Structural gap grouting device
By designing a gap grouting device with leveling, lifting, flipping and feeding mechanisms, the problems of uneven surface after gap grouting, inconvenient disassembly and low slurry recycling efficiency are solved, and more efficient grouting and lower slurry waste are achieved.
Patent Information
- Application Number
- CN202510469504.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2025-05-30
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When the existing gap grouting device grouts on the horizontal gaps of the road surface, the surface scraping effect is poor, the leveling scraper is inconvenient to be engaged, and the slurry recycling effect is poor when grouting vertical gaps, which can easily cause waste of slurry.
A structural gap grouting device is designed, including a leveling mechanism, a lifting mechanism, a flip mechanism and a feeding mechanism. The leveling mechanism achieves the leveling of the gap surface through the leveling scraper and electric push rod; the lifting mechanism and the flip mechanism easily switch the working position of the grouting nozzle; the feeding mechanism realizes the slurry recovery through the feeding box and the servo motor.
The flatness of the pavement gap surface after grouting is improved, the clamping and disassembly process of the leveling scraper is simplified, the grouting flexibility of gaps in different directions is enhanced, the slurry recycling efficiency is improved, and the slurry waste is reduced.
Smart Images

Figure CN120061215A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of crack grouting, and more specifically, to a structural crack grouting device. Background Art
[0002] During the construction of building projects, cracks may occur at some structural joints, and it is necessary to grout the cracks to enhance the overall stability of the building and avoid later damage to the building. During the grouting process, grouting equipment is required to inject concrete slurry into the cracks.
[0003] After retrieval, according to the patent network CN119122287A, it relates to a structural crack grouting device for building projects, including a vehicle body and a handle provided on the upper side wall of the vehicle body. A control button is fixedly connected to the side wall of the handle, and a PLC controller is fixedly connected to the lower side wall of the vehicle body. The control button and the PLC controller are electrically connected. When using this grouting device to grout the cracks in the structure of a building project, it can automatically insert an appropriate amount of injection pipes into the cracks for grouting treatment according to the width of the cracks. By simultaneously grouting with multiple injection pipes, the conveying efficiency of the grouting device is greatly improved. And after using the grouting device to fill the cracks with slurry, it can timely control the grouting device to stop working, thus avoiding the problem that if the operator manually closes the grouting device, the slurry will overflow from the cracks, resulting in waste of slurry.
[0004] However, when the existing crack grouting device is in use, although it can perform better grouting operations on the cracks through the grouting nozzle, when grouting the cracks in the horizontal direction of the road surface, the surface scraping effect after crack grouting is not high, and the clamping and disassembly effect of the leveling scraper is not high. At the same time, when switching between grouting the horizontal cracks and the vertical cracks of the structure, the slurry recovery effect during vertical crack grouting is not high, and it is easy to cause dripping of the slurry during vertical crack grouting, resulting in waste of the slurry, which does not meet the usage requirements of people. Therefore, we propose a structural crack grouting device. Summary of the Invention
[0005] To solve the problems mentioned in the above background, the present invention provides a structural crack grouting device to solve the problems of low surface scraping effect after crack grouting, low clamping and disassembly effect of the leveling scraper, and low slurry recovery effect during vertical crack grouting as mentioned in the above background art.
[0006] To achieve the above technical objectives, the technical solution adopted by the present invention is as follows: A structural crack grouting device includes a device main body. The device main body includes a grouting stirring tank, a connection groove, a connection hose, a connection seat, and a grouting nozzle. A first electric push rod is fixedly connected to the outer wall of the device main body. One end of the first electric push rod is fixedly connected to a sliding seat that is slidably connected to the outer wall of the device main body. A chute is provided at the connection part between the outer wall of the device main body and the sliding seat. The top of the sliding seat is fixedly connected to the grouting stirring tank. A connection groove is provided on the surface of the device main body. A connection hose is fixedly connected to the outer wall of the grouting stirring tank. One end of the connection hose is fixedly connected to a connection seat. A grouting nozzle is provided at the bottom of the connection seat;
[0007] The device main body further includes,
[0008] A leveling mechanism, arranged at the bottom of the device main body, for effectively leveling the ground after grouting the horizontal cracks;
[0009] A lifting mechanism, arranged on the outer wall of the device main body, for pre-switching the use direction of the grouting nozzle;
[0010] A flipping mechanism, arranged on the sliding seat, for conveniently converting the grouting direction of the grouting nozzle;
[0011] A material receiving mechanism, arranged at the front end of the device main body, for effectively receiving and recycling the slurry during vertical crack grouting;
[0012] The leveling mechanism includes a lifting rod, a limiting rod, and a leveling scraper. A second electric push rod is fixedly connected to the bottom of the device main body. One end of the second electric push rod is fixedly connected to a sliding rod that is slidably connected to the bottom of the device main body. The top of the sliding rod is fixedly connected to a third electric push rod. One end of the third electric push rod is fixedly connected to a lifting rod. A limiting rod that is slidably connected to the outer wall of the sliding rod is fixedly connected to the outer wall of the lifting rod. A leveling scraper located on one side of the grouting nozzle is detachably connected to the outer wall of the lifting rod.
[0013] Preferably, a fixing groove is provided at the connection part between the bottom of the device main body and the sliding rod. A first nut is provided on the outer wall of the leveling scraper. A first bolt that is slidably connected to the outer wall of the lifting rod is threadedly connected to the inner wall of the first nut. A clamping groove is provided at the connection part between the outer wall of the lifting rod and the first bolt.
[0014] Preferably, the leveling scraper forms a reciprocating sliding structure with the device main body through the sliding rod and the lifting rod. The length of the leveling scraper is greater than the width of the grouting nozzle. The inner wall contour of the connection groove is greater than the outer wall contour of the connection seat.
[0015] Preferably, the leveling scraper forms a detachable structure with the lifting rod through the first bolt and the clamping groove.
[0016] Preferably, the lifting mechanism includes a connecting plate and a lifting block. A connecting plate is fixedly connected to the outer wall of the sliding seat. A fourth electric push rod is fixedly connected to the bottom of the connecting plate. One end of the fourth electric push rod is fixedly connected to a lifting block that is slidably connected to the outer wall of the connecting plate. A lifting groove is formed at the connecting part between the outer wall of the connecting plate and the lifting block.
[0017] Preferably, a lifting structure is formed between the lifting block and the lifting groove through the fourth electric push rod, and a reciprocating sliding structure is formed between the lifting block and the connecting plate through the sliding seat.
[0018] Preferably, a sliding structure is formed between the threaded slider and the limiting groove through the threaded rod. An engagement groove is formed at the connecting part between the outer wall of the swing rod and the threaded slider. The rotation center of the swing rod is fixedly connected to the rotation center of the connecting seat through a rotating shaft.
[0019] Preferably, the material receiving mechanism includes a rotating rod and a material receiving box. A second servo motor is fixedly connected to the outer wall of the device main body. The output end of the second servo motor is fixedly connected to a rotating rod that is rotatably connected to the outer wall of the device main body. The material receiving box is detachably connected to the outer wall of the rotating rod. A second nut is arranged on the outer wall of the material receiving box. The inner wall of the second nut is threadedly connected to a second bolt that is slidably connected to the outer wall of the rotating rod. An installation groove is formed at the connecting part between the outer wall of the rotating rod and the second bolt.
[0020] Preferably, the outer wall contour of the material receiving box is U-shaped, and a disassembly structure is formed between the material receiving box and the rotating rod through the second bolt and the installation groove.
[0021] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0022] 1. For this structural gap grouting device, by setting the leveling scraper, when grouting the building structure gap through the grouting device, in order to improve the flatness of the surface of the road gap after grouting, prevent the slurry from being too much or too little resulting in protrusions and depressions, after grouting the road gap through the grouting nozzle, the second electric push rod can be opened to drive the sliding rod to slide along the inner wall of the fixed groove, and the third electric push rod can be opened. Through the limiting effect of the limiting rod, the lifting rod is driven to perform a lifting movement, so that the leveling scraper contacts the gap surface and reciprocally levels, achieving the effect of improving the flatness of the surface of the road gap after grouting.
[0023] 2. For this structural gap grouting device, by setting a clamping groove, when the leveling scraper is performing a long-term leveling movement on the road surface gap, in order to improve the convenience of clamping, disassembling, and replacing the leveling scraper after long-term use, the first bolt can be rotated. Due to the limiting effect of the first nut, the first bolt slides out from the inner wall of the clamping groove, and the leveling scraper is disengaged from the lifting rod, achieving the effect of conveniently clamping, disassembling, and replacing the leveling scraper.
[0024] 3. For this structural gap grouting device, by setting a lifting mechanism and a flipping mechanism, when it is necessary to perform grouting operations on gaps in different vertical and horizontal directions through the grouting device, in order to improve the convenient switching effect of the working position of the grouting nozzle, the driving of the lifting mechanism can be used to drive the connecting seat to rise from the connecting groove. And through the driving of the flipping mechanism, the connecting seat can be driven to rotate along the outer wall of the lifting block under the rotation of the swinging rod, making the grouting nozzle in a vertically arranged state, achieving the effect of switching grouting for gaps in multiple vertical and horizontal directions.
[0025] 4. For this structural gap grouting device, by setting a material receiving box, when performing grouting operations on vertical gaps through the grouting nozzle, in order to improve the material receiving and recycling effect of the slurry during use, the second servo motor can be turned on. Through the flipping movement of the rotating rod, the material receiving box clamped and connected to the rotating rod is driven to perform a synchronous flipping movement, playing a role in reducing the use cost of the slurry. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 is a schematic diagram of the overall structure of the present invention;
[0027] Figure 2 is a schematic diagram of the overall bottom view structure of the present invention;
[0028] Figure 3 is a schematic diagram of the overall side view structure of the present invention;
[0029] Figure 4 is a schematic diagram of the position distribution structure of the leveling scraper of the present invention;
[0030] Figure 5 is a schematic diagram of the position distribution structure of the clamping groove of the present invention;
[0031] Figure 6 is a schematic diagram of the position distribution structure of the fourth electric push rod of the present invention;
[0032] Figure 7 is a schematic diagram of the position distribution structure of the lifting groove of the present invention;
[0033] Figure 8 is a schematic diagram of the connection structure between the threaded slider and the swinging rod of the present invention;
[0034] Figure 9 Schematic diagram of the position distribution structure of the installation groove of the present invention.
[0035] The reference numerals in the drawings are:
[0036] 1. Device main body; 2. First electric push rod; 3. Sliding seat; 4. Chute; 5. Grouting mixing tank; 6. Connecting groove; 7. Leveling mechanism; 701. Second electric push rod; 702. Sliding rod; 703. Fixed groove; 704. Third electric push rod; 705. Lifting rod; 706. Limiting rod; 707. Leveling scraper; 708. First nut; 709. First bolt; 710. Card slot; 8. Lifting mechanism; 801. Connecting plate; 802. Fourth electric push rod; 803. Lifting block; 804. Lifting groove; 9. Flipping mechanism; 901. First servo motor; 902. Threaded rod; 903. Threaded slider; 904. Limiting groove; 905. Swing rod; 10. Material receiving mechanism; 1001. Second servo motor; 1002. Rotating rod; 1003. Second nut; 1004. Second bolt; 1005. Installation groove; 1006. Material receiving box; 11. Connecting hose; 12. Connecting seat; 13. Grouting nozzle. Detailed implementation manners
[0037] To further elaborate on the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the following, in conjunction with the accompanying drawings and preferred embodiments, details the specific implementation manners, structures, features and their effects of the present invention as follows.
[0038] In the embodiment, please refer to Figures 1 to 9 , this embodiment provides a structural crack grouting device, including a device main body 1. The device main body 1 includes a grouting mixing tank 5, a connecting groove 6, a connecting hose 11, a connecting seat 12 and a grouting nozzle 13. A first electric push rod 2 is fixedly connected to the outer wall of the device main body 1. One end of the first electric push rod 2 is fixedly connected to a sliding seat 3 that is slidably connected to the outer wall of the device main body 1. A chute 4 is provided at the connection part between the outer wall of the device main body 1 and the sliding seat 3. The grouting mixing tank 5 is fixedly connected to the top of the sliding seat 3. A connecting groove 6 is provided on the surface of the device main body 1. A connecting hose 11 is fixedly connected to the outer wall of the grouting mixing tank 5. One end of the connecting hose 11 is fixedly connected to a connecting seat 12. A grouting nozzle 13 is provided at the bottom of the connecting seat 12;
[0039] The device main body 1 further includes
[0040] A leveling mechanism 7, which is arranged at the bottom of the device main body 1 and is used for effectively leveling the ground after horizontal crack grouting;
[0041] A lifting mechanism 8, which is arranged on the outer wall of the device main body 1 and is used for pre-switching the use direction of the grouting nozzle 13;
[0042] The flipping mechanism 9 is arranged on the sliding seat 3 and is used for the movement of conveniently converting the grouting direction of the grouting nozzle 13.
[0043] The material receiving mechanism 10 is arranged at the front end of the device main body 1 and is used for the movement of effectively receiving and recycling the slurry during vertical gap grouting.
[0044] The leveling mechanism 7 includes a lifting rod 705, a limiting rod 706 and a leveling scraper 707. A second electric push rod 701 is fixedly connected to the bottom of the device main body 1. One end of the second electric push rod 701 is fixedly connected to a sliding rod 702 that is slidably connected to the bottom of the device main body 1. The top of the sliding rod 702 is fixedly connected to a third electric push rod 704. One end of the third electric push rod 704 is fixedly connected to the lifting rod 705. The outer wall of the lifting rod 705 is fixedly connected to the limiting rod 706 that is slidably connected to the outer wall of the sliding rod 702. The outer wall of the lifting rod 705 is detachably connected to the leveling scraper 707 located on one side of the grouting nozzle 13. By setting the leveling scraper 707, when grouting the building structure gap through the grouting device, in order to improve the flatness of the surface of the road gap after grouting and prevent the slurry from being too much or too little resulting in protrusions and depressions, after grouting the road gap through the grouting nozzle 13, the second electric push rod 701 can be opened to drive the sliding rod 702 to slide along the inner wall of the fixed groove 703, and the third electric push rod 704 is opened. Through the limiting effect of the limiting rod 706, the lifting rod 705 is driven to perform a lifting movement, so that the leveling scraper 707 contacts the gap surface and reciprocates to level, achieving the effect of improving the flatness of the surface of the road gap after grouting.
[0045] Further, a fixed groove 703 is opened at the connection part between the bottom of the device main body 1 and the sliding rod 702. A first nut 708 is arranged on the outer wall of the leveling scraper 707. The inner wall of the first nut 708 is threadedly connected to a first bolt 709 that is slidably connected to the outer wall of the lifting rod 705. A clamping groove 710 is opened at the connection part between the outer wall of the lifting rod 705 and the first bolt 709. The leveling scraper 707 and the lifting rod 705 form a disassembly structure through the first bolt 709 and the clamping groove 710, which is beneficial to the connection between the first bolt 709 and the clamping groove 710, driving the leveling scraper 707 and the lifting rod 705 to be snap-connected, achieving the effect of conveniently disassembling, installing and replacing the leveling scraper 707 after long-term use, and playing a role in maintaining the convenient cleanliness of the leveling scraper 707.
[0046] Furthermore, the leveling scraper 707 forms a reciprocating sliding structure with the device main body 1 through the sliding rod 702 and the lifting rod 705. The length of the leveling scraper 707 is greater than the width of the grouting nozzle 13, and the inner wall contour of the connecting groove 6 is greater than the outer wall contour of the connecting seat 12. This is conducive to the sliding of the sliding rod 702 through the connection of the lifting rod 705, driving the leveling scraper 707 to perform a convenient leveling movement on the gap at the bottom of the device main body 1, achieving the effect of improving the surface flatness after grouting the gap, and is conducive to achieving the effect of comprehensively leveling the grouting area through the setting that the length of the leveling scraper 707 is greater than the width of the grouting nozzle 13.
[0047] Furthermore, the leveling scraper 707 forms a detachable structure with the lifting rod 705 through the first bolt 709 and the card slot 710. It is conducive to the first bolt 709 sliding along the inner wall of the card slot 710, driving the leveling scraper 707 and the lifting rod 705 to be snap-connected, achieving the effect of convenient disassembly, installation and replacement of the leveling scraper 707, and meeting the need for adjusting and leveling after grouting the transverse gaps on different road surfaces.
[0048] Furthermore, the lifting mechanism 8 includes a connecting plate 801 and a lifting block 803. The outer wall of the sliding seat 3 is fixedly connected with the connecting plate 801. The bottom of the connecting plate 801 is fixedly connected with a fourth electric push rod 802. One end of the fourth electric push rod 802 is fixedly connected with a lifting block 803 that is slidably connected to the outer wall of the connecting plate 801. A lifting groove 804 is opened at the connection part between the outer wall of the connecting plate 801 and the lifting block 803. By setting the lifting mechanism 8 and the flipping mechanism 9, when it is necessary to perform grouting operations on gaps in different vertical and horizontal directions through the grouting device, in order to improve the convenient switching effect of the working position of the grouting nozzle 13, it can be driven by the lifting mechanism 8 to drive the connecting seat 12 to rise from the connecting groove 6, and driven by the flipping mechanism 9, the connecting seat 12 is rotated by the swinging rod 905, driving the connecting seat 12 to perform a flipping movement along the outer wall of the lifting block 803, so that the grouting nozzles 13 are arranged vertically, achieving the effect of switching grouting for gaps in multiple vertical and horizontal directions.
[0049] Furthermore, the lifting block 803 forms a lifting structure with the lifting groove 804 through the fourth electric push rod 802, and the lifting block 803 forms a reciprocating sliding structure with the connecting plate 801 through the sliding seat 3. It is conducive to the drive of the fourth electric push rod 802 to drive the lifting block 803 to slide along the inner wall of the lifting groove 804, playing a role in conveniently adjusting the use height of the connecting seat 12, achieving the effect of conveniently switching the use direction of the grouting nozzle 13, and is conducive to the sliding of the sliding seat 3 through the connection of the connecting plate 801 to drive the lifting block 803 to perform a synchronous telescopic movement, achieving the effect of grouting the vertical gap by the switched grouting nozzle 13.
[0050] Further, the flipping mechanism 9 includes a threaded slider 903 and a swing rod 905. A first servo motor 901 is fixedly connected to the outer wall of the lifting block 803. The output end of the first servo motor 901 is fixedly connected to a threaded rod 902 that is rotatably connected to the outer wall of the threaded slider 903. The outer wall of the threaded rod 902 is threadedly connected to a threaded slider 903 that is slidably connected to the outer wall of the lifting block 803. A limiting groove 904 is provided at the connecting portion between the outer wall of the lifting block 803 and the threaded slider 903. The outer wall of the threaded slider 903 is slidably connected to a swing rod 905 that is rotatably connected to the outer wall of the lifting block 803. By providing the lifting mechanism 8 and the flipping mechanism 9, when it is necessary to perform grouting operations on gaps in different vertical and horizontal directions through the grouting device, in order to improve the convenient switching effect of the working position of the grouting nozzle 13, the driving of the lifting mechanism 8 can be used to drive the connecting seat 12 to rise from the connecting groove 6, and through the driving of the flipping mechanism 9, the connecting seat 12 can be driven to rotate along the outer wall of the lifting block 803 under the rotation of the swing rod 905, so that the grouting nozzles 13 are arranged vertically, achieving the effect of switching grouting for vertical and horizontal multi-directional gaps.
[0051] Further, the threaded slider 903 and the limiting groove 904 constitute a sliding structure through the threaded rod 902. An engaging groove is provided at the connecting portion between the outer wall of the swing rod 905 and the threaded slider 903. The rotation center of the swing rod 905 is fixedly connected to the rotation center of the connecting seat 12 through a rotating shaft, which is beneficial to the rotation of the threaded rod 902 to drive the threaded slider 903 to slide along the inner wall of the limiting groove 904, playing a role in conveniently adjusting the using direction of the connecting seat 12, and is beneficial to fixedly connecting the rotation center of the swing rod 905 to the rotation center of the connecting seat 12 through a rotating shaft, achieving the effect of improving the smoothness of the direction rotation of the connecting seat 12.
[0052] Further, the material receiving mechanism 10 includes a rotating rod 1002 and a material receiving box 1006. A second servo motor 1001 is fixedly connected to the outer wall of the device main body 1. The output end of the second servo motor 1001 is fixedly connected to a rotating rod 1002 that is rotatably connected to the outer wall of the device main body 1. The outer wall of the rotating rod 1002 is detachably connected to a material receiving box 1006. A second nut 1003 is provided on the outer wall of the material receiving box 1006. The inner wall of the second nut 1003 is threadedly connected to a second bolt 1004 that is slidably connected to the outer wall of the rotating rod 1002. An installation groove 1005 is provided at the connecting portion between the outer wall of the rotating rod 1002 and the second bolt 1004. By providing the material receiving box 1006, when performing grouting operations on vertical gaps through the grouting nozzle 13, in order to improve the material receiving and recycling effect of the slurry during use, the second servo motor 1001 can be turned on to drive the material receiving box 1006 that is snap-connected to the rotating rod 1002 to perform a synchronous flipping movement through the flipping movement of the rotating rod 1002, playing a role in reducing the use cost of the slurry.
[0053] Further, the outer wall contour of the material receiving box 1006 is U-shaped. The material receiving box 1006 and the rotating rod 1002 form a dismountable structure through the second bolt 1004 and the installation groove 1005, which is beneficial to reducing the use cost of the slurry by setting the outer wall contour of the material receiving box 1006 to be U-shaped. It is beneficial to slide the second bolt 1004 along the inner wall of the installation groove 1005 to drive the convenient clamping and disassembly between the material receiving box 1006 and the rotating rod 1002, so as to achieve the effect of maintaining the cleaning degree of the material receiving box 1006 for receiving materials.
[0054] Such as Figure 1 shown, when using this structural joint grouting device, first, when grouting the building structure joint through the grouting device, in order to improve the flatness of the surface of the road joint after grouting and prevent the slurry from being too much or too little, resulting in protrusions and depressions, after grouting the road joint through the grouting nozzle 13, the second electric push rod 701 can be opened to drive the sliding rod 702 to slide along the inner wall of the fixed groove 703, and the third electric push rod 704 can be opened. Through the limiting action of the limiting rod 706, the lifting rod 705 is driven to move up and down, so that the leveling scraper 707 contacts the joint surface and reciprocates to level, achieving the effect of improving the flatness of the surface of the road joint after grouting;
[0055] Next, when the leveling scraper 707 performs a long-term leveling movement on the road joint, in order to improve the convenience of clamping, disassembling and replacing the leveling scraper 707 after long-term use, the first bolt 709 can be rotated. Through the limiting action of the first nut 708, the first bolt 709 slides out of the inner wall of the clamping groove 710, and the leveling scraper 707 is separated from the lifting rod 705, achieving the effect of convenient clamping, disassembling and replacing the leveling scraper 707.
[0056] Next, when it is necessary to grout joints in different vertical and horizontal directions through the grouting device, in order to improve the convenient switching effect of the working position of the grouting nozzle 13, the driving of the lifting mechanism 8 can be used to drive the connecting seat 12 to rise from the connecting groove 6, and through the driving of the flipping mechanism 9, the connecting seat 12 is driven to perform a flipping movement along the outer wall of the lifting block 803 under the rotation of the swinging rod 905, so that the grouting nozzle 13 is in a vertically arranged state, achieving the effect of switching grouting for vertical and horizontal multi-directional joints;
[0057] Finally, when grouting the vertical joint through the grouting nozzle 13, in order to improve the material receiving and recycling effect of the slurry during use, the second servo motor 1001 can be opened. Through the flipping movement of the rotating rod 1002, the material receiving box 1006 clamped and connected to the rotating rod 1002 is driven to perform a synchronous flipping movement, playing a role in reducing the use cost of the slurry.
[0058] As described above, it is only the preferred embodiment of the present invention and does not impose any formal restrictions on the present invention. Although the present invention has been disclosed above with the preferred embodiment, it is not intended to limit the present invention. Any person skilled in the art can make some changes or modifications to equivalent embodiments with equivalent changes within the scope of the technical solution of the present invention. However, as long as it does not depart from the content of the technical solution of the present invention, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention still fall within the scope of the technical solution of the present invention.
Claims
1. A structural gap grouting device, comprising a device body, characterized in that: The device body comprises a grouting and mixing tank, a connecting groove, a connecting hose, a connecting seat and a grouting nozzle, the outer wall of the device body is fixedly connected to a first electric push rod, one end of the first electric push rod is fixedly connected to a sliding seat slidably connected to the outer wall of the device body, a sliding groove is provided at the connecting portion between the outer wall of the device body and the sliding seat, the top of the sliding seat is fixedly connected to the grouting and mixing tank, the surface of the device body is provided with a connecting groove, the outer wall of the grouting and mixing tank is fixedly connected to a connecting hose, one end of the connecting hose is fixedly connected to the connecting seat, and a grouting nozzle is provided at the bottom of the connecting seat; The device body also includes: The leveling mechanism is arranged at the bottom of the device body and is used for effective leveling movement after grouting the horizontal gaps on the ground; A lifting mechanism is arranged on the outer wall of the device body and is used for pre-switching the use direction of the grouting nozzle; The flip mechanism is arranged on the sliding seat and is used for conveniently switching the grouting direction of the grouting nozzle; The material receiving mechanism is arranged at the front end of the device body and is used for effectively receiving and recycling the slurry during the vertical gap grouting; The leveling mechanism includes a lifting rod, a limit rod and a leveling scraper. The bottom of the device body is fixedly connected to a second electric push rod, one end of the second electric push rod is fixedly connected to a sliding rod slidably connected to the bottom of the device body, the top of the sliding rod is fixedly connected to a third electric push rod, one end of the third electric push rod is fixedly connected to the lifting rod, the outer wall of the lifting rod is fixedly connected to a limit rod slidably connected to the outer wall of the sliding rod, and the outer wall of the lifting rod is detachably connected to a leveling scraper located on one side of the grouting nozzle.
2. A structural gap grouting device according to claim 1, characterized in that: A fixing groove is provided at the connection position between the bottom of the device body and the sliding rod, a first nut is provided on the outer wall of the leveling scraper, an inner wall of the first nut is threadedly connected with a first bolt which is slidably connected to the outer wall of the lifting rod, and a slot is provided at the connection position between the outer wall of the lifting rod and the first bolt.
3. A structural gap grouting device according to claim 1, characterized in that: The leveling scraper forms a reciprocating sliding structure with the device body through the sliding rod and the lifting rod. The length of the leveling scraper is greater than the width of the grouting nozzle, and the inner wall profile of the connecting groove is greater than the outer wall profile of the connecting seat.
4. A structural gap grouting device according to claim 2, characterized in that: The leveling scraper forms a disassembly structure with the lifting rod through the first bolt and the clamping groove.
5. A structural gap grouting device according to claim 1, characterized in that: The lifting mechanism includes a connecting plate and a lifting block. The outer wall of the sliding seat is fixedly connected to the connecting plate. The bottom of the connecting plate is fixedly connected to a fourth electric push rod. One end of the fourth electric push rod is fixedly connected to a lifting block that is slidably connected to the outer wall of the connecting plate. A lifting groove is provided at the connection between the outer wall of the connecting plate and the lifting block.
6. A structural gap grouting device according to claim 5, characterized in that: The lifting block forms a lifting structure through the fourth electric push rod and the lifting slot, and the lifting block forms a reciprocating sliding structure through the sliding seat and the connecting plate.
7. A structural gap grouting device according to claim 5, characterized in that: The flipping mechanism includes a threaded slider and a swing rod. The outer wall of the lifting block is fixedly connected to a first servo motor. The output end of the first servo motor is fixedly connected to a threaded rod rotatably connected to the outer wall of the threaded slider. The outer wall of the threaded rod is threadedly connected to a threaded slider slidably connected to the outer wall of the lifting block. A limiting groove is provided at the connection position between the outer wall of the lifting block and the threaded slider. The outer wall of the threaded slider is slidably connected to a swing rod rotatably connected to the outer wall of the lifting block.
8. A structural gap grouting device according to claim 7, characterized in that: The threaded slider forms a sliding structure through the threaded rod and the limiting groove. The connecting part between the outer wall of the swing rod and the threaded slider is provided with a connecting groove. The rotation center of the swing rod is fixedly connected with the rotation center of the connecting seat through a rotating shaft.
9. A structural gap grouting device according to claim 1, characterized in that: The material receiving mechanism includes a rotating rod and a material receiving box, the outer wall of the device body is fixedly connected to a second servo motor, the output end of the second servo motor is fixedly connected to a rotating rod rotatably connected to the outer wall of the device body, the outer wall of the rotating rod is detachably connected to the material receiving box, the outer wall of the material receiving box is provided with a second nut, the inner wall of the second nut is threadedly connected to a second bolt slidably connected to the outer wall of the rotating rod, and a mounting groove is provided at the connection position between the outer wall of the rotating rod and the second bolt.
10. A structural gap grouting device according to claim 9, characterized in that: The outer wall profile of the material receiving box is in a U shape, and the material receiving box forms a disassembly structure with the rotating rod through the second bolt and the mounting groove.
Citation Information
Patent Citations
Building engineering structure gap grouting device
CN119122287A