by lifting the hydraulic telescopic rod 502, and the upper and middle part of the template is located inside the lifting box 500 and between the two limit plates 506. Then, the movable frames 507 and the limit plates 506 on both sides are moved by moving the hydraulic telescopic rod 509, so that the limit plates 506 are in contact with both sides of the template. Then, the motor drives the first cam 510 to rotate, and cooperates with the spring and the limit plates 506 on both sides to make the template vibrate reciprocatingly, thereby improving the uniformity of concrete distribution and thus improving the subsequent molding effect.

[0076] When the lifting box 500 moves downward, the separation component drives the transmission component to move through the adjusting wheel 504 that moves therewith, thereby canceling the transmission between the rotating shaft 201 and the conveying roller 200, so that when the template vibrates reciprocatingly, the conveying roller 200 can rotate accordingly, thereby reducing the friction resistance when the template vibrates.

[0077] Example Two

[0078] The structure of this embodiment is basically the same as that of Example One. The difference is that, as Figure 11 shown, the cleaning mechanism includes an abrasive plate 607 located between the lower parts of two conveying rollers 200. The two sides of the abrasive plate 607 are symmetrically inclined, and two vertical first sliding rods 608 are symmetrically fixed at both ends of the bottom. The bottom ends of a plurality of first sliding rods 608 are commonly fixed with a first rectangular frame 600. A brush plate 602 is arranged below the conveying roller 200. The top of the brush plate 602 is evenly distributed with bristles, and two vertical second sliding rods 609 are symmetrically fixed at both ends of the bottom. The bottom ends of a plurality of second sliding rods 609 pass through the first rectangular frame 600 and are commonly fixed with a second rectangular frame 601;

[0079] A plurality of springs are evenly connected between the first rectangular frame 600 and the second rectangular frame 601, and a plurality of second cams 606 are evenly arranged. The second cams 606 are connected with a motor. The motor is fixed on the side plate 101, and the upper and lower sides of the cam surface of the second cam 606 are respectively in contact with the first rectangular frame 600 and the second rectangular frame 601. A plurality of vertical spring rods 605 are evenly fixed on both sides of the bottom of the second rectangular frame 601. The outer sides of the spring rods 605 are slidably connected with spring cylinders 604. The bottom ends of the spring rods 605 are connected with the bottom ends of the spring cylinders 604 through springs, and the bottom ends of the spring cylinders 604 are fixed on the base 100.

[0080] When cleaning the surface of the conveying roller 200, the second cam 606 driven by the motor rotates, so that the convex part of the second cam 606 moves away from and is located between the first rectangular frame 600 and the second rectangular frame 601, so that the brush plate 602 moves upward with the second cam 606 under the action of the spring, and the bristles on the top of the brush plate 602 contact the bottom of the conveying roller 200, so as to clean it during the rotation of the conveying roller 200; when concrete adheres to the conveying roller 200, the second cam 606 continues to rotate, and the first rectangular frame 600 is lifted by the convex part, and then the two sides of the top of the abrasive plate 607 contact the two sides of the conveying roller 200 respectively, so that during the rotation of the conveying roller 200, the concrete and the like adhered to it are cleaned by the abrasive plate 607, improving the cleaning effect.

[0081] Example Three

[0082] The structure of this embodiment is basically the same as that of Example Two. The difference is that, as Figure 11As shown, spray pipes 610 are fixedly installed in the middle of the bottoms of the brush plate 602 and the abrasive plate 607. The spray pipes 610 are connected to a pump body and a water tank through pipelines. A plurality of nozzles are evenly arranged at the top of the spray pipes 610, and the nozzles respectively pass through the corresponding brush plate 602 and abrasive plate 607. A water baffle 603 is arranged in the middle above the abrasive plate 607, and both sides of the water baffle 603 are symmetrically inclined. The top end of the first slide bar 608 passes through the abrasive plate 607 and is fixedly connected to the bottom of the water baffle 603.

[0083] When the brush plate 602 or the abrasive plate 607 is working, water is sprayed out through the spray pipes 610 and the nozzles. Due to the effect of the water baffle 603 at the abrasive plate 607, the sprayed water moves along the abrasive plate 607 and contacts the conveying roller 200. Thus, when the conveying roller 200 is cleaned by the brush plate 602 or the abrasive plate 607, the cleaning effect is improved by the sprayed water.

[0084] Embodiment Four

[0085] The structure of this embodiment is basically the same as that of Embodiment One. The difference is that, as Figure 4 shown, the driving assembly includes a worm gear 202 fixed on the rotating shaft 201. A worm 102 is commonly engaged with the bottoms of a plurality of worm gears 202. The worm 102 is rotatably connected to the outer side surface of the side plate 101, and a first gear 103 is fixed at one end. A second gear 104 is engaged with the first gear 103. The second gear 104 is connected to a motor, and the motor is fixedly connected to the side plate 101. Through the drive of the motor and the transmission of the first gear 103 and the second gear 104, the worm 102 rotates, and then a plurality of worm gears 202 drive the rotating shafts 201 at corresponding positions to rotate, and the conveying rollers 200 at corresponding positions are directly or indirectly driven to rotate through the rotating shafts 201, so as to realize the conveying of a plurality of casting templates.

[0086] Embodiment Five

[0087] The structure of this embodiment is basically the same as that of Embodiment One. The difference is that, as Figure 2 shown, the fixing frame 300 includes a horizontal top rod 301. Vertical side rods 302 are fixedly installed at the bottoms of both ends of the top rod 301. A horizontal bottom rod 303 is fixedly installed at the inner sides of the bottom ends of the side rods 302, and the inner end of the bottom rod 303 is fixedly connected to the base 100. The separating assembly is arranged between the lower parts of the two side rods 302 on the corresponding side. The feeding assembly is fixedly installed between the two top rods 301. Both ends of the fixing plate 304 in the separating assembly are fixedly connected to the two side rods 302 on the corresponding side. The supporting plate 401 in the feeding assembly is fixedly connected to the top surface of the corresponding side top rod 301. The top end of the connecting frame 405 in the aggregate assembly is fixedly connected to the bottom surface of the corresponding side top rod 301.

[0088] In the description of this specification, the descriptions referring to the terms "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0089] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the present invention to only the specific embodiments. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can well understand and utilize the present invention. The present invention is only limited by the claims and their full scope and equivalents.

Claims

1. A concrete precast casting and molding device, comprising a template conveying mechanism, a concrete pouring mechanism is arranged above the template conveying mechanism, and is characterized in that: The template conveying mechanism comprises a base (100), vertical side plates (101) are symmetrically fixed on both sides of the top of the base (100), a plurality of conveying rollers (200) are evenly and parallelly arranged between the two side plates (101), and a cleaning mechanism is arranged at positions corresponding to the conveying rollers (200) on the base (100), a rotating shaft (201) is arranged at the center of both ends of the conveying roller (200), the rotating shaft (201) is rotatably connected to the side plate (101), and the outer end extends out of the side plate (101) and is connected to a driving component; The concrete pouring mechanism comprises two parallel fixing frames (300), the bottoms of both sides of the fixing frames (300) are fixedly connected to the base (100), the top of the fixing frames (300) is symmetrically provided with two feeding assemblies, the bottoms of the two feeding assemblies are commonly connected with a collecting assembly, and the bottoms of the collecting assemblies are provided with a lifting and vibrating material mixing mechanism; Two separation assemblies are symmetrically arranged between the lower parts of the two fixed frames (300); a rotating shaft (201) located at the separation assembly is rotatably connected to the conveying roller (200); the rotating shaft (201) and the conveying roller (200) are connected via a transmission assembly, and the outer end of the transmission assembly is correspondingly connected to the separation assembly; the rotating shaft (201) and the conveying roller (200) at other positions are fixedly connected; two parallel wheel frames (503) are fixedly arranged at positions above the separation assemblies on both sides of the lifting and lowering vibration material mixing mechanism, and an adjusting wheel (504) is rotatably connected between the bottoms of the two wheel frames (503).

2. The precast concrete part casting and molding equipment according to claim 1, characterized in that: The separation assembly comprises a fixing plate (304) fixed between the lower parts of the two fixing frames (300), the inner side of the fixing plate (304) is connected to an adjustment plate (306) via a plurality of evenly arranged springs, two horizontal guide rods (305) are symmetrically fixed to one side of the adjustment plate (306) away from the side plate (101), and the guide rods (305) pass through the fixing plate (304) and are slidably connected to the fixing plate (304), and the other side of the adjustment plate (306) is fixed in the middle A guide plate (309) is provided, connecting rods (308) are fixed on both sides, and the position of the adjustment wheel (504) corresponds to the position of the guide plate (309), a mounting frame (307) is fixed between the outer ends of the two connecting rods (308), and the outer end of the transmission assembly is connected to the mounting frame (307), the upper part of the guide plate (309) is inclined, and the lower part is vertical, the inclined section and the vertical section are connected by an arc section, and the top end of the inclined section is fixedly connected to the adjustment plate (306).

3. The precast concrete part casting and molding equipment according to claim 2, characterized in that: The transmission assembly comprises a plurality of transmission shafts (203) which are evenly arranged and rotatably connected to the mounting frame (307); one end of the transmission shaft (203) passes through the center of the corresponding rotating shaft (201) and extends into the interior of the conveying roller (200); a cylindrical groove is provided in the middle of the interior of the rotating shaft (201), and one end of the cylindrical groove close to the conveying roller (200) is set to be open; a plurality of second limiting platforms (208) are evenly fixed on the inner side wall of the cylindrical groove along the circumferential direction; a limiting groove is formed between two adjacent second limiting platforms (208); a clamping block (207) is provided at a position corresponding to the limiting groove on the transmission shaft (203); the clamping block (207) is slidably connected to the limiting groove; The end of the transmission shaft (203) is evenly provided with a plurality of notches along the circumferential direction, a card plate (204) is rotatably connected in the notch, and a torsion spring is provided at the rotatable connection. The inner section of the card plate (204) is inclined, and the end of the rotating shaft (201) is rotatably connected to a stopper wheel (205) corresponding to the position of each card plate (204), and the outer side of the inclined section of the card plate (204) contacts the stopper wheel (205). A plurality of first limiting platforms (206) are evenly fixed along the circumferential direction on the inner side wall of the conveying roller (200) corresponding to the position of the card plate (204), and a limiting groove is formed between two adjacent first limiting platforms (206), and the outer side end of the card plate (204) is located in the corresponding limiting groove.

4. The precast concrete part casting and molding equipment according to claim 1, characterized in that: The loading assembly comprises a material storage box (400) located between the tops of the two fixed frames (300), support plates (401) are fixed to the lower parts of both sides of the material storage box (400), and the material storage box (400) is fixedly connected to the fixed frames (300) through the support plates (401), a stirring shaft is provided in the material storage box (400), a plurality of stirring blades (402) are evenly arranged on the stirring shaft, and a motor is connected to the top of the stirring shaft, a first discharge port is provided at the bottom of the material storage box (400), a horizontal conveying cylinder (403) is fixedly connected to the bottom end of the first discharge port, a spiral shaft (404) is rotatably connected to the conveying cylinder (403), one end of the spiral shaft (404) is connected to the motor, and a second discharge port is provided at the bottom of the conveying cylinder (403) close to the material collection assembly, and the bottom ends of the second discharge ports of the two loading assemblies are correspondingly connected to the material collection assembly.

5. The precast concrete part casting and molding equipment according to claim 4, characterized in that: The material collection assembly comprises a fixed transverse plate (406), and inclined connecting frames (405) are symmetrically fixed on both sides of the top of the fixed transverse plate (406), and the top ends of the connecting frames (405) are respectively fixedly connected to the tops of the fixed frames (300) on the corresponding sides, and a material collection hopper (407) is fixed at the bottom of the fixed transverse plate (406), and a vertical material collection pipe (408) is fixed in the middle of the bottom of the material collection hopper (407), and the bottom surface of the material collection hopper (407) is inclined toward the material collection pipe (408), and the material collection pipe (408) is correspondingly connected to the lifting vibration mechanism.

6. The precast concrete part casting and molding equipment according to claim 5, characterized in that: The lifting vibration material mixing mechanism comprises a lifting box (500), the top of a wheel frame (503) is fixed on the outer wall of the lifting box (500), the bottom of the lifting box (500) is set to be open, and a plurality of bosses (501) are symmetrically fixed on both sides of the outside, the top of each boss (501) is connected to the top of the fixed frame (300) on the corresponding side through a lifting hydraulic telescopic rod (502), a vertical moving pipe (505) is fixed at the center of the lifting box (500), and a collecting pipe (408) is slidably connected in the moving pipe (505); The lifting box (500) is symmetrically provided with moving frames (507) on both sides thereof. The moving frames (507) are connected to the inner side wall of the lifting box (500) through a movable hydraulic telescopic rod (509), and a side of the moving frame (507) close to the moving tube (505) is connected to a limiting plate (506) through a plurality of evenly arranged springs. Two moving shafts (508) are correspondingly fixed on the limiting plate (506), and one end of the moving shaft (508) passes through the moving frame (507) and is slidably connected to the moving frame (507). A plurality of first cams (510) are evenly arranged on one of the moving frames (507), and the first cams (510) are connected to a motor, and the wheel surface of the first cam (510) contacts the corresponding side wall of the limiting plate (506).

7. The precast concrete part casting and molding equipment according to claim 1, characterized in that: The cleaning mechanism comprises an abrasive plate (607) located between the lower parts of the two conveying rollers (200), the two sides of the abrasive plate (607) are symmetrically inclined, and two vertical first sliding rods (608) are symmetrically fixed at both ends of the bottom, and the bottom ends of the plurality of first sliding rods (608) are commonly fixed with a first rectangular frame (600), a brush plate (602) is provided below the conveying roller (200), the top of the brush plate (602) is evenly distributed with bristles, and two vertical second sliding rods (609) are symmetrically fixed at both ends of the bottom, and the bottom ends of the plurality of second sliding rods (609) pass through the first rectangular frame (600) and are commonly fixed with a second rectangular frame (601); A plurality of springs are evenly connected between the first rectangular frame (600) and the second rectangular frame (601), and a plurality of second cams (606) are evenly arranged. The second cam (606) is connected to a motor, which is fixed on the side plate (101), and the upper and lower sides of the wheel surface of the second cam (606) are in contact with the first rectangular frame (600) and the second rectangular frame (601) respectively. A plurality of vertical spring rods (605) are evenly fixed on both sides of the bottom of the second rectangular frame (601), and the outer side of the spring rod (605) is slidably connected to a spring cylinder (604), and the bottom end of the spring rod (605) is connected to the bottom end of the spring cylinder (604) through a spring, and the bottom end of the spring cylinder (604) is fixed on the base (100).

8. The precast concrete part casting and molding equipment according to claim 7, characterized in that: A nozzle (610) is fixed in the middle of the bottom of the brush plate (602) and the abrasive plate (607), and the nozzle (610) is connected to a pump body and a water tank through a pipeline. A plurality of nozzles are evenly arranged on the top of the nozzle (610), and the nozzles pass through the corresponding brush plate (602) and abrasive plate (607) respectively. A water baffle (603) is arranged in the middle of the top of the abrasive plate (607), and the two sides of the water baffle (603) are symmetrically inclined. The top end of the first sliding rod (608) passes through the abrasive plate (607) and is fixedly connected to the bottom of the water baffle (603).

9. The precast concrete part casting and molding equipment according to claim 1, characterized in that: The driving assembly comprises a worm wheel (202) fixed on a rotating shaft (201); a worm (102) is meshed with each other at the bottom of the plurality of worm wheels (202); the worm (102) is rotatably connected to the outer side surface of the side plate (101); a first gear (103) is fixed at one end; a second gear (104) is meshed with the first gear (103); the second gear (104) is connected to a motor; and the motor is fixedly connected to the side plate (101).

10. The precast concrete part casting and molding equipment according to any one of claims 1 to 9, characterized in that: The fixing frame (300) comprises a horizontal top rod (301), vertical side rods (302) are fixed at the bottom of both ends of the top rod (301), a horizontal bottom rod (303) is fixed inside the bottom end of the side rod (302), and the inner end of the bottom rod (303) is fixedly connected to the base (100), the separation assembly is arranged between the lower parts of the two side rods (302) on the corresponding side, and the loading assembly is fixed between the two top rods (301).

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