Construction method of caisson translation skateboard device
Through the caisson translation slide plate device, the problems of poor construction safety and high cost in the existing caisson discharge method are solved, and the caisson safety, stable discharge and cost reduction are achieved. It is suitable for caissons of different widths, and each component can be recycled.
Patent Information
- Application Number
- CN202510525285.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-25
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2045-04-25
AI Technical Summary
The existing caisson delivery methods have problems such as poor construction safety, high cost and inconvenient operation. Especially for caissons with smaller widths and large height-to-wide ratios, airbag arrangement is difficult, the caisson center of gravity is unstable, and the friction is high during correction, which affects the traction speed.
The caisson translation slide plate device is adopted. By passing the slide plate device under the caisson bottom plate, the balance beam is connected by a winch wire rope, and the support beam and its upper caisson are driven to slide along the track beam, the rear track beam and limit rod are removed, and transported to the front connecting track beam until the caisson is transported to the designated position. The construction steps include bonding the slide plate, lifting the caisson, laying the track beam and limit rod, passing the support beam and balance beam, falling caisson, connecting the long track beam, and winch pulling and transfer track beams.
The caisson is safe and stable outgoing, reducing construction costs, and the components can be recycled, easy to operate, adapt to different caisson widths, ensuring safety of stress and stable center of gravity.
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Figure CN120061380B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of caisson transportation, and particularly relates to a construction method for a caisson translation skateboard device. Background Art
[0002] There are two traditional processes for caisson transportation: trolley transportation and airbag transportation. The trolley transportation process is mature, with high safety and easy operation, but it has a high investment cost and is generally applicable to professional permanent prefabrication yards. The airbag transportation has low requirements for the foundation and low treatment costs for the prefabrication site, but the transportation operation is difficult and the construction safety is poor. Especially for caissons with a small width and a height-width ratio greater than 1, it is difficult to arrange airbags, the center of gravity of the caisson is high, and the safety risk is greater.
[0003] With the emergence of new materials, sliding friction can be used instead of rolling friction for caisson transportation. For example, in the article "Discussion on the Scheme of Sliding Plate Transportation of Large Components" published by Zhang Xiaoming in "China High-Tech Enterprises" NO.22, 2010, the construction technology of translating caissons with tetrafluoroethylene plates was discussed. However, the processed size of the tetrafluoroethylene plates is large and the lateral displacement is relatively large. The caisson moves laterally with the tetrafluoroethylene plate and is prone to collide with the limit block under the action of inertia. The actual movement direction of the caisson forms an angle with the designed forward axis. When correcting the deviation, the friction force between the caisson and the limit block needs to be overcome; after the caisson moves again after correcting the deviation, the front end of the caisson is prone to deviate to the other limit block and collide with it under the action of inertia. Repeated adjustments like this affect the traction translation speed of the caisson. In addition, the limit uses precast blocks, which also have a large size, inconvenient construction operation and high cost. Summary of the Invention
[0004] The purpose of the present invention is to provide a construction method for a caisson translation skateboard device aiming at the technical problems existing in the above-mentioned existing methods.
[0005] To achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A construction method for a caisson translation skateboard device, characterized in that: a caisson translation skateboard device is penetrated under the caisson bottom plate, a balance beam is connected by a winch steel wire rope, and the support beam and the caisson above it are driven to slide forward along the track beam. After the caisson moves forward a certain distance, the track beam section and the limit rod behind the caisson are removed and transported to the front of the caisson to extend the track beam until the caisson is transported to the designated position. The construction method specifically includes the following steps:
[0007] S1: Bond the skateboard; bond the lower skateboard on the top surface of the track beam, bond the upper skateboards on the bottom surfaces of the support beam and the balance beam respectively, and fix them between the baffles, 5-10 mm higher than the baffles, and slide along the lower skateboard;
[0008] S2: Jack up the caisson; use a jack or an airbag to jack up the caisson, and the jacking height is greater than the standard section of the support beam and the track beam including the lower skateboard and the upper skateboard, 3-5 cm higher;
[0009] S3: Lay the track beams and the limiting rods; longitudinally connect the track beam segments, connect the connecting plates between two segments by bolts, and the longitudinal length is greater than the length after the connection of the support beam and the balance beam; respectively pull the longitudinally connected track beam segments to the bottom of the caisson, and arrange limiting rods between the front and rear track beams of the caisson. The rectangular inserting plates of the limiting rods are respectively inserted into the rectangular jacking holes at the positions of the lower flange plates between the two track beams.
[0010] S4: Insert the support beam and the balance beam; respectively insert the support beam and the balance beam into the upper flange plates of the track beams along the limiting plates, pull the support beam along the track beam to directly below the caisson, and connect the towing lugs of the support beam and the towing lugs of the balance beam by inserting pins through rigid pull rods.
[0011] S5: Lower the caisson; lower the caisson by operating the jacks or air bags and place it on the top surface of the support beam.
[0012] S6: Extend the track beam; longitudinally extend the track beam segments, connect the connecting plates between two segments by bolts, and the total longitudinal length is greater than twice the length after the connection of the support beam and the balance beam. The front end is inserted into the limiting rod.
[0013] S7: Winch traction; connect the winch steel wire rope to the towing lug on the front side of the balance beam, start the winch to drive the balance beam, the support beam and the upper caisson thereon to slide forward along the track beam.
[0014] S8: Transfer the track beam and the limiting rod; move the caisson forward, stop the traction when the balance beam reaches near the front end of the track beam, remove the track beam and the limiting rod behind the caisson and transfer them to the front of the caisson.
[0015] S9: Completion of caisson translation; repeat steps S6 - S8 until the caisson is transported to the designated position and the translation is completed; lift the caisson by using jacks or air bags, or hoist the caisson by a crane ship, and then remove the caisson translation sliding plate device for reuse.
[0016] In the step S1, the lower sliding plate is a 2 - cm - thick polytetrafluoroethylene (PTFE) plate, which is bonded to the top surface of the track beam by epoxy glue, and silicone grease is evenly applied thereon to reduce the friction coefficient between the PTFE plates; the upper sliding plate is a 2 - cm - thick PTFE plate, which is respectively bonded to the bottom surfaces of the support beam and the balance beam by epoxy glue.
[0017] In the steps S1 - S4, S6 - S8, the track beam is a double - web steel structure, with a single - section length of 4 - 6 m, and connecting plates are welded and fixed at both ends. A set of rectangular jacks are arranged at equal distances from both ends, and each set of jacks is respectively arranged on the lower flange plates on both sides of the track beam; the track beam is arranged in longitudinal sections, and the connecting plates between two sections are connected by bolts; the width of the track beam can be calculated according to the self - weight of the caisson and the designed compressive strength of the sliding plate to ensure that the load - bearing safety factor of the sliding plate meets the requirements.
[0018] In steps S3, S6, and S8, the limiting rod is a square steel pipe structure, with rectangular insertion plates welded and fixed at both ends, which are respectively inserted into the rectangular jack holes in the lower flange plates between two track beams; the longitudinal spacing of the limiting rods is 4 - 12 m to ensure that the distance between the track beams remains unchanged.
[0019] In steps S1 - S7, the support beam is a double-web steel structure, with baffles and towing lugs welded and fixed on the outer sides of both ends. The baffle ensures the fixed position when the upper sliding plate slides, and the support beam moves along the track beam through the towing lugs; rib plates and bolt-fixed limiting plates are welded and fixed on both sides of the support beam. The rib plates improve the load-bearing capacity of the support beam. The longitudinal spacing of the limiting plates is not greater than 1 / 2 of the length of the lower sliding plate segment to ensure that each segment of the lower sliding plate is limited by two limiting plates. The gap between the limiting plates and the sides of the upper and lower sliding plates, as well as the sides and bottom of the upper flange plate of the track beam, is 5 mm to ensure that the support beam and the lower sliding plate do not shift laterally on the track beam; the length of the support beam is greater than the width of the bottom plate in the advancing direction of the caisson.
[0020] In steps S1, S3, S4, S6 - S8, the balance beam is a double-web steel structure, with both ends corresponding to the positions of each track beam. Baffles and towing lugs are welded and fixed on both sides respectively. A pair of limiting plates are bolt-fixed on its lower flange plate. The baffles on both sides ensure the fixed position when the upper sliding plate slides. The towing lugs on both sides are respectively connected to the support beam and the hoist wire rope. The gap between the limiting plates and the sides of the upper and lower sliding plates, as well as the sides and bottom of the upper flange plate of the track beam, is 5 mm to ensure that the balance beam does not shift laterally on the track beam.
[0021] In step S4, the rigid tie rod is a steel structure, corresponding to the position of each track beam, and is respectively connected to the towing lug of the support beam and the towing lug of the balance beam through pin shafts.
[0022] In step S7, the hoist towing speed of the caisson does not exceed 1 m / min.
[0023] A caisson translation slide plate device adopted by the above construction method, characterized in that: it includes two track beams laid on a flat site and a slide plate mechanism connected to the track beams. A limiting rod for maintaining the distance is connected between the track beams. The slide plate mechanism includes a support beam, a balance beam, an upper slide plate, and a lower slide plate. The lower slide plate is connected to the top surface of the track beam. The support beam is parallel to the track beam, connected to the top surface of the lower slide plate, used to carry the caisson, and its top surface is in direct contact with the outer wall or partition floor of the caisson. The balance beam is located in front of the support beam, perpendicular to the track beam, with both ends respectively connected to the top surface of the lower slide plate, connected to the support beam through a rigid tie rod on one side, and connected to the hoist wire rope on the other side. The upper slide plate is respectively connected to the bottom surfaces of the support beam and the balance beam, and the limiting part penetrates into the upper flange plate of the track beam and slides along the lower slide plate.
[0024] Using the construction method of the present invention, the hoist wire rope is connected to the balance beam, driving the support beam and the caisson above it to slide forward along the track beam, ensuring that the support beams on each track beam move forward synchronously without lateral movement. After the caisson moves forward a certain distance, the track beam segments and limit rods behind the caisson can be removed and transported to the front of the caisson to extend the track beam until the caisson is transported to the designated position. The recycling of the track beam segments and limit rods can be realized for the shipment of a single caisson. Generally speaking, the construction operation is convenient. Regardless of the width of the caisson, by setting the width of the track beam, the force safety and center of gravity stability of the caisson can be ensured. At the same time, all components on the translation skateboard device of the caisson can be recycled, saving materials and reducing construction costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 FIG. is a schematic diagram of the construction effect of the caisson translation skateboard device of the present invention.
[0026] Figure 2 FIG. is a schematic diagram of the standard cross-section of the support beam and the track beam in the caisson translation skateboard device of the present invention.
[0027] Figure 3 FIG. is a schematic diagram of the end cross-section of the support beam and the track beam in the caisson translation skateboard device of the present invention.
[0028] Figure 4 FIG. is a schematic diagram of the cross-section of the balance beam and the rigid tie rod positions in the caisson translation skateboard device of the present invention.
[0029] Figure 5 FIG. is a flow chart of the construction method of the present invention. DETAILED DESCRIPTION OF THE INVENTION
[0030] The present invention will be further described in detail below in conjunction with the drawings and specific embodiments.
[0031] Embodiment 1
[0032] As Figures 1 - 5 shown, a construction method of a caisson translation skateboard device includes the following steps:
[0033] S1: Bond the skateboard. Bond the lower skateboard 6 to the top surface of the track beam 1 through epoxy glue, and bond the upper skateboards 7 to the bottom surfaces of the support beam 3 and the balance beam 4 respectively, and fix them between the support beam baffle 301 and the balance beam baffle 401, with a height 5 - 10 mm higher than the two baffles.
[0034] S2: Lift the caisson 8. Use a jack or airbag to lift the caisson 8, and the lifting height is greater than the standard cross-section of the support beam 3 and the track beam 1 including the lower skateboard 6 and the upper skateboard 7, with a height 3 - 5 cm higher.
[0035] S3: Lay the track beam 1 and the limit rod 2. The track beam 1 is longitudinally connected in segments. Connect the connecting plates 101 between two segments by bolts to ensure that the longitudinal length is greater than the length after the connection of the support beam 3 and the balance beam 4. Pull the longitudinally connected segments of the track beam into the bottom of the caisson 8 respectively. Set the limit rod 2 between the front and rear track beams 1 of the caisson. The rectangular insertion plates 201 of the limit rod 2 are respectively inserted into the rectangular jack holes 102 of the lower flange plates between the two track beams.
[0036] S4: Insert the support beam 3 and the balance beam 4. Insert the support beam 3 and the balance beam 4 into the upper flange plate of the track beam 1 along the support beam limit plate 304 and the balance beam limit plate 403 respectively. Pull the support beam 3 along the track beam 1 into the position directly below the caisson 8. Connect the support beam towing ear plate 302 and the balance beam towing ear plate 402 by inserting a pin through the rigid pull rod 5.
[0037] S5: Lower the caisson 8. Lower the caisson 8 by operating the jack or the airbag and place it on the top surface of the support beam 3.
[0038] S6: Extend the track beam 1. The track beam 1 is longitudinally extended in segments. Connect the connecting plates 101 between two segments by bolts to ensure that the total longitudinal length is greater than twice the length after the connection of the support beam 3 and the balance beam 4. The front end should be inserted into the limit rod 2.
[0039] S7: Winch traction. Connect the winch steel wire rope 9 to the front-side towing ear plate 402 of the balance beam. Start the winch to drive the balance beam 4, the support beam 3 and the upper caisson 8 on it to slide forward along the track beam 1.
[0040] S8: Transfer the track beam 1 and the limit rod 2. Move the caisson 8 forward. When the balance beam 4 reaches near the front end of the track beam 1, stop the traction, remove the track beam 1 and the limit rod 2 behind the caisson and transfer them to the front of the caisson.
[0041] S9: The translation of the caisson 8 is completed. Repeat steps S6 - S8 until the caisson is transported to the designated position and the translation is completed. Lift the caisson 8 by using the jack or the airbag, or lift the caisson 8 by the crane ship, and then remove the caisson translation skateboard device for reuse.
[0042] In the said step S1, the lower slide plate 6 is a 2 - cm thick tetrafluoroethylene plate, and silicon grease is evenly smeared on it to reduce the friction coefficient between the tetrafluoroethylene plates. The upper slide plate 7 is a 2 - cm thick tetrafluoroethylene plate and slides along the lower slide plate 6.
[0043] In the steps S1 to S4, S6 to S8, the track beam 1 is a double-web steel structure with a single-section length of 4 to 6 m. Fixed connection plates 101 are welded at both ends, and a set of rectangular jacks 102 are arranged at equal distances from both ends. Each set of jacks is respectively arranged on the lower flange plates on both sides of the track beam 1. The track beam 1 is arranged in sections longitudinally, and the connection plates between two sections are connected by bolts. The width of the track beam 1 can be calculated according to the self-weight of the caisson and the designed compressive strength of the slide plate to ensure that the safety factor of the slide plate load-bearing meets the requirements.
[0044] In the steps S3, S6, S8, the limit rod 2 is a square steel pipe structure, and rectangular insertion plates 201 are welded and fixed at both ends. The longitudinal spacing of the limit rods is 4 to 12 m to ensure that the distance between the track beams remains unchanged.
[0045] In the steps S1 to S7, the support beam 3 is a double-web steel structure, and support beam baffles 301 and support beam traction lugs 302 are welded on the outer sides of both ends. The baffle ensures that the position of the upper slide plate 7 is fixed during sliding, and the support beam 3 can be moved along the track beam 1 through the traction lug. Rib plates 303 are welded on both sides and limit support beam limit plates 304 are fixed by bolts. The rib plates can improve the bearing capacity of the support beam 3. The longitudinal spacing of the limit plates should not be greater than 1 / 2 of the length of the lower slide plate 6 section to ensure that each section of the lower slide plate 6 has two limit plates for limiting. The gap between the support beam limit plate 304 and the sides of the upper and lower slide plates, as well as the sides and bottom of the upper flange plate of the track beam 1 is 5 mm to ensure that the support beam 3 and the lower slide plate 6 do not shift laterally on the track beam 1. The length of the support beam 3 is greater than the width of the bottom plate in the advancing direction of the caisson.
[0046] In the steps S1, S3, S4, S6 to S8, the balance beam 4 is a double-web steel structure, and both ends correspond to the position of each track beam 1. Balance beam baffles 401 and balance beam traction lugs 402 are welded on both sides respectively. A pair of balance beam limit plates 403 are fixed by bolts on the lower flange plate. The baffles on both sides ensure that the position of the upper slide plate 7 is fixed during sliding. The traction lugs on both sides are respectively connected to the support beam 3 and the hoist wire rope 9. The gap between the limit plates and the sides of the upper and lower slide plates, as well as the sides and bottom of the upper flange plate of the track beam 1 is 5 mm to ensure that the balance beam 4 does not shift laterally on the track beam 1.
[0047] In the step S4, the rigid tie rod 5 is a steel structure, corresponding to the position of each track beam 1, and is respectively connected to the support beam traction lug 302 and the balance beam traction lug 402 by pins.
[0048] In the step S7, the hoist traction speed of the caisson sliding is not greater than 1 m / min.
[0049] Embodiment 2
[0050] As Figures 1 - 4As shown in the figure, a caisson translation skateboard device adopted in Embodiment 1 includes two track beams 1 laid on a flat site and a skateboard mechanism connected to the track beams 1. A limiting rod 2 for maintaining the spacing is connected between the track beams 1. The skateboard mechanism includes a support beam 3, a balance beam 4, an upper skateboard 7, and a lower skateboard 6. The lower skateboard 6 is connected to the top surface of the track beam 1. The support beam 3 is parallel to the track beam 1, connected to the top surface of the lower skateboard 6, used to carry the caisson 8, and its top surface is in direct contact with the outer wall or partition floor of the caisson 8. The balance beam 4 is located in front of the support beam 3, perpendicular to the track beam 1, with both ends respectively connected to the top surface of the lower skateboard 6, one side connected to the support beam 3 through a rigid pull rod 5, and the other side connected to the hoist wire rope 9. The upper skateboard 7 is respectively connected to the bottom surfaces of the support beam 3 and the balance beam 4, and is limited and penetrates into the upper flange plate of the track beam 1 and slides along the lower skateboard 6.
[0051] The track beam 1 is a double-web steel structure, with a single-section length of 4 - 6 m. Fixed connection plates 101 are welded at both ends, and a set of rectangular jacks 102 are arranged at equal distances from both ends. Each set of jacks is respectively arranged on the lower flange plates on both sides of the track beam 1. The track beam 1 is arranged in sections longitudinally, and the connection plates 101 between two sections are connected by bolts. The width of the track beam 1 can be calculated according to the self-weight of the caisson and the designed compressive strength of the skateboard to ensure that the safety factor of the skateboard load-bearing meets the requirements.
[0052] The limiting rod 2 is a square steel pipe structure, with fixed rectangular insertion plates 201 welded at both ends, which are respectively inserted at the positions of the rectangular jacks 102 on the lower flange plates between two track beams 1. The longitudinal spacing of the limiting rods 2 is 4 - 12 m.
[0053] The support beam 3 is a double-web steel structure, with a length greater than the width of the bottom plate in the advancing direction of the caisson 8. Support beam baffles 301 and support beam traction lugs 302 are welded on the outer side surfaces at both ends. The support beam baffle 301 is used for fixing the position when the upper skateboard 7 slides. The support beam traction lug 302 is connected to the balance beam 4 through a rigid pull rod 5. Rib plates 303 for improving the load-bearing capacity of the support beam 3 are welded on both sides of the support beam 3, and support beam limit plates 304 are bolted. The longitudinal spacing of the support beam limit plates 304 is not greater than 1 / 2 of the section length of the lower skateboard 6. Each section of the lower skateboard 6 has at least two support beam limit plates 304 for limiting. The gaps between the support beam limit plates 304 and the side surfaces of the upper and lower skateboards, as well as the side and bottom surfaces of the upper flange plate of the track beam 1 are all 5 mm, so that the support beam 3 and the lower skateboard 6 do not shift on the track beam 1.
[0054] The balance beam 4 is a double-web steel structure, with both ends corresponding to the positions of each track beam 1. Balance beam baffles 401 and balance beam towing lugs 402 are welded on both sides respectively. The lower flange is connected to a pair of balance beam limit plates 403 by bolts. The balance beam baffles 401 on both sides are used to fix the position of the upper slide plate 7 during sliding. The balance beam towing lugs 402 on both sides are respectively connected to the rigid tie rod 5 and the hoist wire rope 9. The gap between the balance beam limit plate 403 and the side surfaces of the upper and lower slide plates, as well as the side surface and bottom surface of the upper flange of the track beam 1, is 5 mm, and the balance beam 4 does not shift on the track beam 1.
[0055] The rigid tie rod 5 is a steel structure, corresponding to the position of each track beam 1, and is connected to the support beam towing lug 302 and the balance beam towing lug 402 by pins respectively.
[0056] The lower slide plate 6 is a 2-cm-thick tetrafluoroethylene plate, bonded to the top surface of the track beam 1 with epoxy glue, and silicone grease for reducing the friction coefficient between tetrafluoroethylene plates is evenly applied on it.
[0057] The upper slide plate 7 is a 2-cm-thick tetrafluoroethylene plate, bonded to the bottom surfaces of the support beam 3 and the balance beam 4 with epoxy glue respectively, and fixed between the respective baffles of the two, protruding 5 - 10 mm above each baffle, and sliding along the lower slide plate 6.
[0058] The above is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and shall be covered by the protection scope of the present invention.
Claims
1. A construction method of a caisson translation skateboard device, characterized in that: A caisson translation skateboard device is installed under the caisson bottom slab. A hoist wire rope is used to connect the balance beam, driving the support beam and the caisson above it to slide forward along the track beam. After the caisson moves forward a certain distance, the track beam segments and the limit rods behind the caisson are removed, transported to the front of the caisson to extend the track beam until the caisson is transported to the designated position. The construction method specifically includes the following steps: S1: Bond the skateboards; bond the lower skateboard to the top surface of the track beam. The lower skateboard is a 2-cm-thick tetrafluoroethylene board, on which silicone grease is evenly applied to reduce the friction coefficient between the tetrafluoroethylene boards. Bond the upper skateboards to the bottom surfaces of the support beam and the balance beam respectively, and fix them between the baffles, 5-10 mm higher than the baffles, and slide along the lower skateboard. The upper skateboard is a 2-cm-thick tetrafluoroethylene board; The track beam is a double-web steel structure, with a single-section length of 4-6 m. Connecting plates are welded and fixed at both ends. A set of rectangular sockets are arranged at equal distances from both ends. Each group of sockets is arranged on the lower flange plates on both sides of the track beam; the track beams are arranged in sections longitudinally. The connecting plates between two sections are connected by bolts; The support beam is a double-web steel structure. Baffles and towing lugs are welded and fixed on the outer sides of both ends. The baffles ensure the fixed position of the upper skateboard during sliding, and the support beam moves along the track beam through the towing lugs; ribs and bolt-fixed limit plates are welded and fixed on both sides of the support beam. The ribs improve the bearing capacity of the support beam. The longitudinal spacing of the limit plates is not greater than 1 / 2 of the length of the lower skateboard section, ensuring that each section of the lower skateboard is limited by two limit plates. The gap between the limit plates and the sides of the upper and lower skateboards, as well as the sides and bottom of the upper flange of the track beam, is 5 mm, ensuring that the support beam and the lower skateboard do not shift sideways on the track beam; the length of the support beam is greater than the width of the bottom slab in the caisson forward direction; The balance beam is a double-web steel structure. The two ends correspond to the positions of each track beam respectively. Baffles and towing lugs are welded and fixed on both sides respectively. A pair of limit plates are bolt-fixed on the lower flange plate. The baffles on both sides ensure the fixed position of the upper skateboard during sliding. The towing lugs on both sides are connected to the support beam and the hoist wire rope respectively. The gap between the limit plates and the sides of the upper and lower skateboards, as well as the sides and bottom of the upper flange of the track beam, is 5 mm, ensuring that the balance beam does not shift sideways on the track beam; S2: Jack up the caisson; use a jack or an airbag to jack up the caisson, and the jacking height is greater than the standard section of the support beam and the track beam including the lower skateboard and the upper skateboard, 3-5 cm higher; S3: Lay the track beam and the limit rods; longitudinally connect the track beam segments, connect the connecting plates between two sections by bolts, and the longitudinal length is greater than the length after the connection of the support beam and the balance beam; pull the longitudinally connected track beam segments into the bottom of the caisson respectively. Limit rods are arranged between the front and rear track beams of the caisson. The rectangular inserts of the limit rods are respectively inserted into the rectangular socket positions on the lower flange plates between the two track beams; the limit rod is a square steel pipe structure, and rectangular inserts are welded and fixed at both ends, respectively inserted into the rectangular socket positions on the lower flange plates between the two track beams; the longitudinal spacing of the limit rod arrangement is 4-12 m, ensuring that the track beam spacing remains unchanged; S4: Install the support beam and the balance beam; insert the support beam and the balance beam into the upper flange plate of the track beam along the limit plate respectively, pull the support beam along the track beam under the caisson, and connect the support beam towing ear plate and the balance beam towing ear plate by inserting a rigid pull rod through a pin shaft; the rigid pull rod is made of steel structure, corresponding to the position of each track beam, and is respectively connected to the support beam towing ear plate and the balance beam towing ear plate through a pin shaft. S5: Lower the caisson; lower the caisson by operating the jack or airbag and place it on the top surface of the support beam. S6: Extend the track beam; longitudinally extend the track beam segments, connect the connecting plates between the two segments by bolts, the longitudinal total length is greater than twice the length after the connection of the support beam and the balance beam, and insert the frontmost end into the limit rod. S7: Winch traction; connect the winch steel wire rope to the towing ear plate on the front side of the balance beam, start the winch to drive the balance beam, the support beam and the caisson above it to slide forward along the track beam at a speed not exceeding 1 m / min. S8: Transfer the track beam and the limit rod; when the caisson moves forward and stops towing when the balance beam reaches near the frontmost end of the track beam, remove the track beam and the limit rod behind the caisson and transfer them to the front of the caisson. S9: The caisson translation is completed; repeat steps S6 - S8 until the caisson is transported to the designated position and the translation is completed; lift the caisson by using a jack or an airbag, or hoist the caisson by a crane ship, and then remove the caisson translation skateboard device for reuse.
2. The construction method of a caisson translation skateboard device according to claim 1, characterized in that: In step S1, the lower skateboard is bonded to the top surface of the track beam by epoxy glue; the upper skateboard is bonded to the bottom surfaces of the support beam and the balance beam by epoxy glue respectively.
3. The construction method of a caisson translation skateboard device according to claim 1, characterized in that: In steps S1 - S4, S6 - S8, the width of the track beam is calculated according to the self - weight of the caisson and the designed compressive strength of the skateboard to ensure that the safety factor of the skateboard load - bearing meets the requirements.
Citation Information
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