Bundling machine traction device with gearbox
By designing a baler traction device with characteristic double gear box and cross-traction frame, the problem of high load operation and insufficient traction mechanism of the baler gear box is solved, and the heat dissipation effect, rapid attachment, operation flexibility and transmission efficiency of the gear box are improved.
Patent Information
- Application Number
- CN202510343602.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2025-06-03
AI Technical Summary
When the baler is working, the gear box is running at a high load, resulting in increased vibration and noise, intensified wear, shortened life, and decreased transmission efficiency. In severe cases, the gear will be rigidly broken. In addition, when the baler operates on hills and ridges, due to insufficient freedom of the traction mechanism, the traction mechanism will be deformed and vibrated, affecting the power transmission.
A baler traction device with a gear box is designed, including a characteristic double gear box and a transverse traction frame. The transmission efficiency is improved through the gear box transmission, and the rapid attachment and reduction of the turning radius are achieved through the up and down rotation of the transverse traction frame.
The heat dissipation effect of the gearbox is realized and the service life is extended. The rapid attachment simplifies the connection process between the baler and the tractor; the turning radius is reduced and the operation flexibility is improved; the transmission efficiency and overall structure stability are improved, the failure rate is reduced and the life of the traction mechanism is extended.
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Figure CN120077795A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of agricultural machinery, in particular to a baler traction device with a gear box. Background Art
[0002] A baler is a machine used to bundle grass. It has the following characteristics: a wide range of applications, and can be used to pick up and bundle straw, wheat straw, cotton stalks, corn stalks, rape stalks, peanut vines, bean stalks and other straw and forage grass; it has many supporting functions, and can be picked up and bundled directly, or cut first and then picked up and bundled, or crushed first and then bundled. A round grass baler is a type of baler. Most of the existing round grass balers are started and moved by tractors. The connecting traction device between the round grass baler and the tractor is one of the safety functions of the round grass baler. When the baler is driven, the impact on the connection part is very large, which can easily cause the connection part to loosen and disconnect. However, the above two patents do not solve this problem, and the connection and installation of the traction device of the above comparative patents are more troublesome. Therefore, we propose a round grass baler hooking traction device.
[0003] After searching, the published announcement number CN109429599B discloses a round grass baler hanging and traction device, including a baler body, a driving vehicle body, a driving vehicle traction block, a baler traction block, a first steering block, a movable connecting block, a buffer spring, a connecting rod, a first pin, a pin slide groove, a rotating groove, a rotating chuck, a second steering block, a third steering block, a steering connecting block and an elastic groove. A second steering block is fixed at the rear of the driving vehicle body, and the second steering block is rotatably connected to the driving vehicle traction block. This is a round grass baler hanging and traction device.
[0004] However, when the baler is working, the gearbox responsible for transmitting power is under high load operation. In the absence of a buffer carrier, vibration and noise increase, wear intensifies, life is shortened, and transmission efficiency decreases. In severe cases, it can cause rigid fracture of the internal gears. Moreover, the baling operation of the baler is in complex terrain, especially when operating on hills and multi-ridge fields. Since the currently used traction mechanism has insufficient degrees of freedom, terrain changes cause deformation and vibration of the traction mechanism, which will inevitably aggravate the vibration of the operating equipment and affect power transmission. In addition, the universal joint used to transmit power will easily generate more heat and reduce its service life due to friction and the interaction of internal parts under conditions of high speed, high load or long-term continuous operation. Summary of the invention
[0005] Based on the above-mentioned problems existing in the prior art, the problem to be solved by the present application is: However, when the baler is working, the gear box responsible for transmitting power is under high load operation. In the absence of a buffer carrier, vibration and noise increase, wear intensifies, life is shortened, and transmission efficiency decreases. In severe cases, it may cause rigid fracture of the internal gears. Moreover, the baling operation of the baler is in complex terrain, especially when operating on hills and multi-ridge fields. Since the currently used traction mechanism has insufficient degrees of freedom, changes in terrain will cause deformation and vibration of the traction mechanism, which will inevitably aggravate the vibration of the operating equipment and affect power transmission.
[0006] The technical solution adopted by the present application to solve its technical problem is: a baler traction device with a gear box, comprising a bottom plate, a bearing plate is fixedly arranged on the bottom plate, a special double gear box 1 is fixedly arranged on the bottom end of the bearing plate, a special double gear box 2 is fixedly arranged on the upper end of the bearing plate, the special double gear box 1 and the special double gear box 2 are coaxially arranged, a bayonet is opened on the bottom end of the bottom plate, a long column is fixedly arranged on the bayonet, and horizontal traction frames are fixedly arranged on both ends of the long column, and a protective plate is fixedly arranged on the special double gear box 2, a long traction frame is fixedly arranged on the protective plate, and a connecting device connected to the baler is provided on the long traction frame; The connecting device includes an axis body fixedly arranged between the two long traction frames, a converter is fixedly arranged on the outer circumference of the axis body, a rotating shaft is rotatably arranged on the outer circumference of the converter, an output shaft 2 is fixedly arranged on the output end of the special double gear box 2, a universal joint is fixedly arranged on the output end of the output shaft 2, and the other end of the universal joint is fixedly connected to the rotating shaft.
[0007] Preferably, a circular hole is opened on the side wall of the transverse traction frame, and an anti-slip sleeve is sleeved on the circular hole, and a protective shell is fixedly provided on the outer circumference of the long column, and the protective shell is fixedly connected to the inner wall of the bayonet.
[0008] Preferably, two mutually parallel swing connecting plates are fixedly arranged on the base plate, and an output shaft 1 is fixedly arranged on the output end of the special double gear box 1, and the output shaft 1 is located between the two swing connecting plates.
[0009] Preferably, a reinforcement rod is fixedly arranged between the two protective plates, and a reinforcement plate is fixedly arranged on the reinforcement rod, and the reinforcement plate is arranged in a triangular shape.
[0010] Preferably, a long board is fixedly arranged between the two long traction frames, a vertical board is fixedly arranged on the long board, a sliding board is slidably arranged on the vertical board, a sliding groove is formed on the vertical board, the sliding groove is slidably connected with the sliding board, a cleaning ring is fixedly arranged on the sliding board, the cleaning ring is slidably connected with the rotating shaft, and a control unit for controlling the movement of the sliding board is arranged on the long board.
[0011] Preferably, the control unit includes two parallel brackets fixedly arranged on the vertical board, a reciprocating lead screw is rotatably arranged between the two brackets, and the sliding board is in threaded connection with the reciprocating lead screw.
[0012] Preferably, pulley wheels are fixedly arranged on the outer circumferential surfaces of the rotating shaft and the reciprocating lead screw, and the two pulley wheels are connected by a belt in transmission.
[0013] Preferably, a shielding cylinder is fixedly connected to the end face of the output shaft II, a rotating ring is rotatably sleeved on one port of the shielding cylinder, a plurality of ventilation openings are formed in the other port of the shielding cylinder, a plurality of blade plates are fixedly connected to the inner wall of the rotating ring, and a friction block is fixedly connected to the end of the blade plate.
[0014] Preferably, the two long traction frames are arranged in a funnel shape with one end large and one end small, and the long traction frames are made of synthetic metal with strong toughness.
[0015] Preferably, the special double-connected gearbox I and the special double-connected gearbox II are communicated with each other.
[0016] The beneficial effects of this application are as follows: 1. It has a heat dissipation effect and is not easy to reduce the service life due to overheating of the universal joint. 1. Quick connection: When connecting the baler and the tractor, since the horizontal traction frame can rotate up and down flexibly, the connection hole of the tractor suspension arm can be successfully connected through the pin shaft. This method is simple in operation and effectively shortens the time used in the connection process between the baler and the tractor. 2. It can reduce the turning radius. Since the special double-connected gearbox can rotate 90 degrees to the left and right respectively, the flexibility of the tractor towing the baler for turning around and turning operations in the field is improved, and the operation is more convenient. And through the gearbox transmission, the transmission efficiency is improved, the overall layout is more reasonable, the stability of the overall structure is increased, the failure rate can be greatly reduced, the service life of the traction mechanism can be extended, and the use of a large-angle drive shaft is avoided.
[0017] 3. Enhance the operating stability of the baler. Due to the integral rigid connection between the special gearbox and the traction frame, it has good stability. When adapting to undulating terrains, the up-and-down swing function of the horizontal traction frame can fully adapt, without affecting the overall transmission system of the machine, effectively improving the stability of the tractor and the baler during operation. When driving on an uneven road and encountering a gully, the traction frame or the transmission shaft will not be damaged due to torsion. Brief Description of the Drawings
[0018] Figure 1 is a schematic diagram of the overall structure of the present invention; Figure 2 of the present invention Figure 1 is an enlarged schematic diagram of the structure at A in; Figure 3 is a schematic diagram of the structure of the special double-connected gearbox one of the present invention; Figure 4 is a schematic diagram of the structure of the special double-connected gearbox two of the present invention; Figure 5 is a schematic diagram of the structure of the connecting device of the present invention; Figure 6 of the present invention Figure 5 is an enlarged schematic diagram of the structure at B in; Figure 7 is a schematic diagram of the structure of the long column of the present invention; Figure 8 is a schematic diagram of the partial structure of the present invention; Figure 9 is a cross-sectional view of the shielding cylinder of the present invention.
[0019] In the figure: 1. Bottom plate; 11. Bayonet; 12. Swing connecting plate; 13. Long column; 131. Protection shell; 14. Horizontal traction frame; 141. Round hole; 142. Anti-slip sleeve; 15. Output shaft one; 16. Special double-connected gearbox one; 2. Bearing plate; 21. Special double-connected gearbox two; 211. Output shaft two; 2111. Universal joint; 22. Protection plate; 23. Long traction frame; 231. Reinforcing rod; 3. Shaft body; 31. Long plate; 32. Converter; 33. Vertical plate; 331. Slide groove; 34. Bracket; 341. Guide rod; 342. Reciprocating lead screw; 343. Pulley; 35. Slide plate; 351. Cleaning ring; 36. Rotating shaft; 4. Shielding cylinder; 5. Rotating ring; 6. Blade; 7. Friction block; 8. Ventilation opening. Detailed Embodiments
[0020] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present application will be described in detail below with reference to the drawings and in combination with the embodiments.
[0021] To enable those skilled in the art to better understand the solution of this application, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of this application. Obviously, the described embodiments are only a part of the embodiments of this application, rather than all the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of this application.
[0022] Referring to Figures 1-3 , a bale press towing device with a gearbox, including a bottom plate 1, a bearing plate 2 is fixedly arranged on the bottom plate 1, a special double-connected gearbox one 16 is fixedly arranged at the bottom end of the bearing plate 2, and a special double-connected gearbox two 21 is fixedly arranged at the upper end of the bearing plate 2. The special double-connected gearbox one 16 and the special double-connected gearbox two 21 are coaxially arranged. A bayonet 11 is opened at the bottom end of the bottom plate 1, a long column 13 is fixedly arranged on the bayonet 11, and transverse towing frames 14 are fixedly arranged at both ends of the long column 13. A protective plate 22 is fixedly arranged on the special double-connected gearbox two 21, and a long towing frame 23 is fixedly arranged on the protective plate 22. A connecting device for connecting with the bale press is arranged on the long towing frame 23; The connecting device includes a shaft body 3 fixedly arranged between two long towing frames 23. A converter 32 is fixedly arranged on the outer peripheral surface of the shaft body 3, and a rotating shaft 36 is rotatably arranged on the outer peripheral surface of the converter 32. An output shaft two 211 is fixedly arranged at the output end of the special double-connected gearbox two 21, and a universal joint 2111 is fixedly arranged at the output end of the output shaft two 211. The other end of the universal joint 2111 is fixedly connected to the rotating shaft 36.
[0023] Referring to Figures 2-4 , round holes 141 are opened on the side wall of the transverse towing frame 14, and anti-slip sleeves 142 are sleeved on the round holes 141. A protective shell 131 is fixedly arranged on the outer peripheral surface of the long column 13, and the protective shell 131 is fixedly connected to the inner wall of the bayonet 11. Through the round holes 141 arranged on the transverse towing frame 14, it is convenient for the staff to connect the transverse towing frame 14 with the corresponding instrument. At the same time, through the anti-slip sleeves 142 arranged in the round holes 141, the friction between the devices is increased, thereby improving the overall stability of the device.
[0024] Referring to Figure 1 、 Figure 3 and Figure 5 , two parallel swing connecting plates 12 are fixedly arranged on the bottom plate 1, and an output shaft one 15 is fixedly arranged at the output end of the special double-connected gearbox one 16. The output shaft one 15 is located between the two swing connecting plates 12. By arranging the swing connecting plates 12 on the bottom plate 1, when using the device, the special double-connected gearbox one 16 can control the device to rotate in the horizontal direction.
[0025] Reference Figures 4-6
[0026] Between the two protective plates 22, a reinforcing rod 231 is fixedly arranged, and a reinforcing plate is fixedly arranged on the reinforcing rod 231. The reinforcing plate is triangularly arranged. By arranging the reinforcing rod 231 on the protective plate 22, the overall stability of the device is improved, thereby improving the service life of the device. Reference Figures 4-6
[0027] Between the two long traction frames 23, a long plate 31 is fixedly arranged. On the long plate 31, a vertical plate 33 is fixedly arranged. On the vertical plate 33, a sliding plate 35 is slidably arranged. A sliding groove 331 is formed on the vertical plate 33. The sliding groove 331 is slidably connected with the sliding plate 35. A cleaning ring 351 is fixedly arranged on the sliding plate 35. The cleaning ring 351 is slidably connected with the rotating shaft 36. A control unit for controlling the movement of the sliding plate 35 is arranged on the long plate 31. By arranging the vertical plate 33 on the long plate 31 and the sliding plate 35 slidably arranged on the vertical plate 33, when the staff controls the movement of the sliding plate 35, the cleaning ring 351 fixedly arranged on the sliding plate 35 can clean the impurities on the outer surface of the rotating shaft 36, ensuring the cleanliness of the outer surface of the rotating shaft 36. Reference Figures 5-7
[0028] The control unit includes two parallel brackets 34 fixedly arranged on the vertical plate 33. A reciprocating lead screw 342 is rotatably arranged between the two brackets 34. The sliding plate 35 is threadedly connected with the reciprocating lead screw 342. By arranging the reciprocating lead screw 342 between the two brackets 34, when the reciprocating lead screw 342 rotates, the sliding plate 35 threadedly connected with it will move to clean the outer surface of the rotating shaft 36. Reference Figure 5 、 Figure 6 And Figure 8
[0029] On the outer circumferential surfaces of the rotating shaft 36 and the reciprocating lead screw 342, pulley 343 are fixedly arranged, and the two pulleys 343 are connected by a belt in transmission. By arranging the pulley 343 between the rotating shaft 36 and the reciprocating lead screw 342, when the rotating shaft 36 rotates, the pulley 343 fixed on its outer circumferential surface rotates, and drives the pulley 343 on the reciprocating lead screw 342 to rotate through the belt. As Figure 9
[0030] As shown in the figure, on the end face of the output shaft II 211, a shielding cylinder 4 is fixedly connected. A rotating ring 5 is rotatably sleeved on one port of the shielding cylinder 4. A plurality of ventilation openings 8 are formed on the other port of the shielding cylinder 4. A plurality of blade plates 6 are fixedly connected to the inner wall of the rotating ring 5. A friction block 7 is fixedly connected to the end of the blade plate 6.Since the rotating shaft 36 is not coaxial with the second output shaft 211, when the rotating shaft 36 rotates, the lower surface of the rotating shaft 36 will contact the friction block 7, causing the rotating ring 5 to rotate. When the blade 6 rotates, it will drive the air flow inside the shielding cylinder 4, assisting in dissipating heat from the universal joint 2111. The friction block 7 on the upper blade 6 does not contact the rotating shaft 36, which can assist in dissipating heat at the universal joint 2111 and has a protective effect, blocking to prevent the problem of straw entanglement. Refer to Figures 5-7 A guide rod 341 is fixedly arranged between the two brackets 34. The sliding plate 35 is slidably connected to the guide rod 341, and the guide rod 341 is parallel to the reciprocating lead screw 342. By providing the guide rod 341 on the two brackets 34, it is ensured that the sliding plate 35 will not shift in position during movement.
[0031] Refer to Figures 1-3 Refer to
[0032] The specific solution of this scheme is as follows: When the staff uses the device, first move the device to a suitable position, connect the rear output transmission shaft of the tractor to the first output shaft 15 of the special double - joint gearbox 16, and then transmit the power of the tractor to the baler through the transition transmission shaft. Through the round hole 141 provided on the horizontal traction frame 14, it is convenient for the staff to connect the horizontal traction frame 14 with the corresponding equipment. At the same time, through the anti - slip sleeve 142 provided in the round hole 141, the friction between the devices is increased, thereby improving the overall stability of the device. The swing connecting plate 12 provided on the bottom plate 1 enables the special double - joint gearbox 16 to control the horizontal rotation of the device when using the device. Through the vertical plate 33 provided on the long plate 31 and the sliding plate 35 slidably arranged on the vertical plate 33, when the staff controls the movement of the sliding plate 35, the cleaning ring 351 fixedly arranged on the sliding plate 35 can clean the impurities on the outer surface of the rotating shaft 36, ensuring the cleanliness of the outer surface of the rotating shaft 36. The reciprocating lead screw 342 provided between the two brackets 34 enables the sliding plate 35 threadedly connected to it to move when the reciprocating lead screw 342 rotates, realizing the cleaning of the outer surface of the rotating shaft 36. Through the pulley 343 provided between the rotating shaft 36 and the reciprocating lead screw 342, when the rotating shaft 36 rotates, the pulley 343 fixed on its outer peripheral surface rotates, and drives the pulley 343 on the reciprocating lead screw 342 to rotate through the belt.
[0033] Those of ordinary skill in the art should understand that the discussion of any of the above embodiments is merely exemplary. Under the concept of the present invention, the technical features in the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations in different aspects of the present invention as described above. For the sake of brevity, they are not provided in detail.
[0034] The present invention is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A baler traction device with a gearbox, comprising a base plate (1), characterized in that It also includes: a bearing plate (2) is fixedly arranged on the bottom plate (1), a special double gear box (16) is fixedly arranged on the bottom end of the bearing plate (2), a special double gear box (21) is fixedly arranged on the upper end of the bearing plate (2), the special double gear box (16) and the special double gear box (21) are coaxially arranged, a bayonet (11) is opened on the bottom end of the bottom plate (1), a long column (13) is fixedly arranged on the bayonet (11), and transverse traction frames (14) are fixedly arranged on both ends of the long column (13), and a protective plate (22) is fixedly arranged on the special double gear box (21), and a long traction frame (23) is fixedly arranged on the protective plate (22), and a connecting device connected to a baler is provided on the long traction frame (23); The connecting device comprises a shaft body (3) fixedly arranged between the two long traction frames (23); a converter (32) is fixedly arranged on the outer circumference of the shaft body (3); a rotating shaft (36) is rotatably arranged on the outer circumference of the converter (32); an output shaft 2 (211) is fixedly arranged on the output end of the special double gear box 2 (21); a universal joint (2111) is fixedly arranged on the output end of the output shaft 2 (211); and the other end of the universal joint (2111) is fixedly connected to the rotating shaft (36).
2. A baler traction device with a gear box according to claim 1, characterized in that: A circular hole (141) is formed on the side wall of the transverse traction frame (14), and an anti-slip sleeve (142) is sleeved on each of the circular holes (141). A protective shell (131) is fixedly provided on the outer peripheral surface of the long column (13), and the protective shell (131) is fixedly connected to the inner wall of the bayonet (11).
3. A baler traction device with a gear box according to claim 1, characterized in that: Two mutually parallel swing connection plates (12) are fixedly arranged on the base plate (1), and an output shaft (15) is fixedly arranged on the output end of the special double gear box (16), and the output shaft (15) is located between the two swing connection plates (12).
4. A baler traction device with a gear box according to claim 3, characterized in that: A reinforcement rod (231) is fixedly arranged between the two protection plates (22), and a reinforcement plate is fixedly arranged on the reinforcement rod (231), and the reinforcement plate is arranged in a triangular shape.
5. A baler traction device with a gear box according to claim 1, characterized in that: A long board (31) is fixedly arranged between the two long traction frames (23), a vertical board (33) is fixedly arranged on the long board (31), a slide plate (35) is slidably arranged on the vertical board (33), a slide groove (331) is provided on the vertical board (33), the slide groove (331) and the slide plate (35) are slidably connected, a cleaning ring (351) is fixedly arranged on the slide plate (35), the cleaning ring (351) and the rotating shaft (36) are slidably connected, and a control unit for controlling the movement of the slide plate (35) is provided on the long board (31).
6. A baler traction device with a gear box according to claim 5, characterized in that: The control unit comprises two mutually parallel brackets (34) fixedly arranged on the vertical plate (33), a reciprocating screw rod (342) being rotatably arranged between the two brackets (34), and the slide plate (35) is threadedly connected to the reciprocating screw rod (342).
7. A baler traction device with a gear box according to claim 6, characterized in that: Pulleys (343) are fixedly arranged on the outer circumferences of the rotating shaft (36) and the reciprocating screw rod (342), and the two pulleys (343) are connected via a belt transmission.
8. A baler traction device with a gear box according to claim 7, characterized in that: A guide rod (341) is fixedly arranged between the two brackets (34), the slide plate (35) is slidably connected to the guide rod (341), and the guide rod (341) and the reciprocating screw rod (342) are parallel to each other.
9. A baler traction device with a gear box according to claim 1, characterized in that: A shielding cylinder (4) is fixedly connected to the end surface of the second output shaft (211); a rotating ring (5) is rotatably sleeved on one end of the shielding cylinder (4); a plurality of vents (8) are opened on the other end of the shielding cylinder (4); a plurality of blades (6) are fixedly connected to the inner wall of the rotating ring (5); and a friction block (7) is fixedly connected to the end of the blade (6).
10. A baler traction device with a gear box according to claim 1, characterized in that: The special double gearbox one (16) and the special double gearbox two (21) are connected to each other.
Citation Information
Patent Citations
A traction device for a round hay bale baler
CN109429599B
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CN116406574A
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CN118045678A
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CN206606055U