Wood wax injection device and wax injection process
By designing a wood wax injection device that includes heating, stirring, drying and vibration components, the problems of complex operation and high labor intensity in the prior art are solved, and the automation and efficient operation of the wood wax injection process are realized.
Patent Information
- Application Number
- CN202510424417.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-07
- Publication Date
- 2025-06-03
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing wood wax injection device has complex operation and high manual labor intensity. It requires manual wiping of the wax liquid, which is complicated.
A wood wax injection device is designed, including a wax injection box, heater, stirring shaft, drying assembly, linkage assembly, rotating motor and vibration assembly. Through the automated heating, stirring and drying process, combined with the vibration assembly, the wax removal is automatically removed, so that the wood can automatically vibrate and remove wax when taken out.
It realizes the automation of the wood wax injection process, reduces the intensity of manual labor, is convenient and efficient in operation, and reduces the complexity of the process.
Smart Images

Figure CN120080396A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of wood processing, and in particular to a wood wax injection device and a wax injection process. Background Art
[0002] Wood is widely used in many fields. To improve its performance, wax injection treatment is a commonly used method. The wood wax injection process is mainly used to enhance the stability of wood and protect the surface of furniture. With the improvement of people's requirements for the quality and beauty of furniture, the wax injection process is more and more widely used in the fields of mahogany furniture and the like. Especially in the high-end furniture market, the wax injection process can significantly improve the texture and durability of furniture. In addition, the wax injection process also plays an important role in the protection and restoration of cultural relics.
[0003] Existing wax injection devices generally first dry the wood, then heat and stir the wax liquid, and finally impregnate the wood. However, there is too much residual wax liquid on the impregnated wood, which needs to be taken out and wiped with a canvas or a white towel in a wiping container to remove the excess wax. The labor intensity of manual work is large, and at the same time, the device usage process is more and more complicated. Summary of the Invention
[0004] The purpose of the present invention is to solve the deficiencies existing in the prior art, and to propose a wood wax injection device and a wax injection process. Its advantages are: realizing automatic vibration wax removal when taking out the wood, with low labor intensity of manual work and convenient and efficient operation.
[0005] To achieve the above object, the technical solution adopted in this application is as follows: A wood wax injection device, comprising: a wax injection tank, on the outer walls of the four corners at the bottom of the wax injection tank, support bases one are fixedly installed. It further includes: a feed pipe, a discharge pipe, a support plate one, a placement component, a heater, a stirring shaft, stirring blades, a drying component, a linkage component, a rotation motor, and a vibration component; the feed pipe is fixedly installed on the outer wall of the top of one side of the wax injection tank; the discharge pipe is fixedly installed on the outer wall of the bottom of one side of the wax injection tank; the support plate one is horizontally arranged directly above the wax injection tank; the placement component is installed on the top of the support plate one, and both sides of the placement component are respectively slidably installed on the outer walls of both sides of the wax injection tank through sliding components for limiting the placed wood; the heater is fixedly installed on the inner wall of the bottom of the other side of the wax injection tank; the stirring shaft is vertically rotatably installed at the center of the inner wall of the bottom of the wax injection tank; there are several stirring blades, and several stirring blades are equidistantly fixedly installed on the circumference of the stirring shaft; the drying component is arranged directly above the placement component for drying the wood placed on the support plate one; the linkage component is installed between the stirring shaft and the drying component for driving the drying component to dry the wood through the linkage component when the stirring shaft rotates; the rotation motor is arranged above the linkage component; there are several vibration components, and several vibration components are respectively equidistantly and obliquely arranged between the placement component and the inner wall of the top of one end of the wax injection tank for shaking off the excess wax on the wood through the vibration components when the support plate one and the placement component move upward.
[0006] Preferably, the placement component includes: a limiting plate one, two limiting plates two, and two connecting plates. The limiting plate one is vertically and fixedly installed at one end of the top of the support plate one. The two limiting plates two are respectively vertically and fixedly installed on both sides of the top of the support plate one. The connecting plates are vertically arranged, and the tops of the sides of the two connecting plates close to each other are respectively rotatably installed on the tops of the sides of the two limiting plates two away from each other through torsion spring shafts.
[0007] Preferably, the sliding component includes: an electric slide rail and an electric slider. The two electric slide rails are respectively vertically and fixedly installed on the outer walls of both sides of the wax injection tank. The two electric sliders are respectively slidably installed on the corresponding electric slide rails. The sides of the two electric sliders away from each other are respectively fixedly connected to the bottoms of the sides of the two connecting plates close to each other.
[0008] Preferably, a second support plate is horizontally arranged directly above the first support plate. Two support bases II are fixedly installed on both sides of the bottom of the second support plate. The drying assembly includes: a protective tube, a rotating shaft, a plurality of fan blades, and a filter screen. The protective tube is vertically and fixedly installed at the center of the bottom of the second support plate. The rotating shaft is vertically and rotatably installed at the center of the bottom of the second support plate. The plurality of fan blades are fixedly installed at equal intervals on the circumferential bottom of the rotating shaft. The filter screen is fixedly installed at the bottom of the protective tube.
[0009] Preferably, the linkage assembly includes: two first gears, a first chain, two second gears, a second chain, and a rotating rod. The top of the rotating shaft passes through the top of the second support plate and is fixedly connected to one of the first gears. The other first gear is rotatably installed on one side of the top of the second support plate. The first chain is arranged between the two first gears and is respectively meshed with the two first gears. The rotating rod is vertically arranged. One end of the rotating rod passes through the top of the second support plate and is fixedly connected to the first gear. The bottom of the stirring shaft passes through the outer wall of the bottom of the wax injection tank and is fixedly connected to one of the second gears. The other second gear is fixedly installed at the other end of the rotating rod. The second chain is arranged between the two second gears and is respectively meshed with the two second gears.
[0010] Preferably, the vibration assembly includes: a socket, a plug rod, a buffer spring, an arc-shaped vibration block, and a vibration rack. The bottom of the socket is fixedly connected to the inner wall of the top of one end of the wax injection tank. The plug rod is inserted and adapted to the socket. The buffer spring is fixedly connected between the bottom of the plug rod and the inner wall of the bottom of the socket. The arc-shaped vibration block is fixedly installed at the top of the plug rod. A plurality of vibration racks are respectively fixedly installed at equal intervals at one end of the first limiting plate away from the second limiting plate; In the first state: the first limiting plate moves upward, and the top of the arc-shaped vibration block contacts one end of the first limiting plate away from the second limiting plate; In the second state: as the first limiting plate continues to move upward, the top of the arc-shaped vibration block contacts the vibration rack, and this cyclic movement generates vibration.
[0011] Preferably, a first protective housing is fixedly installed on the top of the second support plate. The two first gears and the first chain are both arranged inside the first protective housing. A second protective housing is fixedly installed on the outer wall of the other side of the bottom of the wax injection tank. The two second gears and the second chain are both arranged inside the second protective housing. The rotating motor is fixedly connected to the outer wall of one side of the top of the first protective housing. The output shaft of the rotating motor is fixedly connected to one of the first gears.
[0012] Preferably, a plurality of partition plates are fixedly installed at equal intervals on the side where the two second limiting plates are close to each other.
[0013] Preferably, a plurality of wax injection ports I are equidistantly arranged at the bottom of the first limiting plate and the bottoms of several of the partition plates, and a plurality of wax injection ports II are equidistantly arranged on the first limiting plate and the two second limiting plates.
[0014] A wood wax injection process includes the following steps:
[0015] S1: Move the first support plate to the initial position directly above the wax injection tank through the sliding assembly, horizontally place the wood to be processed on the top of the first support plate and the partition plates, make one end of the wood abut against the first limiting plate, and put hot wax sugar, molten wax, vegetable oil and flux into the wax injection tank through the feed pipe;
[0016] S2: Start the heater to heat, heat the wax liquid to a hot melt state, start the rotating motor, drive the stirring shaft to rotate through the first gear, the first chain, the rotating rod, the second gear and the second chain, realize the synchronous linkage of the stirring shaft and the drying assembly, and continuously stir. The rotating shaft rotates to drive the fan blades to generate an air flow, and the air flow drives the heat to vertically pass through the wood surface upward to dry the wood. When heated to a temperature higher than 95 °C, add molten wax and continue to stir and mix. When the temperature is higher than 120 °C, the wax powder can start to dissolve and stir evenly;
[0017] S3: When the temperature is controlled between 125 °C and 145 °C, stop the rotating motor, start the sliding assembly to drive the first support plate and the wood to move downward until the wood is immersed. The wax liquid contacts the wood surface through the wax injection ports I and the wax injection ports II, and keep impregnating for 15 - 35 seconds;
[0018] S4: The sliding assembly moves upward to drive the first support plate and the wood to move upward. The top of the end of the first limiting plate away from the second limiting plate contacts the top of the arc-shaped vibration block, pushes the insertion rod to press downward in the insertion sleeve, compresses the buffer spring. As the first support plate continues to rise, after the vibration rack contacts and disengages from the top surface of the arc-shaped vibration block, the elastic potential energy of the buffer spring is released, driving the insertion rod to quickly rebound, causing the arc-shaped vibration block to collide with the first limiting plate, and transmitting the vibration to the wood;
[0019] S5: To ensure that the wax can fully penetrate, the operations of steps S2 - S4 can be repeated multiple times, and finally take the finished product.
[0020] Compared with the prior art, the beneficial effects of this application are as follows:
[0021] (1) The present invention provides a wood wax injection device and a wax injection process. By setting up a wax injection tank, a first support base, a feed pipe, a discharge pipe, a first support plate, a placement component, a heater, a stirring shaft, stirring blades, a drying component, a linkage component, a rotating motor, a socket, a plug rod, a buffer spring, an arc-shaped vibration block, and a vibration rack, first place the wood to be processed on the first limiting plate; then inject a mixed liquid of hot wax, molten wax, vegetable oil, and solvent through the feed pipe, heat it to [temperature] by the heater, and at the same time, the rotating motor drives the stirring shaft to rotate and drives the drying component to perform hot air drying on the wood surface through the linkage component; after the pretreatment is completed, the sliding component drives the first support plate to move downward to immerse the wood in the wax liquid for [time] seconds. During the upward movement, the vibration rack collides with the arc-shaped vibration block, and through the elastic linkage of the plug rod and the buffer spring, the excess wax liquid on the wood surface is automatically shaken off. The wax dipping cycle can be repeated to ensure the penetration effect. Finally, take out the finished wood. The whole process does not require manual wiping, realizing automatic vibration wax removal when taking out the wood, with low labor intensity and convenient and efficient operation.
[0022] (2) The present invention provides a wood wax injection device and a wax injection process. By setting up a first gear, a first chain, a second gear, a second chain, a rotating rod, a protective pipe, a rotating shaft, a plurality of fan blades, and a filter screen, after the wax liquid is heated by the heater, the rotating motor drives the rotating shaft to rotate through the first gear and the first chain, drives the fan blades to generate a vertically upward air flow, performs uniform hot air drying on the wood surface, and at the same time transmits it to the second gear and the second chain through the rotating rod to drive the stirring shaft to rotate synchronously to realize wax liquid stirring, achieving full-automatic linkage of heating, stirring, and drying, reducing manual intervention and having convenient and efficient operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a perspective view of the present invention.
[0024] Figure 2 is a perspective view of the back of the present invention.
[0025] Figure 3 is a perspective view of the present invention highlighting the filter screen.
[0026] Figure 4 is a perspective view of the present invention highlighting the stirring shaft.
[0027] Figure 5 is a perspective view of the present invention highlighting the heater.
[0028] Figure 6 is a perspective view of the present invention highlighting the second gear.
[0029] Figure 7 is a perspective view of the present invention highlighting the first gear.
[0030] Figure 8 is a cross-sectional view of the vibration component of the present invention.
[0031] In the figure: 1, wax injection tank; 20, first support base; 201, first limit plate; 202, second limit plate; 203, connecting plate; 301, electric slide rail; 302, electric slider; 401, protective tube; 402, rotating shaft; 403, fan blade; 404, filter screen; 405, second support plate; 406, second support base; 501, first gear; 502, first chain; 503, second gear; 504, second chain; 505, rotating rod; 601, socket; 602, plug; 603, buffer spring; 604, arc-shaped vibration block; 605, vibration rack; 701, first protective housing; 702, second protective housing; 801, partition plate; 9, feed pipe; 10, discharge pipe; 11, first support plate; 12, heater; 13, stirring shaft; 14, stirring blade; 15, rotating motor. Specific embodiments
[0032] Next, in combination with the specific embodiments, the present application will be further described. It should be noted that, on the premise of no conflict, the following-described embodiments or technical features can be arbitrarily combined to form new embodiments.
[0033] In the description of the present application, it should be noted that for orientation terms, if there are terms such as "center", "horizontal", "longitudinal", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation and position relationship is based on the orientation or position relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and should not be construed as limiting the specific protection scope of the present application.
[0034] It should be noted that the terms "first", "second", etc. in the description and claims of the present application are used to distinguish similar objects, and do not necessarily have to be used to describe a specific order or sequence.
[0035] One of the preferred embodiments of the present application is as Figures 1 to 8As shown in the figure, a wood waxing device includes: a waxing tank 1, and support bases 20 are fixedly installed on the outer walls at the four corners of the bottom of the waxing tank 1. It also includes: a feed pipe 9, a discharge pipe 10, a first support plate 11, a placement component, a heater 12, a stirring shaft 13, stirring blades 14, a drying component, a linkage component, a rotating motor 15, and a vibration component; the feed pipe 9 is fixedly installed on the outer wall at the top of one side of the waxing tank 1; the discharge pipe 10 is fixedly installed on the outer wall at the bottom of one side of the waxing tank 1; the first support plate 11 is horizontally arranged directly above the waxing tank 1; the placement component is installed on the top of the first support plate 11, and both sides of the placement component are slidably installed on the outer walls of both sides of the waxing tank 1 through sliding components for limiting the placed wood; the heater 12 is fixedly installed on the inner wall at the bottom of the other side of the waxing tank 1; the stirring shaft 13 is vertically and rotatably installed at the center position of the inner wall at the bottom of the waxing tank 1; there are several stirring blades 14, and several stirring blades 14 are equidistantly fixedly installed on the circumference of the stirring shaft 13; the drying component is arranged directly above the placement component for drying the wood placed on the first support plate 11; the linkage component is installed between the stirring shaft 13 and the drying component for driving the drying component to dry the wood through the linkage component when the stirring shaft 13 rotates; the rotating motor 15 is arranged above the linkage component; there are several vibration components, and several vibration components are respectively equidistantly and obliquely arranged between the placement component and the inner wall at the top of one end of the waxing tank 1 for vibrating and removing the excess wax on the wood when the first support plate 11 and the placement component move upward through the vibration components.
[0036] First, move the first support plate 11 to the initial position directly above the waxing tank 1 through the sliding component, place the wood to be processed on the first support plate 11, put hot wax sugar, molten wax, vegetable oil, and solvent into the waxing tank 1 through the feed pipe 9, start the heater 12 to heat, start the rotating motor 15, drive the stirring shaft 13 to rotate, and at the same time drive the drying component to perform hot air drying on the wood surface through the linkage component. After completing stirring and heating, stop the rotating motor 15, start the sliding component to drive the first support plate 11 and the wood to move downward until the wood is immersed, keep it immersed for 15 - 35 seconds, and then the sliding component moves upward to drive the first support plate 11 and the wood to move upward. During the upward movement, the excess wax on the wood is automatically shaken off through the vibration components, without the need to separately take it out and wipe the excess wax with a canvas or white towel in a wiping container. To ensure that the wax can fully penetrate, the above operations can be repeated multiple times. Finally, take down the finished product, realizing automatic vibration wax removal when taking out the wood, with low labor intensity of workers and convenient and efficient operation.
[0037] Further, referring to Figures 1 - 3 and Figure 7, The placing component includes: a first limiting plate 201, two second limiting plates 202 and two connecting plates 203. The first limiting plate 201 is vertically and fixedly installed at one end of the top of the first supporting plate 11. The two second limiting plates 202 are respectively vertically and fixedly installed on both sides of the top of the first supporting plate 11. The connecting plates 203 are vertically arranged. The tops of the two sides of the two connecting plates 203 close to each other are respectively rotatably installed on the tops of the two sides of the two second limiting plates 202 far from each other through torsion spring rotating shafts. A number of partition plates 801 are equally spaced and fixedly installed on the sides of the two second limiting plates 202 close to each other.
[0038] First, place the wood to be processed horizontally on the top of the first supporting plate 11 and the partition plates 801. Press one end of the wood against the other end of the first limiting plate 201. Limit the displacement of the front end of the wood through the first limiting plate 201. When the sliding component drives the first supporting plate 11 to move down for wax dipping, the first limiting plate 201 and the second limiting plates 202 limit the wood to prevent the wood from shifting during the impregnation process. The partition plates 801 enable the wood to be placed in layers for wax injection, preventing the wood from stacking together and covering the surface of some wood, thus affecting the wax injection effect.
[0039] Furthermore, refer to Figures 1 - 7 , The sliding component includes: an electric slide rail 301 and an electric slider 302. The two electric slide rails 301 are respectively vertically and fixedly installed on the outer walls of both sides of the wax injection tank 1. The two electric sliders 302 are respectively slidably installed on the corresponding electric slide rails 301. The bottoms of the two sides of the two electric sliders 302 far from each other are respectively fixedly connected to the bottoms of the two sides of the two connecting plates 203 close to each other.
[0040] Drive the first supporting plate 11 and the wood to move up and down stably through the electric slide rail 301 and the electric slider 302.
[0041] Furthermore, refer to Figures 1 - 3 and Figures 6 - 7 , A second supporting plate 405 is horizontally arranged directly above the first supporting plate 11. Support bases two 406 are fixedly installed on both sides of the bottom of the second supporting plate 405. The drying component includes: a protection tube 401, a rotating shaft 402, a number of fan blades 403 and a filter screen 404. The protection tube 401 is vertically and fixedly installed at the central position of the bottom of the second supporting plate 405. The rotating shaft 402 is vertically and rotatably installed at the central position of the bottom of the second supporting plate 405. A number of fan blades 403 are arranged at equal intervals and fixedly installed on the circumferential bottom of the rotating shaft 402. The filter screen 404 is fixedly installed at the bottom of the protection tube 401.
[0042] The heater 12 is started, and the heat in the area above the wax liquid increases. The rotation motor 15 is started to drive the rotation shaft 402 to rotate through the linkage assembly, driving the fan blades 403 to generate an air flow. The air flow drives the heat vertically upward through the wood surface. The air flow is filtered by the filter screen 404 to prevent the wax dust from affecting the drying assembly, realizing the uniform hot air drying treatment of the wood while heating and stirring the wax liquid, with low labor intensity and convenient and efficient operation.
[0043] Further, referring to Figures 1 - 3 and Figures 6 - 7 the linkage assembly includes: two first gears 501, a first chain 502, two second gears 503, a second chain 504 and a rotating rod 505. The top of the rotation shaft 402 passes through the top of the second support plate 405 and is fixedly connected to one of the first gears 501. The other first gear 501 is rotatably installed on one side of the top of the second support plate 405. The first chain 502 is arranged between the two first gears 501, and the first chain 502 is meshed with the two first gears 501 respectively. The rotating rod 505 is arranged vertically. One end of the rotating rod 505 passes through the top of the second support plate 405 and is fixedly connected to the first gear 501. The bottom of the stirring shaft 13 passes through the bottom outer wall of the wax injection tank 1 and is fixedly connected to one of the second gears 503. The other second gear 503 is fixedly installed at the other end of the rotating rod 505. The second chain 504 is arranged between the two second gears 503, and the second chain 504 is meshed with the two second gears 503 respectively.
[0044] After the rotation motor 15 is started, the rotation shaft 402 is driven to rotate through the first gear 501. The first gear 501 drives the other first gear 501 to rotate through the first chain 502, driving the rotating rod 505 and the second gear 503 at its bottom to rotate synchronously. Finally, the other second gear 503 and the stirring shaft 13 are driven to rotate through the second chain 504, realizing the synchronous linkage of the stirring shaft 13 and the drying assembly. When it is necessary to adjust the drying intensity, the rotation speeds of the rotation shaft 402 and the stirring shaft 13 can be adjusted to make the stirring and drying operations convenient and efficient.
[0045] Further, referring to Figures 4 - 5 and Figure 8, the vibration assembly includes: a socket 601, a plug 602, a buffer spring 603, an arc-shaped vibration block 604, and a vibration rack 605. The bottom of the socket 601 is fixedly connected to the inner wall of the top end of one side of the wax injection tank 1. The plug 602 is inserted and adapted to the socket 601. The buffer spring 603 is fixedly connected between the bottom of the plug 602 and the inner wall of the bottom of the socket 601. The arc-shaped vibration block 604 is fixedly installed at the top of the plug 602. A plurality of vibration racks 605 are respectively arranged at equal intervals and fixedly installed at one end of the first limiting plate 201 away from the second limiting plate 202. In the first state: the first limiting plate 201 moves upward, and the top of the arc-shaped vibration block 604 contacts the end of the first limiting plate 201 away from the second limiting plate 202. In the second state: as the first limiting plate 201 continues to move upward, the top of the arc-shaped vibration block 604 contacts the vibration rack 605, and this cyclic movement generates vibration.
[0046] When the sliding assembly drives the first support plate 11 and the first limiting plate 201 to move upward, the top of the end of the first limiting plate 201 away from the second limiting plate 202 first contacts the top of the arc-shaped vibration block 604, and then pushes the plug 602 to press downward in the socket 601, compressing the buffer spring 603. As the first support plate 11 continues to rise, the vibration rack 605 contacts the top surface of the arc-shaped vibration block 604. As the first support plate 11 continues to rise, the vibration rack 605 disengages from the arc-shaped vibration block 604. At this time, the elastic potential energy of the buffer spring 603 is released, driving the plug 602 to quickly rebound, causing the arc-shaped vibration block 604 to collide with the first limiting plate 201, transmitting the vibration to the first limiting plate 201 and spreading it to the entire wood. This cyclic movement generates vibration, realizing automatic vibration wax removal when taking out the wood.
[0047] Furthermore, referring to Figure 2 , a first protective housing 701 is fixedly installed at the top of the second support plate 405. Two first gears 501 and a first chain 502 are both arranged inside the first protective housing 701. A second protective housing 702 is fixedly installed on the outer wall of the other side of the bottom of the wax injection tank 1. Two second gears 503 and a second chain 504 are both arranged inside the second protective housing 702. The rotating motor 15 is fixedly connected to the outer wall of one side of the top of the first protective housing 701. The output shaft of the rotating motor 15 is fixedly connected to one of the first gears 501.
[0048] During the use of the device, the structures inside the first protective housing 701 and the second protective housing 702 are protected to prevent the internal structures from being damaged.
[0049] Furthermore, referring to Figures 1 - 3 and Figure 7 , a plurality of first wax injection ports are equally spaced and opened at the bottom of the first limiting plate 201 and the bottoms of a plurality of partition plates 801. A plurality of second wax injection ports are equally spaced and opened on the first limiting plate 201 and the two second limiting plates 202.
[0050] During the impregnation stage, when the sliding component drives the support plate 11 and the wood to move downward and immerse in the wax liquid, the wax liquid contacts the wood surface through the first wax injection port and the second wax injection port, increasing the contact area with the bottom of the wood and improving the impregnation effect on the wood.
[0051] Further, referring to Figures 1 - 8 , a wood wax injection process includes the following steps:
[0052] First step: Move the support plate 11 to the initial position directly above the wax injection tank 1 through the sliding component, horizontally place the wood to be processed on the top of the support plate 11 and the partition plate 801, make one end of the wood abut against the first limiting plate 201, and put hot wax sugar, molten wax, vegetable oil and solvent into the wax injection tank 1 through the feed pipe 9;
[0053] Second step: Start the heater 12 to heat, heat the wax liquid to a hot melt state, start the rotating motor 15, drive the stirring shaft 13 to rotate through the first gear 501, the first chain 502, the rotating rod 505, the second gear 503 and the second chain 504, realize the synchronous linkage of the stirring shaft 13 and the drying component, and continuously stir. The rotating shaft 402 rotates to drive the fan blades 403 to generate air flow, and the air flow drives the heat to vertically pass through the wood surface to dry the wood. When heated to a temperature higher than 95 °C, add molten wax and continue to stir and mix. When the temperature is higher than 120 °C, the wax powder can start to dissolve and stir evenly;
[0054] Third step: When the temperature is controlled between 125 °C and 145 °C, stop the rotating motor 15, start the sliding component to drive the support plate 11 and the wood to move downward until the wood is submerged. The wax liquid contacts the wood surface through the first wax injection port and the second wax injection port, and keep impregnating for 15 - 35 seconds;
[0055] Fourth step: The sliding component moves upward to drive the support plate 11 and the wood to move upward. The top of the end of the first limiting plate 201 away from the second limiting plate 202 contacts the top of the arc-shaped vibration block 604, pushing the insertion rod 602 to press downward in the socket 601 and compressing the buffer spring 603. As the support plate 11 continues to rise, the vibration rack 605 contacts and then separates from the top surface of the arc-shaped vibration block 604, and the elastic potential energy of the buffer spring 603 is released, driving the insertion rod 602 to quickly rebound, causing the arc-shaped vibration block 604 to collide with the first limiting plate 201 and transmitting the vibration to the wood;
[0056] Fifth step: To ensure that the wax can fully penetrate, the operations of steps S2 - S4 can be repeated multiple times, and finally take down the finished product.
[0057] Working principle: First, move the first support plate 11 to the initial position directly above the wax injection tank 1 through the sliding component. Horizontally place the wood to be processed on the top of the first support plate 11 and the partition plate 801. Press one end of the wood against the other end of the first limiting plate 201. Restrict the displacement of the front end of the wood through the first limiting plate 201. Put hot wax sugar, molten wax, vegetable oil, and flux into the wax injection tank 1 through the feed pipe 9. Start the heater 12 for heating. Start the rotation motor 15. Drive the rotation shaft 402 to rotate through the first gear 501. The first gear 501 drives another first gear 501 to rotate through the first chain 502, driving the rotation rod 505 and the second gear 503 at its bottom to rotate synchronously. Finally, drive another second gear 503 and the stirring shaft 13 to rotate through the second chain 504, realizing the synchronous linkage of the stirring shaft 13 and the drying component. The rotation shaft 402 rotates to drive the fan blades 403 to generate an air flow. The air flow drives the heat vertically upward through the wood surface to dry the wood. After completing the stirring and heating, stop the rotation motor 15. Start the sliding component to drive the first support plate 11 and the wood to move downward until the wood is submerged. The wax liquid contacts the wood surface through the first wax injection port and the second wax injection port, and keep it impregnated for 15 - 35 seconds. Then the sliding component moves upward to drive the first support plate 11 and the wood to move upward. During the upward movement, the top of the end of the first limiting plate 201 away from the second limiting plate 202 first contacts the top of the arc-shaped vibration block 604, and then pushes the insertion rod 602 to press downward in the socket 601, compressing the buffer spring 603. As the first support plate 11 continues to rise, the vibration rack 605 contacts the top surface of the arc-shaped vibration block 604. The first support plate 11 continues to rise, and the vibration rack 605 disengages from the arc-shaped vibration block 604. At this time, the elastic potential energy of the buffer spring 603 is released, driving the insertion rod 602 to quickly rebound, causing the arc-shaped vibration block 604 to collide with the first limiting plate 201, transmitting the vibration to the first limiting plate 201 and spreading to the entire wood. There is no need to separately take it out and wipe the excess wax with a canvas or white towel in a wiping container. To ensure that the wax can fully penetrate, the above operations can be repeated multiple times. Finally, take off the finished product, realizing automatic vibration wax removal when taking out the wood, with low labor intensity of workers and convenient and efficient operation.
[0058] The above describes the basic principle, main features, and advantages of the present application. Those skilled in the art of this industry should understand that the present application is not limited by the above embodiments. What is described in the above embodiments and the specification is only the principle of the present application. Without departing from the spirit and scope of the present application, the present application will have various changes and improvements, and these changes and improvements all fall within the scope of the present application claimed. The scope of protection required by the present application is defined by the appended claims and their equivalents.
Claims
1. A wood wax injection device, comprising: The wax injection box (1) has a support base (20) fixedly mounted on the outer walls of the four corners of the bottom of the wax injection box (1), and is characterized in that it also includes: Feed pipe (9): the feed pipe (9) is fixedly mounted on the top outer wall of one side of the wax injection box (1); Discharge pipe (10): the discharge pipe (10) is fixedly installed on the bottom outer wall of one side of the wax injection box (1); Support plate 1 (11): the support plate 1 (11) is horizontally arranged just above the wax injection box (1); Placement component: the placement component is installed on the top of the support plate 1 (11), and the two sides of the placement component are slidably installed on the two side outer walls of the wax injection box (1) through sliding components, so as to limit the position of the placed wood; Heater (12): the heater (12) is fixedly mounted on the inner wall of the bottom of the other side of the wax injection box (1); Stirring shaft (13): the stirring shaft (13) is vertically rotatably mounted at the center of the bottom inner wall of the wax injection box (1); Stirring blades (14): There are a plurality of stirring blades (14), and the plurality of stirring blades (14) are fixedly installed at equal intervals on the circumference of the stirring shaft (13); Drying component: the drying component is arranged directly above the placing component, and is used to dry the wood placed on the supporting plate 1 (11); Linkage assembly: the linkage assembly is installed between the stirring shaft (13) and the drying assembly, so that the stirring shaft (13) rotates through the linkage assembly to drive the drying assembly to dry the wood; Rotating motor (15): the rotating motor (15) is arranged above the linkage assembly; Vibration components: There are a plurality of vibration components, which are equidistantly and obliquely arranged between the placement component and the top inner wall of one end of the wax injection box (1), so as to be used for the support plate 1 (11) and the placement component to move upward to shake off excess wax on the wood through the vibration components.
2. A wood wax injection device as claimed in claim 1, characterized in that: The placement assembly comprises: a limiting plate 1 (201), two limiting plates 2 (202) and two connecting plates (203); the limiting plate 1 (201) is vertically fixedly installed on one end of the top of the supporting plate 1 (11); the two limiting plates 2 (202) are respectively vertically fixedly installed on both sides of the top of the supporting plate 1 (11); the connecting plates (203) are vertically arranged; the tops of the two connecting plates (203) on the sides close to each other are rotatably installed with the tops of the two limiting plates 2 (202) on the sides away from each other through torsion spring rotating shafts.
3. A wood wax injection device as claimed in claim 2, characterized in that: The sliding assembly comprises: an electric slide rail (301) and an electric slider (302), wherein the two electric slide rails (301) are respectively vertically fixedly installed on the outer walls of both sides of the wax injection box (1), and the two electric sliders (302) are respectively slidably installed on the corresponding electric slide rails (301), and the sides of the two electric sliders (302) that are away from each other are respectively fixedly connected to the bottom of the sides of the two connecting plates (203) that are close to each other.
4. A wood wax injection device as claimed in claim 1, characterized in that: A support plate 2 (405) is horizontally arranged directly above the support plate 1 (11), and a support base 2 (406) is fixedly installed on both sides of the bottom of the support plate 2 (405). The drying component comprises: a protective tube (401), a rotating shaft (402), a plurality of fan blades (403) and a filter screen (404). The protective tube (401) is vertically fixedly installed at the center position of the bottom of the support plate 2 (405), the rotating shaft (402) is vertically rotatably installed at the center position of the bottom of the support plate 2 (405), a plurality of fan blades (403) are equidistantly arranged and fixedly installed at the bottom of the circumference of the rotating shaft (402), and the filter screen (404) is fixedly installed at the bottom of the protective tube (401).
5. A wood wax injection device as claimed in claim 4, characterized in that: The linkage assembly comprises: two gears 1 (501), a chain 1 (502), two gears 2 (503), a chain 2 (504) and a rotating rod (505); the top of the rotating shaft (402) passes through the top of the supporting plate 2 (405) and is fixedly connected to one of the gears 1 (501); the other gear 1 (501) is rotatably mounted on one side of the top of the supporting plate 2 (405); the chain 1 (502) is arranged between the two gears 1 (501); the chain 1 (502) is respectively meshed with the two gears 1 (501) The rotating rod (505) is vertically arranged, one end of the rotating rod (505) passes through the top of the supporting plate 2 (405) and is fixedly connected to the gear 1 (501), the bottom of the stirring shaft (13) passes through the bottom outer wall of the wax injection box (1) and is fixedly connected to one of the gears 2 (503), the other gear 2 (503) is fixedly installed on the other end of the rotating rod (505), the chain 2 (504) is arranged between the two gears 2 (503), and the chain 2 (504) is respectively meshed with the two gears 2 (503).
6. A wood wax injection device as claimed in claim 2, characterized in that: The vibration assembly comprises: a sleeve (601), a rod (602), a buffer spring (603), an arc-shaped vibration block (604) and a vibration rack (605); the bottom of the sleeve (601) is fixedly connected to the inner wall of the top of one end of the wax injection box (1); the rod (602) is plugged and adapted to the sleeve (601); the buffer spring (603) is fixedly connected between the bottom of the rod (602) and the inner wall of the bottom of the sleeve (601); the arc-shaped vibration block (604) is fixedly installed on the top of the rod (602); and a plurality of vibration racks (605) are equidistantly arranged and fixedly installed on one end of the limiting plate 1 (201) away from the limiting plate 2 (202); In the first state: the first limiting plate (201) moves upward, and the top of the arc-shaped vibration block (604) contacts the end of the first limiting plate (201) away from the second limiting plate (202); In the second state: as the limiting plate 1 (201) continues to move upward, the top of the arc-shaped vibration block (604) contacts the vibration rack (605), thereby generating vibration through a circular motion.
7. A wood wax injection device as claimed in claim 5, characterized in that: A protective shell 1 (701) is fixedly installed on the top of the support plate 2 (405), the two gears 1 (501) and the chain 1 (502) are all arranged in the protective shell 1 (701), and a protective shell 2 (702) is fixedly installed on the outer wall on the other side of the bottom of the wax injection box (1), the two gears 2 (503) and the chain 2 (504) are all arranged in the protective shell 2 (702), the rotating motor (15) is fixedly connected to the outer wall on one side of the top of the protective shell 1 (701), and the output shaft of the rotating motor (15) is fixedly connected to one of the gears 1 (501).
8. A wood wax injection device as claimed in claim 2, characterized in that: A plurality of partition plates (801) are fixedly installed at equal distances on the sides of the two limiting plates (202) that are close to each other.
9. A wood wax injection device as claimed in claim 8, characterized in that: The bottom of the limiting plate 1 (201) and the bottoms of the plurality of partition plates (801) are provided with a plurality of wax injection ports 1 at equal distances, and the limiting plate 1 (201) and the two limiting plates 2 (202) are provided with a plurality of wax injection ports 2 at equal distances.
10. A wood wax injection process, characterized in that: The following steps are involved: S1: The support plate 1 (11) is moved to the initial position directly above the wax injection box (1) by means of the sliding assembly, the wood to be processed is horizontally placed on the top of the support plate 1 (11) and the partition plate (801), one end of the wood is pressed against the limit plate 1 (201), and hot wax candy, molten wax, vegetable oil and flux are placed into the wax injection box (1) through the feeding pipe (9); S2: starting the heater (12) to heat the wax liquid to a hot melt state, starting the rotating motor (15), driving the stirring shaft (13) to rotate through the gear 1 (501), the chain 1 (502), the rotating rod (505), the gear 2 (503) and the chain 2 (504), realizing synchronous linkage between the stirring shaft (13) and the drying component, and continuously stirring, the rotating shaft (402) rotates to drive the fan blades (403) to generate airflow, the airflow drives the heat to pass vertically upward through the surface of the wood, and dries the wood, when the temperature is heated to above 95°, adding the molten wax, and continuing to stir and mix, when the temperature is above 120°, the wax powder begins to dissolve, and the stirring is uniform; S3: When the temperature is controlled between 125°-145°, the rotating motor (15) is stopped, and the sliding assembly is started to drive the support plate 1 (11) and the wood to move downward until the wood is immersed, and the wax liquid contacts the surface of the wood through the wax injection port 1 and the wax injection port 2, and the immersion is maintained for 15-35 seconds; S4: The upward movement of the sliding assembly drives the support plate 1 (11) and the wood to move upward, and the top of one end of the limiting plate 1 (201) away from the limiting plate 2 (202) contacts the top of the arc-shaped vibration block (604), pushing the insertion rod (602) downward in the insertion sleeve (601), compressing the buffer spring (603), and as the support plate 1 (11) continues to rise, the vibration rack (605) contacts and separates from the top surface of the arc-shaped vibration block (604), and the elastic potential energy of the buffer spring (603) is released, driving the insertion rod (602) to rebound quickly, causing the arc-shaped vibration block (604) to collide with the limiting plate 1 (201), thereby transmitting the vibration to the wood; S5: To ensure that the wax can fully penetrate, the operations of steps S2-S4 can be repeated multiple times, and finally the finished product is removed.