Automatic row welding equipment for cargo box door plate
By designing an automatic welding equipment for cargo door panels including support structure, welding mechanism and feeding mechanism, the existing equipment has solved the problems of low efficiency and unstable welding quality in the loading and positioning links, and the automatic loading, positioning and extraction of box plates and board frames has been realized, and production efficiency and welding quality have been improved.
Patent Information
- Application Number
- CN202510300994.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2025-06-03
AI Technical Summary
The existing box door panel welding equipment has problems such as inefficiency and unstable welding quality in the feeding and positioning links, resulting in a decrease in production efficiency.
An automatic welding equipment for cargo box door panels is designed, using a combination of support structure and welding mechanism to automatically load and position the box plate and the board rack through guide parts, mounting frames and positioning components, and automatic classification and extraction of box plates and board racks through feeding mechanisms.
It realizes the rapid and accurate positioning of box plates and board frames, improves the automation performance of welding equipment, reduces labor costs, improves production efficiency and stabilizes welding quality.
Smart Images

Figure CN120080087A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cargo box processing, and particularly relates to an automatic sequential welding device for cargo box door panels. Background Art
[0002] As a key component for a vehicle to load goods, the design and function of a cargo box vary depending on the vehicle type and usage. The box door panel of the cargo box is an important part to ensure convenient and safe loading and unloading of goods. When the box door panel is opened, it provides a larger opening for easy loading and unloading of goods; when closed, it can effectively prevent the goods from falling or being stolen. The box door panel usually consists of a door panel and a panel frame. This structure not only facilitates the combination with the cargo box but also ensures its own structural strength. During the production process, the box door panel is welded and fixed to the panel frame through a welding device.
[0003] Currently, the production of box door panels mainly uses a sequential welding device to perform two welding operations. The first welding is spot welding the door panel and the panel frame to ensure the fixed connection of the main structure; the second welding is full welding the door panel and the panel frame to enhance the structural stability and strength. However, there are some deficiencies in the existing welding device during the first welding operation:
[0004] 1. During the first welding, the operator needs to manually extract and place the door panel and the panel frame on the welding table in sequence. This manual feeding method is not only inefficient and unable to guarantee the timeliness of the operation, but also requires position correction after placement to ensure the accurate alignment of the door panel and the panel frame. This not only increases the workload of the operator but also may lead to unstable welding quality.
[0005] 2. After the door panel and the panel frame are placed, the operator also needs to operate the positioning parts on the welding table in sequence to make them enter the positioning state of the door panel and the panel frame. This manual positioning operation not only reduces the automation performance of the device but also significantly affects the operation process, resulting in a decrease in production efficiency.
[0006] In summary, the existing box door panel welding device has obvious deficiencies in the feeding and positioning links, affecting production efficiency and welding quality. Therefore, there is an urgent need for a welding device that can automatically feed and position. Summary of the Invention
[0007] In view of the deficiencies of the prior art, the present invention provides an automatic sequential welding device for cargo box door panels, which solves the problems mentioned in the background art.
[0008] To achieve the above objectives, the present invention is realized through the following technical solutions:
[0009] An automatic butt welding device for a cargo box door panel, comprising a support structure and a welding mechanism. The welding mechanism is erected above the support structure. A guiding component is assembled on the top of the support structure. The support structure is assembled with a mounting frame through the guiding component. Two groups of positioning components are assembled on the top of the mounting frame. The mounting frame positions and clamps a box board through the positioning components, and the welding mechanism welds the box board. A material lifting mechanism is assembled on the front side inside the support structure, and the material lifting mechanism is used to lift the un-welded box board;
[0010] The material lifting mechanism includes a material guiding component, a flipping component, and a material lifting component. The material guiding component is assembled on the front side inside the support structure. The flipping component is assembled at the bottom of the material guiding component. The material lifting component is assembled on the guiding piece of the flipping component, and the material lifting component extends out of the material guiding component; The positioning component includes a first positioning part and a second positioning part. Two groups of second positioning parts are slidably installed inside the mounting frame. The second positioning parts are used for longitudinal positioning. The first positioning part is assembled on the mounting frame inside the second positioning parts. The first positioning part is used for lateral positioning.
[0011] Further, the welding mechanism includes a control body, a base, a guide seat, a welding head, a guiding rail, a first telescopic cylinder, and a guiding frame. The base is arranged inside the support structure. Control bodies are fixedly installed on both sides of the top of the base. The guiding rail is fixedly installed between the control bodies. The guiding frame is slidably installed on the guiding rail. The first telescopic cylinder is fixedly installed at the top inside the guiding frame. The output end of the first telescopic cylinder is butt-connected with the guide seat, and the welding head is butt-connected to the bottom of the guide seat.
[0012] Further, a support component is fixedly installed on the front of the base, and the support component supports the box board; The support component includes a support table, an electric slide rail, a sixth telescopic cylinder, and a top seat. The support table is fixedly installed on the front of the base. The electric slide rail is fixedly installed on the top of the support table. The sixth telescopic cylinder is fixedly installed on the slider of the electric slide rail. The top seat is fixedly installed at the top of the sixth telescopic cylinder.
[0013] Further, inner lining plates are slidably installed on both sides inside the mounting frame. Both ends of the first positioning part and the second positioning part are fixedly installed on the inner side of the inner lining plate. Fifth telescopic cylinders are fixedly installed on the front and back of the mounting frame. The output end of the fifth telescopic cylinder is installed and connected with the second positioning part.
[0014] Furthermore, the material guide assembly includes a support plate, a second telescopic cylinder, a top plate, a mounting groove, and a material guide wheel. The support plate is fixedly installed on the front side of the support structure, the second telescopic cylinder is fixedly installed on the top of the support plate, the top plate is fixedly installed on the top of the second telescopic cylinder, two groups of mounting grooves are fixedly installed on the top of the top plate, and material guide wheels are evenly distributed inside the mounting grooves. A mounting port is provided on the top of the top plate, and the mounting port is located on both sides of the mounting groove. Fixed plates are fixedly installed on both sides of the bottom of the top plate, and the flip assembly is assembled on the inner side of the fixed plate.
[0015] Furthermore, the flipping assembly includes a first motor, a mounting frame, a sliding rod, a first screw rod, a guide block, a second motor, a first mounting seat, an electric rotating cylinder, and a support column. The first screw rod and the sliding rod are butt-mounted between the fixed plates, and the guide block is commonly mounted on the first screw rod and the sliding rod. The first mounting seat is fixedly mounted on one side of the guide block, and the support column is movably mounted on the interior of the first mounting seat through a rotating shaft. The support column flips in the first mounting seat through the rotating shaft, and an electric rotating cylinder is fixedly mounted on the top of the support column. The mounting frame is fixedly mounted on the rotating surface of the electric rotating cylinder. The second motor is fixedly mounted on the first mounting seat, and the output end of the second motor is mounted and connected to the rotating shaft. The first motor is fixedly mounted on one side of the fixed plate, and the output end of the first motor is mounted and connected to the first screw rod.
[0016] Furthermore, the material lifting assembly includes a mounting plate, an electromagnet, a third telescopic cylinder, a guide plate, a second screw rod, and a third motor. The guide plate is slidably installed inside the mounting frame, the third motor is fixedly installed inside the mounting frame, the output end of the third motor is docked with the second screw rod that passes through the guide plate, the bottom of the guide plate is docked with the third telescopic cylinder, the bottom of the third telescopic cylinder is fixedly installed with a mounting plate, and the bottom of the mounting plate is fixedly installed with an electromagnet.
[0017] Furthermore, the first positioning component includes a fourth telescopic cylinder, a first positioning block, and a first mounting square rod. The first mounting square rod is fixedly installed on the inner side of the inner lining plate, and the first positioning blocks are slidably installed on both sides of the top of the first mounting square rod. The fourth telescopic cylinder is fixedly installed on the inner side of the inner lining plate, and the output end of the fourth telescopic cylinder is installed and connected to the first positioning block. The fourth telescopic cylinder positions both sides of the box plate through the first positioning block.
[0018] Furthermore, the second positioning component includes a cross bar, a second mounting square bar, a fourth motor, a fixed seat, a second mounting seat, a connecting plate, a positioning knob, a second positioning block, and an axle rod. The second mounting square bar is fixedly installed on the inner side of the inner lining plate, and the second mounting square bar is distributed in parallel with the first mounting square bar. The top of the second mounting square bar is fixedly installed with a fixed seat, and the second mounting square bar inside the fixed seat is fixedly installed with a second mounting seat. A axle rod connected to the fixed seat is penetrated and installed on the second mounting seat, and a fourth motor is fixedly installed on one side of the fixed seat, and the output end of the fourth motor is connected to the axle rod. The second mounting seat is movably installed with a connecting plate through the axle rod, and a cross bar is fixedly installed on the end of the connecting plate, and five groups of second positioning blocks are slidably installed on the cross bar, and a positioning knob is docked on the second positioning block. A guide port cooperating with the second positioning block and the positioning knob is provided on the cross bar, and the second positioning block positions the top of the box plate.
[0019] Furthermore, the guide component includes a guide wheel, a guide rail, a rack, and a driving component. The rack is fixedly installed on one side of the support structure, and the driving component is fixedly installed on the bottom of the installation frame. The driving end of the driving component is meshed with the rack, and the guide rails are fixedly installed on both sides of the top of the support structure, and the guide wheels assembled with the guide rails are fixedly installed on both sides of the bottom of the installation frame.
[0020] The present invention provides an automatic welding device for cargo box door panels. Compared with the prior art, it has the following beneficial effects:
[0021] By installing the positioning components in the frame, the split positioning of the box plate and the plate frame can be quickly completed, and the positioning components adopt opposite split positioning, which can not only complete the opposite constraint of the box plate, but also separately position the box plate and the plate frame, ensuring that the welding state of the box plate and the plate frame is synchronously positioned, ensuring that the subsequent welding does not need to be fixed and auxiliary positioning;
[0022] The corresponding extraction of box plates and plate racks is achieved through the lifting mechanism. The mechanism can switch its own extraction status according to the actual operation progress, realizing the automatic classification extraction of box plates and plate racks. This not only ensures the welding process of the device, but also reduces the labor cost at the same time, and there is no need for multiple people to cooperate in loading materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1Shows the schematic diagram of the overall composition structure of the butt welding equipment of the present invention;
[0025] Figure 2 Shows the schematic diagram of the assembly structure of the mounting frame and the positioning component of the present invention;
[0026] Figure 3 Shows the schematic diagram of the composition structure of the positioning component of the present invention;
[0027] Figure 4 Shows the schematic diagram of the composition structure of the support component of the present invention;
[0028] Figure 5 Shows the schematic diagram of the composition structure of the material lifting mechanism of the present invention;
[0029] Figure 6 Shows the schematic diagram of the composition structure of the flipping component of the present invention;
[0030] Figure 7 Shows the schematic diagram of the composition structure of the material lifting component of the present invention;
[0031] As shown in the figure: 1. Support framework; 2. Welding mechanism; 21. Control body; 22. Base; 23. Guide seat; 24. Welding head; 25. Guide rail; 26. First telescopic cylinder; 27. Guide frame; 3. Support component; 31. Support table; 32. Electric slide rail; 33. Sixth telescopic cylinder; 34. Top seat; 4. Mounting frame; 41. Fifth telescopic cylinder; 42. Lining plate; 5. Guide component; 51. Guide wheel; 52. Guide rail; 53. Rack; 54. Driving component; 6. Material lifting mechanism; 61. Material guiding component; 611. Support plate; 612. Second telescopic cylinder; 613. Top plate; 614. Installation groove; 615. Material guiding wheel; 616. Installation port; 617. Fixed plate; 62. Flipping component; 621. First motor; 622. Mounting rack; 623. Slide bar; 624. First lead screw; 625. Guide block; 626. Second motor; 627. First mounting seat; 628. Electric rotary cylinder; 629. Support column; 63. Material lifting component; 631. Mounting plate; 632. Electromagnet; 633. Third telescopic cylinder; 634. Guide plate; 635. Second lead screw; 636. Third motor; 7. Positioning component; 71. First positioning component; 711. Fourth telescopic cylinder; 712. First positioning block; 713. First mounting square rod; 72. Second positioning component; 721. Cross bar; 722. Second mounting square rod; 723. Fourth motor; 724. Fixed seat; 725. Second mounting seat; 726. Connecting plate; 727. Positioning knob; 728. Second positioning block; 729. Shaft rod; 8. Box plate; 81. Plate rack. Detailed implementation manners
[0032] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are described clearly and completely. Apparently, the described embodiments are some, but not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0033] Embodiment 1
[0034] To solve the technical problems in the background art, the following automatic row welding equipment for the cargo box door panel is provided:
[0035] Combined with Figures 1 - 7 As shown, an automatic row welding equipment for the cargo box door panel provided by the present invention includes a support structure 1 and a welding mechanism 2. The welding mechanism 2 is installed above the support structure 1. A guiding component 5 is assembled at the top of the support structure 1. An installation frame 4 is assembled on the support structure 1 through the guiding component 5. Two groups of positioning components 7 are assembled at the top of the installation frame 4. The installation frame 4 positions and clamps a box board 8 through the positioning components 7, and the welding mechanism 2 welds the box board 8. A material lifting mechanism 6 is assembled at the front side inside the support structure 1, and the support structure 1 is used to extract the un-welded box board 8.
[0036] The material lifting mechanism 6 includes a material guiding component 61, a flipping component 62, and a material lifting component 63. The material guiding component 61 is assembled at the front side inside the support structure 1. The flipping component 62 is assembled at the bottom of the material guiding component 61. The material lifting component 63 is assembled on the guiding part of the flipping component 62, and the material lifting component 63 extends out of the material guiding component 61. The positioning component 7 includes a first positioning part 71 and a second positioning part 72. Two groups of second positioning parts 72 are slidably installed inside the installation frame 4. The second positioning parts 72 are used for longitudinal positioning. The first positioning part 71 is assembled on the installation frame 4 inside the second positioning parts 72. The first positioning part 71 is used for lateral positioning.
[0037] In the above solution:
[0038] Through the guiding component 5 on the support structure 1, the mutual cooperation with the installation frame 4 is realized, and the automatic feeding of the installation frame 4 is achieved, so that the placed carriage board structure can be quickly fed below the welding component.
[0039] Through the positioning component 7 inside the installation frame 4, the separate positioning of the box board and the board frame can be quickly completed. And the positioning component 7 adopts an opposed split-type positioning. It can not only complete the opposed constraint on the box board, but also separately position the box board and the board frame, ensuring that the welding states of the box board and the board frame are synchronously positioned, and ensuring that no additional fixed auxiliary positioning is required for subsequent welding.
[0040] The corresponding extraction of the box board 8 and the board rack 81 is realized through the material lifting mechanism 6. The mechanism can switch its own extraction state according to the actual operation process, realizing the automatic classification extraction of the box board 8 and the board rack 81. This not only ensures the welding process of the device but also reduces the labor cost, eliminating the need for multiple personnel to cooperate in feeding;
[0041] During daily operations:
[0042] Start the material guiding component 61 to rise to the extraction state, and then start the flipping component 62 inside the material guiding component 61, prompting the flipping component 62 to flip out from the material guiding component 61. In this way, the material lifting component 63 on the flipping component 62 can enter the working state. The material lifting component 63 first moves above the box board 8 and extracts it, and then with the cooperation of the flipping component 62, it moves it to the top of the material guiding component 61, and with the assistance of the material guiding component 61, the box board 8 is received. Then, the flipping component 62 is used to rotate and switch the angle of the material lifting component 63, prompting the extraction end of the material lifting component 63 to switch to the opposite state. The purpose is to extract the board rack on the other side of the support structure 1 and place the board rack 81 above the box board 8 in the above-mentioned manner. Immediately, the box board and the board rack are positioned by the first positioning component 71 and the second positioning component 72 inside the installation frame 4. At this time, the material guiding component 61 can descend to release the support for the box board 8. Through the cooperation of the installation frame 4 and the guiding component 5, the positioned box board structure can be moved to the welding station for welding.
[0043] Embodiment 2
[0044] As Figure 1 and Figure 7 shown, on the basis of the above embodiment, this embodiment further gives the following content:
[0045] In this embodiment, the welding mechanism 2 includes a control body 21, a base 22, a guide seat 23, a welding head 24, a guide rail 25, a first telescopic cylinder 26, and a guide frame 27. The base 22 is arranged inside the support structure 1. On both sides of the top of the base 22, the control bodies 21 are fixedly installed. The guide rail 25 is fixedly installed between the control bodies 21. The guide frame 27 is slidably installed on the guide rail 25. The first telescopic cylinder 26 is fixedly installed at the top inside the guide frame 27. The output end of the first telescopic cylinder 26 is butt-connected with the guide seat 23, and the bottom of the guide seat 23 is butt-connected with the welding head 24.
[0046] During this period, there are five groups of guide frames 27. A welding head 24 used in cooperation is assembled on each guide frame 27. The driving component on the guide rail 25 drives the guide seat 23 to move, so as to drive the guide frame 27, prompt the welding head 24 to reach the corresponding welding point, and start the first telescopic cylinder 26 to drive the welding head 24 on the guide frame 27 to descend, so as to perform spot welding on the connection between the box plate 8 and the plate frame 81 to realize their fixed connection.
[0047] In this embodiment, a support assembly 3 is fixedly installed on the front of the base 22, and the support assembly 3 supports the box plate 8; the support assembly 3 includes a support table 31, an electric slide rail 32, a sixth telescopic cylinder 33, and a top seat 34. The support table 31 is fixedly installed on the front of the base 22, the electric slide rail 32 is fixedly installed on the top of the support table 31, the sixth telescopic cylinder 33 is fixedly installed on the slider of the electric slide rail 32, and the top seat 34 is fixedly installed on the top of the sixth telescopic cylinder 33.
[0048] The support assembly 3 cooperates with the box plate assembly to be welded for support. The purpose is to support the box plate 8 to be welded, so that the box plate 8 fits with the plate frame 81 on the top surface, and to ensure that the welding position will not cause the welding to fail due to the gap between the box plate 8 and the plate frame 81 on the top surface;
[0049] During this period, start the sixth telescopic cylinder 33 to support the top seat 34, so as to support the box plate by the top seat 34 and make the box plate fit with the plate frame. The fitting position is the welding position. After spot welding at this position, the sixth telescopic cylinder 33 can be driven to descend, and the sixth telescopic cylinder 33 can be driven to slide through the electric slide rail 32, slide to the position of another welding point, and lift the support again to realize the welding between the box plate and the plate frame.
[0050] In this embodiment, the material guiding assembly 61 includes a support plate 611, a second telescopic cylinder 612, a top plate 613, an installation groove 614, and a material guiding wheel 615. The support plate 611 is fixedly installed on the front side inside the support structure 1, the second telescopic cylinder 612 is fixedly installed on the top of the support plate 611, the top plate 613 is fixedly installed on the top of the second telescopic cylinder 612, two groups of installation grooves 614 are fixedly installed on the top of the top plate 613, and the material guiding wheels 615 are evenly distributed inside the installation grooves 614. An installation opening 616 is arranged on the top of the top plate 613, and the installation opening 616 is located on both sides of the installation groove 614. Fixed plates 617 are fixedly installed on both sides of the bottom of the top plate 613, and the flipping assembly 62 is assembled inside the fixed plates 617.
[0051] During this period, when the device is loading, the second telescopic cylinder 612 can be started, and the second telescopic cylinder 612 lifts the top plate 613 and the guide wheel 615 in the installation groove 614. At this time, the receiving surface is higher than the supporting structure 1, and is currently waiting for the introduction of the box plate 8;
[0052] When the box plate 8 is introduced above the top plate 613, it will be supported and guided by the cooperation of the guide wheel 615.
[0053] The flip assembly 62 includes a first motor 621, a mounting frame 622, a slide bar 623, a first screw rod 624, a guide block 625, a second motor 626, a first mounting seat 627, an electric rotary cylinder 628, and a support column 629. The first screw rod 624 and the slide bar 623 are butt-jointedly mounted between the fixed plates 617. The guide block 625 is mounted on the first screw rod 624 and the slide bar 623. The first mounting seat 627 is fixedly mounted on one side of the guide block 625. The interior of the first mounting seat 627 is movable by a rotating shaft. A support column 629 is installed, and the support column 629 is flipped in the first mounting seat 627 through the rotating shaft. An electric rotating cylinder 628 is fixedly installed on the top of the support column 629, and a mounting frame 622 is fixedly installed on the rotating surface of the electric rotating cylinder 628. A second motor 626 is fixedly installed on the first mounting seat 627, and the output end of the second motor 626 is installed and connected to the rotating shaft. A first motor 621 is fixedly installed on one side of the fixed plate 617, and the output end of the first motor 621 is installed and connected to the first screw rod 624.
[0054] The material lifting assembly 63 includes a mounting plate 631, an electromagnet 632, a third telescopic cylinder 633, a guide plate 634, a second screw rod 635, and a third motor 636. The guide plate 634 is slidably installed inside the mounting frame 622, and the third motor 636 is fixedly installed inside the mounting frame 622. The output end of the third motor 636 is docked with the second screw rod 635 that passes through the guide plate 634, and the bottom of the guide plate 634 is docked with the third telescopic cylinder 633. The bottom of the third telescopic cylinder 633 is fixedly installed with a mounting plate 631, and the bottom of the mounting plate 631 is fixedly installed with an electromagnet 632.
[0055] By combining the above contents, when the box plate 8 is being extracted:
[0056] Start the second motor 626. The second motor 626 drives the mounting frame 622 and the support column 629 to turn, causing the mounting frame 622 and the support column 629 to turn above the top plate 613 and enter the working state. When in the non-working state, the mounting frame 622 and the support column 629 turn down below the top plate 613. When the top plate 613 turns to the upper side, start the third motor 636. The third motor 636 drives the second lead screw 635 to rotate, realizing the driving of the guide plate 634. At this time, the guide plate 634 extends outward from the mounting frame 622, causing the extraction point to move. When reaching the extraction point, start the third telescopic cylinder 633 to drive the mounting plate 631 to descend, causing the electromagnet 632 at the bottom of the mounting plate 631 to adsorb the box plate 8, completing the extraction. And then drive the adsorbed box plate 8 to be recycled through the above method again, and tow the box plate to directly above the top plate 613.
[0057] When the plate frame 81 is being extracted, the mounting frame 622 is driven by the electric rotary cylinder 628 to rotate and switch the orientation, and then operate again according to the above operation process, extract the plate frame 81 above the box plate 8 and lower it, waiting for positioning, conveying and welding.
[0058] During this period, the box plate 8 and the plate frame 81 to be welded are stacked on both sides of the support structure 1 respectively, ensuring that the positions of the workpieces meet the extraction requirements and ensuring the stable extraction of the device.
[0059] Embodiment 3
[0060] As Figures 1 - 7 shown, on the basis of the above embodiment, the following content is further given in this embodiment:
[0061] In this embodiment, inner lining plates 42 are slidably installed on both sides inside the installation frame body 4. Both ends of the first positioning member 71 and the second positioning member 72 are fixedly installed on the inner side of the inner lining plate 42. Fifth telescopic cylinders 41 are fixedly installed on the front and back of the installation frame body 4. The output ends of the fifth telescopic cylinders 41 are installed and connected to the second positioning member 72.
[0062] Two groups of inner lining plates 42 are adopted, which are respectively located on the front and back sides inside the installation frame body 4 and are slidably connected. The first positioning member 71 and the second positioning member 72 are installed between each group of inner lining plates 42. The first positioning member 71 and the second positioning member 72 on the inner side of each group of inner lining plates 42 cooperate with each other to complete the positioning of the box plate 8 and the plate frame 81.
[0063] During this period, the fifth telescopic cylinder 41 drives the second positioning member 72, and synchronizes with the inner lining plate 42 and the first positioning member 71, causing the positioning member to enter or exit the positioning state, and also ensuring the lowering and positioning of the box plate 8 and the plate frame 81.
[0064] In this embodiment, the first positioning component 71 includes a fourth telescopic cylinder 711, a first positioning block 712, and a first mounting square rod 713. The first mounting square rod 713 is fixedly installed on the inner side of the inner lining plate 42, and the first positioning blocks 712 are slidably installed on both sides of the top of the first mounting square rod 713. The fourth telescopic cylinder 711 is fixedly installed on the inner side of the inner lining plate 42, and the output end of the fourth telescopic cylinder 711 is installed and connected to the first positioning block 712. The fourth telescopic cylinder 711 positions both sides of the box plate 8 through the first positioning block 712.
[0065] By combining the above contents, the first positioning component 71 is used to support and position the box board 8; when the box board 8 is placed, the material guide assembly 61 cooperates to complete the lowering of the box board 8 onto the first installation square rod 713, and the box board 8 is supported by the first installation square rod 713, and then positioned, and the fourth telescopic cylinder 711 is started, and the fourth telescopic cylinder 711 drives the first positioning block 712 to move, so that the first positioning block 712 clamps the two sides of the box board 8;
[0066] In this embodiment, the second positioning component 72 includes a cross bar 721, a second mounting square rod 722, a fourth motor 723, a fixing seat 724, a second mounting seat 725, a connecting plate 726, a positioning knob 727, a second positioning block 728, and a shaft rod 729. The inner side of the inner lining plate 42 is fixedly mounted with the second mounting square rod 722, the second mounting square rod 722 is arranged in parallel with the first mounting square rod 713, the top of the second mounting square rod 722 is fixedly mounted with a fixing seat 724, the second mounting square rod 722 inside the fixing seat 724 is fixedly mounted with a second mounting seat 725, and the second mounting seat 725 is penetrated by the second mounting seat 725. There is a shaft rod 729 connected to the fixed seat 724, and a fourth motor 723 is fixedly installed on one side of the fixed seat 724, and the output end of the fourth motor 723 is installed and connected to the shaft rod 729. The second mounting seat 725 is movably installed with a connecting plate 726 through the shaft rod 729, and a cross bar 721 is fixedly installed on the end of the connecting plate 726. Five groups of second positioning blocks 728 are slidably installed on the cross bar 721, and a positioning knob 727 is docked and installed on the second positioning block 728. A guide port cooperating with the second positioning block 728 and the positioning knob 727 is provided on the cross bar 721, and the second positioning block 728 positions the top of the box plate 8.
[0067] By combining the above contents, when the box board 8 is placed, the plate rack 81 can be placed. When the plate rack 81 is placed, the second positioning component 72 can be used to assist in positioning the plate rack 81.
[0068] During this period, the fourth motor 723 is started. The output end of the fourth motor 723 drives the shaft rod 729 to turn, and drives the connecting plate 726 to turn through the shaft rod 729, so as to cause the connecting plate 726 to lower the second positioning block 728 under the turning effect, and cause the second positioning block 728 to be clamped onto the plate rack 81, realizing the separate positioning of the plate rack 81 and the box plate 8.
[0069] In this embodiment, the guiding component 5 includes a guiding wheel 51, a guiding rail 52, a rack 53, and a driving component 54. The rack 53 is fixedly installed on one side inside the support framework 1, the driving component 54 is fixedly installed at the bottom of the installation frame body 4, the driving end of the driving component 54 meshes with the rack 53, and guiding rails 52 are fixedly installed on both sides of the top of the support framework 1, and guiding wheels 51 assembled with the guiding rails 52 are fixedly installed on both sides of the bottom of the installation frame body 4.
[0070] During this period, when the box plate 8 and the plate rack 81 are combined, the installation frame body 4 can be guided through the guiding component 5;
[0071] Start the driving component 54 to generate a meshing effect with the rack 53 to drive the installation frame body 4. At this time, the installation frame body 4 linearly moves on the guiding rail 52 through the guiding wheels 51 at the bottom to complete the auxiliary movement of the installation frame body 4.
[0072] It should be noted that the driving component 54 is composed of a motor and a gear. The motor is fixedly installed at the bottom of the installation frame body 4, and the motor drives the gear to rotate to generate a force with the rack 53, realizing the guiding of the installation frame body 4 for the box door structure.
[0073] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to this process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.
[0074] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. An automatic welding device for cargo box door panels, characterized in that: It includes a support structure and a welding mechanism, wherein the welding mechanism is erected above the support structure, a guide component is installed on the top of the support structure, the support structure is installed with a mounting frame through the guide component, two sets of positioning components are installed on the top of the mounting frame, the mounting frame is positioned and clamped with a box plate through the positioning components, and the welding mechanism welds the box plate, and a lifting mechanism is installed on the front side of the support structure, and the lifting mechanism is used to extract the unwelded box plate; The material lifting mechanism includes a material guiding assembly, a flipping assembly, and a material lifting assembly. The material guiding assembly is installed on the front side of the supporting structure, the flipping assembly is installed on the bottom of the material guiding assembly, the material lifting assembly is installed on the guide member of the flipping assembly, and the material lifting assembly extends out of the material guiding assembly; the positioning assembly includes a first positioning component and a second positioning component, two groups of second positioning components are slidably installed inside the mounting frame, the second positioning component is used to longitudinally position the door panel frame, the first positioning component is installed on the mounting frame inside the second positioning component, and the first positioning component is used to transversely position the door panel box panel.
2. The automatic welding equipment for cargo box door panels according to claim 1 is characterized in that: The welding mechanism includes a control body, a base, a guide seat, a welding head, a guide rail, a first telescopic cylinder, and a guide frame. The base is placed on the inner side of the supporting structure, the control body is fixedly installed on both sides of the top of the base, the guide rail is fixedly installed between the control bodies, the guide frame is slidably installed on the guide rail, the first telescopic cylinder is fixedly installed on the top of the guide frame, the guide seat is butt-mounted on the output end of the first telescopic cylinder, and the welding head is butt-mounted on the bottom of the guide seat.
3. The automatic welding equipment for cargo box door panels according to claim 2 is characterized in that: A support assembly is fixedly installed on the front of the base, and the support assembly supports the box plate; the support assembly includes a support platform, an electric slide rail, a sixth telescopic cylinder, and a top seat. The support platform is fixedly installed on the front of the base, the electric slide rail is fixedly installed on the top of the support platform, the sixth telescopic cylinder is fixedly installed on the slider on the electric slide rail, and the top of the sixth telescopic cylinder is fixedly installed on the top of the top seat.
4. The automatic welding equipment for cargo box door panels according to claim 1 is characterized in that: Both sides of the installation frame are slidably installed with inner lining plates, both ends of the first positioning component and the second positioning component are fixedly installed on the inner side of the inner lining plates, and the front and back sides of the installation frame are fixedly installed with a fifth telescopic cylinder, and the output end of the fifth telescopic cylinder is installed and connected to the second positioning component.
5. The automatic welding equipment for cargo box door panels according to claim 1 is characterized by: The material guide assembly includes a support plate, a second telescopic cylinder, a top plate, a mounting groove, and a material guide wheel. The support plate is fixedly installed on the front side of the support structure, the second telescopic cylinder is fixedly installed on the top of the support plate, the top plate is fixedly installed on the top of the second telescopic cylinder, two groups of mounting grooves are fixedly installed on the top of the top plate, and material guide wheels are evenly distributed inside the mounting grooves. A mounting port is provided on the top of the top plate, and the mounting port is located on both sides of the mounting groove. Fixed plates are fixedly installed on both sides of the bottom of the top plate, and the flip assembly is assembled on the inner side of the fixed plate.
6. The automatic welding equipment for cargo box door panels according to claim 5 is characterized in that: The flipping assembly includes a first motor, a mounting frame, a sliding rod, a first screw rod, a guide block, a second motor, a first mounting seat, an electric rotating cylinder, and a support column. The first screw rod and the sliding rod are butt-jointedly installed between the fixed plates, and the guide block is commonly mounted on the first screw rod and the sliding rod. The first mounting seat is fixedly installed on one side of the guide block, and the support column is movably installed on the interior of the first mounting seat through a rotating shaft. The support column flips in the first mounting seat through the rotating shaft, and an electric rotating cylinder is fixedly installed on the top of the support column. The mounting frame is fixedly installed on the rotating surface of the electric rotating cylinder. The second motor is fixedly installed on the first mounting seat, and the output end of the second motor is connected to the rotating shaft. The first motor is fixedly installed on one side of the fixed plate, and the output end of the first motor is connected to the first screw rod.
7. The automatic welding equipment for cargo box door panels according to claim 1 is characterized by: The material lifting assembly includes a mounting plate, an electromagnet, a third telescopic cylinder, a guide plate, a second screw rod, and a third motor. The guide plate is slidably installed inside the mounting frame, and the third motor is fixedly installed inside the mounting frame. The output end of the third motor is docked with the second screw rod that passes through the guide plate, and the bottom of the guide plate is docked with the third telescopic cylinder. The bottom of the third telescopic cylinder is fixedly installed with a mounting plate, and the bottom of the mounting plate is fixedly installed with an electromagnet.
8. The automatic welding equipment for cargo box door panels according to claim 4 is characterized by: The first positioning component includes a fourth telescopic cylinder, a first positioning block, and a first mounting square rod. The first mounting square rod is fixedly installed on the inner side of the inner lining plate, and the first positioning blocks are slidably installed on both sides of the top of the first mounting square rod. The fourth telescopic cylinder is fixedly installed on the inner side of the inner lining plate, and the output end of the fourth telescopic cylinder is installed and connected to the first positioning block. The fourth telescopic cylinder positions both sides of the box plate through the first positioning block.
9. The automatic welding equipment for cargo box door panels according to claim 4 is characterized by: The second positioning component includes a cross bar, a second mounting square bar, a fourth motor, a fixed seat, a second mounting seat, a connecting plate, a positioning knob, a second positioning block, and an axle rod. The second mounting square bar is fixedly installed on the inner side of the inner lining plate, and the second mounting square bar is distributed in parallel with the first mounting square bar. The top of the second mounting square bar is fixedly installed with a fixed seat, and the second mounting square bar inside the fixed seat is fixedly installed with a second mounting seat. A axle rod connected to the fixed seat is penetrated and installed on the second mounting seat, and a fourth motor is fixedly installed on one side of the fixed seat, and the output end of the fourth motor is connected to the axle rod. The second mounting seat is movably installed with a connecting plate through the axle rod, and a cross bar is fixedly installed on the end of the connecting plate, and five groups of second positioning blocks are slidably installed on the cross bar, and a positioning knob is docked on the second positioning block. A guide port cooperating with the second positioning block and the positioning knob is provided on the cross bar, and the second positioning block positions the top of the box plate.
10. The automatic welding equipment for cargo box door panels according to claim 1, characterized in that: The guide component includes a guide wheel, a guide rail, a rack, and a driving component. A rack is fixedly installed on one side of the support structure, and a driving component is fixedly installed on the bottom of the installation frame. The driving end of the driving component is meshed with the rack. Guide rails are fixedly installed on both sides of the top of the support structure, and guide wheels assembled with the guide rails are fixedly installed on both sides of the bottom of the installation frame.