Efficient sludge carbonization unit treatment equipment

Abstract

The invention discloses efficient sludge carbonization unit treatment equipment, and particularly relates to the technical field of sludge treatment.The efficient sludge carbonization unit treatment equipment comprises a supporting plate, a transportation unit is arranged at the top of the supporting plate and comprises a protection frame fixedly connected with the supporting plate, a sludge pumping unit is arranged in the protection frame, and a cleaning unit is arranged on one side of the sludge pumping unit; an adjusting unit is arranged on one side of the cleaning unit, a mud pumping pipe is arranged on the front face of the mud pumping unit, and a mud pumping pump is arranged at one end of the mud pumping pipe and located at the top of the mud pumping unit. The transportation barrel in the sludge pumping unit is divided into the upper barrel body and the lower barrel body, when the transportation barrel needs to be cleaned, the transportation barrel can be disassembled only by removing fixation between the fixing assemblies, operation is easy, cleaning is convenient for operators, cleaning dead corners are avoided, and residual sludge is prevented from being finally discharged from a sludge discharging opening in the bottom of the transportation barrel.

Description

Technical Field

[0001] The present invention relates to the technical field of sludge treatment, and particularly to an efficient sludge carbonization unit treatment device. Background Art

[0002] Sludge carbonization is a core link in the sludge treatment process. Through pyrolysis technology, in an anaerobic or low-oxygen environment, the organic components in the sludge are converted into stable carbonaceous products, achieving the reduction, harmlessness, and resource utilization of the sludge.

[0003] In the sludge carbonization treatment process, the sludge transport bucket undertakes the important task of transporting sludge from the source to the stirring port. However, currently, after each sludge transportation is completed, the transport bucket needs to be cleaned. When disassembling the transport bucket, the operator needs to spend a large amount of extra time and energy, reducing work efficiency and increasing labor costs. Moreover, due to the remaining sludge being inconvenient to clean at one time, it causes secondary pollution to the newly loaded sludge during the subsequent treatment process, interfering with the normal progress of the carbonization reaction and reducing the quality of the carbonization product. Summary of the Invention

[0004] The purpose of the present invention is to provide an efficient sludge carbonization unit treatment device to solve the following technical problems:

[0005] The existing sludge transport bucket is inconvenient to disassemble, increasing the difficulty for the operator to clean the sludge transport bucket, and at the same time, there are prone to cleaning dead corners.

[0006] The purpose of the present invention can be achieved by the following technical solutions:

[0007] The present invention provides the following technical solution: An efficient sludge carbonization unit treatment device, which includes a support plate. A transport unit is arranged on the top of the support plate. The transport unit includes a protection frame fixedly connected to the support plate. A sludge pumping unit is arranged inside the protection frame. A cleaning unit is arranged on one side of the sludge pumping unit. An adjusting unit is arranged on one side of the cleaning unit. A sludge pumping pipe is arranged on the front of the sludge pumping unit. One end of the sludge pumping pipe is provided with a sludge pump, and the sludge pump is located on the top of the sludge pumping unit;

[0008] The sludge pumping unit includes a transport bucket, a through hole for inserting the sludge pumping pipe, a sludge discharge port, a fixing component, and a sealing ring. The transport bucket includes an upper barrel body and a lower barrel body at the bottom of the upper barrel body. The upper barrel body is snap-connected to the lower barrel body.

[0009] As a preferred solution of the efficient sludge carbonization unit treatment device of the present invention, wherein: A through hole is opened at the top of the upper barrel body. The bottom of the lower barrel body is provided with a sludge discharge port, and the sludge discharge port penetrates the support plate. A fixing component is arranged at the connection between the upper barrel body and the lower barrel body. A sealing ring is arranged inside the fixing component.

[0010] As a preferred solution of the high-efficiency sludge carbonization unit treatment equipment described in the present invention, wherein: the fixing component includes an upper snap ring fixedly connected to the bottom of the upper barrel body, and further includes a lower snap ring fixedly connected to the bottom of the lower barrel body. Both sides of the upper snap ring and the lower snap ring are fixedly connected with connecting ears.

[0011] As a preferred solution of the high-efficiency sludge carbonization unit treatment equipment described in the present invention, wherein: mounting holes are formed in the connecting ears, fixing bolts are installed in the mounting holes, and fixing nuts are threadedly connected to the ends of the fixing bolts.

[0012] As a preferred solution of the high-efficiency sludge carbonization unit treatment equipment described in the present invention, wherein: the cleaning unit includes a water storage bucket. A water injection port is arranged at the top of the water storage bucket, and a water inlet pipe is arranged at the back of the water storage bucket. One end of the water inlet pipe is connected to the inner cavity of the water storage bucket, and the other end of the water inlet pipe is connected to the adjusting unit. A water inlet pump is arranged in the middle of the water inlet pipe, and the water inlet pump is located at the back of the adjusting unit.

[0013] As a preferred solution of the high-efficiency sludge carbonization unit treatment equipment described in the present invention, wherein: the adjusting unit includes an installation box. A hydraulic pusher is fixedly connected to the inner wall of the installation box, and a push plate is fixedly connected to the front of the hydraulic pusher.

[0014] As a preferred solution of the high-efficiency sludge carbonization unit treatment equipment described in the present invention, wherein: a balloon is arranged on the front of the push plate, and the balloon is fixedly glued to the inner wall of the installation box. The bottom of the balloon is fixedly and hermetically connected to the end of the water inlet pipe, and a water outlet pipe is fixedly and hermetically connected to the front of the balloon.

[0015] As a preferred solution of the high-efficiency sludge carbonization unit treatment equipment described in the present invention, wherein: a merging connection unit is arranged at the end of the water outlet pipe. The merging connection unit includes a sludge discharge valve fixedly installed at the end of the sludge suction pipe, and further includes a water outlet valve fixedly installed at the end of the water outlet pipe. A three-way pipe is fixedly installed between the sludge discharge valve and the water outlet valve, and an output head is arranged on the front of the three-way pipe.

[0016] As a preferred solution of the high-efficiency sludge carbonization unit treatment equipment described in the present invention, wherein: the transportation unit further includes a door body hinged to the front of the protection frame. Two connecting rods are fixedly connected to one side of the protection frame, a push rod is fixedly connected between the two connecting rods, four moving wheels are arranged at the bottom of the support plate, and locking pieces are installed inside the four moving wheels.

[0017] As a preferred solution of the high-efficiency sludge carbonization unit treatment equipment described in the present invention, wherein the connecting ears corresponding to the upper snap ring and the lower snap ring are connected to each other by fastening screws.

[0018] In summary, the present invention has at least the following beneficial effects: By splitting the transport bucket in the sludge pumping unit into an upper barrel body and a lower barrel body, when it is necessary to clean the transport bucket, only the fixation between the fixing components needs to be released, and then the disassembly of the transport bucket can be achieved. The operation is simple, which is convenient for the operator to clean, avoiding the existence of cleaning dead corners. Finally, the residual sludge is discharged from the sludge discharge port at the bottom of the transport bucket. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required to be used in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings.

[0020] Figure 1 Schematic diagram of the overall structure of the present invention;

[0021] Figure 2 Schematic diagram of the structure of the present invention excluding the transport unit;

[0022] Figure 3 Schematic diagram of the overall structure of the sludge pumping unit of the present invention;

[0023] Figure 4 Exploded structure diagram of the sludge pumping unit of the present invention;

[0024] Figure 5 Partial sectional structure diagram of the sludge pumping unit of the present invention;

[0025] Figure 6 Schematic perspective sectional structure diagram of the adjustment unit of the present invention;

[0026] Figure 7 For the present invention Figure 2 Enlarged overall structure diagram of part A;

[0027] Figure 8 Schematic diagram of the fastener screw of the present invention.

[0028] Reference numerals in the figure: 1, support plate; 2, transportation unit; 201, protective frame; 202, door body; 203, connecting rod; 204, push rod; 3, moving wheel; 4, sludge pumping unit; 401, transportation bucket; 4011, upper bucket body; 4012, lower bucket body; 402, through hole; 403, sludge discharge port; 404, fixing component; 4041, upper snap ring; 4042, lower snap ring; 4043, connecting ear; 4044, mounting hole; 4045, fixing bolt; 4046, fixing nut; 4047, fastener screw; 405, sealing ring; 5, cleaning unit; 501, water storage bucket; 502, water injection port; 503, water inlet pipe; 6, adjusting unit; 601, mounting box; 602, hydraulic pusher; 603, push plate; 604, balloon; 7, sludge suction pipe; 8, sludge suction pump; 9, water inlet pump; 10, water outlet pipe; 11, merging connection unit; 1101, sludge discharge valve; 1102, water outlet valve; 1103, tee pipe; 1104, output head. Detailed implementation manners

[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0030] The embodiment of the present invention discloses a high-efficiency sludge carbonization unit treatment device.

[0031] As Figures 1-7 shown, the high-efficiency sludge carbonization unit treatment device includes a support plate 1. A transportation unit 2 is arranged on the top of the support plate 1. The transportation unit 2 includes a protective frame 201 fixedly connected to the support plate 1. A sludge pumping unit 4 is arranged inside the protective frame 201. A cleaning unit 5 is arranged on one side of the sludge pumping unit 4. An adjusting unit 6 is arranged on one side of the cleaning unit 5. A sludge suction pipe 7 is arranged on the front of the sludge pumping unit 4. One end of the sludge suction pipe 7 is provided with a sludge suction pump 8, and the sludge suction pump 8 is located on the top of the sludge pumping unit 4.

[0032] Currently, after each sludge transportation is completed, the transportation bucket 401 needs to be cleaned. When disassembling the transportation bucket 401, the operator needs to spend a lot of extra time and energy, reducing work efficiency and increasing labor costs. Moreover, since the residual sludge is not easy to clean at one time, it causes secondary pollution to the newly loaded sludge during the subsequent treatment process, interfering with the normal progress of the carbonization reaction and reducing the quality of the carbonization product.

[0033] The sludge pumping unit 4 includes a transport bucket 401, a through hole 402 for inserting a sludge pumping pipe 7, a sludge discharge port 403, a fixing component 404, and a sealing ring 405. The transport bucket 401 includes an upper barrel body 4011 and a lower barrel body 4012 at the bottom of the upper barrel body 4011, and the upper barrel body 4011 is snap-connected to the lower barrel body 4012.

[0034] As Figures 3-5 shown in the high-efficiency sludge carbonization unit treatment equipment, a through hole 402 is provided at the top of the upper barrel body 4011, a sludge discharge port 403 is provided at the bottom of the lower barrel body 4012, and the sludge discharge port 403 penetrates through the support plate 1. A fixing component 404 is provided at the connection between the upper barrel body 4011 and the lower barrel body 4012, and a sealing ring 405 is provided inside the fixing component 404.

[0035] The fixing component 404 includes an upper snap ring 4041 fixedly connected to the bottom of the upper barrel body 4011, and also includes a lower snap ring 4042 fixedly connected to the bottom of the lower barrel body 4012. Connecting ears 4043 are fixedly connected to both sides of the upper snap ring 4041 and the lower snap ring 4042; an installation hole 4044 is provided in the connecting ear 4043, a fixing bolt 4045 is installed in the installation hole 4044, and fixing nuts 4046 are threadedly connected to the ends of the fixing bolts 4045.

[0036] The transport unit 2 further includes a door body 202 hinged to the front of a protection frame 201. Two connecting rods 203 are fixedly connected to one side of the protection frame 201, a push rod 204 is fixedly connected between the two connecting rods 203, and four moving wheels 3 are provided at the bottom of the support plate 1, and locking pieces are installed inside the four moving wheels 3.

[0037] Specifically, the operator first transports the transport bucket 401 to the cleaning location through the transport unit 2. By splitting the transport bucket 401 into the upper barrel body 4011 and the lower barrel body 4012, when the transport bucket 401 needs to be cleaned, only the fixation between the fixing components 404 needs to be released to disassemble the transport bucket 401. Turn the fixing nut 4046 and remove the fixing bolt 4045 in the installation hole 4044, so as to separate the upper snap ring 4041 and the lower snap ring 4042, and further separate the upper barrel body 4011 and the lower barrel body 4012. The operation is simple, which is convenient for the operator to clean, avoiding cleaning dead corners. Finally, the remaining sludge is discharged from the sludge discharge port 403 at the bottom of the transport bucket 401.

[0038] When installation is required, before the upper barrel body 4011 and the lower barrel body 4012 are clamped together, the sealing ring 405 is fitted to the connection between the upper barrel body 4011 and the lower barrel body 4012. Then, the positions of the sealing ring 405 are fixed by the upper snap ring 4041 and the lower snap ring 4042. The connection between the upper snap ring 4041 and the lower snap ring 4042 is fixed by using the fixing bolt 4045 and the fixing nut 4046 in cooperation. The installation is relatively convenient, the sealing effect is good, and leakage is not likely to occur.

[0039] Such as Figure 2 and Figure 6 The high-efficiency sludge carbonization unit treatment equipment shown, the cleaning unit 5 includes a water storage bucket 501. A water injection port 502 is provided at the top of the water storage bucket 501, and a water inlet pipe 503 is provided at the back of the water storage bucket 501. One end of the water inlet pipe 503 is connected to the inner cavity of the water storage bucket 501, and the other end of the water inlet pipe 503 is connected to the adjustment unit 6. A water inlet pump 9 is provided in the middle of the water inlet pipe 503, and the water inlet pump 9 is located at the back of the adjustment unit 6.

[0040] The adjustment unit 6 includes an installation box 601. A hydraulic pusher 602 is fixedly connected to the inner wall of the installation box 601, and a push plate 603 is fixedly connected to the front of the hydraulic pusher 602; a balloon 604 is provided on the front of the push plate 603, and the balloon 604 is fixedly glued to the inner wall of the installation box 601. The bottom of the balloon 604 is fixedly and sealingly connected to the end of the water inlet pipe 503, and a water outlet pipe 10 is fixedly and sealingly connected to the front of the balloon 604.

[0041] Specifically, start the water inlet pump 9 and the hydraulic pusher 602, so that the water in the water storage bucket 501 is pumped into the balloon 604 through the water inlet pipe 503. By setting the adjustment unit 6, it is convenient to adjust the water output when the device is in use, so as to change the impact force of the incoming water, in order to clean the residual sludge. The hydraulic pusher 602 in the installation box 601 pushes the push plate 603 to squeeze the balloon 604, and at the same time cooperate with the water outlet pipe 10 and the water outlet valve 1102 to discharge water.

[0042] Such as Figure 7 The high-efficiency sludge carbonization unit treatment equipment shown, a merging connection unit 11 is provided at the end of the water outlet pipe 10. The merging connection unit 11 includes a sludge discharge valve 1101 fixedly installed at the end of the sludge suction pipe 7, and also includes a water outlet valve 1102 fixedly installed at the end of the water outlet pipe 10. A tee pipe 1103 is fixedly installed between the sludge discharge valve 1101 and the water outlet valve 1102, and an output head 1104 is provided on the front of the tee pipe 1103.

[0043] Specifically, the tee pipe 1103 is used in cooperation with a threaded sealing cover (not shown in the figure), which is convenient for the water to only lead into the sludge suction pipe 7 during cleaning.

[0044] Specifically, by setting the merging connection unit 11, when it is necessary to discharge sludge, the opening of the output head 1104 is oriented towards the stirring port, and the sludge pump 8 is started to discharge the sludge in the transport bucket 401; when it is necessary to clean the transport bucket 401, by closing the opening of the three-way pipe 1103 and then opening the sludge discharge valve 1101 and the water outlet valve 1102, water is introduced into the transport bucket 401 for cleaning.

[0045] As Figure 8 described above, the corresponding connecting ears 4043 of the upper snap ring 4041 and the lower snap ring 4042 are connected to each other by a fastener screw 4047. The fastener screw 4047 facilitates the quick disassembly and assembly of the upper barrel body 4011 and the lower barrel body 4012.

[0046] Finally, several points should be noted: First, in the description of the present application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense, which can be mechanical connection or electrical connection, or the communication inside two components, and can be directly connected. "Upper", "lower", "left", "right", etc. are only used to represent relative position relationships. When the absolute position of the object being described changes, the relative position relationship may change;

[0047] Second: In the attached drawings of the disclosed embodiments of the present invention, only the structures related to the disclosed embodiments of the present disclosure are involved. For other structures, reference can be made to the general design. Without conflict, the same embodiment and different embodiments of the present invention can be combined with each other;

[0048] Finally: The above description is only the preferred embodiment of the present invention and is not used to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An efficient sludge carbonization unit treatment device, comprising a support plate (1), characterized in that: A transport unit (2) is arranged on the top of the support plate (1), the transport unit (2) comprises a protection frame (201) fixedly connected to the support plate (1), a mud pumping unit (4) is arranged in the protection frame (201), a cleaning unit (5) is arranged on one side of the mud pumping unit (4), an adjustment unit (6) is arranged on one side of the cleaning unit (5), a mud pumping pipe (7) is arranged on the front of the mud pumping unit (4), a mud pumping pump (8) is arranged at one end of the mud pumping pipe (7), and the mud pumping pump (8) is located at the top of the mud pumping unit (4); The mud extraction unit (4) comprises a transport barrel (401), a through hole (402) for inserting a mud extraction pipe (7), a mud discharge port (403), a fixing assembly (404) and a sealing ring (405); the transport barrel (401) comprises an upper barrel body (4011) and a lower barrel body (4012) at the bottom of the upper barrel body (4011); the upper barrel body (4011) and the lower barrel body (4012) are snap-connected.

2. The high-efficiency sludge carbonization unit treatment equipment according to claim 1 is characterized in that: A through hole (402) is provided at the top of the upper barrel body (4011), a mud discharge port (403) is provided at the bottom of the lower barrel body (4012), and the mud discharge port (403) passes through the support plate (1), a fixing component (404) is provided at the connection between the upper barrel body (4011) and the lower barrel body (4012), and a sealing ring (405) is provided on the inner side of the fixing component (404).

3. The high-efficiency sludge carbonization unit treatment equipment according to claim 2 is characterized in that: The fixing assembly (404) comprises an upper snap ring (4041) fixedly connected to the bottom of the upper barrel body (4011), and also comprises a lower snap ring (4042) fixedly connected to the bottom of the lower barrel body (4012), and both sides of the upper snap ring (4041) and the lower snap ring (4042) are fixedly connected with connecting ears (4043).

4. The high-efficiency sludge carbonization unit treatment equipment according to claim 3 is characterized in that: The connecting ear (4043) is provided with a mounting hole (4044), a fixing bolt (4045) is installed in the mounting hole (4044), and the ends of the fixing bolt (4045) are threadedly connected with a fixing nut (4046).

5. The high-efficiency sludge carbonization unit treatment equipment according to claim 1 is characterized in that: The cleaning unit (5) comprises a water storage barrel (501), a water inlet (502) is arranged at the top of the water storage barrel (501), and a water inlet pipe (503) is arranged at the back of the water storage barrel (501), one end of the water inlet pipe (503) is connected to the inner cavity of the water storage barrel (501), and the other end of the water inlet pipe (503) is connected to the regulating unit (6), and a water inlet pump (9) is arranged at the middle end of the water inlet pipe (503), and the water inlet pump (9) is located at the back of the regulating unit (6).

6. The high-efficiency sludge carbonization unit treatment equipment according to claim 5, characterized in that: The adjustment unit (6) comprises a mounting box (601), the inner wall of the mounting box (601) is fixedly connected to a hydraulic pusher (602), and the front surface of the hydraulic pusher (602) is fixedly connected to a push plate (603).

7. The high-efficiency sludge carbonization unit treatment equipment according to claim 6, characterized in that: A balloon (604) is provided on the front of the push plate (603), and the balloon (604) is fixedly glued to the inner wall of the installation box (601), the bottom of the balloon (604) is fixedly sealed and connected to the end of the water inlet pipe (503), and the front of the balloon (604) is fixedly sealed and connected to the water outlet pipe (10).

8. The high-efficiency sludge carbonization unit treatment equipment according to claim 7, characterized in that: The end of the water outlet pipe (10) is provided with a combined connection unit (11), the combined connection unit (11) comprising a mud discharge valve (1101) fixedly mounted on the end of the mud extraction pipe (7), and also comprising a water outlet valve (1102) fixedly mounted on the end of the water outlet pipe (10), a three-way pipe (1103) fixedly mounted between the mud discharge valve (1101) and the water outlet valve (1102), and an output head (1104) is arranged on the front of the three-way pipe (1103).

9. The high-efficiency sludge carbonization unit treatment equipment according to claim 1, characterized in that: The transport unit (2) further comprises a door body (202) hinged on the front of the protection frame (201); two connecting rods (203) are fixedly connected to one side of the protection frame (201); a push rod (204) is fixedly connected between the two connecting rods (203); four moving wheels (3) are arranged at the bottom of the support plate (1); locking plates are installed inside the four moving wheels (3).

10. The high-efficiency sludge carbonization unit treatment equipment according to claim 3, characterized in that: The connecting ears (4043) corresponding to the upper snap ring (4041) and the lower snap ring (4042) are connected to each other via fastener screws (4047).

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