Non-metal expansion joint capable of preventing corrosion and achieving zero leakage
By introducing a monitoring mechanism and leak prevention device into the non-metallic expansion joint, the connection status of the flange and the pipeline system and the leakage of the expansion body are monitored and automatically corrected in real time, and the leakage problems caused by the expansion joints in the prior art are solved, and the effect of real-time monitoring and automatic correction is achieved.
Patent Information
- Application Number
- CN202510348547.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2025-05-30
AI Technical Summary
During use, existing non-metallic expansion joints are easily corroded due to the accumulation of acid and alkali inside the expansion body, resulting in leakage. Incomplete connection between the flange and the pipeline system will also lead to leakage, and these problems are difficult to detect and resolve in real time, resulting in economic losses.
A non-metallic expansion joint consisting of two sets of flanges, a monitoring mechanism and a leak-proof device were designed. The monitoring mechanism monitors the connection status of the flange and the pipeline system and the leakage of the expansion body in real time through the weight sensor and the humidity sensor. The analysis unit determines whether temporary blockage or seal is required based on real-time data, and the control unit drives the expansion mechanism and leakage prevention device to perform corresponding operations.
Real-time monitoring and automatic correction of non-metallic expansion joints is achieved, which avoids the problems of liquid leakage and incomplete connection, extends the service life of the expansion body, and reduces economic losses.
Smart Images

Figure CN120062459A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of non - metallic expansion joints, and more specifically to a non - metallic expansion joint with anti - corrosion and zero leakage. Background Art
[0002] A non - metallic expansion joint is an important component used to compensate for deformation and displacement in a pipeline system. Among them, the common non - metallic expansion joint mainly consists of installation components, an expansion body, and flanges, etc. The specific working process of the non - metallic expansion joint is as follows: The non - metallic expansion joint is installed in the pipeline system through the installation components. When the pipeline system undergoes temperature changes, pressure changes, etc., the expansion body will undergo corresponding deformation and displacement, thereby absorbing the stress and deformation in the pipeline system. By absorbing the deformation and displacement, the non - metallic expansion joint can reduce the stress and deformation of the pipeline system and ensure the normal operation of the pipeline system. Among them, the non - metallic expansion joint not only has functions such as compression resistance, sealing, impact resistance, shock absorption, and noise reduction, but also can reduce pipeline deformation and improve the service life of the pipeline. During the installation process of the expansion body, grooves will be formed inside it. During the operation process, the acid - base liquid after spraying and atomization in the pipeline accumulates in the grooves, causing corrosion to the inside of the expansion body. Over time, the corrosion area becomes larger. If the replacement is not timely, leakage will occur, and then the non - metallic expansion joint cannot work properly. When the non - metallic expansion joint leaks, it can mainly be discovered through manual maintenance. Therefore, when manual inspection cannot detect the leakage of the expansion joint in real - time, it may lead to the non - metallic expansion joint being unable to work properly, resulting in certain economic losses. At the same time, during the use of the non - metallic expansion joint, vibration occurs at the connection end between the pipeline system and the flange, so that the installation components are not completely limited, and then leakage occurs at the connection between the flange and the pipeline system, resulting in certain economic losses. Summary of the Invention
[0003] In order to overcome the above - mentioned defects of the prior art, the present invention provides a non - metallic expansion joint with anti - corrosion and zero leakage to solve the problems existing in the above - mentioned background art.
[0004] The present invention provides the following technical solution: A non - metallic expansion joint with anti - corrosion and zero leakage, including a non - metallic expansion joint. The non - metallic expansion joint includes two groups of flanges. Expansion mechanisms are installed on the outer walls of the two groups of flanges. A monitoring mechanism is installed at a position where the two groups of flanges are close to each other. An air delivery mechanism is installed on the outer wall of the monitoring mechanism, and an anti - leakage device is installed on the inner wall of the monitoring mechanism. An expansion body is installed at the middle position of the flange, and an output pipeline is provided at one end of the expansion body. It includes a data acquisition end, an analysis unit, and a control unit.
[0005] Furthermore, the expansion mechanism includes a rubber gasket, the inner wall of the rubber gasket is provided with a placement groove, a compressed rubber ring is installed inside the placement groove, and the air delivery mechanism generates compressed air and delivers it to the compressed rubber ring through a hose, driving the compressed rubber ring to be in an expanded state.
[0006] Furthermore, the air delivery mechanism includes an air pump, a main delivery pipe is installed on the side of the air pump, and an auxiliary delivery pipe is installed on the side of the main delivery pipe.
[0007] Further, the monitoring mechanism includes an auxiliary circular column, the outer wall of the auxiliary circular column is movably sleeved with a first hollow circular column, a first connecting plate is installed in the middle of the first hollow circular column, an electric-controlled lifting column is installed in the middle of the first connecting plate, a first spring is installed at the bottom of the auxiliary circular column near the electric-controlled lifting column, and the first spring is installed on the outer wall of the first connecting plate; A first hollow column is installed on the inner wall of the first connecting plate at a position close to the electric-controlled lifting column, and two groups of first pillars are movably sleeved on the inner wall of the first hollow column, a squeeze column is installed at the bottom of one group of the first pillars, and a weight sensor is installed at the top of the other group of the first pillars, and a second spring is installed at the bottom of one group of the first pillars at a position close to the squeeze column, and the squeeze column contacts the weight sensor to generate pressure data, and transmits it to the data acquisition end; The outer walls of the auxiliary circular column and the first hollow circular column are provided with delivery holes, which are conducive to the compressed gas delivery by the air delivery mechanism. A humidity sensor is installed inside the auxiliary circular column. The humidity sensor monitors the humidity data inside the auxiliary circular column and the first hollow circular column and transmits it to the data acquisition end.
[0008] Further, the leakage prevention device includes an annular frame, the inner wall of the annular frame is installed with a telescopic column, the compressed air and adsorbed air generated by the air conveying mechanism are conveyed to the inside of the telescopic column, driving the telescopic column to stretch and contract, a second hollow ring is installed at one end of the telescopic column, a first rubber connector is installed on the side of the second hollow ring, a second connecting plate is installed at the middle position of the inner wall of the second hollow ring, a third rubber connector is installed on the side of the second connecting plate, third springs are installed at both ends of the second connecting plate, an annular stretching plate and a second rubber connector are installed at a position away from the second connecting plate, and the second rubber connector is installed on the side of the annular stretching plate; The inner wall of the annular stretching plate is installed with a rubber annular frame, and the outer wall of the rubber annular frame is installed with a sealing rubber ring.
[0009] Furthermore, the data acquisition terminal receives the real-time pressure data monitored by the weight sensor and the real-time humidity data detected by the humidity sensor, and transmits them to the analysis unit; When the analysis unit simulates the normal connection state of the flange and the pipeline system, it generates simulated pressure data of the weight sensor and integrates the simulated pressure data to form a first threshold range. When the analysis unit simulates the normal working state of the expansion body, it generates simulated humidity data of the humidity sensor and integrates the simulated humidity data to form a second threshold range; The analysis unit compares the real-time pressure data with the first threshold range. When the real-time pressure data is not within the first threshold range, it can be determined that the flange and the pipeline system are in an incomplete connection state. The analysis unit sends a first execution instruction to the control unit. The analysis unit compares the real-time humidity data with the second threshold range. When the real-time humidity data is greater than the second threshold range, it can be determined that there is a leakage in the expansion body. The analysis unit sends a second execution instruction to the control unit.
[0010] Furthermore, when the control unit receives the first execution instruction, it controls the expansion mechanism and the monitoring mechanism to input current, performs temporary blockage and limiting operations on the incomplete connection between the flange and the pipeline system. At the same time, the control unit drives the signal generator to remotely send a signal to remind the staff to check. When the control unit receives the second execution instruction, it controls the leak-proof device to input current and performs temporary sealing operations on the expansion body. At the same time, the control unit drives the signal generator to remotely send a signal to remind the staff to check.
[0011] The technical effects and advantages of the present invention: 1. By providing a monitoring mechanism, the present invention is beneficial for the extrusion column to contact the weight sensor to generate pressure data and transmit it to the data acquisition end. The data acquisition end transmits the pressure data to the analysis unit. The analysis unit judges whether there is an incomplete limiting situation at the connection between the flange and the pipeline system through the change of the real-time pressure data. When the analysis unit judges that there is an incomplete connection between the flange and the pipeline system, the control unit drives the electric control lifting column to input current, controls the flange to move towards the pipeline system, increases the extrusion force exerted by the flange on the pipeline system, and drives the two to be in a fitting state, which is beneficial for achieving the effect of temporarily limiting and fixing the flange and the pipeline system, avoiding liquid leakage during the use of the non-metallic expansion joint, and at the same time, it can also achieve the effects of automatically monitoring the connection state of the flange and the pipeline system and automatically monitoring whether there is a leakage in the expansion body.
[0012] 2. The present invention is provided with an air delivery mechanism and a leak prevention device, which is conducive to delivering the compressed air generated by the air delivery mechanism into the inside of the telescopic column, driving the telescopic column to be in a stretched state. The stretched telescopic column drives the second hollow ring, the annular stretching plate and the rubber annular frame to move towards the expansion body. The rubber annular frame is extruded onto the surface of the expansion body, and the rubber annular frame deforms, driving the air inside the adsorption groove to be discharged, thereby driving the rubber annular frame to adsorb on the outer wall of the expansion body. At the same time, the air delivery mechanism drives the telescopic column to perform stretching and contraction operations by changing the content of compressed air inside the telescopic column and under the spring force of the long spring, thereby driving the expansion body to vibrate, so that the acidic solution attached to the inner wall of the expansion body falls off, avoiding the corrosive effect of the acidic solution on the inner wall of the expansion body, increasing the service life of the expansion body. When the analysis unit determines that the expansion body has a leakage situation, the air delivery mechanism delivers compressed air to the telescopic column, driving each group of rubber annular frames and sealing rubber rings to adhere to the surface of the expansion body, covering the leakage point on the surface of the expansion body, achieving the effect of temporarily plugging the leakage point of the expansion body. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0014] Figure 2 It is a schematic diagram of the overall structure of the non-metallic expansion joint of the present invention.
[0015] Figure 3 It is a schematic diagram of the overall structure of the monitoring mechanism of the present invention.
[0016] Figure 4 It is a schematic cross-sectional view of a partial structure of the first hollow ring column of the present invention.
[0017] Figure 5 It is a schematic cross-sectional view of the overall structure of the first hollow column of the present invention.
[0018] Figure 6 It is a schematic diagram of the overall structure of the leak prevention device of the present invention.
[0019] Figure 7 It is a schematic diagram of the overall structure of the second hollow ring of the present invention.
[0020] Figure 8 It is a schematic cross-sectional view of the overall structure of the second hollow ring of the present invention.
[0021] Figure 9 It is a schematic diagram of the overall structure of the rubber annular frame of the present invention.
[0022] The reference numerals are: 1, non-metallic expansion joint; 101, flange; 102, output pipeline; 103, expansion body; 2, expansion mechanism; 201, rubber gasket; 202, compression rubber ring; 3, air conveying mechanism; 301, air pump; 302, main conveying pipe; 303, auxiliary conveying pipe; 4, monitoring mechanism; 401, auxiliary circular column; 402, first hollow circular column; 403, conveying hole; 404, humidity sensor; 405, first connecting plate; 406, first spring; 407, electrically controlled lifting column; 408, first support column; 409, first hollow column; 410, second spring; 411, extrusion column; 412, weight sensor; 5, leak prevention device; 501, annular frame; 502, annular tension plate; 503, rubber annular frame; 504, telescopic column; 505, second hollow circular ring; 506, first rubber connecting body; 507, second connecting plate; 508, third spring; 509, sealing rubber ring; 510, second rubber connecting body. Detailed implementation manners
[0023] Next, the technical solutions in the present invention will be clearly and completely described in conjunction with the accompanying drawings in the present invention. In addition, the forms of each structure described in the following implementation manners are only examples. A non-metallic expansion joint that can be anti-corrosive and leak-free involved in the present invention is not limited to the structures described in the following implementation manners. All other implementation manners obtained by those of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
[0024] Refer to Figures 1 to 3 As shown, the present invention provides a non-metallic expansion joint that can be anti-corrosive and leak-free. The non-metallic expansion joint 1 includes two groups of flanges 101. Expansion mechanisms 2 are installed on the outer walls of the two groups of flanges 101. A monitoring mechanism 4 is installed at a position where the two groups of flanges 101 are close to each other. An air conveying mechanism 3 is installed on the outer wall of the monitoring mechanism 4. A leak prevention device 5 is installed on the inner wall of the monitoring mechanism 4; An expansion body 103 is installed at the middle position of the flange 101, and an output pipeline 102 is arranged at one end of the expansion body 103; It includes a data acquisition end, an analysis unit, and a control unit.
[0025] In the embodiment of the present application, the specific working process of this part of the application embodiment is: The flange 101 is installed on the pipeline system through a bolt assembly so that the expansion body 103 can work normally in the pipeline system.
[0026] Refer to Figures 1 to 2As shown, the present invention provides a corrosion-resistant and zero-leakage non-metallic expansion joint, wherein the expansion mechanism 2 comprises a rubber gasket 201, the inner wall of the rubber gasket 201 is provided with a placement groove, a compression rubber ring 202 is installed inside the placement groove, and the air delivery mechanism 3 generates compressed air which is delivered to the compression rubber ring 202 through a hose, driving the compression rubber ring 202 to be in an expanded state.
[0027] In the embodiment of the present application, the specific working process of this part of the application embodiment is: when the analysis unit determines that there is an incomplete limit between the flange 101 and the pipeline system, the control unit drives the air pump 301 to input current to generate compressed air, and transports it to the compression rubber ring 202 through a hose, driving the compression rubber ring 202 to be in an expanded state, and temporarily blocking the incomplete limit position of the flange 101 and the pipeline system to avoid liquid leakage, thereby causing certain pollution to the on-site environment.
[0028] Reference Figure 1 As shown, the present invention provides a corrosion-resistant and zero-leakage non-metallic expansion joint, wherein the air delivery mechanism 3 comprises an air pump 301 , a main delivery pipe 302 is installed on the side of the air pump 301 , and an auxiliary delivery pipe 303 is installed on the side of the main delivery pipe 302 .
[0029] A hose is installed at the bottom of the air pump 301, and the compressed air generated by the air pump 301 is transported to the expansion mechanism 2 through the hose.
[0030] In the embodiment of the present application, the specific working process of this part of the application embodiment is: the air pump 301 generates compressed air and delivers it to the leak-proof device 5 through the main delivery pipe 302 and the auxiliary delivery pipe 303, driving the leak-proof device 5 to block the leakage at the output pipe 102 or drive the output pipe 102 to vibrate, thereby ensuring that the liquid remaining in the internal groove of the output pipe 102 is cleared, and the air pump 301 generates compressed air and delivers it to the expansion mechanism 2 through a hose, performing temporary blocking operations on the flange 101 and the position where the limit of the pipeline system is not complete.
[0031] Reference Figures 1 to 5 As shown, the present invention provides a non-metal expansion joint that is corrosion-resistant and has zero leakage, wherein the monitoring mechanism 4 comprises an auxiliary circular column 401, wherein the outer wall of the auxiliary circular column 401 is movably sleeved with a first hollow circular column 402, wherein a first connecting plate 405 is installed at the middle position of the first hollow circular column 402, wherein an electric-controlled lifting column 407 is installed at the middle position of the first connecting plate 405, wherein a first spring 406 is installed at the bottom of the auxiliary circular column 401 at a position close to the electric-controlled lifting column 407, and wherein the first spring 406 is installed on the outer wall of the first connecting plate 405; On the inner wall of the first connecting plate 405, a first hollow column 409 is installed near the electric control lifting column 407. Two groups of first support columns 408 are movably sleeved on the inner wall of the first hollow column 409. At the bottom of one group of first support columns 408, an extrusion column 411 is installed. At the top of the other group of first support columns 408, a weight sensor 412 is installed. At the bottom of one group of first support columns 408, near the extrusion column 411, a second spring 410 is installed. When the extrusion column 411 contacts the weight sensor 412, pressure data is generated and transmitted to the data acquisition end. On the outer walls of the auxiliary ring column 401 and the first hollow ring column 402, air delivery holes 403 are provided, which is beneficial for the air delivery mechanism 3 to deliver compressed gas. Inside the auxiliary ring column 401, a humidity sensor 404 is installed. The humidity sensor 404 monitors the humidity data inside the auxiliary ring column 401 and the first hollow ring column 402 and transmits it to the data acquisition end.
[0032] In the embodiment of the present application, the specific working process of this part of the application embodiment is as follows: when the extrusion column 411 contacts the weight sensor 412, pressure data is generated and transmitted to the data acquisition end. The data acquisition end transmits the pressure data to the analysis unit. The analysis unit judges whether there is an incomplete limit situation at the connection between the flange 101 and the pipeline system through the change of the real-time pressure data. When the analysis unit judges that there is a complete connection situation between the flange 101 and the pipeline system, the control unit drives the electric control lifting column 407 to input current, controls the flange 101 to move towards the pipeline system direction, increases the extrusion force exerted by the flange 101 on the pipeline system, and drives the two to be in a fitting state, which is beneficial to achieving the function of temporarily limiting and fixing the flange 101 and the pipeline system, and avoiding liquid leakage during the use of the non-metallic expansion joint 1.
[0033] Refer to Figure 3 And Figures 6 to 9 As shown in the figure, the present invention provides a non-metallic expansion joint that can prevent corrosion and has zero leakage. The leak prevention device 5 includes an annular frame 501. On the inner wall of the annular frame 501, a telescopic column 504 is installed. The compressed air and adsorbed air generated by the air delivery mechanism 3 are delivered into the telescopic column 504, driving the telescopic column 504 to perform stretching and contracting operations. One end of the telescopic column 504 is installed with a second hollow ring 505. On the side of the second hollow ring 505, a first rubber connector 506 is installed. At the middle position of the inner wall of the second hollow ring 505, a second connecting plate 507 is installed. On the side of the second connecting plate 507, a third rubber connector is installed. At both ends of the second connecting plate 507, third springs 508 are installed. At the position far from the second connecting plate 507, an annular stretching plate 502 and a second rubber connector 510 are installed on the third springs 508. The second rubber connector 510 is installed on the side of the annular stretching plate 502. A rubber ring frame 503 is installed on the inner wall of the annular stretching plate 502, and a sealing rubber ring 509 is installed on the outer wall of the rubber ring frame 503.
[0034] The rubber ring frame 503 is provided with an adsorption groove at a position close to the expansion body 103. When the rubber ring frame 503 is extruded onto the surface of the expansion body 103, the rubber ring frame 503 deforms, driving the air inside the adsorption groove to be discharged, thereby driving the rubber ring frame 503 to adsorb on the outer wall of the expansion body 103; A long spring is installed on the inner wall of the telescopic column 504, which is beneficial to driving the telescopic column 504 to return to its original state.
[0035] In the embodiment of the present application, by providing the first rubber connecting body 506, the second rubber connecting body 510 and the third rubber connecting body, it is beneficial for the annular stretching plate 502 and the second hollow ring 505 to be in an integral connection state during the moving process.
[0036] In the embodiment of the present application, the specific working process of this part of the application embodiment is as follows: during the working process of the non-metallic expansion joint 1, the compressed air generated by the air conveying mechanism 3 is conveyed into the telescopic column 504, driving the telescopic column 504 to be in a stretched state. The stretched telescopic column 504 drives the second hollow ring 505, the annular stretching plate 502 and the rubber ring frame 503 to move towards the expansion body 103. The rubber ring frame 503 is extruded onto the surface of the expansion body 103, and the rubber ring frame 503 deforms, driving the air inside the adsorption groove to be discharged, thereby driving the rubber ring frame 503 to adsorb on the outer wall of the expansion body 103. At the same time, the air conveying mechanism 3 drives the telescopic column 504 to perform stretching and contracting operations by changing the content of compressed air inside the telescopic column 504 and under the spring force of the long spring, thereby driving the expansion body 103 to vibrate, so as to facilitate the acidic solution attached to the inner wall of the expansion body 103 to fall off, avoid the acidic solution from corroding the inner wall of the expansion body 103, increase the service life of the expansion body 103. When the analysis unit determines that the expansion body 103 has a leakage situation, the air conveying mechanism 3 conveys compressed air to the telescopic column 504, driving each group of rubber ring frames 503 and sealing rubber rings 509 to adhere to the surface of the expansion body 103, covering the leakage part on the surface of the expansion body 103, achieving the effect of temporarily plugging the leakage part of the expansion body 103.
[0037] Referring to Figures 1 to 9 As shown in the figure, the present invention provides a non-metallic expansion joint that can prevent corrosion and has zero leakage. The data acquisition end receives the real-time pressure data monitored by the weight sensor 412 and the real-time humidity data detected by the humidity sensor 404, and conveys them to the analysis unit; When the analysis unit simulates the normal connection state of the flange 101 and the pipeline system, it generates simulated pressure data of the weight sensor 412 and integrates the simulated pressure data to form a first threshold range. When the analysis unit simulates the normal working state of the expansion body 103, it generates simulated humidity data of the humidity sensor 404 and integrates the simulated humidity data to form a second threshold range; The analysis unit compares the real-time pressure data with the first threshold range. When the real-time pressure data is not within the first threshold range, it can be determined that the connection between the flange 101 and the pipeline system is incomplete. The analysis unit sends a first execution instruction to the control unit. The analysis unit compares the real-time humidity data with the second threshold range. When the real-time humidity data is greater than the second threshold range, it can be determined that there is a leakage in the expansion body 103. The analysis unit sends a second execution instruction to the control unit; After receiving the first execution instruction, the control unit controls the input current of the expansion mechanism 2 and the monitoring mechanism 4 to temporarily block and limit the incomplete connection between the flange 101 and the pipeline system. At the same time, the control unit drives the signal generator to remotely send a signal to remind the staff to check. After receiving the second execution instruction, the control unit controls the input current of the leak prevention device 5 to temporarily seal the expansion body 103. At the same time, the control unit drives the signal generator to remotely send a signal to remind the staff to check.
[0038] The specific working process of this application is as follows: Step 1: Install the flange 101 on the pipeline system through the bolt assembly to facilitate the normal operation of the expansion body 103 in the pipeline system; When the analysis unit determines that there is an incomplete limit between the flange 101 and the pipeline system, the control unit drives the air pump 301 to input current to generate compressed air, which is transported to the compression rubber ring 202 through the hose, driving the compression rubber ring 202 to expand, and temporarily blocking the incomplete limit position between the flange 101 and the pipeline system to prevent liquid leakage and cause certain pollution to the on-site environment; The compressed air generated by the air pump 301 is transported to the leak prevention device 5 through the main delivery pipe 302 and the auxiliary delivery pipe 303, driving the leak prevention device 5 to block the leakage of the output pipeline 102 or drive the output pipeline 102 to vibrate, so as to ensure the removal of the liquid remaining in the internal groove of the output pipeline 102. The compressed air generated by the air pump 301 is transported to the expansion mechanism 2 through the hose to temporarily block the incomplete limit position between the flange and the pipeline system; Step 2: The extrusion column 411 contacts the weight sensor 412 to generate pressure data, and transmits it to the data acquisition end. The data acquisition end transmits the pressure data to the analysis unit. The analysis unit determines whether the connection between the flange 101 and the pipeline system is not completely limited by the change of real-time pressure data. When the analysis unit determines that the connection between the flange 101 and the pipeline system is not completely connected, the control unit drives the electric control lifting column 407 to input current, controls the flange 101 to move toward the pipeline system, increases the extrusion force applied by the flange 101 to the pipeline system, and drives the two to be in a fitting state, which is conducive to achieving the effect of temporarily limiting the flange 101 and the pipeline system, and avoiding liquid leakage during the use of the non-metallic expansion joint 1. Step 3: During the working process of the non-metallic expansion joint 1, the compressed air generated by the air conveying mechanism 3 is conveyed to the inside of the telescopic column 504, driving the telescopic column 504 to be in a stretched state. The telescopic column 504 in the stretched state drives the second hollow ring 505, the annular stretching plate 502 and the rubber ring frame 503 to move toward the expansion body 103. The rubber ring frame 503 is squeezed onto the surface of the expansion body 103, and the rubber ring frame 503 is deformed, driving the air inside the adsorption groove to be discharged, thereby driving the rubber ring frame 503 to be adsorbed on the outer wall of the expansion body 103. At the same time, the air conveying mechanism 3 changes the content of the compressed air inside the telescopic column 504 to And under the action of the spring force of the long spring, the telescopic column 504 is driven to stretch and contract, thereby driving the expansion body 103 to vibrate, so as to facilitate the fall-off of the acidic solution attached to the inner wall of the expansion body 103, avoid the acidic solution from corroding the inner wall of the expansion body 103, and increase the service life of the expansion body 103. When the analysis unit determines that the expansion body 103 is leaking, the air conveying mechanism 3 conveys compressed air to the telescopic column 504, driving each group of rubber ring frames 503 and sealing rubber rings 509 to adhere to the surface of the expansion body 103, and cover the leaking parts on the surface of the expansion body 103, so as to temporarily block the leaking parts of the expansion body 103.
[0039] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change; In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the case of no conflict, the same embodiment and different embodiments of the present invention can be combined with each other; The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A corrosion-resistant and zero-leakage non-metallic expansion joint, comprising a non-metallic expansion joint (1), characterized in that: The non-metallic expansion joint (1) comprises two sets of flanges (101), the outer walls of the two sets of flanges (101) are both equipped with expansion mechanisms (2), the two sets of flanges (101) are equipped with monitoring mechanisms (4) at positions close to each other, the outer walls of the monitoring mechanisms (4) are equipped with air conveying mechanisms (3), and the inner walls of the monitoring mechanisms (4) are equipped with anti-leakage devices (5); An expansion body (103) is installed in the middle of the flange (101), and an output pipe (102) is provided at one end of the expansion body (103); It includes a data acquisition terminal, an analysis unit and a control unit.
2. The corrosion-resistant and zero-leakage non-metallic expansion joint according to claim 1, characterized in that: The expansion mechanism (2) comprises a rubber gasket (201), the inner wall of the rubber gasket (201) is provided with a placement groove, a compression rubber ring (202) is installed inside the placement groove, and the air delivery mechanism (3) generates compressed air which is delivered to the compression rubber ring (202) through a hose, thereby driving the compression rubber ring (202) to be in an expanded state.
3. The corrosion-resistant and zero-leakage non-metallic expansion joint according to claim 1, characterized in that: The air delivery mechanism (3) comprises an air pump (301), a main delivery pipe (302) is installed on the side of the air pump (301), and an auxiliary delivery pipe (303) is installed on the side of the main delivery pipe (302).
4. The corrosion-resistant and zero-leakage non-metallic expansion joint according to claim 1, characterized in that: The monitoring mechanism (4) comprises an auxiliary circular column (401), the outer wall of the auxiliary circular column (401) being movably sleeved with a first hollow circular column (402), a first connecting plate (405) being installed in the middle of the first hollow circular column (402), an electric-controlled lifting column (407) being installed in the middle of the first connecting plate (405), a first spring (406) being installed at the bottom of the auxiliary circular column (401) at a position close to the electric-controlled lifting column (407), and the first spring (406) being installed on the outer wall of the first connecting plate (405); A first hollow column (409) is installed on the inner wall of the first connecting plate (405) at a position close to the electric-controlled lifting column (407); two groups of first pillars (408) are movably sleeved on the inner wall of the first hollow column (409); a squeezing column (411) is installed at the bottom of one group of the first pillars (408); a weight sensor (412) is installed at the top of the other group of the first pillars (408); a second spring (410) is installed at the bottom of one group of the first pillars (408) at a position close to the squeezing column (411); the squeezing column (411) contacts the weight sensor (412) to generate pressure data, which is then transmitted to a data acquisition terminal; The outer walls of the auxiliary circular column (401) and the first hollow circular column (402) are both provided with delivery holes (403), which are conducive to the compressed gas delivery by the air delivery mechanism (3). A humidity sensor (404) is installed inside the auxiliary circular column (401). The humidity sensor (404) monitors the humidity data inside the auxiliary circular column (401) and the first hollow circular column (402), and transmits the humidity data to the data collection end.
5. The corrosion-resistant and zero-leakage non-metallic expansion joint according to claim 1, characterized in that: The leakage prevention device (5) comprises an annular frame (501), the inner wall of which is mounted a telescopic column (504), the compressed air and adsorbed air generated by the air delivery mechanism (3) are delivered to the inside of the telescopic column (504), driving the telescopic column (504) to perform stretching and contraction operations, a second hollow circular ring (505) is mounted at one end of the telescopic column (504), a first rubber connector (506) is mounted on the side of the second hollow circular ring (505), a second connecting plate (507) is mounted at the middle position of the inner wall of the second hollow circular ring (505), a third rubber connector is mounted on the side of the second connecting plate (507), third springs (508) are mounted at both ends of the second connecting plate (507), an annular stretching plate (502) and a second rubber connector (510) are mounted on the third spring (508) at a position away from the second connecting plate (507), and the second rubber connector (510) is mounted on the side of the annular stretching plate (502); A rubber ring frame (503) is installed on the inner wall of the annular stretching plate (502), and a sealing rubber ring (509) is installed on the outer wall of the rubber ring frame (503).
6. The corrosion-resistant and zero-leakage non-metallic expansion joint according to claim 4, characterized in that: The data collection end receives the real-time pressure data monitored by the weight sensor (412) and the real-time humidity data detected by the humidity sensor (404), and transmits them to the analysis unit; The analysis unit simulates simulated pressure data generated by the weight sensor (412) when the flange (101) and the pipeline system are in a normal connection state, and integrates the simulated pressure data to form a first threshold range; the analysis unit simulates simulated humidity data generated by the humidity sensor (404) when the expansion body (103) is in a normal working state, and integrates the simulated humidity data to form a second threshold range; The analysis unit compares the real-time pressure data with a first threshold range. When the real-time pressure data is not within the first threshold range, it can be determined that the flange (101) and the pipeline system are in an incompletely connected state, and the analysis unit sends a first execution instruction to the control unit. The analysis unit compares the real-time humidity data with a second threshold range. When the real-time humidity data is greater than the second threshold range, it can be determined that the expansion body (103) is leaking, and the analysis unit sends a second execution instruction to the control unit.
7. The corrosion-resistant and zero-leakage non-metallic expansion joint according to claim 6, characterized in that: The control unit receives a first execution instruction, controls the expansion mechanism (2) and the monitoring mechanism (4) to input current, performs temporary blocking and limiting operations on the flange (101) and the incomplete connection of the pipeline system, and at the same time drives the signal generator to remotely send a signal to remind the staff to check. The control unit receives a second execution instruction, controls the leakage prevention device (5) to input current, performs temporary sealing operations on the expansion body (103), and at the same time drives the signal generator to remotely send a signal to remind the staff to check.
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Vacuum pressure system of multistage molecular distillation equipment
CN121130448A