Production and assembly all-in-one machine for plastic part plug of electric bicycle converter

Abstract

The invention relates to an electric bicycle converter plastic part plug production and assembly all-in-one machine which comprises a rack, a plastic part conveying belt and a plurality of sets of copper bar plug-in mechanisms are arranged on the rack, the multiple sets of copper bar plug-in mechanisms are sequentially arranged in the conveying direction of the plastic part conveying belt, and each copper bar plug-in mechanism comprises a fixing plate. A copper bar guide groove, a second air cylinder and a third air cylinder are installed on the fixing plate, a first air cylinder is installed at the upper end of the copper bar guide groove, a cutter is installed at the output end of the first air cylinder, a cutting notch is formed in the side face of the copper bar guide groove, the cutter corresponds to the cutting notch, and a material blocking plate is arranged at the output end of the second air cylinder. A material blocking notch is formed in the side face of the lower end of the copper bar guide groove, the material blocking plate corresponds to the material blocking notch, a material receiving block is installed at the output end of the third air cylinder, the material receiving block is located at an outlet of the lower end of the copper bar guide groove, and the material receiving block corresponds to the plastic part conveying belt. The production time is greatly shortened, and the production efficiency is further improved.

Description

Technical Field

[0001] The present invention relates to the technical field of electric bicycle accessory processing equipment, and more particularly to an integrated production and assembly machine for the plastic plug of an electric bicycle converter. Background Art

[0002] In the current production and manufacturing of the plastic plug of an electric bicycle converter, there are many drawbacks in the traditional production mode. Feeding, terminal insertion, and detection and other processes are usually completed step by step by different equipment or manually, and the process connection is not smooth, resulting in low production efficiency. Moreover, there are many manual operations, and the product quality is greatly affected by human factors, making it difficult to ensure the firmness and consistency of the plug.

[0003] Therefore, an integrated production and assembly machine for the plastic plug of an electric bicycle converter is needed to solve the above technical problems. Summary of the Invention

[0004] The present invention provides an integrated production and assembly machine for the plastic plug of an electric bicycle converter in view of the technical problems existing in the prior art.

[0005] The technical solution for the present invention to solve the above technical problems is as follows: An integrated production and assembly machine for the plastic plug of an electric bicycle converter includes a frame, on which a plastic part conveyor belt and multiple groups of copper bar plugging mechanisms are arranged. The multiple groups of copper bar plugging mechanisms are arranged in sequence along the conveying direction of the plastic part conveyor belt. The copper bar plugging mechanism includes a fixing plate, on which a copper bar guiding groove, a second cylinder, and a third cylinder are installed. A first cylinder is installed at the upper end of the copper bar guiding groove, a cutting knife is installed at the output end of the first cylinder, a cutting groove is arranged on the side of the copper bar guiding groove, and the cutting knife is arranged corresponding to the cutting groove. A baffle plate is arranged at the output end of the second cylinder, a baffle groove is arranged on the lower side of the copper bar guiding groove, and the baffle plate is arranged corresponding to the baffle groove. A receiving block is installed at the output end of the third cylinder, the receiving block is located at the lower end outlet position of the copper bar guiding groove, and the receiving block is arranged corresponding to the plastic part conveyor belt.

[0006] Preferably, in the above integrated production and assembly machine for the plastic plug of an electric bicycle converter, a vision inspection mechanism is arranged on the frame, and the vision inspection mechanism is located behind the multiple groups of copper bar plugging mechanisms.

[0007] Preferably, in the above integrated production and assembly machine for the plastic plug of an electric bicycle converter, sorting cylinders are arranged on both sides of the vision inspection mechanism, and a push plate is installed at the output end of the sorting cylinder, and the push plate faces the plastic part conveyor belt.

[0008] Preferably, in the above-mentioned integrated production and assembly machine for the plastic plug of the electric bicycle converter, multiple groups of the copper bar plugging mechanisms are arranged at equal intervals.

[0009] Preferably, in the above-mentioned integrated production and assembly machine for the plastic plug of the electric bicycle converter, a cabinet is provided at the bottom of the frame, and a cabinet door is installed on the cabinet.

[0010] Preferably, in the above-mentioned integrated production and assembly machine for the plastic plug of the electric bicycle converter, the copper bar feeding groove is arranged vertically.

[0011] Preferably, in the above-mentioned integrated production and assembly machine for the plastic plug of the electric bicycle converter, the output shaft of the third cylinder is arranged horizontally.

[0012] The beneficial effects of the present invention are as follows: When the material is accurately conveyed to a specific position, the first cylinder is quickly started to cut off the lowermost copper bar monomer, which is separated from multiple copper bar strips above. At the same time, the second cylinder pulls out the baffle plate, and the copper bar falls into the receiving block. The third cylinder pushes the receiving block to move towards the side of the plastic part conveyor belt, so as to insert the copper bar into the pre-designed through groove of the plastic plug, thus completing the plugging. Subsequently, the plugging completed plastic parts are detected by the fastening detection component and the vision detection mechanism. If defective products are found, the sorting cylinder acts to push out and separate the defective products, which not only greatly improves the production efficiency, reduces the time cost and error of manual detection, but also ensures that only high-quality products enter the next link or flow into the market, effectively guaranteeing the overall quality of the products and further consolidating the quality foundation of the product firmness. The entire plugging process is precisely controlled by an automated system, greatly shortening the production time and further improving the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is a three-dimensional view of the overall structure of the present invention;

[0014] Figure 2 is a front view of the present invention;

[0015] Figure 3 is a schematic structural view of the copper bar plugging mechanism of the present invention.

[0016] In the drawings, the list of components represented by each reference numeral is as follows:

[0017] 1. Frame, 2. Plastic part conveyor belt, 3. Copper bar plugging mechanism, 31. Fixed plate, 32. First cylinder, 33. Copper bar feeding groove, 34. Second cylinder, 35. Third cylinder, 4. Vision detection mechanism, 5. Sorting cylinder. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] The principles and features of the present invention will be described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not intended to limit the scope of the present invention.

[0019] As Figures 1 to 3 shown, an integrated production and assembly machine for plastic plugs of an electric bicycle converter includes a frame 1, on which a plastic part conveyor belt 2 and multiple groups of copper bar plugging mechanisms 3 are arranged. The plastic part conveyor belt 2 is used to convey plastic plugs. The multiple groups of copper bar plugging mechanisms 3 are arranged in sequence along the conveying direction of the plastic part conveyor belt 2, and the multiple groups of copper bar plugging mechanisms 3 are arranged at equal intervals. The copper bar plugging mechanism 3 is used to install copper bars on the plastic plugs on the plastic part conveyor belt 2. The multiple groups of copper bar plugging mechanisms 3 perform plugging and installation synchronously, which can improve the overall efficiency. A cabinet is provided at the bottom of the frame 1, and a cabinet door is installed on the cabinet.

[0020] The copper bar plugging mechanism 3 includes a fixing plate 31, on which a copper bar guiding groove 33, a second cylinder 34, and a third cylinder 35 are installed. The copper bar guiding groove 33 is arranged vertically. At the upper end of the copper bar guiding groove 33, a first cylinder 32 is installed, and a cutting knife is installed at the output end of the first cylinder 32. The cutting knife is driven by the first cylinder 32 to cut multiple interconnected copper bar monomers. A cutting notch is provided on the side of the copper bar guiding groove 33, and the cutting knife is arranged corresponding to the cutting notch. Multiple interconnected copper bar monomers are loaded into the copper bar guiding groove 33.

[0021] A baffle plate is provided at the output end of the second cylinder 34, and a baffle notch is provided on the lower side of the copper bar guiding groove 33. The baffle plate is arranged corresponding to the baffle notch. The second cylinder 34 is used to drive the baffle plate. When the baffle plate is inserted into the baffle notch, the upper copper bar cannot be discharged. When discharging is required, the baffle plate is pulled out by the second cylinder 34.

[0022] A receiving block is installed at the output end of the third cylinder 35, and the output shaft of the third cylinder 35 is arranged horizontally. The receiving block is located at the lower end outlet position of the copper bar guiding groove 33, and the receiving block is arranged corresponding to the plastic part conveyor belt 2. The receiving block is provided with a positioning groove matching the shape of the copper bar. When the copper bar falls into the receiving block, the shape of the copper bar is fixed, and the plugging end of the copper bar extends towards the side of the plastic part conveyor belt 2. At this time, the receiving block is pushed by the third cylinder 35 to move towards the side of the plastic part conveyor belt 2, so as to insert the copper bar into the plastic plug.

[0023] A fastening detection component is installed on each group of copper bar plug-in mechanisms 3. After the plug-in ends, the fastening detection component immediately detects the fastening degree of the inserts to ensure that it meets the specified fastening standard. Through this precise plug-in operation and strict fastening detection, the connection of the product is made more firm. Compared with the traditional production method, the plugs produced by this equipment can withstand greater external forces during the actual use of electric bicycles, and are not prone to problems such as terminal loosening and falling off, effectively improving the product quality. At the same time, the entire plug-in process is precisely controlled by an automated system, greatly shortening the production time and further improving the production efficiency.

[0024] A vision detection mechanism 4 is provided on the frame 1, and the vision detection mechanism 4 is located behind multiple groups of copper bar plug-in mechanisms 3. The processed products are comprehensively detected by an industrial camera. Using advanced machine vision technology, the camera can quickly and accurately detect whether there are defects such as scratches and cracks on the product surface, and at the same time accurately measure the distance and angle between the inserts.

[0025] Sorting cylinders 5 are provided on both sides of the vision detection mechanism 4. A push plate is installed at the output end of the sorting cylinder 5, and the push plate faces the plastic part conveyor belt 2. Once a defective product that does not meet the quality standard is detected, automatic sorting will be immediately started. The sorting cylinder 5 pushes the push plate to move, and the defective product on the plastic part conveyor belt 2 is pushed out by the push plate, causing it to fall into the defective product collection box at the bottom, thereby accurately separating the defective product from the production line. This automatic detection and sorting mechanism not only greatly improves the production efficiency, reduces the time cost and error of manual detection, but also ensures that only high-quality products enter the next link or flow into the market, effectively guaranteeing the overall quality of the product and further consolidating the quality foundation of the product firmness.

[0026] Working principle: When the material is accurately conveyed to a specific position, the first cylinder 32 is quickly started to cut off the lowermost copper bar monomer, which is separated from multiple copper bar strips above. At the same time, the second cylinder 34 pulls out the baffle plate, and the copper bar falls into the receiving block. The third cylinder 35 pushes the receiving block to move towards the side of the plastic part conveyor belt 2, so as to insert the copper bar into the pre-designed through groove of the plastic part plug, thus completing the plug-in. Subsequently, the fastening detection component and the vision detection mechanism 4 detect the shaped parts after the plug-in. If defective products are found, the sorting cylinder 5 acts to push out and separate the defective products, which not only greatly improves the production efficiency, reduces the time cost and error of manual detection, but also ensures that only high-quality products enter the next link or flow into the market, effectively guaranteeing the overall quality of the product and further consolidating the quality foundation of the product firmness.

[0027] In the description of the present invention, it should be understood that the terms "upper", "lower", "left", "right", etc. indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, as well as a specific orientation structure and operation. Therefore, it should not be construed as a limitation to the present invention. In addition, "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Therefore, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise specified, the meaning of "a plurality" is two or more.

[0028] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "mounted", "connected", "coupled", etc. shall be construed in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0029] The above has described in detail an embodiment of the present invention, but the content described is only a preferred embodiment of the present invention and cannot be considered as limiting the scope of implementation of the present invention. All equivalent changes and improvements made in accordance with the scope of the application of the present invention shall still fall within the scope covered by the patent of the present invention.

Claims

1. An electric bicycle converter plastic plug production and assembly machine, characterized by: The invention comprises a frame (1), on which a plastic parts conveyor belt (2) and a plurality of copper bar plug-in mechanisms (3) are arranged, the plurality of copper bar plug-in mechanisms (3) being arranged in sequence along the conveying direction of the plastic parts conveyor belt (2), the copper bar plug-in mechanism (3) comprising a fixing plate (31), on which a copper bar guide trough (33), a second cylinder (34) and a third cylinder (35) are installed, the upper end of the copper bar guide trough (33) being installed with a first cylinder (32), the conveying end of the first cylinder (32) A cutter is installed at the output end, a cutting notch is provided on the side of the copper bar guide trough (33), and the cutter is arranged corresponding to the cutting notch. A baffle plate is provided at the output end of the second cylinder (34), a baffle notch is provided on the lower side of the copper bar guide trough (33), and the baffle plate is arranged corresponding to the baffle notch. A material receiving block is installed at the output end of the third cylinder (35), and the material receiving block is located at the lower end outlet position of the copper bar guide trough (33), and the material receiving block is arranged corresponding to the plastic parts conveyor belt (2).

2. The electric bicycle converter plastic plug production and assembly integrated machine according to claim 1, characterized in that: The frame (1) is provided with a visual inspection mechanism (4), and the visual inspection mechanism (4) is located at the rear side of the plurality of groups of copper busbar plug-in mechanisms (3).

3. The electric bicycle converter plastic plug production and assembly integrated machine according to claim 2, characterized in that: Sorting cylinders (5) are provided on both sides of the visual inspection mechanism (4), and push plates are installed at the output ends of the sorting cylinders (5), and the push plates face the plastic parts conveyor belt (2).

4. The electric bicycle converter plastic plug production and assembly integrated machine according to claim 1, characterized in that: A plurality of groups of the copper busbar plug-in mechanisms (3) are arranged at equal distances.

5. The electric bicycle converter plastic plug production and assembly integrated machine according to claim 1, characterized in that: A cabinet is provided at the bottom of the frame (1), and a cabinet door is installed on the cabinet.

6. The electric bicycle converter plastic plug production and assembly integrated machine according to claim 1, characterized in that: The copper bar guide groove (33) is arranged vertically.

7. The electric bicycle converter plastic plug production and assembly integrated machine according to claim 1, characterized in that: The output shaft of the third cylinder (35) is arranged horizontally.

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