Nylon modified particle detection equipment
By using an adjustable flattening mechanism and a box-hole adaptive polymerization mechanism in the nylon modified particle detection equipment, the shading and overlap problems caused by particle accumulation are solved, and the accurate laying and collection of particles is achieved, and the detection efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202510544854.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2025-05-30
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the state of particle accumulation, existing nylon modified particle detection equipment is prone to occlusion and overlap, resulting in some particles being masked and cannot be accurately analyzed and judged.
An adjustable pushing mechanism and box-hole adaptive polymerization mechanism are adopted. Through the cooperation of pushing plate and polymerization cloth, the particles are flattened and confined in the enclosure circle, avoiding dispersion and occlusion.
It improves the accuracy of particle analysis and judgment, reduces the particle dispersion range, avoids frequent camera movement and focal length adjustment, improves analysis efficiency, and ensures unified collection of particles.
Smart Images

Figure CN120064079A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of particulate matter detection, and specifically relates to a nylon modified particle detection device. Background Art
[0002] Nylon modified particles are a type of engineering plastics. By adding various modifiers and additives, such as reinforcing agents and toughening agents, to nylon raw materials, their original physical and chemical properties can be changed. During the production process of nylon modified particles, visual inspection is usually required. Through inspection, problems such as impurities, breakage, and uneven color in the particles can be detected in a timely manner, thereby avoiding adverse effects on the final product caused by these problems.
[0003] In the prior art, the particles are placed on a detection table, and then a visual detection device is used to capture and process the image information of the particles in real time. Through image analysis technology, the morphology, color, size, and other characteristics of the particles can be accurately identified, and then it can be judged whether there are defects or non-compliance with quality standards. However, when the particles are placed on the detection table, the particles may be in a stacked state, and occlusion and overlap may occur between the stacked particles, causing some particles to be covered by other particles. This will result in the visual detection device being unable to capture the complete images of these occluded particles, and thus unable to accurately analyze and judge them. Summary of the Invention
[0004] In order to make up for the deficiencies of the prior art and solve at least one technical problem proposed in the background art, the present invention proposes a nylon modified particle detection device.
[0005] The technical solution adopted by the present invention to solve its technical problems is: a nylon modified particle detection device, including a base. One side of the upper end surface of the base is fixedly connected with a frame body. One side of the upper end of the frame body is provided with a visual detection device. One side of the frame body is fixedly connected with a display, and the picture captured by the visual detection device can be displayed on the display. One side of the upper end surface of the base is fixedly connected with a second sliding rod, and a detection table is slidably connected to the second sliding rod. The frame body is also provided with an adjustable leveling mechanism for laying the nylon modified particles flat on the upper surface of the detection table; The adjustable leveling mechanism includes a slider slidably connected to one side of the upper end of the frame body. Both sides of the slider are slidably connected with third sliding rods. The lower ends of the third sliding rods are fixedly connected with a connecting plate. The lower end of the connecting plate is fixedly connected with a first pushing plate. Both sides of the first pushing plate are inserted and slidably connected with second pushing plates; The frame body is also provided with a box-opening adaptive aggregation mechanism for aggregating the nylon modified particles after detection; The box - mouth adaptable aggregation mechanism includes chute plates slidably connected to both sides of the upper end of the frame body. Both sides of the chute of the chute plate are slidably connected with adjusting columns. A polymerization cloth is fixedly connected between adjacent two adjusting columns. The polymerization cloth is made of elastic material, and the lower end of the adjusting column is in contact with the upper surface of the detection table.
[0006] Preferably, one side of the slider is threadedly connected with a first threaded rod. Both ends of the first threaded rod are rotatably arranged on the frame body. One side of the upper end of the frame body is fixedly connected with a second motor. The output end of the second motor is fixedly connected with one end of the first threaded rod. One side of the upper end surface of the slider is fixedly connected with an electric push rod, and the piston end of the electric push rod is fixedly connected with one side of the upper end of the connecting plate.
[0007] Preferably, one side of the second push plate is threadedly connected with a third threaded rod. One end of the third threaded rod is rotatably arranged on the first push plate. One side of the inner cavity of the first push plate is fixedly connected with a tenth motor. Both output ends of the tenth motor are fixedly connected with one end of the third threaded rod.
[0008] Preferably, a second bidirectional threaded rod is rotatably arranged on one side of the upper end of the frame body. Both sides of the second bidirectional threaded rod are threadedly connected with the upper ends of the chute plates. One side of the upper end of the frame body is fixedly connected with a ninth motor. The output end of the ninth motor is fixedly connected with one end of the second bidirectional threaded rod.
[0009] Preferably, a first bidirectional threaded rod is rotatably arranged at both ends of the chute of the chute plate. Both sides of the first bidirectional threaded rod are threadedly connected with the upper ends of the adjusting columns. One end of the chute plate is fixedly connected with a third motor. The output end of the third motor is fixedly connected with one end of the first bidirectional threaded rod.
[0010] Preferably, a second threaded rod is threadedly connected to one side of the detection table. Both ends of the second threaded rod are rotatably arranged on the base. One side of the upper end surface of the base is fixedly connected with a first motor. The output end of the first motor is fixedly connected with one end of the second threaded rod.
[0011] Preferably, a centering and clamping mechanism for positioning the nylon - modified particle collection box is further arranged on the base; The centering and clamping mechanism includes chute columns fixedly connected to both sides of the upper end surface of the base. A bearing plate is slidably connected to the chute of the chute column. Both sides of the bearing plate are slidably connected with a first clamping plate through chutes. Both front and rear ends of one side of the first clamping plate are slidably connected with a second clamping plate.
[0012] Preferably, threaded rods four are rotatably arranged at both ends of the chute of the chute column on the left side. The threaded rods four are threadedly connected to one side of the bearing plate. The upper end of the chute column on the left side is fixedly connected to a motor six, and the output end of the motor six is fixedly connected to the upper end of the threaded rod four. The lower end of the clamping plate one is threadedly connected to a bidirectional threaded rod three. Both ends of the bidirectional threaded rod three are rotatably arranged on the bearing plate. One side of the lower end of the bearing plate is fixedly connected to a motor eight, and the output end of the motor eight is fixedly connected to one end of the bidirectional threaded rod three. One side of the clamping plate one is fixedly connected to a motor seven. Both output ends of the motor seven are fixedly connected to threaded rods five. The threaded rods five are threadedly connected to one side of the clamping plate two. One end of the threaded rod five is rotatably arranged on the clamping plate one.
[0013] Preferably, a cloth length adaptive anti-adhesion mechanism for promoting the particles to fall into the collection box is further arranged on the adjusting column; The cloth length adaptive anti-adhesion mechanism includes a mounting block fixedly connected to one side of the adjusting column. At both ends of one side of the mounting block, connecting rods one are rotatably arranged. One end of the connecting rod one is rotatably arranged with a connecting rod two. One end of the connecting rod two is rotatably arranged with a displacement rod. One side of the upper end of the displacement rod is rotatably arranged with an eccentric column.
[0014] Preferably, a motor five is fixedly connected to one side of the mounting block, and the output end of the motor five is fixedly connected to one end of the connecting rod one. A motor four is fixedly connected to one side of the upper end of the displacement rod, and the output end of the motor four is fixedly connected to one end of the eccentric column.
[0015] The beneficial effects of the present invention are as follows: 1. A nylon modified particle detection device according to the present invention utilizes an adjustable leveling mechanism and a box mouth adaptable polymerization mechanism. First, the particles are leveled by the first push plate and the second push plate, and then the camera captures the particle images. This avoids the situation where, due to the particles being in a piled-up state, there is occlusion and overlap between the piled-up particles, causing some particles to be covered by other particles, resulting in the camera being unable to capture the complete images of these occluded particles. This is beneficial for improving the accuracy of subsequent analysis and judgment. Moreover, when the particles are placed on the detection table, the particles are in the surrounded area formed by multiple polymerization cloths. The approximate number of particles can be determined by weighing or visual assessment. Adjust the size of the rectangular surrounded area formed by the multiple polymerization cloths and the distance between the ends of the two second push plates until the ends of the two second push plates can fit the surfaces of the front and rear polymerization cloths. When the first push plate and the second push plate move horizontally, they can evenly level the particles within the surrounded area, avoiding leveling dead corners. And when the first push plate and the second push plate enter the surrounded area, they enter from the edge of the surrounded area and rise when moving to the other side of the surrounded area, and then push and level in the reverse direction. Thus, the particles can be leveled on the detection table and restricted within the surrounded area formed by multiple polymerization cloths, greatly reducing the dispersion range of the particles. Since the particle distribution is relatively regular, it avoids the situation where the camera needs to move frequently and adjust the focal length to capture the particle images at different positions, improving the subsequent analysis efficiency. And when the particle image capture work is completed, place the rectangular collection box for collecting particles on the bearing plate, and use two first clamping plates and two second clamping plates to center the collection box on the bearing plate. At this time, according to the specifications of the collection box, adjust the positions of the four adjustment columns again so that the adjustment columns are aligned with the four corners of the collection box. Then drive the detection table to move away from the bottom of the adjustment columns, and the particles within the range of the polymerization cloth will fall into the collection box. And since the four adjustment columns are aligned with the four corners of the collection box, the rectangle formed by the multiple polymerization cloths also matches the specifications of the collection box, and the particles will only fall within a fixed range, ensuring both the collection speed of the collection box for the particles and preventing the particles from falling outside the collection box, improving the efficiency of subsequent particle detection.
[0016] 2. A nylon modified particle detection device according to the present invention can, when the particles fall into the collection box, drive the first connecting rod and the second connecting rod to rotate by the fifth motor according to the length by which the polymerization cloth is stretched at this time, so that the eccentric column moves along the surface of the polymerization cloth. At the same time, drive the eccentric column to rotate by the fourth motor. When the eccentric column rotates, it will continuously squeeze the polymerization cloth, and thus, by means of squeezing, an external force can be applied to the polymerization cloth to promote the detachment of the particles adhered to the surface of the polymerization cloth, thereby avoiding the situation where, due to the particles frequently contacting the surface of the polymerization cloth, the particles adhere to the surface of the polymerization cloth, which in turn affects the normal collection of the particles and the situation where the particles on the surface of the polymerization cloth are mixed with the subsequent particles during the subsequent detection process. Description of the Drawings
[0017] The present invention will be further described below with reference to the accompanying drawings.
[0018] Figure 1 It is a schematic three-dimensional structure diagram of the present invention; Figure 2 It is a schematic three-dimensional structure diagram at the frame; Figure 3 It is a schematic three-dimensional structure diagram at the eccentric column; Figure 4 It is a schematic three-dimensional structure diagram at the polymer cloth; Figure 5 It is Figure 4 The partial enlarged view at position A in Figure 6 It is a schematic three-dimensional structure diagram at the mounting block; Figure 7 It is a schematic three-dimensional structure diagram at the bearing plate; Figure 8 It is a schematic three-dimensional structure diagram at the bearing plate from another perspective; Figure 9 It is a schematic three-dimensional structure diagram of the present invention from another perspective; Figure 10 It is Figure 9 The partial enlarged view at position B in
[0019] In the figure: 1, base; 2, frame; 3, electric push rod; 4, motor nine; 5, threaded rod one; 6, chute plate; 7, motor one; 8, threaded rod two; 9, slide rod two; 10, detection table; 11, adjustment column; 12, polymer cloth; 13, bearing plate; 14, motor two; 15, slider; 16, visual detection device; 17, slide rod three; 18, connecting plate; 19, display; 20, motor three; 21, bidirectional threaded rod one; 22, mounting block; 23, connecting rod one; 24, connecting rod two; 25, displacement rod; 26, eccentric column; 27, motor four; 28, motor five; 29, motor ten; 30, threaded rod three; 31, push plate one; 32, push plate two; 33, threaded rod four; 34, chute column; 35, bidirectional threaded rod two; 36, motor six; 37, clamping plate one; 38, clamping plate two; 39, motor seven; 40, threaded rod five; 41, motor eight; 42, bidirectional threaded rod three. Specific embodiments
[0020] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without making creative efforts shall fall within the protection scope of the present invention.
[0021] Please refer to Figures 1 - 10, the present invention provides a technical solution: a nylon modified particle detection device, including a base 1, one side of the upper end surface of the base 1 is fixedly connected with a frame body 2, a visual detection device 16 is arranged on one side of the upper end of the frame body 2, a display 19 is fixedly connected to one side of the frame body 2, and the picture captured by the visual detection device 16 can be displayed on the display 19. A second sliding rod 9 is fixedly connected to one side of the upper end surface of the base 1, and a detection table 10 is slidably connected to the second sliding rod 9. An adjustable leveling mechanism for spreading nylon modified particles flat on the upper surface of the detection table 10 is also arranged on the frame body 2; The adjustable leveling mechanism includes a slider 15 slidably connected to one side of the upper end of the frame body 2. Both sides of the slider 15 are slidably connected with third sliding rods 17. The lower ends of the third sliding rods 17 are fixedly connected with a connecting plate 18, and a first pushing plate 31 is fixedly connected to the lower end of the connecting plate 18. Both sides of the first pushing plate 31 are inserted and slidably connected with second pushing plates 32; A box-opening adaptive aggregation mechanism for aggregating the nylon modified particles after detection is also arranged on the frame body 2; The box-opening adaptive aggregation mechanism includes chute plates 6 slidably connected to both sides of the upper end of the frame body 2. Adjusting columns 11 are slidably connected to both sides of the chute of the chute plates 6. An aggregation cloth 12 is fixedly connected between adjacent two adjusting columns 11. The aggregation cloth 12 is made of an elastic material, and the lower ends of the adjusting columns 11 are in contact with the upper surface of the detection table 10.
[0022] In this embodiment, as Figure 1 , Figure 2 , Figure 4 , Figure 5 , Figures 7 - 10 shown, one side of the slider 15 is threadedly connected with a first threaded rod 5. Both ends of the first threaded rod 5 are rotatably arranged on the frame body 2. A second motor 14 is fixedly connected to one side of the upper end of the frame body 2, and the output end of the second motor 14 is fixedly connected to one end of the first threaded rod 5. One side of the upper end surface of the slider 15 is fixedly connected with an electric push rod 3, and the piston end of the electric push rod 3 is fixedly connected to one side of the upper end of the connecting plate 18.
[0023] One side of the second pushing plate 32 is threadedly connected with a third threaded rod 30. One end of the third threaded rod 30 is rotatably arranged on the first pushing plate 31. A tenth motor 29 is fixedly connected to one side of the inner cavity of the first pushing plate 31, and both output ends of the tenth motor 29 are fixedly connected to one end of the third threaded rod 30.
[0024] A second bidirectional threaded rod 35 is rotatably arranged on one side of the upper end of the frame body 2. Both sides of the second bidirectional threaded rod 35 are threadedly connected with the upper ends of the chute plates 6. A ninth motor 4 is fixedly connected to one side of the upper end of the frame body 2, and the output end of the ninth motor 4 is fixedly connected to one end of the second bidirectional threaded rod 35.
[0025] At both ends of the chute of the chute plate 6, a first bidirectional threaded rod 21 is rotatably arranged. Both sides of the first bidirectional threaded rod 21 are threadedly connected to the upper ends of the adjusting columns 11. One end of the chute plate 6 is fixedly connected to a third motor 20, and the output end of the third motor 20 is fixedly connected to one end of the first bidirectional threaded rod 21.
[0026] A second threaded rod 8 is threadedly connected to one side of the detection table 10. Both ends of the second threaded rod 8 are rotatably arranged on the base 1. One side of the upper end surface of the base 1 is fixedly connected to a first motor 7, and the output end of the first motor 7 is fixedly connected to one end of the second threaded rod 8.
[0027] A centering and clamping mechanism for positioning the nylon modified particle collection box is further provided on the base 1; The centering and clamping mechanism includes chute columns 34 fixedly connected to both sides of the upper end surface of the base 1. A bearing plate 13 is slidably connected to the chute of the chute columns 34. Both sides of the bearing plate 13 are slidably connected to a first clamping plate 37 through chutes. Both the front and rear ends of one side of the first clamping plate 37 are slidably connected to a second clamping plate 38.
[0028] At both ends of the chute of the left chute column 34, a fourth threaded rod 33 is rotatably arranged. The fourth threaded rod 33 is threadedly connected to one side of the bearing plate 13. The upper end of the left chute column 34 is fixedly connected to a sixth motor 36, and the output end of the sixth motor 36 is fixedly connected to the upper end of the fourth threaded rod 33. A third bidirectional threaded rod 42 is threadedly connected to the lower end of the first clamping plate 37. Both ends of the third bidirectional threaded rod 42 are rotatably arranged on the bearing plate 13. One side of the lower end of the bearing plate 13 is fixedly connected to an eighth motor 41, and the output end of the eighth motor 41 is fixedly connected to one end of the third bidirectional threaded rod 42. A seventh motor 39 is fixedly connected to one side of the first clamping plate 37. The output ends of both sides of the seventh motor 39 are fixedly connected to fifth threaded rods 40. The fifth threaded rods 40 are threadedly connected to one side of the second clamping plate 38. One end of the fifth threaded rod 40 is rotatably arranged on the first clamping plate 37.
[0029] Specifically, in the prior art, the particles are placed on the detection table 10, and then the vision detection device 16 is used to capture and process the image information of the particles in real time. Through image analysis technology, the morphology, color, size and other characteristics of the particles can be accurately identified, and then it can be judged whether there are defects or non - compliance with quality standards. However, when the particles are placed on the detection table 10, the particles may be in a stacked state, and there will be occlusion and overlap between the stacked particles, so that some particles are covered by other particles, which will cause the vision detection device to be unable to capture the complete images of these occluded particles, thus unable to accurately analyze and judge them; Therefore, to solve the above problems, when this embodiment is in use, the particles to be visually inspected are placed on the inspection table 10. According to the height of the particle accumulation, the electric push rod 3 is used to drive the connecting plate 18 to lift and lower, so that appropriate gaps are generated between the bottoms of the first push plate 31 and the second push plate 32 and the upper surface of the inspection table 10. Then, the second motor 14 is used to drive the first threaded rod 5 to rotate, so that the slider 15 moves horizontally. Thus, the first push plate 31 and the second push plate 32 can be used to push the accumulated particles, so that the originally accumulated particles are leveled. Then, the light source on the visual inspection device 16 is used to illuminate the particles, and the camera is used to capture the images of the particles. This is an existing visual inspection technology and will not be elaborated too much here. The particle images captured by the camera will be transmitted to the display 19, and through image analysis technology, the characteristics of the particles such as their shape, color, and size are identified, so as to judge whether there are defects. Moreover, the particles are first leveled by the first push plate 31 and the second push plate 32, and then the camera captures the particle images, thus avoiding the situation where due to the particles being in a stacked state, there is occlusion and overlap between the stacked particles, causing some particles to be covered by other particles, resulting in the camera being unable to capture the complete images of these occluded particles, which is beneficial to improving the accuracy of subsequent analysis and judgment; Although the above methods can be used to flatten the particles to improve the accuracy of subsequent analysis and judgment, when the particles are pushed by the first pusher 31 and the second pusher 32, the particles will roll on the detection table 10 due to the external force, and the rolling orientation is difficult to control. This will cause the particles to be dispersed in various areas of the detection table 10 irregularly, so the camera needs to move and adjust the focal length frequently to capture the particle images at different positions, which affects the subsequent analysis efficiency. And usually, the detected particles need to be packed into boxes for subsequent processing. When the particles are too dispersed, it is not conducive to the unified collection of the particles. When using the method of pouring the particles into the collection box for collection, some particles may fall outside the collection box because the opening width of the collection box is smaller than the width of the detection table 10. When the particle feeding range is too small, the speed of the particles entering the collection box will be slow. When multiple batches of particles need to be detected in sequence, the slow feeding speed will affect the subsequent detection efficiency. Therefore, to avoid the above problems, when the particles are placed on the detection table 10, the particles are in the surrounded area formed by multiple polymerization cloths 12. According to the number of particles, the ninth motor 4 drives the second bidirectional threaded rod 35 to rotate, so that the two chute plates 6 slide in different directions at the same time, adjusting the distance between the left and right adjusting columns 11. Then, the third motor 20 drives the first bidirectional threaded rod 21 to rotate, adjusting the distance between the front and rear adjusting columns 11. During the movement of the adjusting column 11, the polymerization cloth 12 can be stretched, adjusting the size of the rectangular surrounded area formed by multiple polymerization cloths 12. And the tenth motor 29 drives the third threaded rods 30 on both sides to rotate, so that the second pushers 32 on both sides slide on the first pusher 31, adjusting the distance between the ends of the two second pushers 32 until the ends of the two second pushers 32 can fit the surfaces of the front and rear polymerization cloths 12. When the first pusher 31 and the second pusher 32 move horizontally, they can evenly flatten the particles within the surrounded area, avoiding flattening dead corners. And when the first pusher 31 and the second pusher 32 enter the surrounded area, they enter from the edge of the surrounded area and rise when moving to the other side of the surrounded area, and then push flat in the reverse direction. Thus, the particles can be flattened on the detection table 10 and restricted within the surrounded area composed of multiple polymerization cloths 12, greatly reducing the dispersion range of the particles. Since the particle distribution is relatively regular, the situation where the camera needs to move and adjust the focal length frequently to capture the particle images at different positions is avoided, improving the subsequent analysis efficiency; After the particle image capture work is completed, place the rectangular collection box used for collecting particles on the bearing plate 13. Then, drive the bidirectional threaded rod three 42 to rotate by the motor eight 41, so that the two clamping plates one 37 slide simultaneously and approach each other until they fit against the left and right sides of the collection box. Then, drive the threaded rods five 40 on both sides to rotate by the motor seven 39, so that the two clamping plates two 38 slide simultaneously until they fit against the front and back sides of the collection box, and the collection box can be centered and positioned on the bearing plate 13. At this time, according to the specifications of the collection box, adjust the positions of the four adjusting columns 11 again to align the adjusting columns 11 with the four corners of the collection box. Then, drive the threaded rod two 8 to rotate by the motor one 7, so that the detection table 10 moves on the threaded rod two 8 and the slide rod two 9, and the detection table 10 moves away from the bottom of the adjusting column 11. The particles within the range of the polymerization cloth 12 will fall into the collection box. Moreover, since the four adjusting columns 11 are all aligned with the four corners of the collection box, the rectangle formed by the multiple polymerization cloths 12 also matches the specifications of the collection box, and the particles will only fall within a fixed range, which not only ensures the collection speed of the collection box for the particles but also prevents the particles from falling outside the collection box, improving the efficiency of detecting the subsequent particles.
[0030] In this embodiment, as Figure 3 and Figure 6 shown, a cloth length adaptation type anti-adhesion mechanism for promoting the particles to fall into the collection box is further provided on the adjusting column 11; The cloth length adaptation type anti-adhesion mechanism includes a mounting block 22 fixedly connected to one side of the adjusting column 11. At both ends of one side of the mounting block 22, a connecting rod one 23 is rotatably provided. One end of the connecting rod one 23 is rotatably provided with a connecting rod two 24. One end of the connecting rod two 24 is rotatably provided with a displacement rod 25. One side of the upper end of the displacement rod 25 is rotatably provided with an eccentric column 26.
[0031] A motor five 28 is fixedly connected to one side of the mounting block 22. The output end of the motor five 28 is fixedly connected to one end of the connecting rod one 23. A motor four 27 is fixedly connected to one side of the upper end of the displacement rod 25. The output end of the motor four 27 is fixedly connected to one end of the eccentric column 26.
[0032] Specifically, in the above embodiments, although the range of the particles can be restricted by using the polymerization cloth 12, however, since some particles may have a certain adhesiveness, when the particles frequently come into contact with the surface of the polymerization cloth 12, it is easy for the particles to adhere to the surface of the polymerization cloth 12, thereby affecting the normal collection of the particles. Even in the subsequent detection process, the particles on the surface of the polymerization cloth 12 may be mixed with the subsequent particles to be detected. Therefore, to avoid this situation, when the particles fall into the collection box, according to the length by which the polymerization cloth 12 is stretched at this time, the fifth motor 28 drives the first connecting rod 23 and the second connecting rod 24 to rotate, so that the eccentric column 26 moves along the surface of the polymerization cloth 12. At the same time, the fourth motor 27 drives the eccentric column 26 to rotate. When the eccentric column 26 rotates, it will continuously squeeze the polymerization cloth 12. That is, an external force can be applied to the polymerization cloth 12 by squeezing to promote the detachment of the adhered particles on the surface of the polymerization cloth 12, thereby avoiding the situation where the particles adhere to the surface of the polymerization cloth 12 due to the frequent contact between the particles and the surface of the polymerization cloth 12, which in turn affects the normal collection of the particles, and the situation where the particles on the surface of the polymerization cloth 12 are mixed with the subsequent particles in the subsequent detection process.
[0033] Working principle: Place the particles to be visually inspected on the inspection table 10. According to the height of the particle accumulation, use the electric push rod 3 to drive the connecting plate 18 to lift and lower, so that appropriate gaps are generated between the bottoms of the first pushing plate 31 and the second pushing plate 32 and the upper surface of the inspection table 10. Then use the second motor 14 to drive the first threaded rod 5 to rotate, so that the slider 15 moves horizontally, and then the first pushing plate 31 and the second pushing plate 32 can be used to push the accumulated particles, so that the originally accumulated particles are flattened. Then use the light source on the visual inspection device 16 to illuminate the particles, and capture the images of the particles through the camera. This is an existing visual inspection technology and will not be elaborated too much; the particle images captured by the camera will be transmitted to the display 19, and through image analysis technology, the features such as the shape, color, and size of the particles are identified, so as to judge whether there are defects. Moreover, the particles are first flattened by the first pushing plate 31 and the second pushing plate 32, and then the camera captures the particle images, thus avoiding the situation that due to the particles being in a stacked state, occlusion and overlap occur between the stacked particles, so that some particles are covered by other particles, resulting in the camera being unable to capture the complete images of these occluded particles, which is beneficial to improving the accuracy of subsequent analysis and judgment;Although the above methods can be used to flatten the particles to improve the accuracy of subsequent analysis and judgment, when the particles are pushed by the first pusher 31 and the second pusher 32, the particles will roll on the detection table 10 due to external forces, and the rolling orientation is difficult to control, which will cause the particles to be dispersed in various regions of the detection table 10 in a relatively irregular manner. Then, the camera needs to move and adjust the focal length frequently to capture the particle images at different positions, affecting the subsequent analysis efficiency. Moreover, usually, the detected particles need to be packed into boxes for subsequent processing. When the particles are too dispersed, it is not conducive to the unified collection of the particles. When the method of pouring the particles into the collection box for collection is adopted, some particles may fall outside the collection box because the opening width of the collection box is smaller than the width of the detection table 10. When the particle feeding range is too reduced, the speed of the particles entering the collection box will be slower. When multiple batches of particles need to be detected in sequence, the slow feeding speed will affect the subsequent detection efficiency. Therefore, to avoid the above problems, when the particles are placed on the detection table 10, the particles are in the surrounded area formed by multiple aggregation cloths 12. According to the number of particles, the motor nine 4 drives the bidirectional threaded rod two 35 to rotate, so that the two chute plates 6 slide in different directions at the same time, adjusting the distance between the left and right adjusting columns 11. Then, the motor three 20 drives the bidirectional threaded rod one 21 to rotate, adjusting the distance between the front and rear adjusting columns 11. During the movement of the adjusting column 11, the aggregation cloth 12 can be stretched, adjusting the size of the rectangular surrounded area formed by multiple aggregation cloths 12. And the motor ten 29 drives the threaded rods three 30 on both sides to rotate, so that the second pushers 32 on both sides slide on the first pusher 31, adjusting the distance between the ends of the two second pushers 32 until the ends of the two second pushers 32 can fit the surfaces of the front and rear aggregation cloths 12. When the first pusher 31 and the second pusher 32 move horizontally, they can evenly flatten the particles within the surrounded area, avoiding flattening dead corners. Thus, the particles can be flattened on the detection table 10 and restricted within the surrounded area composed of multiple aggregation cloths 12, greatly reducing the dispersion range of the particles. Since the particle distribution is relatively regular, the situation where the camera needs to move and adjust the focal length frequently to capture the particle images at different positions is avoided, improving the subsequent analysis efficiency;After the particle image capture work is completed, place the rectangular collection box used for collecting particles on the bearing plate 13, and then use the motor eight 41 to drive the bidirectional threaded rod three 42 to rotate, so that the two clamping plates one 37 slide simultaneously and approach each other until they fit against the left and right sides of the collection box. Then use the motor seven 39 to drive the threaded rods five 40 on both sides to rotate, so that the two clamping plates two 38 slide simultaneously until they fit against the front and back sides of the collection box, and the collection box can be centered and positioned on the bearing plate 13. At this time, according to the specifications of the collection box, the positions of the four adjusting columns 11 can be adjusted again to align the adjusting columns 11 with the four corners of the collection box. Then use the motor one 7 to drive the threaded rod two 8 to rotate, so that the detection table 10 moves on the threaded rod two 8 and the slide rod two 9, and the detection table 10 moves away from the bottom of the adjusting column 11. The particles within the range of the polymerization cloth 12 will fall into the collection box. Moreover, since the four adjusting columns 11 are all aligned with the four corners of the collection box, the rectangle formed by the multiple polymerization cloths 12 also matches the specifications of the collection box, and the particles will only fall within a fixed range, which not only ensures the collection speed of the collection box for the particles but also prevents the particles from falling outside the collection box, improving the efficiency of subsequent particle detection. When the particles fall into the collection box, according to the length by which the polymerization cloth 12 is stretched at this time, use the motor five 28 to drive the connecting rod one 23 and the connecting rod two 24 to rotate, so that the eccentric column 26 moves along the surface of the polymerization cloth 12. At the same time, use the motor four 27 to drive the eccentric column 26 to rotate. When the eccentric column 26 rotates, it will continuously squeeze the polymerization cloth 12, and external force can be applied to the polymerization cloth 12 by squeezing to promote the shedding of the particles adhered to the surface of the polymerization cloth 12, thus avoiding the situation where the particles adhere to the surface of the polymerization cloth 12 due to frequent contact with the surface of the polymerization cloth 12, which in turn affects the normal collection of the particles and the mixing of the particles on the surface of the polymerization cloth 12 with the subsequent particles during the subsequent detection process.;
[0034] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.
Claims
1. A nylon modified particle detection device, comprising a base (1), characterized in that: A frame (2) is fixedly connected to one side of the upper end surface of the base (1), a visual detection device (16) is provided on one side of the upper end of the frame (2), a display (19) is fixedly connected to one side of the frame (2), and the image captured by the visual detection device (16) can be displayed on the display (19), a sliding rod (9) is fixedly connected to one side of the upper end surface of the base (1), the sliding rod (9) is slidably connected to a detection platform (10), and an adjustable flattening mechanism for flattening the nylon modified particles on the upper surface of the detection platform (10) is also provided on the frame (2); The adjustable push-flattening mechanism comprises a slider (15) slidably connected to one side of the upper end of the frame (2), the slider (15) is slidably connected to a slider three (17) on both sides, the slider three (17) is fixedly connected to a connecting plate (18) at the lower end, the connecting plate (18) is fixedly connected to a push plate one (31) at the lower end, and the push plate one (31) is plugged and slidably connected to a push plate two (32) on both sides; The frame (2) is also provided with a box-mouth adaptable aggregation mechanism for aggregating the nylon modified particles that have been tested; The box-mouth adaptive aggregation mechanism comprises a slide plate (6) slidably connected to both sides of the upper end of the frame (2), and adjustment columns (11) are slidably connected to both sides of the slide of the slide plate (6), and an aggregation cloth (12) is fixedly connected between two adjacent adjustment columns (11), and the aggregation cloth (12) is made of elastic material, and the lower end of the adjustment column (11) is in contact with the upper surface of the detection table (10).
2. A nylon modified particle detection device according to claim 1, characterized in that: One side of the slider (15) is threadedly connected to a threaded rod (5), both ends of the threaded rod (5) are rotatably arranged on the frame (2), one side of the upper end of the frame (2) is fixedly connected to a motor (14), the output end of the motor (14) is fixedly connected to one end of the threaded rod (5), one side of the upper end surface of the slider (15) is fixedly connected to an electric push rod (3), and the piston end of the electric push rod (3) is fixedly connected to one side of the upper end of the connecting plate (18).
3. The nylon modified particle detection device according to claim 1, characterized in that: One side of the push plate 2 (32) is threadedly connected to a threaded rod 3 (30), one end of the threaded rod 3 (30) is rotatably arranged on the push plate 1 (31), one side of the inner cavity of the push plate 1 (31) is fixedly connected to a motor 10 (29), and the output ends on both sides of the motor 10 (29) are fixedly connected to one end of the threaded rod 3 (30).
4. The nylon modified particle detection device according to claim 1, characterized in that: A bidirectional threaded rod (35) is rotatably provided on one side of the upper end of the frame (2), and both sides of the bidirectional threaded rod (35) are threadedly connected to the upper end of the slide plate (6). A motor (4) is fixedly connected to one side of the upper end of the frame (2), and the output end of the motor (4) is fixedly connected to one end of the bidirectional threaded rod (35).
5. The nylon modified particle detection device according to claim 1, characterized in that: Two ends of the slide groove of the slide groove plate (6) are rotatably provided with a bidirectional threaded rod (21), both sides of the bidirectional threaded rod (21) are threadedly connected to the upper end of the adjustment column (11), one end of the slide groove plate (6) is fixedly connected to a motor (20), and the output end of the motor (20) is fixedly connected to one end of the bidirectional threaded rod (21).
6. The nylon modified particle detection device according to claim 1, characterized in that: One side of the detection platform (10) is threadedly connected to a second threaded rod (8), both ends of the second threaded rod (8) are rotatably arranged on the base (1), one side of the upper end surface of the base (1) is fixedly connected to a first motor (7), and the output end of the first motor (7) is fixedly connected to one end of the second threaded rod (8).
7. The nylon modified particle detection device according to claim 1, characterized in that: The base (1) is also provided with a centering clamping mechanism for positioning the nylon modified particle collection box; The center clamping mechanism comprises a slide column (34) fixedly connected to both sides of the upper end surface of the base (1); the slide column (34) is slidably connected to a support plate (13) at the slide groove; both sides of the support plate (13) are slidably connected to a clamping plate (37) via the slide groove; and one side of the clamping plate (37) is slidably connected to a clamping plate (38) at both front and rear ends.
8. The nylon modified particle detection device according to claim 7, characterized in that: The left side of the slide slot column (34) has two ends of a threaded rod (33) rotatably arranged at the slide slot, and the threaded rod (33) is threadedly connected to one side of the bearing plate (13). The upper end of the left side of the slide slot column (34) is fixedly connected to a motor (36), and the output end of the motor (36) is fixedly connected to the upper end of the threaded rod (33). The lower end of the clamping plate (37) is threadedly connected to a bidirectional threaded rod (42), and both ends of the bidirectional threaded rod (42) are rotatably arranged on the bearing plate (13). ), one side of the lower end of the carrier plate (13) is fixedly connected to a motor eight (41), the output end of the motor eight (41) is fixedly connected to one end of a bidirectional threaded rod three (42), one side of the clamping plate one (37) is fixedly connected to a motor seven (39), both sides of the output ends of the motor seven (39) are fixedly connected to a threaded rod five (40), the threaded rod five (40) is threadedly connected to one side of the clamping plate two (38), and one end of the threaded rod five (40) is rotatably set on the clamping plate one (37).
9. The nylon modified particle detection device according to claim 1, characterized in that: The adjusting column (11) is also provided with a fabric length adaptive anti-adhesion mechanism for promoting particles to fall into the collection box; The fabric length adaptive anti-adhesion mechanism comprises a mounting block (22) fixedly connected to one side of the adjustment column (11), one end of the mounting block (22) being rotatably provided with a first connecting rod (23), one end of the first connecting rod (23) being rotatably provided with a second connecting rod (24), one end of the second connecting rod (24) being rotatably provided with a displacement rod (25), and one side of the upper end of the displacement rod (25) being rotatably provided with an eccentric column (26).
10. The nylon modified particle detection device according to claim 9, characterized in that: A motor five (28) is fixedly connected to one side of the mounting block (22), and an output end of the motor five (28) is fixedly connected to one end of a connecting rod one (23). A motor four (27) is fixedly connected to one side of an upper end of the displacement rod (25), and an output end of the motor four (27) is fixedly connected to one end of an eccentric column (26).
Citation Information
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