Exhaust waste heat recovery and utilization system for industrial air compressor
By using a separation cylinder and a flow guide in the exhaust waste heat recovery system of the industrial air compressor, and easy to clean up impurities through the discharging cylinder and the opening and closing valve, the heat loss problem in the prior art is solved, and efficient waste heat recovery and convenient operation are achieved.
Patent Information
- Application Number
- CN202510137527.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-07
- Publication Date
- 2025-05-30
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When recovering waste heat from exhaust gas of industrial air compressors, the prior art tends to cause heat loss, especially when using spraying devices or filtering devices.
An exhaust waste heat recovery and utilization system for industrial air compressors is adopted, which includes an industrial air compressor, a heat exchanger and a transportation mechanism. The transportation mechanism consists of a fan, a separation cylinder, a flow guide, a discharging cylinder and an opening and closing valve. The high-temperature gas is spiraled through the separation cylinder and a flow guide to quickly separate impurities, and the impurities are easily cleaned up through the discharging cylinder and a opening and closing valve to avoid heat loss.
It effectively avoids heat loss, improves waste heat recovery efficiency, and improves the convenience and safety of the device.
Smart Images

Figure CN120063017A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of air compressor tailstock utilization equipment, and in particular to an industrial air compressor exhaust waste heat recovery and utilization system. Background Art
[0002] Industrial air compressors are one of the indispensable important equipment in modern industrial production and are widely used in multiple fields such as manufacturing, mining, chemical industry, and food processing. Industrial air compressors compress air and store it in an air storage tank to provide a power source for various pneumatic tools and automated equipment. During the use of industrial air compressors, high-temperature gases are discharged. To avoid heat loss, heat exchangers are usually used to recover the heat in the discharged high-temperature gases and reuse it. When using a heat exchanger to recover waste heat, a spraying device or a filtering device is usually used to filter the high-temperature gases to prevent dust from entering the heat exchanger and causing damage to the heat exchanger. However, when using a spraying device to filter the gases, the spraying liquid released by the spraying device will exchange heat with the high-temperature gases, resulting in heat loss. When using a filtering device to filter the high-temperature gases, the filtering device will reduce the flow rate of the high-temperature gases, resulting in an increase in the transportation time of the high-temperature gases, thereby causing heat loss during transportation. Summary of the Invention
[0003] The purpose of the embodiments of this application is to provide an industrial air compressor exhaust waste heat recovery and utilization system to solve the technical problem of easy heat loss during the recovery of waste heat from high-temperature gases in the prior art.
[0004] To achieve the above purpose, the technical solution adopted in this application is: to provide an industrial air compressor exhaust waste heat recovery and utilization system, including:
[0005] An industrial air compressor, which has an exhaust port and an intake port;
[0006] A heat exchanger, which has an intake pipe, an exhaust pipe, a liquid inlet pipe, and a liquid discharge pipe;
[0007] A transportation mechanism, which includes a fan, a separation cylinder, a deflector, a waste discharge cylinder, and a closing valve. The fan is connected to the exhaust port. The separation cylinder is arranged between the fan and the intake pipe. The deflector is installed in the separation cylinder and is configured to direct the gas so that the gas advances spirally. The waste discharge cylinder is connected to one end of the separation cylinder away from the fan and is in communication with the separation cylinder, and is also configured to collect impurities in the separation cylinder. The closing valve is installed at one end of the waste discharge cylinder away from the separation cylinder and is used to control the opening and closing of the end of the waste discharge cylinder away from the separation cylinder.
[0008] Optionally, the separation cylinder includes a first conical cylinder, a mounting cylinder, a second conical cylinder, and a third conical cylinder. The mounting cylinder is installed at one end of the first conical cylinder away from the fan. The second conical cylinder is installed at one end of the mounting cylinder away from the first conical cylinder. The third conical cylinder is connected to one end of the second conical cylinder away from the mounting cylinder;
[0009] Wherein, the first conical cylinder is arranged to gradually expand along the gas transportation direction; the second conical cylinder is arranged to gradually contract along the gas transportation direction; the third conical cylinder is arranged to gradually expand along the gas transportation direction.
[0010] Optionally, the separation cylinder further includes an outer cylinder, an inner cylinder, and a baffle. The outer cylinder is connected to one end of the third conical cylinder away from the second conical cylinder. The inner cylinder is arranged inside the outer cylinder. The baffle is sealingly connected between the outer cylinder and the inner cylinder.
[0011] Optionally, the deflector includes a deflector block and a plurality of deflector plates. The deflector block is arranged inside the separation cylinder, and the plurality of deflector plates are all connected between the separation cylinder and the deflector block.
[0012] Optionally, the impurity discharge cylinder includes a first storage cylinder, a second storage cylinder, a connecting plate, and a mounting rack. The first storage cylinder is connected to one end of the separation cylinder away from the fan. The second storage cylinder is arranged at one end of the first storage cylinder away from the separation cylinder and is communicated with the first storage cylinder. The connecting plate is connected between the first storage cylinder and the second storage cylinder. The mounting rack is installed inside the second storage cylinder; wherein, the diameter of the first storage cylinder is smaller than that of the second storage cylinder;
[0013] The transportation mechanism further includes a bearing member. The bearing member is installed on the mounting rack, seals the first storage cylinder, and is further configured to release the seal when the weight of the carried impurities reaches a preset threshold.
[0014] Optionally, the bearing member includes a bearing rod, a bearing platform, and a bearing elastic structure. The bearing rod passes through the mounting rack and can move relative to the mounting rack. The bearing platform is connected to one end of the bearing rod close to the first storage cylinder. The bearing elastic structure is sleeved on the bearing rod and abuts between the mounting rack and the bearing platform.
[0015] Optionally, the impurity discharge cylinder further includes at least one heat insulation ring, and at least one heat insulation ring is installed on the connecting plate.
[0016] Optionally, both the industrial air compressor and the transportation mechanism are provided in two;
[0017] The transport mechanism further includes a first transport pipe, a second transport pipe, and a third transport pipe. The first transport pipe is disposed between the exhaust port and the blower. The second transport pipe is disposed between the separation cylinder and the intake pipe. The third transport pipe is installed at the intake port.
[0018] The industrial air compressor exhaust waste heat recovery and utilization system further includes an intake three-way joint and an exhaust three-way joint. The intake three-way joint is installed on the intake pipe and connects the two second transport pipes to the intake pipe. The exhaust three-way joint is installed on the exhaust pipe and connects the two third transport pipes to the exhaust pipe.
[0019] Optionally, the industrial air compressor exhaust waste heat recovery and utilization system further includes a bypass mechanism, and the bypass mechanism is installed between the two first transport pipes.
[0020] Optionally, the transport mechanism includes a transport switch valve, and the transport switch valve is installed on the first transport pipe and is located between the blower and the bypass mechanism.
[0021] The bypass mechanism includes a bypass pipe and a bypass switch valve. The bypass pipe is installed between the two first transport pipes, and the bypass switch valve is installed on the bypass pipe.
[0022] The beneficial effects of an industrial air compressor exhaust waste heat recovery and utilization system provided by this application are as follows:
[0023] In an industrial air compressor exhaust waste heat recovery and utilization system provided by this application, during use, under the action of the separation cylinder and the deflector, the high-temperature gas discharged from the industrial air compressor can spiral forward in the separation cylinder, so that impurities can be centrifuged, and then the impurities can be separated from the high-temperature gas. Compared with the related art, the separation cylinder and the deflector can quickly separate impurities from the high-temperature gas in a limited space and will not affect the flow rate of the high-temperature gas, effectively avoiding heat loss and having a high recovery efficiency. And, through the impurity discharge cylinder, it can be used to collect the impurities separated from the high-temperature gas, improving the convenience of use of the device. In addition, through the opening and closing valve, it is convenient for the staff to clean the impurities in the impurity discharge cylinder, which helps to further improve the convenience of use of the device. Description of the Drawings
[0024] In order to more clearly illustrate the technical solutions in the embodiments of this application, the following will briefly introduce the drawings required for use in the embodiments or the description of the prior art. Obviously, the following drawings are only some embodiments of this application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0025] Figure 1 A three-dimensional view of a system for recovering and utilizing the exhaust heat of an industrial air compressor provided by an embodiment of the present application;
[0026] Figure 2 An internal structure three-dimensional view of a separation cylinder and a waste discharge cylinder of a system for recovering and utilizing the exhaust heat of an industrial air compressor provided by an embodiment of the present application;
[0027] Figure 3 is Figure 2 a partial enlarged view of part A in
[0028] Among them, the reference numerals in the figure are as follows:
[0029] 100, heat exchanger; 110, intake pipe; 120, exhaust pipe; 130, liquid inlet pipe; 140, liquid discharge pipe;
[0030] 200, transportation mechanism; 210, fan; 220, separation cylinder; 221, first conical cylinder; 222, installation cylinder; 223, second conical cylinder; 224, third conical cylinder; 225, outer cylinder; 226, inner cylinder; 227, baffle; 230, deflector; 231, deflector block; 232, deflector plate; 240, waste discharge cylinder; 241, first storage cylinder; 242, second storage cylinder; 243, connecting plate; 244, mounting rack; 245, heat insulation ring; 250, opening and closing valve; 260, bearing member; 261, bearing rod; 262, bearing platform; 263, bearing elastic structure; 270, first transportation pipe; 280, second transportation pipe; 290, third transportation pipe; 300, transportation switch valve;
[0031] 400, intake three-way joint;
[0032] 500, exhaust three-way joint;
[0033] 600, bypass mechanism; 610, bypass pipe; 620, bypass switch valve. Detailed implementation manners
[0034] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application clearer, the present application will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0035] It should be noted that when an element is referred to as being "installed on", "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0036] It should be understood that the orientation or positional relationship indicated by terms such as "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present application.
[0037] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present application, "a plurality of" means two or more unless otherwise specifically defined.
[0038] As Figures 1 to 3 shown, the present application provides an industrial air compressor exhaust waste heat recovery and utilization system, including an industrial air compressor (not shown in the figure), a heat exchanger 100, and a transportation mechanism 200. The industrial air compressor has an exhaust port (not shown in the figure) and an intake port (not shown in the figure). The heat exchanger 100 has an intake pipe 110, an exhaust pipe 120, a liquid inlet pipe 130, and a liquid discharge pipe 140. The transportation mechanism 200 includes a fan 210, a separation cylinder 220, a deflector 230, a waste discharge cylinder 240, and an opening and closing valve 250. The fan 210 is communicated with the exhaust port. The separation cylinder 220 is arranged between the fan 210 and the intake pipe 110. The deflector 230 is installed in the separation cylinder 220 and is configured to direct the gas so that the gas advances spirally. The waste discharge cylinder 240 is connected to one end of the separation cylinder 220 away from the fan 210 and is communicated with the separation cylinder 220. It is also configured to collect impurities in the separation cylinder 220. The opening and closing valve 250 is installed at one end of the waste discharge cylinder 240 away from the separation cylinder 220 and is used to control the opening and closing of the end of the waste discharge cylinder 240 away from the separation cylinder 220.
[0039] An industrial air compressor exhaust heat recovery and utilization system provided by the present application, during use, under the action of the separation cylinder 220 and the deflector 230, can make the high-temperature gas discharged from the industrial air compressor spiral forward in the separation cylinder 220, thereby being able to centrifuge impurities and then separate the impurities from the high-temperature gas. Compared with the related art, the separation cylinder 220 and the deflector 230 can quickly separate impurities from the high-temperature gas in a limited space and will not affect the flow rate of the high-temperature gas, effectively avoiding heat loss and having a high recovery efficiency. Moreover, through the impurity discharge cylinder 240, it can be used to collect the impurities separated from the high-temperature gas, improving the convenience of use of the device. In addition, through the opening and closing valve 250, it is convenient for the staff to clean the impurities in the impurity discharge cylinder 240, which helps to further improve the convenience of use of the device.
[0040] In an embodiment of the present application, please refer to Figures 1 to 3 , the separation cylinder 220 includes a first conical cylinder 221, a mounting cylinder 222, a second conical cylinder 223, and a third conical cylinder 224. The mounting cylinder 222 is installed at one end of the first conical cylinder 221 away from the fan 210. The second conical cylinder 223 is installed at one end of the mounting cylinder 222 away from the first conical cylinder 221. The third conical cylinder 224 is connected to one end of the second conical cylinder 223 away from the mounting cylinder 222.
[0041] Among them, the first conical cylinder 221 is arranged to gradually expand along the gas conveying direction; the second conical cylinder 223 is arranged to gradually contract along the gas conveying direction; the third conical cylinder 224 is arranged to gradually expand along the gas conveying direction.
[0042] With such a setting, the high-temperature gas is conveyed to the first conical cylinder 221 under the action of the fan 210. Since the first conical cylinder 221 is arranged to gradually expand along the gas conveying direction, it can avoid the gas being concentrated and conveyed to the central position of the deflector 230, facilitating the deflector 230 to deflect the gas, thereby helping to improve the impurity removal effect of the device. Since the second conical cylinder 223 is arranged to gradually contract along the gas conveying direction and the third conical cylinder 224 is arranged to gradually expand along the gas conveying direction, compared with being set as a cylindrical cylinder in the related art, it helps to improve the separation effect of the separation cylinder 220 on impurities, thereby being able to effectively protect the heat exchanger 100, helping to improve the heat exchange efficiency of the heat exchanger 100, and also helping to extend the service life of the heat exchanger 100.
[0043] In an embodiment of the present application, please refer to Figures 1 to 3 together, the separation cylinder 220 further includes an outer cylinder 225, an inner cylinder 226, and a baffle 227. The outer cylinder 225 is connected to one end of the third conical cylinder 224 away from the second conical cylinder 223. The inner cylinder 226 is arranged inside the outer cylinder 225. The baffle 227 is sealingly connected between the outer cylinder 225 and the inner cylinder 226.
[0044] With such an arrangement, under the action of the outer cylinder 225 and the baffle 227, it is possible to prevent the separated impurities from leaking out of the separation cylinder 220, facilitating the entry of impurities into the impurity discharge cylinder 240. Under the action of the inner cylinder 226, the high-temperature gas after separation can be transported to the intake pipe 110 of the heat exchanger 100, enabling the heat exchanger 100 to recover the heat in the high-temperature gas.
[0045] In an embodiment of the present application, referring to Figures 1 to 3 , the deflector 230 includes a deflector block 231 and a plurality of deflector plates 232. The deflector block 231 is disposed inside the separation cylinder 220, and the plurality of deflector plates 232 are all connected between the separation cylinder 220 and the deflector block 231.
[0046] With such an arrangement, under the action of the deflector block 231, the high-temperature gas can be guided to the plurality of deflector blocks 231, facilitating the deflection of the high-temperature gas by the plurality of deflector plates 232. Under the action of the plurality of deflector plates 232, the transport direction of the high-temperature gas can be changed, causing the high-temperature gas to advance in a spiral manner. During the spiral process, the high-temperature gas will drive the impurities to advance in a spiral manner, and the impurities will generate a centrifugal force during the spiral process, thereby being able to be separated from the gas. The separation effect is good, and it will not affect the heat exchanger 100's recovery of the heat in the high-temperature gas.
[0047] In an embodiment of the present application, please refer to Figures 1 to 3 , the impurity discharge cylinder 240 includes a first storage cylinder 241, a second storage cylinder 242, a connecting plate 243, and a mounting frame 244. The first storage cylinder 241 is connected to one end of the separation cylinder 220 away from the blower 210. The second storage cylinder 242 is disposed at one end of the first storage cylinder 241 away from the separation cylinder 220 and is in communication with the first storage cylinder 241. The connecting plate 243 is connected between the first storage cylinder 241 and the second storage cylinder 242. The mounting frame 244 is installed inside the second storage cylinder 242; wherein, the diameter of the first storage cylinder 241 is smaller than the diameter of the second storage cylinder 242.
[0048] The transport mechanism 200 further includes a bearing member 260. The bearing member 260 is installed on the mounting frame 244, plugs the first storage cylinder 241, and is further configured to release the plugging when the weight of the impurities carried reaches a preset threshold.
[0049] It should be noted here that the preset thresholds above and below refer to the preset weight of the impurities.
[0050] Specifically, when the staff cleans the impurities in the impurity discharge cylinder 240, the opening and closing valve 250 needs to be opened to remove the impurities in the impurity discharge cylinder 240. However, after the opening and closing valve 250 is opened, the separation cylinder 220 will be connected to the external environment, which is likely to cause heat loss. Moreover, the impurities and high-temperature gas will overflow from the opening and closing valve 250, affecting the staff's cleaning of the impurities and prone to safety accidents.
[0051] With such a setting, under the cooperation of the first storage cylinder 241, the second storage cylinder 242, the connecting plate 243, the mounting bracket 244 and the bearing member 260, when cleaning the impurities, the bearing member 260 blocks the first storage cylinder 241, effectively avoiding heat loss, thereby improving the heat recovery efficiency of the device. Moreover, when cleaning the impurities, it effectively avoids the overflow of impurities and gas, facilitating the staff to clean the impurities and contributing to improving the convenience of use.
[0052] In an embodiment of the present application, please refer to Figures 1 to 3 , the bearing member 260 includes a bearing rod 261, a bearing platform 262 and a bearing elastic structure 263. The bearing rod 261 passes through the mounting bracket 244 and can move relative to the mounting bracket 244. The bearing platform 262 is connected to one end of the bearing rod 261 close to the first storage cylinder 241. The bearing elastic structure 263 is sleeved on the bearing rod 261 and abuts between the mounting bracket 244 and the bearing platform 262.
[0053] With such a setting, under the action of the bearing elastic structure 263, the bearing platform 262 can be abutted against the connecting plate 243, so that the bearing platform 262 blocks the first storage cylinder 241. When the weight of the impurities exceeds the preset threshold, the bearing elastic structure 263 is compressed, and the bearing platform 262 is separated from the connecting plate 243, and the impurities can enter the second storage cylinder 242 from the first storage cylinder 241. In this way, the impurities can enter the second storage cylinder 242 from the first storage cylinder 241 in a sealed state, effectively avoiding heat loss. Moreover, under the action of the mounting bracket 244, the bearing rod 261 can be guided, which helps to improve the movement stability of the bearing rod 261, and further helps to improve the movement stability of the bearing platform 262 and avoid the bearing platform 262 from getting stuck.
[0054] Optionally, the bearing elastic structure 263 is set as a spring or a spring sheet.
[0055] In an embodiment of the present application, refer to Figures 1 to 3 , the impurity discharge cylinder 240 further includes at least one heat insulation ring 245, and at least one heat insulation ring 245 is installed on the connecting plate 243.
[0056] With such a setting, through at least one heat insulation ring 245, heat can be prevented from being conducted from the gap between the connecting plate 243 and the bearing platform 262 into the second storage cylinder 242. When cleaning impurities, heat loss is also effectively avoided, which helps to further improve the heat recovery efficiency.
[0057] In an embodiment of the present application, please refer to Figures 1 to 3 , both the industrial air compressor and the transportation mechanism 200 are provided with two. The transportation mechanism 200 further includes a first transportation pipe 270, a second transportation pipe 280, and a third transportation pipe 290. The first transportation pipe 270 is arranged between the exhaust port and the fan 210. The second transportation pipe 280 is arranged between the separation cylinder 220 and the intake pipe 110. The third transportation pipe 290 is installed at the intake port. The industrial air compressor exhaust waste heat recovery and utilization system further includes an intake three-way joint 400 and an exhaust three-way joint 500. The intake three-way joint 400 is installed on the intake pipe 110 and connects the two second transportation pipes 280 to the intake pipe 110. The exhaust three-way joint 500 is installed on the exhaust pipe 120 and connects the two third transportation pipes 290 to the exhaust pipe 120.
[0058] With such a setting, under the action of the first transportation pipe 270 and the second transportation pipe 280, high-temperature gas can be transported to the intake pipe 110. Under the action of the third transportation pipe 290, after recovering the heat in the gas, it can be returned to the intake port of the industrial air compressor to supply gas to the industrial air compressor. Under the action of the intake three-way joint 400 and the exhaust three-way joint 500, the heat exchanger 100 can simultaneously recover the waste heat of two industrial air compressors, greatly improving the utilization rate of the heat exchanger 100.
[0059] In an embodiment of the present application, please refer to Figures 1 to 3 together, the industrial air compressor exhaust waste heat recovery and utilization system further includes a bypass mechanism 600, and the bypass mechanism 600 is installed between the two first transportation pipes 270.
[0060] The transportation mechanism 200 includes a transportation switch valve 300. The transportation switch valve 300 is installed on the first transportation pipe 270 and is located between the fan 210 and the bypass mechanism 600.
[0061] The bypass mechanism 600 includes a bypass pipe 610 and a bypass switch valve 620. The bypass pipe 610 is installed between the two first transportation pipes 270, and the bypass switch valve 620 is installed on the bypass pipe 610.
[0062] Specifically, when the heat exchanger 100 simultaneously recovers the waste heat of two industrial air compressors, when one of the transportation mechanisms 200 fails, the transportation mechanism 200 needs to be disassembled from the corresponding industrial air compressor. Therefore, during the maintenance process, heat loss of the corresponding industrial air compressor will occur, and the recovery efficiency is relatively low.
[0063] With such a setting, when maintaining the transportation mechanism 200, the staff closes the transportation switch valve 300 on the side of the transportation mechanism 200 to be maintained and opens the bypass switch valve 620. Under the action of the bypass pipe 610, the two first transportation pipes 270 can be connected, and the two industrial air compressors transport high-temperature gas to the heat exchanger 100 through the same first transportation pipe 270, effectively avoiding heat loss.
[0064] The working principle of the device is as follows: The industrial air compressor discharges high-temperature gas from the exhaust port. Under the action of the fan 210, the high-temperature gas is transported from the first transportation pipe 270 to the first conical cylinder 221. Under the action of the guide block 231 and multiple guide plates 232, the high-temperature gas spirally advances in the second conical cylinder 223 and the third conical cylinder 224. During the spiral process of the high-temperature gas, the impurities in the high-temperature gas gradually move towards the inner peripheral sides of the second conical cylinder 223 and the third conical cylinder 224 under the action of centrifugal force. After the impurities are separated from the high-temperature gas, the impurities move between the outer cylinder 225 and the inner cylinder 226 until the impurities enter the first storage cylinder 241. After the impurities are separated from the high-temperature gas, the high-temperature gas is transported from the inner cylinder 226 to the second transportation pipe 280, and then from the second transportation pipe 280 to the intake pipe 110, and finally enters the heat exchanger 100 from the intake pipe 110. The heat exchanger 100 inputs high-temperature gas from the intake pipe 110, outputs low-temperature gas from the exhaust pipe 120, inputs cold water from the liquid inlet pipe 130 and outputs hot water from the liquid discharge pipe 140. The hot water output by the heat exchanger 100 can be used for industrial production, domestic water, etc., so as to achieve the purpose of recovering the waste heat of the industrial air compressor and reusing the waste heat. When the gravity of the impurities acting on the bearing platform 262 is greater than the elastic force of the bearing elastic structure 263 acting on the bearing platform 262, the bearing platform 262 will move towards the mounting frame 244. At this time, the bearing elastic structure 263 is gradually compressed, and a gap appears between the bearing platform 262 and the connecting plate 243. The impurities in the first storage cylinder 241 enter the second storage cylinder 242 through the gap until the gravity of the impurities acting on the bearing platform 262 is less than the elastic force of the bearing elastic structure 263 acting on the bearing platform 262. Then the bearing platform 262 will move towards the connecting plate 243 until the bearing platform 262 abuts against the connecting plate 243. At this time, the first storage cylinder 241 and the second storage cylinder 242 are blocked by the bearing platform 262. The staff opens the opening and closing valve 250 to clean the impurities in the second storage cylinder 242.
[0065] One or more embodiments of the present application are intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the present application. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of one or more embodiments of the present application shall be included within the protection scope of the present application.
Claims
1. An industrial air compressor exhaust waste heat recovery and utilization system, characterized in that: include: An industrial air compressor having an exhaust port and an air inlet; A heat exchanger (100), wherein the heat exchanger (100) comprises an air inlet pipe (110), an air outlet pipe (120), a liquid inlet pipe (130) and a liquid outlet pipe (140); The transport mechanism (200) comprises a fan (210), a separation cylinder (220), a flow guide (230), a debris removal cylinder (240) and an on-off valve (250), wherein the fan (210) is connected to the exhaust port, the separation cylinder (220) is arranged between the fan (210) and the air inlet pipe (110), and the flow guide (230) is installed in the separation cylinder (220) and is configured to guide the gas to The gas is made to advance in a spiral. The impurity removal cylinder (240) is connected to an end of the separation cylinder (220) away from the fan (210) and is communicated with the separation cylinder (220). The impurities are also configured to collect impurities in the separation cylinder (220). The opening and closing valve (250) is installed at an end of the impurity removal cylinder (240) away from the separation cylinder (220) and is used to control the opening and closing of the end of the impurity removal cylinder (240) away from the separation cylinder (220).
2. The industrial air compressor exhaust waste heat recovery and utilization system according to claim 1, characterized in that: The separation cylinder (220) comprises a first conical cylinder (221), a mounting cylinder (222), a second conical cylinder (223) and a third conical cylinder (224); the mounting cylinder (222) is mounted on an end of the first conical cylinder (221) away from the fan (210); the second conical cylinder (223) is mounted on an end of the mounting cylinder (222) away from the first conical cylinder (221); and the third conical cylinder (224) is connected to an end of the second conical cylinder (223) away from the mounting cylinder (222); The first conical cylinder (221) is gradually expanded along the gas conveying direction; the second conical cylinder (223) is gradually contracted along the gas conveying direction; and the third conical cylinder (224) is gradually expanded along the gas conveying direction.
3. The industrial air compressor exhaust waste heat recovery and utilization system according to claim 2, characterized in that: The separation cylinder (220) further comprises an outer cylinder (225), an inner cylinder (226) and a baffle (227); the outer cylinder (225) is connected to an end of the third conical cylinder (224) away from the second conical cylinder (223); the inner cylinder (226) is arranged in the outer cylinder (225); and the baffle (227) is sealingly connected between the outer cylinder (225) and the inner cylinder (226).
4. The industrial air compressor exhaust waste heat recovery and utilization system according to claim 1, characterized in that: The flow guide (230) comprises a flow guide block (231) and a plurality of flow guide plates (232); the flow guide block (231) is arranged in the separation cylinder (220); and the plurality of flow guide plates (232) are connected between the separation cylinder (220) and the flow guide block (231).
5. The industrial air compressor exhaust waste heat recovery and utilization system according to claim 1, characterized in that: The impurity removal cylinder (240) comprises a first storage cylinder (241), a second storage cylinder (242), a connecting plate (243) and a mounting frame (244); the first storage cylinder (241) is connected to an end of the separation cylinder (220) away from the fan (210); the second storage cylinder (242) is arranged at an end of the first storage cylinder (241) away from the separation cylinder (220) and is communicated with the first storage cylinder (241); the connecting plate (243) is connected between the first storage cylinder (241) and the second storage cylinder (242); and the mounting frame (244) is installed in the second storage cylinder (242); wherein the diameter of the first storage cylinder (241) is smaller than the diameter of the second storage cylinder (242); The transport mechanism (200) further comprises a bearing member (260), wherein the bearing member (260) is mounted on the mounting frame (244) and blocks the first storage cylinder (241), and is further configured to release the blockage when the weight of the carried impurities reaches a preset threshold.
6. The industrial air compressor exhaust waste heat recovery and utilization system according to claim 5, characterized in that: The bearing member (260) comprises a bearing rod (261), a bearing platform (262) and a bearing elastic structure (263); the bearing rod (261) is passed through the mounting frame (244) and is movable relative to the mounting frame (244); the bearing platform (262) is connected to one end of the bearing rod (261) close to the first storage tube (241); and the bearing elastic structure (263) is sleeved on the bearing rod (261) and abutted between the mounting frame (244) and the bearing platform (262).
7. The industrial air compressor exhaust waste heat recovery and utilization system according to claim 5, characterized in that: The impurity removal barrel (240) further comprises at least one heat insulation ring (245), and at least one heat insulation ring (245) is installed on the connecting plate (243).
8. The industrial air compressor exhaust waste heat recovery and utilization system according to claim 1, characterized in that: The industrial air compressor and the transport mechanism (200) are both provided in pairs; The transport mechanism (200) further comprises a first transport pipe (270), a second transport pipe (280) and a third transport pipe (290), wherein the first transport pipe (270) is arranged between the exhaust port and the fan (210), the second transport pipe (280) is arranged between the separation cylinder (220) and the air intake pipe (110), and the third transport pipe (290) is installed at the air intake port; The industrial air compressor exhaust waste heat recovery and utilization system also includes an intake three-way joint (400) and an exhaust three-way joint (500). The intake three-way joint (400) is installed on the intake pipe (110) and connects the two second transport pipes (280) to the intake pipe (110). The exhaust three-way joint (500) is installed on the exhaust pipe (120) and connects the two third transport pipes (290) to the exhaust pipe (120).
9. The industrial air compressor exhaust waste heat recovery and utilization system according to claim 8, characterized in that: The industrial air compressor exhaust waste heat recovery and utilization system further comprises a bypass mechanism (600), and the bypass mechanism (600) is installed between the two first transport pipes (270).
10. The industrial air compressor exhaust waste heat recovery and utilization system according to claim 9, characterized in that: The transport mechanism (200) comprises a transport switch valve (300), wherein the transport switch valve (300) is installed on the first transport pipe (270) and is located between the fan (210) and the bypass mechanism (600); The bypass mechanism (600) comprises a bypass pipe (610) and a bypass switch valve (620). The bypass pipe (610) is installed between the two first transport pipes (270), and the bypass switch valve (620) is installed on the bypass pipe (610).