Metallic copper production system and process based on blowing and electrolysis processes

Abstract

According to the metal copper production system and technology based on the blowing and electrolysis technology, a spherical furnace is arranged on a base in the mode of rotating around a center shaft of the spherical furnace, the pitching angle of the center shaft can be adjusted, and an input port and an output port are oppositely formed in the two ends of the center shaft of the spherical furnace; the raw material input unit is arranged outside an input port of the spherical furnace; the crude copper output unit is arranged outside an output port of the spherical furnace; the electrolytic bath is connected with the crude copper output unit, and is used for receiving and electrolyzing the output crude copper; and the control unit is in electric signal connection with the spherical furnace, the raw material input unit, the crude copper output unit and the electrolytic bath. In the slagging process, materials in the spherical furnace can be evenly mixed in the front-back direction, efficient slagging can be achieved, the pitching angle of the center shaft of the spherical furnace can be adjusted in the slagging and copper discharging process, therefore, the accurate operation of the slagging and copper discharging speed and the discharging amount is achieved, the impurity content of produced crude copper is effectively controlled, and the production efficiency is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of metal copper production processes, and particularly to a metal copper production system and process based on blowing and electrolysis processes. Background Art

[0002] The characteristics of large energy and ore resource consumption and resource intensiveness in the non-ferrous metal industry determine that the non-ferrous metal industry is one of the industries with the most conditions and potential for developing circular economy. Circular economy takes the efficient utilization and recycling of resources as the core, follows the principles of "reduce, reuse, recycle", and has the basic characteristics of "low consumption, low emission, high efficiency". Shifting from the "resource - product - waste" model to the "resource - product - renewable resource" new model is an economic growth model that conforms to the concept of sustainable development and is also a fundamental change to the traditional economic growth model of "mass production, mass consumption, and mass waste".

[0003] At present, copper-containing waste materials adopt the "blowing + electrolysis" process. Currently, most blowing furnaces use horizontal cylindrical tanks. The copper-containing waste materials are fed into the cylindrical tank for blowing, and crude copper is produced through the processes of slag formation, slag discharge, and copper discharge. The cylindrical tank rotates centering around a horizontal central axis at a fixed position. Due to the cylindrical structure and the fixed horizontal central rotating shaft of the horizontal cylindrical tank, the pitching angle of the horizontal central axis of the horizontal cylindrical tank cannot be adjusted during the slag discharge and copper discharge processes, so precise operations on the speed and discharge amount of slag discharge and copper discharge cannot be carried out. The crude copper produced has a high impurity content and low production efficiency. Summary of the Invention

[0004] Based on this, the present invention provides a metal copper production system and process based on blowing and electrolysis processes to realize the adjustment of the pitching angle of the central axis of the furnace body during the slag discharge and copper discharge processes, so as to perform precise operations on the speed and discharge amount of slag discharge and copper discharge, effectively control the impurity content of the produced crude copper, and improve production efficiency.

[0005] To achieve the above object, in a first aspect, the present invention provides a metal copper production system based on blowing and electrolysis processes, including: A spherical furnace, which is rotatably arranged on a base around its central axis, and the pitching angle of the central axis of the spherical furnace is adjustable. The input port and the output port are oppositely arranged at both ends of the central axis of the spherical furnace; A raw material input unit, which is arranged outside the input port of the spherical furnace and is used to convey copper-containing raw materials, fuels, and auxiliary materials to the input port of the spherical furnace; A crude copper output unit, which is arranged outside the output port of the spherical furnace and is used to receive the crude copper discharged from the output port of the spherical furnace; An electrolytic cell, which is connected to the crude copper output unit and receives the output crude copper for electrolysis; A control unit, which is electrically connected to the spherical furnace, the raw material input unit, the crude copper output unit and the electrolytic cell by electrical signals.

[0006] Furthermore, the spherical furnace is provided with an input neck body and an output neck body which are arranged oppositely and extend outward along the central axis. The input port is arranged at the front end of the input neck body and communicates with the front part of the inner cavity of the spherical furnace, and the output port is arranged at the front end of the output neck body and communicates with the rear part of the inner cavity of the spherical furnace.

[0007] Furthermore, an annular bracket is arranged between the base and the spherical furnace. The annular bracket is provided with an input seat body and an output seat body which are arranged longitudinally oppositely. The input neck body of the spherical furnace is rotatably arranged in the central hole of the input seat body, and the output neck body is rotatably arranged in the central hole of the output seat body. A toothed structure is circumferentially arrayed on the outer circumference of the input neck body and / or the output neck body. The input seat body and / or the output seat body is provided with a first rotating mechanism. The output end of the first rotating mechanism is meshed with the toothed structure through a gear. The control unit is electrically connected to the first rotating mechanism to drive the first rotating mechanism to drive the spherical furnace to rotate around its central axis during the melting and discharging of crude copper.

[0008] Furthermore, the outer part of the annular bracket is provided with transverse rotating shafts which are arranged transversely oppositely and extend outward along the axis. The base is provided with support ear seats which are arranged transversely oppositely and protrude upward. The transverse rotating shafts are rotatably arranged on the support ear seats. A second rotating mechanism which is drivingly connected to the transverse rotating shafts is arranged on the base. The control unit is electrically connected to the second rotating mechanism to drive the annular bracket to rotate around the transverse rotating shafts through the second rotating mechanism, so as to adjust the pitching angle of the central axis of the spherical furnace.

[0009] Furthermore, an input end cover is hinged to the outside of the input seat body through a top hinge shaft. A third rotating mechanism is drivingly connected to the input end cover. The control unit is electrically connected to the third rotating mechanism and is used for controlling the input end cover to rotate forward around the hinge shaft to be buckled to the input port or rotate reversely to be opened. When the input end cover is buckled to the input port, the input end cover is in sliding sealing fit with the input port. An output end cover is hinged to the outside of the output seat body through a top hinge shaft. A fourth rotating mechanism is drivingly connected to the output end cover. The control unit is electrically connected to the fourth rotating mechanism and is used for controlling the output end cover to rotate axially around the hinge shaft to be buckled to the output port or rotate reversely to be opened. When the output end cover is buckled to the output port, the output end cover is in sliding sealing fit with the output port. The control unit includes a weight monitor arranged on the base. The weight monitor monitors the weight change of the spherical furnace in real time and transmits it to the control unit. The control unit controls the action of the second rotating mechanism according to the weight monitoring value. When the weight of the spherical furnace exceeds the set range, it drives the annular bracket to rotate around the transverse rotating shaft to control the output port of the central axis of the spherical furnace to pitch downward and control the output end cover to be opened, so as to discharge the crude copper and reduce the weight of the spherical furnace.

[0010] Further, the metallic copper production system further includes an air delivery unit, which is provided with an air input pump and an air output pump. The air input pump is connected to one of the input end cover and the output end cover, and the air output pump is connected to the other of the input end cover and the output end cover. The control unit is electrically connected to the air input pump and the air output pump.

[0011] Further, the control unit includes a temperature monitor disposed on the input end cover and / or the output end cover. The temperature monitor monitors the temperature inside the spherical furnace in real time and transmits it to the control unit. The control unit controls the displacement of the air input pump according to the temperature monitoring value. When the temperature monitoring value reaches the upper limit of the set range, the control unit controls the air input pump to reduce the amount of air input into the spherical furnace. When the temperature monitoring value reaches the lower limit of the set range, the control unit controls the air input pump to increase the amount of air input into the spherical furnace.

[0012] Further, the control unit includes an in-furnace air pressure monitor disposed on the input end cover and / or the output end cover. The in-furnace air pressure monitor monitors the air pressure inside the spherical furnace in real time and transmits it to the control unit. The control unit controls the displacement of the air output pump according to the air pressure inside the spherical furnace. When the monitored value of the air pressure inside the spherical furnace reaches the upper limit of the set range, the control unit controls the displacement of the air output pump to be greater than that of the air input pump to reduce the air pressure inside the spherical furnace. When the monitored value of the air pressure inside the spherical furnace reaches the lower limit of the set range, the control unit controls the displacement of the air output pump to be less than that of the air input pump to increase the air pressure inside the spherical furnace.

[0013] To achieve the above object, in a second aspect, the present invention provides a metallic copper production process based on the blowing and electrolysis processes, including: S100. Raw material input: The third rotating mechanism drives the input end cover to open. The raw material input unit feeds copper-containing raw materials, fuel, and auxiliary materials into the spherical furnace through the input port. The first rotating mechanism drives the spherical furnace to rotate to mix the copper-containing raw materials, fuel, and auxiliary materials. S200. Melting: The input end cover and the output end cover are in a buckled state. The fuel burns to melt the copper-containing raw materials. The first rotating mechanism drives the spherical furnace to rotate to mix the copper-containing raw materials, fuel, and auxiliary materials during the melting process. The air input pump and the air output pump conduct air delivery inside the furnace to produce slag. S300. Slag discharging and copper discharging: The fourth rotating mechanism drives the output end cover to open. The second rotating mechanism drives the output port of the spherical furnace to be lowered downward, and slag is discharged first and then crude copper is discharged to the crude copper output unit. S400. Crude copper electrolysis: The electrolysis unit receives the crude copper discharged by the crude copper output unit and electrolyzes it to produce electrolytic copper.

[0014] Compared with the prior art, the present invention has at least the following beneficial effects: In the first aspect, by setting the smelting furnace as a spherical furnace, the input port and the output port are arranged oppositely at both ends of the central axis of the spherical furnace. The spherical furnace rotates around the central axis, and the pitching angle of the spherical furnace can be adjusted. During the slag discharging and copper discharging processes, the pitching angle of the central axis can be accurately controlled, so as to accurately operate the speed and discharge amount of slag discharging and copper discharging, making the produced blister copper have a low impurity content, effectively improving the production efficiency and reducing the workload of electrolysis in the electrolytic cell. In the second aspect, an annular support is arranged between the base and the spherical furnace. The annular support is rotationally connected to the base through a transverse rotating shaft. The spherical furnace is arranged on the input seat body and the output seat body which are longitudinally arranged oppositely on the annular support. During the smelting process of copper-containing waste in the spherical furnace, the rotation of the spherical furnace around the central axis and the adjustment of the pitching angle of the central axis are carried out separately without interfering with each other. While dynamically adjusting the pitching angle of the central axis of the spherical furnace, the spherical furnace can rotate around the central rotating shaft to uniformly mix the copper-containing materials in the furnace during the smelting process, realizing dynamic and high-efficiency slag making, improving the slag discharge rate, and effectively reducing the impurity content of the blister copper. In the third aspect, an input seat body and an output seat body which are longitudinally arranged oppositely are arranged on the annular support. The input neck body of the spherical furnace is rotatably arranged on the input seat body, and the output neck body is rotatably arranged on the output seat body. An input end cover which can be opened and closed and is slidably matched with the input port is arranged on the input seat body, and an output end cover which can be opened and closed and is slidably matched with the output port is arranged on the output seat body. It can realize the rapid opening and closing of the input port and the output port, and realize the efficient operation of inputting copper-containing waste, discharging slag and discharging copper, improving the production efficiency. In the fourth aspect, by arranging an air delivery unit on the input end cover and the output end cover, and arranging a furnace internal air pressure monitor and a temperature monitor, it can monitor values such as the air pressure and temperature in the furnace according to process requirements, and accurately control the air pressure, temperature, etc. in the furnace, realizing the high-quality progress of the blowing process. Description of the Drawings

[0015] The drawings described herein are used to provide a further understanding of the present invention, form a part of this application, and the schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation to the present invention. In the drawings: Figure 1 is a composition diagram of the metallic copper production system based on the blowing and electrolysis processes provided by the present invention; Figure 2 is a three-dimensional structural schematic diagram of the spherical furnace installed on the base from the first viewing direction provided by the present invention; Figure 3 is a structural schematic diagram of the furnace body of the spherical furnace provided by the present invention; Figure 4 is a structural schematic diagram of the annular support; Figure 5 is Figure 2Partial enlarged schematic diagram at position A; Figure 6 It is a schematic diagram of the state where the central axis of the spherical furnace provided by the present invention is in a horizontal state; Figure 7 It is Figure 6 Partial enlarged schematic diagram at position B; Figure 8 It is a three-dimensional structural schematic diagram of the second viewing direction of the spherical furnace installed on the base provided by the present invention; Figure 9 It is Figure 8 Partial enlarged schematic diagram at position C; Figure 10 It is a schematic diagram of the state where the central axis of the spherical furnace is adjusted to an inclined state and the output port is inclined downward; Figure 11 It is a schematic diagram of the state where the central axis of the spherical furnace is adjusted to an inclined state and the output end cover is opened; Figure 12 It is a process flow block diagram of the metal copper production process based on the blowing and electrolysis processes provided by the present invention.

[0016] Reference numerals: 1 - Base; 2 - Ring bracket, 21 - Horizontal rotating shaft, 22 - Input seat body, 23 - Output seat body; 3 - Spherical furnace, 31 - Input neck body, 32 - Output neck body, 33 - Tooth-shaped structure; 41 - Input end cover, 42 - Third rotating mechanism; 51 - Output end cover, 52 - Fourth rotating mechanism; 61 - Second rotating mechanism; 71 - First rotating mechanism, 72 - Gear. Detailed implementation manners

[0017] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and in no way limits the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0018] Embodiment 1: As Figures 1 to 11As shown in the figure, the present invention provides a metallic copper production system based on the blowing and electrolysis processes, which includes a spherical furnace 3, a raw material input unit, a crude copper output unit, an electrolytic cell, and a control unit. The spherical furnace 3 is rotatably arranged on a base 1 around its central axis, and the pitching angle of the central axis is adjustable. The input port and the output port are oppositely arranged at both ends of the central axis of the spherical furnace 3. The raw material input unit is arranged outside the input port of the spherical furnace 3 and is configured to convey copper-containing raw materials, fuel, and auxiliary materials to the input port of the spherical furnace 3. The crude copper output unit is arranged outside the output port of the spherical furnace 3 and is configured to receive the crude copper discharged from the output port of the spherical furnace 3. The electrolytic cell is connected to the crude copper output unit to receive the output crude copper and perform electrolysis. The control unit is electrically connected to the spherical furnace 3, the raw material input unit, the crude copper output unit, and the electrolytic cell by electrical signals.

[0019] It should be noted that for the metallic copper production system based on the blowing and electrolysis processes provided by the present invention, the blowing furnace is set as the spherical furnace 3. The input port and the output port are oppositely arranged at both ends of the central axis of the spherical furnace 3. The spherical furnace rotates around the central axis and the pitching angle is adjustable. During the slag discharging and copper discharging processes, the pitching angle of the central axis can be precisely controlled, so as to precisely operate the speed and discharge amount of slag discharging and copper discharging, making the produced crude copper have a low impurity content, effectively improving the production efficiency, and reducing the workload of electrolysis in the electrolytic cell.

[0020] As Figure 3 shown in the figure, during the implementation process, the spherical furnace 3 is provided with an input neck body 31 and an output neck body 32 that are oppositely arranged and extend outward along the central axis. The input port is arranged at the front end of the input neck body 31 and is communicated with the front part of the inner cavity of the spherical furnace 3. The output port is arranged at the front end of the output neck body 32 and is communicated with the rear part of the inner cavity of the spherical furnace 3.

[0021] As Figures 2 - 5 shown in the figure, an annular bracket 2 is arranged between the base 1 and the spherical furnace 3. The annular bracket 2 is provided with an input seat body 22 and an output seat body 23 that are longitudinally oppositely arranged. The input neck body 31 of the spherical furnace 3 is rotatably arranged in the central hole of the input seat body 22, and the output neck body 32 is rotatably arranged in the central hole of the output seat body 23. A toothed structure 33 is circumferentially arrayed on the outer circumference of the input neck body 31 and / or the output neck body 32. The input seat body 22 and / or the output seat body 23 is provided with a first rotating mechanism 71. The output end of the first rotating mechanism 71 is meshed with the toothed structure 33 through a gear 72. The control unit is electrically connected to the first rotating mechanism 71 by electrical signals to drive the first rotating mechanism 71 to drive the spherical furnace 3 to rotate around its central axis during the smelting and crude copper discharging processes.

[0022] As Figure 4 、 Figure 8 and Figure 11As shown, a pair of horizontally opposite and axially extending transverse rotating shafts 21 are provided outside the annular support 2. The base 1 is provided with a pair of horizontally opposite and upwardly extending support lugs. The transverse rotating shafts 21 are rotatably arranged on the support lugs. A second rotating mechanism 61 drivingly connected to the transverse rotating shafts 21 is provided on the base 1. The control unit is electrically connected to the second rotating mechanism 61, and drives the annular support 2 to rotate around the transverse rotating shafts 21 through the second rotating mechanism 61 to adjust the pitching angle of the central axis of the spherical furnace 3.

[0023] Furthermore, the control unit includes a weight monitor provided on the base 1. The weight monitor monitors the weight change of the spherical furnace 3 in real time and transmits it to the control unit. The control unit controls the operation of the second rotating mechanism 61 according to the weight monitoring value. When the weight of the spherical furnace 3 exceeds the set range, it drives the annular support 2 to rotate around the transverse rotating shafts 21 to control the downward pitch of the output port of the central axis of the spherical furnace 3 and control the opening of the output end cover 51 to discharge the blister copper and reduce the weight of the spherical furnace 3.

[0024] It should be noted that an annular support 2 is provided between the base 1 and the spherical furnace 3. The annular support 2 is rotatably connected to the base 1 through the transverse rotating shafts 21. The spherical furnace 3 is arranged on the longitudinally opposite input seat body 22 and output seat body 23 of the annular support 2. During the smelting process of copper-containing waste in the spherical furnace 3, the rotation of the spherical furnace around the central axis and the adjustment of the pitching angle of the central axis are carried out separately, and the two do not interfere with each other. While being able to dynamically adjust the pitching angle of the central axis of the spherical furnace, the spherical furnace rotates around the central rotating shaft to uniformly mix the copper-containing materials in the furnace during the smelting process, realize dynamic and high-efficiency slag making, improve the slag discharge rate, and effectively reduce the impurity content of the blister copper.

[0025] As Figures 4 to 11 shown, during the implementation process, an input end cover 41 is hinged to the outside of the input seat body 22 through a top hinge shaft. A third rotating mechanism 42 is drivingly connected to the input end cover 41. The control unit is electrically connected to the third rotating mechanism 42 and is configured to control the input end cover 41 to rotate forward around the hinge shaft to buckle to the input port or rotate backward to open. When the input end cover 41 buckles to the input port, the input end cover 41 is in sliding sealing fit with the input port. An output end cover 51 is hinged to the outside of the output seat body 23 through a top hinge shaft. A fourth rotating mechanism 52 is drivingly connected to the output end cover 51. The control unit is electrically connected to the fourth rotating mechanism 52 and is configured to control the output end cover 51 to rotate forward around the hinge shaft to buckle to the output port or rotate backward to open. When the output end cover 51 buckles to the output port, the output end cover 51 is in sliding sealing fit with the output port.

[0026] It should be noted that an input seat body 22 and an output seat body 23 which are arranged longitudinally opposite to each other are provided on the annular bracket 2, the input neck body 31 of the spherical furnace 3 is rotatably provided on the input seat body 22, and the output neck body 32 is rotatably provided on the output seat body 23, an input end cover 41 which can be opened and closed and slidably matched with the input port is provided on the input seat body 22, and an output end cover 42 which can be opened and closed and slidably matched with the output port is provided on the output seat body, which can realize rapid opening and closing of the input port and the output port, realize efficient operation of copper-containing waste input, slag discharge and copper discharge, and improve production efficiency.

[0027] Furthermore, during the implementation process, the metal copper production system also includes an air delivery unit, which is provided with an air input pump and an air output pump, the air input pump is connected to one of the input end cover 41 and the output end cover 51, the air output pump is connected to the other of the input end cover 41 and the output end cover 51, and the control unit is electrically signal connected to the air input pump and the air output pump.

[0028] Furthermore, the control unit includes a temperature monitor arranged on the input end cover 41 and / or the output end cover 51, and the temperature monitor monitors the temperature in the furnace in real time and transmits it to the control unit. The control unit controls the displacement of the air input pump according to the temperature monitoring value, and controls the air input pump to reduce the amount of air input into the spherical furnace 3 when the temperature monitoring value reaches the upper limit of the set range, and controls the air input pump to increase the amount of air input into the spherical furnace 3 when the temperature monitoring value reaches the lower limit of the set range.

[0029] Furthermore, the control unit includes a furnace pressure monitor arranged on the input end cover 41 and / or the output end cover 51, the furnace pressure monitor monitors the furnace pressure in real time and transmits it to the control unit, the control unit controls the air output pump displacement according to the furnace pressure, when the furnace air pressure monitoring value reaches the upper limit of the set range, controls the air output pump displacement to be greater than the air input pump displacement to reduce the furnace pressure, and when the furnace air pressure monitoring value reaches the lower limit of the set range, controls the air output pump displacement to be less than the air input pump displacement to increase the furnace pressure.

[0030] It should be noted that by arranging an air delivery unit on the input end cover and the output end cover, and arranging an in-furnace air pressure monitor and a temperature monitor, it is possible to monitor the in-furnace air pressure, temperature and other values ​​according to the process requirements, and to accurately control the in-furnace air pressure, temperature and other values, thereby achieving high-quality refining process.

[0031] Embodiment 2: like Figure 12 As shown, the present invention provides a metal copper production process based on blowing and electrolysis process, comprising: S100. Raw material input: The third rotating mechanism 42 drives the input end cover 41 to open, and the raw material input unit feeds copper-containing raw materials, fuel, and auxiliary materials into the furnace through the input port. The first rotating mechanism 71 drives the spherical furnace 3 to rotate for mixing the copper-containing raw materials, fuel, and auxiliary materials. S200. Smelting: The input end cover 41 and the output end cover 51 are in a buckled state. The fuel burns to smelt the copper-containing raw materials. The first rotating mechanism 71 drives the spherical furnace 3 to rotate for mixing the copper-containing raw materials, fuel, and auxiliary materials during the smelting process. The air input pump and the air output pump conduct air transportation in the furnace. S300. Slag discharging and copper discharging: The fourth rotating mechanism 52 drives the output end cover 51 to open, and the second rotating mechanism 61 drives the output port of the spherical furnace 3 to be adjusted downward in a prone position, and slag discharging and then discharging the crude copper to the crude copper output unit are carried out successively. S400. Electrolysis of crude copper: The electrolysis unit receives the crude copper discharged from the crude copper output unit and electrolyzes to produce electrolytic copper.

[0032] It should be noted that the provided production process of metallic copper based on the blowing and electrolysis processes is conducive to achieving uniform mixing of the materials in the furnace in the front-back direction during the slag-making process, efficiently making slag, and realizing the adjustment of the pitching angle of the central axis of the furnace body during the slag discharging and copper discharging processes, so as to achieve precise operation of the speed and discharge amount of slag discharging and copper discharging, effectively control the impurity content of the produced crude copper, and improve production efficiency.

[0033] Further explanation, in some specific embodiments, copper sludge, lead matte, copper-lead slag, nickel electrolytic anode sludge, slag dressing concentrate, pyrite, and self-produced copper-containing materials are mixed and proportioned together, and then grabbed into the bunker by a grab bridge crane, transported to the electronic belt scale for weighing through a feeder, then transported to a belt conveyor, and then transferred to a mobile belt conveyor and transferred to a converter for oxygen-enriched smelting. Using natural gas as the heat source, at a temperature of 1050 - 1100 °C, most of the lead and copper are reduced to copper and lead, realizing the separation of the slag and the metal phase. The lead alloy is enriched and sinks to the bottom, and the copper alloy is discharged and transferred to the spherical furnace for blowing, and then cast into crude copper after being discharged.

[0034] The spherical furnace operates intermittently. Each blowing cycle is divided into three stages: slag-making, slag discharging, and copper discharging. The task of blowing during the slag-making period is to oxidize and make slag a small amount of Cu2S and other active metal impurities in the copper alloy, remove sulfur and active metals such as iron, and produce crude copper with a Cu grade of about 98.5%. Iron mainly enters the slag in the form of FeO•SiO2 to be removed, and lead mainly enters the flue dust in the form of PbO.

[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them; although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that it is still possible to modify the specific implementation manners of the present invention or perform equivalent replacements for some technical features; without departing from the spirit of the technical solutions of the present invention, they should all be covered within the scope of the technical solutions claimed by the present invention.

Claims

1. A copper metal production system based on blowing and electrolysis process, characterized in that: include: A spherical furnace (3), the spherical furnace being rotatably arranged about its central axis on a base (1), the pitch angle of the central axis of the spherical furnace being adjustable, and the input port and the output port being arranged relatively at two ends of the central axis of the spherical furnace (3); a raw material input unit, the raw material input unit being arranged outside the input port of the spherical furnace (3) and being used for conveying copper-containing raw materials, fuel and auxiliary materials to the input port of the spherical furnace (3); a blister copper output unit, the blister copper output unit being arranged outside the output port of the spherical furnace (3) and being used to receive the blister copper discharged outward from the output port of the spherical furnace (3); An electrolytic cell, the electrolytic cell being connected to the crude copper output unit, receiving the outputted crude copper and performing electrolysis; A control unit, the control unit being connected to the spherical furnace (3), the raw material input unit, the blister copper output unit and the electrolytic cell by electrical signals.

2. The copper metal production system based on blowing and electrolysis process according to claim 1, characterized in that: The spherical furnace (3) is provided with an input neck (31) and an output neck (32) which are arranged opposite to each other and extend outward along the central axis; the input port is provided at the front end of the input neck (31) and communicates with the front part of the inner cavity of the spherical furnace (3); the output port is provided at the front end of the output neck (32) and communicates with the rear part of the inner cavity of the spherical furnace (3).

3. The copper metal production system based on blowing and electrolysis process according to claim 2, characterized in that: An annular support (2) is arranged between the base (1) and the spherical furnace (3); the annular support (2) is provided with an input seat body (22) and an output seat body (23) which are arranged opposite to each other in a longitudinal direction; the input neck body (31) of the spherical furnace (3) is rotatably arranged in a central hole of the input seat body (22); the output neck body (32) is rotatably arranged in a central hole of the output seat body (23); a toothed structure (33) is arranged in an outer circumferential array of the input neck body (31) and / or the output neck body (32); the input seat body (22) and / or the output seat body (23) are provided with a first rotating mechanism (71); an output end of the first rotating mechanism (71) is meshed with the toothed structure (33) via a gear (72); the control unit is electrically connected to the first rotating mechanism (71) so as to drive the first rotating mechanism (71) to drive the spherical furnace (3) to rotate around its central axis during slag discharge and crude copper discharge.

4. The copper metal production system based on blowing and electrolysis process according to claim 3, characterized in that: The annular support (2) is provided with a transverse rotating shaft (21) disposed laterally opposite to each other and extending outwardly along the axial direction on the outside, the base (1) is provided with a supporting ear seat disposed laterally opposite to each other and extending upwardly, the transverse rotating shaft (21) is rotatably disposed on the supporting ear seat, the base (1) is provided with a second rotating mechanism (61) drivingly connected to the transverse rotating shaft (21), the control unit is connected to the second rotating mechanism (61) via an electrical signal, and the annular support (2) is driven to rotate around the transverse rotating shaft (21) via the second rotating mechanism (61) so as to adjust the pitch angle of the central axis of the spherical furnace (3).

5. The copper metal production system based on blowing and electrolysis process according to claim 4, characterized in that: An input end cover (41) is hingedly connected to the outside of the input seat body (22) via a top hinge shaft, a third rotating mechanism (42) is drivingly connected to the input end cover (41), and the control unit is electrically connected to the third rotating mechanism (42) for controlling the input end cover (41) to rotate forward around the hinge shaft to be fastened to the input port or to rotate backward to be opened, and when the input end cover (41) is fastened to the input port, the input end cover (41) and the input port are slidingly sealed; An output end cover (51) is hingedly connected to the outside of the output seat body (23) via a top hinge shaft, a fourth rotating mechanism (52) is drivingly connected to the output end cover (51), and the control unit is electrically connected to the fourth rotating mechanism (52) for controlling the output end cover (51) to rotate forward around the hinge shaft to be fastened to the output port or to rotate backward to be opened, and when the output end cover (51) is fastened to the output port, the output end cover (51) and the output port are slidingly sealed; The control unit comprises a weight monitor arranged on the base (1), the weight monitor monitors the weight change of the spherical furnace (3) in real time and transmits the weight to the control unit, and the control unit controls the second rotating mechanism (61) to operate according to the weight monitoring value, and when the weight of the spherical furnace (3) exceeds a set range, drives the annular bracket (2) to rotate around the transverse rotating shaft (21), controls the output port of the central axis of the spherical furnace (3) to be tilted downward, and controls the output end cover (51) to be opened, so as to discharge the crude copper and reduce the weight of the spherical furnace (3).

6. The copper metal production system based on blowing and electrolysis process according to claim 5, characterized in that: The air delivery unit further comprises an air delivery unit, wherein the air delivery unit is provided with an air input pump and an air output pump, wherein the air input pump is connected to one of the input end cover (41) and the output end cover (51), and the air output pump is connected to the other of the input end cover (41) and the output end cover (51), and the control unit is electrically signal-connected to the air input pump and the air output pump.

7. The copper metal production system based on blowing and electrolysis process according to claim 6, characterized in that: The control unit comprises a temperature monitor arranged on the input end cover (41) and / or the output end cover (51), wherein the temperature monitor monitors the temperature in the spherical furnace (3) in real time and transmits the temperature to the control unit, and the control unit controls the displacement of the air input pump according to the temperature monitoring value, and controls the air input pump to reduce the amount of air input into the spherical furnace (3) when the temperature monitoring value reaches the upper limit of the set range, and controls the air input pump to increase the amount of air input into the spherical furnace (3) when the temperature monitoring value reaches the lower limit of the set range.

8. The copper metal production system based on blowing and electrolysis process according to claim 6, characterized in that: The control unit comprises a furnace pressure monitor arranged on the input end cover (41) and / or the output end cover (51), wherein the furnace pressure monitor monitors the gas pressure in the spherical furnace (3) in real time and transmits the gas pressure to the control unit, wherein the control unit controls the displacement of the air output pump according to the gas pressure in the spherical furnace (3), and when the monitored value of the air pressure in the spherical furnace (3) reaches an upper limit of a set range, controls the displacement of the air output pump to be greater than the displacement of the air input pump, thereby reducing the gas pressure in the spherical furnace (3); and when the monitored value of the air pressure in the spherical furnace (3) reaches a lower limit of a set range, controls the displacement of the air output pump to be less than the displacement of the air input pump, thereby increasing the gas pressure in the spherical furnace (3).

9. A copper metal production process based on a blowing and electrolysis process, using the copper metal production system based on a blowing and electrolysis process according to any one of claims 6 to 8, characterized in that: include: S100. Raw material input: the third rotating mechanism (42) drives the input end cover (41) to open, and the raw material input unit feeds the copper-containing raw material, fuel and auxiliary materials into the spherical furnace (3) through the input port, and the first rotating mechanism (71) drives the spherical furnace (3) to rotate to mix the copper-containing raw material, fuel and auxiliary materials; S200. Smelting: the input end cover (41) and the output end cover (51) are in a buckled state, the fuel is burned to smelt the copper-containing raw material, the first rotating mechanism (71) drives the spherical furnace (3) to rotate, and the copper-containing raw material, fuel and auxiliary materials are mixed during the smelting process, and the air input pump and the air output pump transport air in the furnace to form slag; S300. Slag and copper discharge: the fourth rotating mechanism (52) drives the output end cover (51) to open, and the second rotating mechanism (61) drives the output port of the spherical furnace (3) to tilt downward, so as to discharge slag and discharge blister copper to the blister copper output unit in sequence; S400. Electrolysis of blister copper: the electrolysis unit receives the blister copper discharged from the blister copper output unit and generates electrolytic copper by electrolysis.

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