Plastering gypsum spreading rate measuring device
By designing a plaster plaster coating rate measurement device including a bracket, a coating rate testing mechanism and a weighing mechanism, the problems of unstable template placement and uneven slurry scraping in the prior art are solved, and rapid and accurate detection of the plaster coating rate is achieved.
Patent Information
- Application Number
- CN202510545942.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2045-04-28
AI Technical Summary
The existing method of plastering plaster coating rate detection requires the positioning of templates on a horizontal floor, and the slurry cracks or uneven thicknesses are easily caused during the pouring and scraping of the slurry, affecting the accuracy of the coating rate.
A plaster plaster coating rate measurement device is designed, including a bracket, a coating rate testing mechanism and a weighing mechanism. The template is placed and limited by the roller. The weighing mechanism can realize the automatic lifting and placement of the template. The hydraulic components and the drive frame are used in conjunction with each other to ensure the stability and accuracy of the template during scraping and weighing.
The device can quickly and accurately measure the coating rate of plaster plaster, reduce the uncertainty of manual operation, avoid the problems of slurry cracks and uneven thickness, and improve the accuracy and efficiency of coating rate detection.
Smart Images

Figure CN120064007A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of measuring the spreading rate of plastering gypsum, and specifically relates to a device for measuring the spreading rate of plastering gypsum. Background Art
[0002] Plastering gypsum is mainly a new type of interior wall base plastering material synthesized from industrial by - product gypsum (such as desulfurized gypsum, phosphogypsum, etc. However, phosphogypsum should be carefully avoided when selected due to high impurity content and radioactive threat), aggregate, filler, additives, etc.; the spreading rate of plastering gypsum refers to the spreading amount of plastering gypsum per unit area, usually in kg / m² or L / m². The detection of the spreading rate of plastering gypsum generally uses special spreading templates, scrapers, etc.
[0003] However, when currently detecting the spreading rate of plastering gypsum, the template is weighed and then placed on a horizontal ground. Then, the slurry is stirred evenly, and then the slurry is evenly poured into the interior of the template. Finally, the excess slurry is scraped off with a scraper, and the template filled with slurry is weighed again. In this way, the spreading rate is calculated. Each time of measurement requires finding a horizontal bottom surface, and when the template filled with slurry needs to be moved to the weighing component for weighing, it is not only laborious, but also when the template is unevenly stressed during handling, it is easy to cause cracks in the leveled slurry, and it is necessary to add slurry again for leveling and weighing; after the template is placed on the horizontal bottom surface and the slurry is added, the template is not fixed, and the template is easy to move during scraping, affecting the scraping operation of the slurry in the template; when scraping the excess slurry from the template placed on the ground, people manually knock and vibrate the wooden board to compact the slurry, and it is also necessary to manually scrape the slurry. Not only is the vibration effect poor, but also when manually scraping the slurry, it is easy to apply uneven force, and the thickness of the slurry cannot be accurately guaranteed, affecting the calculation of the spreading rate. Summary of the Invention
[0004] In view of the problems in the prior art, the present invention provides a device for measuring the spreading rate of plastering gypsum.
[0005] The technical solution adopted by the present invention to solve its technical problems is: a device for measuring the spreading rate of plastering gypsum, including a bracket, a spreading rate testing mechanism and a weighing mechanism installed on the bracket, and the weighing mechanism is located at the bottom of the spreading rate testing mechanism. The spreading rate testing mechanism includes a roller, the roller is rotatably connected to the bracket, and a template is placed on the roller. The weighing mechanism includes side frames. Two side frames are fixedly connected to the bracket relatively. A fixed plate is fixedly connected between the two side frames. A weighing component is placed on the fixed plate. A pushing frame located at the bottom of the template is provided on the weighing component. The bottom of the fixed plate is fixedly connected with a mounting frame. A hydraulic component is installed at the bottom of the mounting frame. The output end of the hydraulic component penetrates through the mounting frame. The output end of the hydraulic component is fixedly connected with a driving frame. The driving frame penetrates through the fixed plate. The top of the driving frame abuts against the bottom of the weighing component.
[0006] Specifically, a plurality of rollers are equidistantly arranged, and all the rollers are rotatably connected to the bracket, and the tops of the plurality of rollers are higher than the surface of the bracket.
[0007] Specifically, the coating rate testing mechanism further includes a limiting plate. A limiting plate that abuts against the side wall of the template is fixedly connected to the bracket. Both ends of the limiting plate are in an arc structure.
[0008] Specifically, the weighing mechanism further includes protective columns. Four rectangular parallelepiped-shaped protective columns are fixedly arranged at the bottom of the weighing component in a rectangular array. The protective columns are slidably connected to the fixed plate.
[0009] Specifically, a limiting mechanism for limiting the coating rate testing mechanism is installed on the weighing mechanism. The limiting mechanism includes two connecting frames. Connecting frames in an L-shaped structure are fixedly connected to the two sides of the driving frame relatively. Two cross bars are fixedly connected to the two connecting frames relatively. A plurality of hook seats with an inverted L-shaped cross section are fixedly connected to the two cross bars equidistantly. Columns are fixedly connected to the bottoms of the two groups of hook seats. A plurality of ear plates are fixedly connected to the two sides of the template equidistantly. A card hole is formed in each of the plurality of ear plates. The column is inserted into the inside of the card hole. The length of the column is less than the distance between the pushing frame and the bottom of the template.
[0010] Specifically, the cross section of the driving frame is in a U-shaped structure, and the driving frame and the two connecting frames are arranged in a cross shape.
[0011] Specifically, a support mechanism is installed on the bracket. The support mechanism includes a support rod and a support plate. Two support rods are fixedly connected to the two sides of the bracket relatively. The tops of the four support rods are fixedly connected with a support plate. The distance between the two opposite ear plates is greater than the distance between the two opposite support rods.
[0012] Specifically, the limiting mechanism further includes a guiding groove. A guiding groove is formed in each of the two opposite support rods. The guiding groove is arranged corresponding to the ear plate. The distance between the two opposite ear plates is less than the distance between the two guiding grooves.
[0013] Specifically, a scraping mechanism is installed on the supporting mechanism. The scraping mechanism includes a guiding plate. The side wall of the supporting plate is fixedly connected with the guiding plate. A lead screw is rotatably connected to the guiding plate. A second motor is installed on the supporting plate. The output end of the second motor is fixedly connected to the lead screw. A moving plate that abuts against the bottom of the supporting plate and the guiding plate is threadedly connected to the lead screw. Sliding plates are staggeredly slidably connected to both sides of the moving plate. Tooth-like structures are evenly arranged on the opposite sides of the two sliding plates. A toothed shaft is rotatably connected to the moving plate. The toothed shaft is meshed with the two groups of tooth-like structures. A third motor is installed on the moving plate. The output end of the third motor is fixedly connected to the toothed shaft. A pressing frame with a U-shaped cross-section is fixedly connected to the edge of the side wall of one of the sliding plates. Two limiting grooves are oppositely formed at the bottom of the pressing frame. The distance between the two limiting grooves is equal to the width of the template. A plurality of micro-vibrating motors are installed on the top of the pressing frame. A scraping ruler is installed at the bottom of the other sliding plate.
[0014] Specifically, a spread measurement mechanism is installed on the supporting mechanism. The spread measurement mechanism includes a base. The base is installed on the supporting plate. A push rod is slidably connected to the base. A placing tray is welded to the push rod. A limiting nut that abuts against the push rod is threadedly connected to the base. A truncated cone mold is placed on the placing tray. A mold sleeve is placed on the truncated cone mold. A ramming rod is placed inside the mold sleeve. A first motor is horizontally installed on the base. A protrusion that abuts against the push rod is fixedly connected to the output end of the first motor. A controller is installed on the supporting plate. The controller is electrically connected to the first motor.
[0015] The beneficial effects of the present invention are as follows: (1) For the plastering gypsum coating rate measuring device of the present invention, the template is placed on multiple rollers on the bracket, and the limiting plate limits it to keep it horizontal. The empty template can be weighed by starting the weighing mechanism on the bracket to lift the template. The template can be placed by the contraction of the weighing mechanism. After the slurry in the template is evenly scraped, the weighing component can be started again to weigh the template filled with slurry, which is convenient to obtain the weight difference between the empty template and the template filled with slurry. There is no need to find a flat ground to place the template, and there is no need to manually fill the template with slurry, which can save labor and avoid the problem of re-scraping caused by uneven force on the template resulting in the rupture of the slurry.
[0016] (2) In the plastering gypsum coating rate measuring device of the present invention, when the template is placed with the addition of the slurry, the weighing mechanism is not activated, that is, in the non-weighing state. At this time, the connecting frames on both sides of the driving frame are in the initial position, and the hook seats on the two cross bars insert the clamping columns into the clamping holes on the two groups of ear plates, realizing the horizontal direction limit of the template, avoiding the horizontal movement of the template during the scraping of the scraping mechanism and affecting the scraping. When it is necessary to weigh the empty template and the template filled with slurry, the driving frame rises and will drive the two connecting frames to rise. Since the length of the clamping column is less than the distance between the pushing frame and the bottom of the template, the two groups of clamping columns are separated from the clamping holes on the ear plates first, and then the pushing frame on the weighing component pushes the template to complete the weighing without affecting the rising of the template.
[0017] (3) In the plastering gypsum coating rate measuring device of the present invention, since the moving plate is limited by the guiding plate and the supporting plate, it will drive the moving plate to move in the direction of the second motor. When the moving plate drives the pressing frame to be located at the top of the template, the third motor is started to make one of the sliding plates drive the pressing frame to descend. Further, the limiting grooves on the pressing frame will be inserted into both sides of the template. At this time, the pressing frame presses the template, and the micro vibration motor is started to vibrate the template, realizing the pre-compaction of the slurry before scraping. The movement of the moving plate can be driven by the lead screw, and the sliding plate can rise, changing the different positions of the pressing frame on the template, realizing the compaction of different positions, making the calculation of the coating rate more accurate. After the third motor rotates in the reverse direction, the scraping ruler descends, and the distance between the scraping teeth and the bottom of the template can be adjusted. The second motor is started to make the scraping ruler evenly scrape the slurry in the template. Brief Description of the Drawings
[0018] The present invention will be further described below in conjunction with the drawings and embodiments.
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the connection structure of the bracket, roller and template of the present invention; Figure 3 It is a schematic diagram of the connection structure of the placing plate, push rod and protrusion of the present invention; Figure 4 It is a schematic diagram of the connection structure of the roller, bracket and connecting frame of the present invention; Figure 5 It is a schematic diagram of the connection structure of the template, ear plate and clamping hole of the present invention; Figure 6 It is a schematic diagram of the connection structure of the weighing component, fixing plate and side frame of the present invention; Figure 7 It is a schematic diagram of the connection structure of the hook seat, cross bar and clamping column of the present invention; Figure 8 It is a schematic diagram of the connection structure of the driving frame, connecting frame and cross bar of the present invention; Figure 9 Schematic diagram of the connection structure of the skateboard, moving plate and pressing frame of the present invention; Figure 10 Schematic diagram of the connection structure of the moving plate, skateboard, gear shaft and locking teeth of the present invention.
[0020] In the figure: 1, support; 2, support mechanism; 201, support rod; 202, support plate; 3, diffusivity detection mechanism; 301, base; 302, placing plate; 303, truncated cone mold; 304, mold sleeve; 305, rammer; 306, motor I; 307, controller; 308, protrusion; 309, push rod; 310, limit nut; 4, coating rate testing mechanism; 401, template; 402, limit plate; 403, roller; 5, weighing mechanism; 501, side frame; 502, fixing plate; 503, mounting frame; 504, hydraulic component; 505, driving frame; 506, weighing component; 507, pushing frame; 508, protective column; 6, scraping mechanism; 601, motor II; 602, guide plate; 603, moving plate; 604, lead screw; 605, skateboard; 606, motor III; 607, scraping ruler; 608, pressing frame; 609, limit groove; 610, micro vibration motor; 611, gear shaft; 612, locking teeth; 7, limiting mechanism; 701, connecting frame; 702, guide groove; 703, cross bar; 704, hook seat; 705, clamping column; 706, ear plate; 707, clamping hole. Detailed implementation manners
[0021] In order to make the technical means, creative features, achieved purposes and functions of the present invention easy to understand, the present invention will be further described below in conjunction with specific implementation manners.
[0022] Such as Figures 1 - 10As shown in the figure, a plastering gypsum spreading rate measuring device according to the present invention includes a bracket 1, a spreading rate testing mechanism 4, a weighing mechanism 5 and a supporting mechanism 2 mounted on the bracket 1. The weighing mechanism 5 is located at the bottom of the spreading rate testing mechanism 4. A limiting mechanism 7 for limiting the spreading rate testing mechanism 4 is mounted on the weighing mechanism 5. A scraping mechanism 6 and a spreadability detection mechanism 3 are mounted on the supporting mechanism 2. The spreading rate testing mechanism 4 includes a roller 403. The roller 403 is rotatably connected to the bracket 1. A template 401 is placed on the roller 403. The weighing mechanism 5 includes side frames 501. Two side frames 501 are fixedly connected to the bracket 1 relatively. A fixing plate 502 is fixedly connected between the two side frames 501. A weighing assembly 506 is placed on the fixing plate 502. A push frame 507 located at the bottom of the template 401 is provided on the weighing assembly 506. The bottom of the fixing plate 502 is fixedly connected with a mounting frame 503. A hydraulic assembly 504 is mounted at the bottom of the mounting frame 503. The output end of the hydraulic assembly 504 penetrates through the mounting frame 503. The output end of the hydraulic assembly 504 is fixedly connected with a driving frame 505. The driving frame 505 penetrates through the fixing plate 502. The top of the driving frame 505 abuts against the bottom of the weighing assembly 506. The limiting mechanism 7 is connected with the driving frame 505. A plurality of rollers 403 are arranged at equal intervals, and all the plurality of rollers 403 are rotatably connected to the bracket 1. The tops of the plurality of rollers 403 are higher than the surface of the bracket 1. The spreading rate testing mechanism 4 further includes a limiting plate 402. A limiting plate 402 that abuts against the side wall of the template 401 is fixedly connected to the bracket 1. The two ends of the limiting plate 402 are in an arc structure. The weighing mechanism 5 further includes protective columns 508. Four rectangular parallelepiped structures of protective columns 508 are fixedly arranged at the bottom of the weighing assembly 506 in a rectangular array. The protective columns 508 are slidably connected to the fixing plate 502. During the coating test of plastering gypsum, prepare a template 401. For laboratory tests, an aluminum alloy template with inner dimensions of 50*25*2 cm (length * width * thickness) is used as the standard template, and the dimensional error is less than ±0.02 cm. For on-site measurement, select a base wall that meets the on-site measurement standards (for concrete structure projects: flatness (0.8) mm, perpendicularity (0.8) mm; for masonry / partition board projects: flatness (0.8) mm, perpendicularity (0.5) mm, squareness (0.10) mm) for construction and measure the actual usage to calculate the coating rate. When measuring, push the template 401 from the direction of two support rods 201 with guide grooves 702 onto multiple rollers 403 on the bracket 1 until one side of the template 401 abuts against the limit plate 402, that is, the template 401 is placed in the specified position. At this time, the hydraulic component 504 is in a slightly extended state to avoid the clamping column 705 blocking the ear plate 706, but the push frame 507 does not abut against the weighing component 506 at this time. After the template 401 is placed, the hydraulic component 504 can be fully extended. At this time, the driving frame 505 is pushed out by the telescopic end of the hydraulic component 504. Further, the push frame 507 pushes the weighing component 506 on the fixed plate 502 to rise. Four protective columns 508 can limit the weighing component 506 to prevent tilting during rising and affecting weighing. As the weighing component 506 rises, it continues to push the push frame 507. The push frame 507 jacks up the template 401 from the gap between the rollers 403 to realize the weighing of the weight of the empty template 401. After weighing, the hydraulic component 504 contracts, and the template 401 returns to its original position and abuts against the rollers 403 again. Weigh the mass m1 of the blank standard template. Then, stir the plastering material according to the standard water addition amount to make a slurry. Take a sufficient amount and put it into the standard template. Compact it through the scraping mechanism 6, and scrape off the excess slurry with a straightedge 607. At the same time, clean the slurry attached to the template 401. At this time, start the hydraulic component 504 again to realize the push frame 507 pushing the template 401 filled with the scraped slurry. The weighing component 506 measures the total mass of the template 401 and the slurry, and obtains the total mass m2 of the slurry and the template 401. The coating rate for a standard thickness of 1 cm is: ; where the units of m1 and m2 are Kg, K1 is the standard water addition amount, R is the coating rate, and the unit is m2 / t. That is, for 1 ton of plastering material, it is stirred into a wet slurry according to the standard consistency water addition amount. In the case of a plastering thickness of 1 cm, the area that can be coated. The larger the data, the higher the coating rate. The measurement of the coating rate of plastering gypsum is completed, and the template 401 can be quickly leveled, and the empty template 401 and the template 401 filled with slurry can be quickly weighed, without having to move the template 401 to the scale multiple times, which is conducive to the calculation of the coating rate.
[0023] Specifically, refer to Figure 1 、 Figure 4 、Figure 5 , Figure 6 , Figure 7 and Figure 8 As shown, the limiting mechanism 7 includes two connecting frames 701, and the two sides of the driving frame 505 are relatively fixedly connected with the connecting frames 701 with an L-shaped structure. Two cross bars 703 are relatively fixedly connected to the two connecting frames 701, and a plurality of hook seats 704 with an inverted L-shaped cross section are equidistantly fixedly connected to the two cross bars 703. The bottoms of the two groups of hook seats 704 are fixedly connected with a clamping column 705, and the two sides of the template 401 are equidistantly fixedly connected with a plurality of ear plates 706, and the plurality of ear plates 706 are provided with a clamping column. The hole 707 is formed by inserting the clamping column 705 into the clamping hole 707, and the length of the clamping column 705 is less than the distance between the push frame 507 and the bottom of the template 401; the cross section of the driving frame 505 is in a U-shaped structure, and the driving frame 505 and the two connecting frames 701 are arranged in a cross shape; the two opposing support rods 201 are each provided with a guide groove 702, and the guide groove 702 is arranged corresponding to the ear plate 706, and the distance between the two opposing ear plates 706 is less than the distance between the two guide grooves 702; When the hydraulic assembly 504 is in the retracted state, that is, the push frame 507 does not contact the template 401, and the driving frame 505 is in the original position, the two connecting frames 701 located on the sides of the driving frame 505 are not driven, and the hook seats 704 on the two cross bars 703 do not rise. Then, after the template 401 is placed, the clamping column 705 at the bottom of the hook seat 704 will be inserted into the clamping hole 707 on the ear plate 706 on the side wall of the template 401, which cooperates with the horizontal limit of the limit plate 402 on the template 401. Then, after the slurry is added to the inside of the template 401, it needs to be vibrated and scraped flat, and the template The plate 401 is limited by the clamping column 705 and will not shake during scraping. Similarly, when the template 401 is weighed, the driving frame 505 will be driven up by the hydraulic component 504. Since the length of the clamping column 705 is less than the distance between the pushing frame 507 and the bottom of the template 401, as the driving frame 505 rises, the clamping column 705 will first be pulled out of the clamping hole 707 on the ear plate 706, and the pushing frame 507 will push the template 401 for weighing. The clamping column 705 will not block the rising and weighing operations of the template 401. At the same time, when not weighing, the clamping column 705 resets the template 401 to limit the position, thereby preventing the template 401 from moving and affecting the scraping during the scraping operation.
[0024] Specifically, refer to Figure 1 , Figure 2 , Figure 9 and Figure 10As shown, the support mechanism 2 includes a support rod 201 and a support plate 202. Two support rods 201 are fixedly connected to opposite sides of the bracket 1. The top of the four support rods 201 is fixedly connected to a support plate 202. The distance between two opposite ear plates 706 is greater than the distance between two opposite support rods 201. The scraping mechanism 6 includes a guide plate 602. The guide plate 602 is fixedly connected to the side wall of the support plate 202. A lead screw 604 is rotatably connected to the guide plate 602. A second motor 601 is installed on the support plate 202. The output end of the second motor 601 is fixedly connected to the lead screw 604. A moving plate 603 that abuts against the bottom of the support plate 202 and the guide plate 602 is threadedly connected to the lead screw 604. Sliding plates 605 are alternately slidably connected to both sides of the moving plate 603. Tooth-like projections 612 are equally spaced on the opposite sides of the two sliding plates 605. A tooth shaft 611 is rotatably connected to the moving plate 603. The tooth shaft 611 meshes with the two groups of tooth-like projections 612. A third motor 606 is installed on the moving plate 603. The output end of the third motor 606 is fixedly connected to the tooth shaft 611. A pressing frame 608 with a U-shaped cross-section is fixedly connected to the edge of the side wall of one of the sliding plates 605. Two limiting grooves 609 are oppositely formed at the bottom of the pressing frame 608. The distance between the two limiting grooves 609 is equal to the width of the template 401. A plurality of micro-vibration motors 610 are installed on the top of the pressing frame 608. A scraping ruler 607 is installed at the bottom of the other sliding plate 605; The slurry is poured into the interior of the template 401. At this time, the clamping column 705 is clamped in the inside of the clamping hole 707, and the template 401 is horizontally limited. The second motor 601 is started to drive the screw rod 604 to rotate. Furthermore, since the movable plate 603 is threadedly connected with the screw rod 604, and the movable plate 603 is limited by the guide plate 602 and the support plate 202, the screw rod 604 drives the movable plate 603 to move horizontally in the direction of the second motor 601 as the second motor 601 rotates. When the pressure frame 608 on the side wall of one of the slides 605 moves to the top of the template 401, the third motor 606 is started to realize the rotation of the gear shaft 611 and the clamping tooth 612 to drive the two slides 605 to move in opposite directions. When the two limiting grooves 609 at the bottom of the pressure frame 608 are aligned with the template 401, the clamping grooves 612 are engaged with the two limiting grooves 609 at the bottom of the pressure frame 608. After the top of the plate 401 hits, the micro-vibration motor 610 is started to vibrate the slurry inside the template 401. The movable plate 603 can be driven by the screw rod 604 to move to various places on the top of the template 401, which is conducive to evenly vibrating the slurry. After the vibration is completed, the motor three 606 rotates in the opposite direction for a certain angle, and the motor two 601 is driven to move the movable plate 603 to the inner edge of the template 401. The motor three 606 is started again to realize the lowering of another slide plate 605. The scraper 607 can be inserted into the internal slurry of the template 401. After adjusting the insertion depth, the motor two 601 is started again. The scraper 607 moves horizontally to scrape off the excess slurry, which can avoid the problem of uneven manual scraping. The excess slurry on the edge of the template 401 can be cleaned and weighed.
[0025] Specifically, refer to Figure 1 , Figure 2 and Figure 3 As shown, the diffusion detection mechanism 3 includes a base 301, the support plate 202 is mounted with the base 301, the base 301 is slidably connected with a push rod 309, the push rod 309 is welded with a placement plate 302, the base 301 is threadedly connected with a limit nut 310 that interferes with the push rod 309, a truncated cone circular mold 303 is placed on the placement plate 302, a mold sleeve 304 is placed on the truncated cone circular mold 303, a tamping rod 305 is placed inside the mold sleeve 304, a motor 306 is horizontally mounted on the base 301, the output end of the motor 306 is fixedly connected with a protrusion 308 that interferes with the push rod 309, a controller 307 is mounted on the support plate 202, and the controller 307 is electrically connected to the motor 306; When testing the slump of the slurry, before the test, wipe the placing tray 302, the rammer 305, the frustum cone mold 303 and the mold sleeve 304 with a wet cloth. Connect the frustum cone mold 303 with the mold sleeve 304, cover it with a wet cloth, weigh an appropriate amount of plastering gypsum sample (about 8 kg), accurate to 1 g. Add water estimated to be the water consumption for the standard slump into the mixing bucket, and stir for 2 minutes using the general mixing equipment and mixing method on the construction site to obtain a uniform gypsum slurry. Quickly fill the frustum cone mold 303 in two layers. The first layer is filled to two-thirds of the height of the frustum cone mold 303, and use the cylindrical rammer 305 to evenly tamp 15 times from the edge to the center. Then fill the second layer of slurry until it is about 20 mm higher than the frustum cone mold 303, and also use the cylindrical rammer 305 to evenly tamp 10 times from the edge to the center. The tamping depth is: the first layer is tamped to one-third of the height of the slurry, and the second layer is tamped to not exceed the surface of the already tamped bottom layer. When filling and tamping the slurry, hold the frustum cone mold 303 by hand to avoid movement. After tamping, remove the mold sleeve 304, use a trowel to scrape off and level the slurry that is higher than the frustum cone mold 303. Then gently lift the frustum cone mold 303 vertically upward. The time from filling the slurry to lifting the frustum cone mold 303 is 2 minutes. Immediately leave the support plate 202, start the first motor 306 to drive the protrusion 308. The controller 307 can control the rotation speed of the first motor 306, and continuously tap the push rod 309 fifteen times at a speed of once per second. After the jumping is completed, measure the diameter of the test cake in two mutually perpendicular directions, accurate to 1 mm, and calculate the average value of the diameters in the two directions, which is the standard slump. For the bottom layer and lightweight bottom layer plastering gypsum, it should be equal to (165 ± 5) mm. Otherwise, re-sample, change the water addition amount, re-stir the gypsum slurry and conduct the experiment again until the requirements are met. It is prohibited to use the same slurry to add water and stir it for the second time. Record the water addition amount when the slump of the gypsum slurry is the standard slump. The ratio of this water amount to the mass of the sample (expressed as a percentage, accurate to 1%) is the water consumption for the standard slump (K1).
[0026] When the present invention is in use, first, when detecting the slump of the slurry, before the test, wipe the placing tray 302, the rammer 305, the frustum cone mold 303 and the mold sleeve 304 with a wet cloth, connect the frustum cone mold 303 with the mold sleeve 304, cover with a wet cloth, weigh an appropriate amount of plastering gypsum sample (about 8 kg), accurate to 1 g, add water estimated to be the water consumption for the standard slump in the mixing bucket, and stir for 2 minutes using the general mixing equipment and mixing method on the construction site to obtain a uniform gypsum slurry. Quickly fill the frustum cone mold 303 in two layers. The first layer is filled to two-thirds of the height of the frustum cone mold 303, and the cylindrical rammer 305 is used to evenly tamp 15 times from the edge to the center. Then fill the second layer of slurry until it is about 20 mm higher than the frustum cone mold 303, and also use the cylindrical rammer 305 to evenly tamp 10 times from the edge to the center. The tamping depth is: the first layer is tamped to one-third of the height of the slurry, and the second layer is tamped to not exceed the surface of the already tamped bottom layer. When filling and tamping the slurry, hold the frustum cone mold 303 by hand to avoid movement; after tamping, remove the mold sleeve 304, use a trowel to scrape off and level the slurry that is higher than the frustum cone mold 303. Then gently lift the frustum cone mold 303 vertically upward. The time from filling the slurry to lifting the frustum cone mold 303 is 2 minutes. Immediately leave the support plate 202, start the first motor 306 to drive the protrusion 308, and the controller 307 can control the rotation speed of the first motor 306 to continuously strike the push rod 309 fifteen times at a speed of once per second. After the jumping is completed, measure the diameter of the test cake in two mutually perpendicular directions, accurate to 1 mm, and calculate the average value of the diameters in the two directions, which is the standard slump. For the bottom layer and lightweight bottom layer plastering gypsum, it should be equal to (165 ± 5) mm. Otherwise, re-sample, change the water addition amount, re-stir the gypsum slurry and conduct the experiment again until the requirements are met. It is prohibited to use the same slurry to add water and stir it for the second time. Record the water addition amount when the slump of the gypsum slurry is the standard slump. The ratio of this water amount to the mass of the sample (expressed as a percentage, accurate to 1%) is the water consumption for the standard slump (K1); Then, during the coating test of plastering gypsum, prepare a template 401. For laboratory tests, an aluminum alloy template with inner dimensions of 50*25*2 cm (length * width * thickness) is used as the standard template, and the dimensional error is less than ±0.02 cm. On-site measurement: Select a base wall that meets the actual measurement and quality standard (for concrete structure projects: flatness (0.8) mm, perpendicularity (0.8) mm; for masonry / partition board projects: flatness (0.8) mm, perpendicularity (0.5) mm, squareness (0.10) mm) for construction, and measure the actual usage to calculate the coating rate. When measuring, push the template 401 from the direction of two support rods 201 with guide grooves 702 onto multiple rollers 403 on the bracket 1 until one side of the template 401 abuts against the limit plate 402, that is, the template 401 is placed in the designated position. At this time, the hydraulic component 504 is in a slightly extended state to avoid the clamping post 705 blocking the ear plate 706, but the push frame 507 does not abut against the weighing component 506 at this time. After the template 401 is placed, the hydraulic component 504 can be fully extended. At this time, the driving frame 505 is pushed out by the telescopic end of the hydraulic component 504. Further, the push frame 507 pushes the weighing component 506 on the fixed plate 502 to rise. Four protective columns 508 can limit the weighing component 506 to prevent tilting during rising and affecting weighing. As the weighing component 506 rises, it continues to push the push frame 507. The push frame 507 jacks up the template 401 from the gap between the rollers 403 to realize the weighing of the weight of the empty template 401. After weighing, the hydraulic component 504 contracts, and the template 401 returns to its original position and abuts against the rollers 403 again, weighing the mass m1 of the blank standard template; Next, stir the plastering material according to the standard water addition amount to make a slurry. When the hydraulic component 504 is in a contracted state, that is, when the push frame 507 does not abut against the template 401 for weighing, at this time, the driving frame 505 is in its original position, so the two connecting frames 701 on the sides of the driving frame 505 are not driven, and at this time, the hook seats 704 on the two cross bars 703 do not rise either. Then, after the template 401 is placed, the clamping post 705 at the bottom of the hook seat 704 will insert into the clamping hole 707 on the ear plate 706 on the side wall of the template 401, which cooperates with the limit plate 402 to limit the template 401 horizontally. Then, after the slurry is added into the template 401, it needs to be vibrated and leveled. The template 401 is limited by the clamping post 705 and will not shake during leveling. Similarly, when weighing the template 401, the driving frame 505 will be driven to rise by the hydraulic component 504. Since the length of the clamping post 705 is less than the distance between the push frame 507 and the bottom of the template 401, as the driving frame 505 rises, the clamping post 705 will first be pulled out from the clamping hole 707 on the ear plate 706, and then the push frame 507 will push the template 401 for weighing. The clamping post 705 will not block the rising and weighing operations of the template 401. At the same time, when not weighing, the clamping post 705 resets to limit the template 401 to prevent the template 401 from moving during leveling and affecting leveling; Finally, the slurry is poured into the interior of the template 401. At this time, the clamping post 705 is engaged inside the clamping hole 707, and the template 401 is horizontally limited at this time. The second motor 601 is started to drive the lead screw 604 to rotate. Further, since the moving plate 603 is threadedly connected to the lead screw 604 and the moving plate 603 is limited by the guide plate 602 and the support plate 202, then as the second motor 601 rotates, the lead screw 604 drives the moving plate 603 to horizontally move in the direction of the second motor 601. When the pressure frame 608 on the side wall of one of the sliding plates 605 moves to the top of the template 401, the third motor 606 is started to rotate the gear shaft 611 to cooperate with the engaging teeth 612 to drive the two sliding plates 605 to move away from each other. When the two limiting grooves 609 at the bottom of the pressure frame 608 abut against the top of the template 401, the micro-vibration motor 610 is started to vibrate and compact the slurry inside the template 401. The lead screw 604 can drive the moving plate 603 to move to various parts of the top of the template 401, which is conducive to uniformly vibrating and compacting the slurry. After the vibration is completed, the third motor 606 rotates in the reverse direction by a certain angle, and the second motor 601 drives the moving plate 603 to move to the inner edge of the template 401. The third motor 606 is started again to lower the other sliding plate 605. The scraping ruler 607 can be inserted into the slurry inside the template 401. After adjusting the insertion depth, the second motor 601 is started again, and the scraping ruler 607 horizontally moves to scrape off the excess slurry, which can avoid the problem of uneven manual scraping. The excess slurry on the edge of the template 401 is cleaned up and then weighed; at this time, the hydraulic component 504 is started again to push the template 401 with the scraped slurry by the pushing frame 507, and the weighing component 506 measures the total mass of the template 401 and the slurry, and obtains the total mass m2 of the slurry and the template 401. The coating rate for a standard thickness of 1 cm is: ; where m1 and m2 are in Kg, K1 is the standard water addition amount, R is the coating rate, in m2 / t. That is, for 1 ton of plastering material, it is stirred into wet slurry according to the standard consistency water addition amount. In the case of a plastering thickness of 1 cm, the area that can be coated. The larger the data, the higher the coating rate. The measurement of the coating rate of the plastering gypsum is completed, and the template 401 can be quickly leveled, and the empty template 401 and the template 401 filled with slurry can be quickly weighed, without having to move the template 401 to the template 401 multiple times, which is conducive to the calculation of the coating rate.
[0027] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-described exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, in any aspect, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present invention. Any reference signs in the claims should not be construed as limiting the claims involved.
[0028] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A plaster coating rate measuring device, characterized in that: It comprises a support (1), a coating rate testing mechanism (4) and a weighing mechanism (5) mounted on the support (1), wherein the weighing mechanism (5) is located at the bottom of the coating rate testing mechanism (4); The coating rate testing mechanism (4) comprises a roller (403), the bracket (1) is rotatably connected to the roller (403), and a template (401) is placed on the roller (403); The weighing mechanism (5) comprises a side frame (501), two side frames (501) are relatively fixedly connected to the bracket (1), a fixed plate (502) is fixedly connected between the two side frames (501), a weighing assembly (506) is placed on the fixed plate (502), a pushing frame (507) located at the bottom of the template (401) is provided on the weighing assembly (506), a mounting frame (503) is fixedly connected to the bottom of the fixed plate (502), a hydraulic assembly (504) is installed at the bottom of the mounting frame (503), an output end of the hydraulic assembly (504) passes through the mounting frame (503), a driving frame (505) is fixedly connected to the output end of the hydraulic assembly (504), the driving frame (505) passes through the fixed plate (502), and the top of the driving frame (505) is in conflict with the bottom of the weighing assembly (506).
2. A plaster coating rate measuring device according to claim 1, characterized in that: A plurality of rollers (403) are arranged at equal intervals, and the plurality of rollers (403) are all rotatably connected to the bracket (1), and the tops of the plurality of rollers (403) are higher than the surface of the bracket (1).
3. A plaster coating rate measuring device according to claim 1, characterized in that: The coating rate testing mechanism (4) further comprises a limiting plate (402), the bracket (1) being fixedly connected with the limiting plate (402) which contacts the side wall of the template (401), and the two ends of the limiting plate (402) are in an arc-shaped structure.
4. A plaster coating rate measuring device according to claim 1, characterized in that: The weighing mechanism (5) further comprises a protective column (508); four rectangular-shaped protective columns (508) are fixed at the bottom of the weighing assembly (506) in a rectangular array; the protective columns (508) are slidably connected to the fixing plate (502).
5. A plaster coating rate measuring device according to claim 1, characterized in that: The weighing mechanism (5) is provided with a limiting mechanism (7) for limiting the position of the coating rate testing mechanism (4), the limiting mechanism (7) comprising two connecting frames (701), the two sides of the driving frame (505) are relatively fixedly connected with connecting frames (701) in an L-shaped structure, the two connecting frames (701) are relatively fixedly connected with two cross bars (703), the two cross bars (703) are equidistantly fixedly connected with a plurality of hook seats (704) having an inverted L-shaped cross section, the bottoms of the two groups of hook seats (704) are both fixedly connected with clamping columns (705), the two sides of the template (401) are uniformly fixedly connected with a plurality of ear plates (706), the plurality of ear plates (706) are each provided with a clamping hole (707), the clamping column (705) is inserted into the inside of the clamping hole (707), and the length of the clamping column (705) is less than the distance between the push frame (507) and the bottom of the template (401).
6. A plaster coating rate measuring device according to claim 5, characterized in that: The cross section of the driving frame (505) is in a U-shaped structure, and the driving frame (505) and the two connecting frames (701) are arranged in a cross shape.
7. A plaster coating rate measuring device according to claim 5, characterized in that: A support mechanism (2) is installed on the bracket (1). The support mechanism (2) includes a support rod (201) and a support plate (202). Two support rods (201) are fixedly connected to opposite sides of the bracket (1). The top of the four support rods (201) is fixedly connected to a support plate (202). The distance between two opposite ear plates (706) is greater than the distance between two opposite support rods (201).
8. A plaster coating rate measuring device according to claim 7, characterized in that: The limiting mechanism (7) further includes a guiding groove (702). Guiding grooves (702) are formed in two opposite support rods (201). The guiding grooves (702) are arranged corresponding to the ear plates (706), and the distance between two opposite ear plates (706) is less than the distance between the two guiding grooves (702).
9. A plaster coating rate measuring device according to claim 7, characterized in that: A scraping mechanism (6) is installed on the support mechanism (2). The scraping mechanism (6) includes a guiding plate (602). The side wall of the support plate (202) is fixedly connected to a guiding plate (602). A lead screw (604) is rotatably connected to the guiding plate (602). A second motor (601) is installed on the support plate (202). The output end of the second motor (601) is fixedly connected to the lead screw (604). A moving plate (603) that abuts against the bottom of the support plate (202) and the guiding plate (602) is threadedly connected to the lead screw (604). Sliding plates (605) are alternately slidably connected to both sides of the moving plate (603). Tooth-like structures (612) are equidistantly arranged on the opposite sides of the two sliding plates (605). A tooth shaft (611) is rotatably connected to the moving plate (603). The tooth shaft (611) meshes with the two groups of tooth-like structures (612). A third motor (606) is installed on the moving plate (603). The output end of the third motor (606) is fixedly connected to the tooth shaft (611). A pressing frame (608) with a U-shaped cross-section is fixedly connected to the edge of the side wall of one of the sliding plates (605). Two limiting grooves (609) are oppositely formed at the bottom of the pressing frame (608). The distance between the two limiting grooves (609) is equal to the width of the template (401). A plurality of micro-vibration motors (610) are installed on the top of the pressing frame (608). A scraping ruler (607) is installed at the bottom of the other sliding plate (605).
10. A plaster coating rate measuring device according to claim 7, characterized in that: The support mechanism (2) is provided with a diffusion detection mechanism (3), the diffusion detection mechanism (3) comprising a base (301), the support plate (202) is provided with a base (301), the base (301) is slidably connected to a push rod (309), a placement plate (302) is welded to the push rod (309), a limit nut (310) is threadedly connected to the base (301) and abuts against the push rod (309), and a stop nut (310) is placed on the placement plate (302). A conical mold (303), a mold sleeve (304) is placed on the truncated cone mold (303), a tamping rod (305) is placed inside the mold sleeve (304), a motor (306) is horizontally mounted on the base (301), a protrusion (308) that contacts a push rod (309) is fixedly connected to the output end of the motor (306), and a controller (307) is installed on the support plate (202), and the controller (307) is electrically connected to the motor (306).
Citation Information
Patent Citations
Plastering gypsum spreading rate detection device
CN216926822U
Plastering gypsum spreading rate detection device
CN218938046U