Automatic bamboo chip feeding machine
By designing the automatic feeder of bamboo sheets, the combined structure of the impact head and the piece rolling drum is used to realize the automatic rupture and feeding of bamboo sheets, which solves the problems of high labor intensity and high cost of manual feeding in bamboo processing plants, improves production efficiency and reduces costs.
Patent Information
- Application Number
- CN202311638364.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-03
- Publication Date
- 2025-06-03
AI Technical Summary
The feeding process of bamboo wire drawing machines and bamboo strip pullers in bamboo processing plants relies on manual operations, which is labor-intensive, cost-effective, and lacks technical solutions for automated feeding.
An automatic feeding machine for bamboo sheets is designed. By linking with bamboo breaker and bamboo wire drawing machine, the combined structure of the impact head and the piece rolling drum is used to realize the automatic rupture and feeding of bamboo sheets. The impact head is used to rupture the round bamboo. The pieced roller realizes intermittent rotation and push of the bamboo sheets through the motor and the propeller, and automatically sends the bamboo sheets into the suction port of the bamboo wire drawing machine.
The automatic feeding of bamboo slices is realized, which reduces the labor intensity of manual operation, reduces production costs, and improves work efficiency.
Smart Images

Figure CN120080397A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of bamboo machinery, and specifically relates to a new device for an automatic bamboo sheet feeding machine. Background Art
[0002] For the bamboo wire drawing machine and bamboo slicing machine in bamboo processing factories, the feeding process is manual feeding. This process has a high labor intensity and high labor costs. This backward process is not suitable for application in bamboo processing factories. An automatic feeding method should be adopted, but no one has achieved this automatic feeding method yet. Summary of the Invention
[0003] The purpose of the present invention is to provide an automatic bamboo sheet feeding machine to solve the above problems in view of the above problems.
[0004] The solution of the present invention is mainly achieved by adopting the following technical solutions: The present invention is realized by being connected to a bamboo splitting machine and a bamboo wire drawing machine. The structure includes an impact head and a slicing rotating cylinder. The impact head is installed on the impact walker of the bamboo splitting machine, and one end of the bearing seat on the slicing rotating cylinder is connected to the suction port edge of the bamboo wire drawing machine. The end of the slicing rotating cylinder with splitting knives is connected and installed on the bamboo splitting machine and aligned with the impact head. The implementation steps are that the impact head of the bamboo splitting machine impacts the round bamboo onto the splitting knives and breaks it into several bamboo sheets. The several bamboo sheets are simultaneously inserted into the respective long grooves, and the driving wheel of the slicing rotating cylinder is driven by a motor to rotate intermittently. Finally, the pusher pushes the bamboo sheets in the long grooves out step by step and feeds them into the suction port of the bamboo wire drawing machine.
[0005] The automatic bamboo sheet feeding machine is composed of an impact head and a slicing rotating cylinder.
[0006] The described impact head is used to be installed on the bamboo splitting machine for impacting and splitting bamboo sheets, and it is provided with a space groove and a connecting screw on it.
[0007] The space groove provided on the impact head is for the splitting knives on the slicing rotating cylinder to pass through and stay in the space groove, so that all the split bamboo sheets are pushed out and separated from the splitting knives, and no bamboo sheets are clamped on the splitting knives. Each space groove is aligned with one splitting knife blade.
[0008] The connecting screw on the impact head is used to connect and install on the impact walker of the bamboo splitting machine.
[0009] The described slicing rotating cylinder is made of a circular tube, with long grooves provided around it. One end is provided with assembled splitting knives, and the other end is provided with a bearing seat. The structure also includes a baffle, a driving wheel and a motor, a first sensor, a second sensor, a pusher, and a PLC controller.
[0010] The long groove is formed by several grooves installed around a circular tube. A flip-up groove cover is provided on the long groove, and a spring pressing plate is provided on the groove cover for the split bamboo slices to be inserted into the long groove respectively. The spring pressing plate on the groove cover is used to press and stabilize the bamboo slices in the long groove without displacement.
[0011] The described bamboo splitting knife is composed of several blades, with a bearing sleeve in the center. The central bearing sleeve is used for the bearing at one end of the dry-assembled split rolling cylinder.
[0012] The described baffle is used to align the split bamboo slices in the long groove. A notch is provided on the baffle for the bamboo slices in the long groove to enter the suction port of the bamboo wire drawing machine through this notch. The baffle is fixed to the frame.
[0013] The described bearing seat is fixed to the frame and is used to connect and install beside the suction port of the bamboo wire drawing machine.
[0014] The described bamboo splitting knife, baffle, motor, and bearing seat are fixedly installed on the frame. The described transmission wheel and the motor are used to drive the split rolling cylinder to rotate intermittently according to the implementation steps.
[0015] The described first sensor is used to detect whether the bamboo slices can enter the suction port of the bamboo wire drawing machine smoothly. If there is an abnormal phenomenon of jamming the bamboo slices, it will send a signal to the PLC automatic controller, and the automatic controller system will handle the power-off and shutdown.
[0016] The described second sensor is used to detect whether there is a lack of bamboo slices in the long groove. If there is a lack of bamboo slices, it will send a signal to the PLC automatic controller, and the automatic controller system will handle the startup of the bamboo splitting machine to split bamboo.
[0017] The described pusher, through the processing of the PLC automatic controller system, is used to push the bamboo slices in the longitudinal and transverse directions of the split rolling cylinder one by one into the suction port of the bamboo wire drawing machine at set intermittent times according to the implementation steps, so that the bamboo wire drawing machine can suck in the bamboo slices.
[0018] The described PLC automatic control system, according to the set program module, is used to control the switches of the motor, first sensor, second sensor, pusher, bamboo splitting machine, and bamboo wire drawing machine.
[0019] The split rolling cylinder described in the present invention is provided with a motor, pusher, transmission wheel, long groove, bamboo splitting knife, and impact head, which are used in cooperation. The set quantities of each part are equal, and each part is aligned with each other. For example, the number of grooves in the long groove of the split rolling cylinder is the same as the number of blades on the bamboo splitting knife, and the number of space grooves on the impact head should also be the same. The transmission wheel, motor, and pusher should also operate equally, and all actions cooperate and run.
[0020] The quantity mentioned above varies due to the inconsistent sizes of the bamboo raw materials in the present invention, and thus a standard quantity cannot be determined. Different models of various sizes can be set according to the sizes of the bamboo raw materials, with each group of quantity corresponding to a specific model.
[0021] The long groove is equipped with a groove cover which is movable and convenient to open. The groove cover is provided with spring pressing plates, and multiple spring pressing plates can be installed on each groove cover. The quantity can be freely selected and is used to firmly press the bamboo slices in the long groove to prevent dislocation. The length of the slicing rotating cylinder can also be freely selected and set according to the required length of the bamboo slices. The described thruster has various types of linkage transmission mechanical intermittent structures, electric structures, pneumatic structures, and hydraulic structures, which are also the innovative ideas of the present invention.
[0022] The beneficial effects of the present invention are achieved by integrating the slicing rotating cylinder with the bamboo splitting machine and the bamboo wire drawing machine. The impact head of the bamboo splitting machine impacts the cylindrical bamboo, and the bamboo is split into bamboo slices by the splitting blades. At the same time, the bamboo slices will automatically enter the long groove of the slicing rotating cylinder. Through the PLC automatic control system, the motor drives the slicing rotating cylinder to perform intermittent rotation as set. The thruster, processed by the PLC automatic control system, pushes the bamboo slices one by one into the suction port of the bamboo wire drawing machine at the set intermittent time. It is achieved in this way, solving the problem of manual feeding operation, effectively reducing the labor intensity of manual feeding, lowering the production cost of the enterprise, and improving the work efficiency of the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the impact head of the present invention.
[0024] Figure 2 It is a schematic diagram of the splitting blade of the present invention.
[0025] Figure 3 It is a schematic diagram of the slicing rotating cylinder of the present invention.
[0026] Figure 4 It is a schematic diagram of the structure of the present invention.
[0027] Figure 5 It is a schematic diagram of the process of splitting the cylindrical bamboo of the present invention.
[0028] Figure 6 It is a schematic diagram of the cylindrical bamboo being split and inserted into the long groove.
[0029] Figure 7 It is a schematic diagram of the impact head withdrawing from the long groove after the cylindrical bamboo is split in the present invention. DETAILED DESCRIPTION OF THE INVENTION
[0030] The detailed implementation of the present invention will be further described in conjunction with the accompanying drawings.
[0031] As Figure 1 shown,Figure 1 This is a schematic diagram of the impact head of the present invention. As can be seen from the figure, on the impact head 1, there are connecting screws 2, and a space groove 3 is provided. It is used to be installed on a bamboo splitting machine for impact splitting of bamboo slices 18. The connecting screws 2 provided on the impact head 1 are used to connect and install the impact walker on the bamboo splitting machine. The space groove 3 is for the bamboo splitting knives 6 on the splitting roller 5 to pass through and stay in the space groove 3, so that all the split bamboo slices 18 are pushed out and separated from the bamboo splitting knives 6, without the bamboo slices 18 being clamped on the bamboo splitting knives 6. Each space groove 3 is aligned with a bamboo splitting blade 6A.
[0032] As Figure 2 shown, Figure 2 This is a schematic diagram of the bamboo splitting knife 6 of the present invention. As can be seen from the figure, on the bamboo splitting knife 6 of the present invention, there are several bamboo splitting blades 6A and bearing sleeves 6B. The bearing sleeves 6B are used to install the bearings 20 on the splitting roller 5.
[0033] As Figure 3 shown, Figure 3 This is a schematic diagram of the splitting roller 5 of the present invention. As can be seen from the figure, on the splitting roller 5, there are bearings 20, a groove cover 4, a long groove 7, a spring pressing plate 8, a baffle 9, a transmission wheel 11, and a bearing seat 12.
[0034] As Figure 4 shown, Figure 4 This is a schematic diagram of the structure of the present invention. As can be seen from the figure, there are mainly an impact head 1, connecting screws 2, a space groove 3, and a splitting roller 5. At one end, there is a bearing seat 12, and at the other end, a bamboo splitting knife 6 is assembled. On the bamboo splitting knife 6, there are bamboo splitting blades 6A and bearing sleeves 6B. The bearing sleeves 6B are assembled on the bearings 20. Around the splitting roller 5, there is a long groove 7. On the long groove 7, there are a groove cover 4 and a spring pressing plate 8. There are also a baffle 9, a baffle notch 10, a transmission wheel 11, a bearing seat 12, a motor 13, a frame 14, a first sensor 15, a second sensor 16, and a thruster. A PLC automatic controller, wherein the bamboo splitting knife 6, the baffle 9, the motor 13, the bearing seat 12, and the PLC automatic controller are fixedly installed on the frame 14. As Figure 5 shown, Figure 5 This is a schematic diagram of the process of splitting a cylindrical bamboo of the present invention. As can be seen from the figure, the impact head 1 splits the cylindrical bamboo 19 into bamboo slices 18 through the bamboo splitting knife 6, and the bamboo slices 18 are simultaneously inserted into the long groove 7.
[0035] As Figure 6 shown, Figure 6It is a schematic diagram of the cylindrical bamboo of the present invention being broken and inserted into the long groove. As we can see from the figure, the 19 cylindrical bamboo is broken by impact and placed in the 7 long groove, and the 6A blade for bamboo breaking has stopped in the 3 space groove on the 1 impact head.
[0036] As Figure 7 shown, Figure 7 It is a schematic diagram of the impact head withdrawing after the cylindrical bamboo of the present invention is broken in the long groove. As we can see from the figure, the 1 impact head withdraws and detaches from the 6 bamboo-breaking knife. It can be seen that the 18 bamboo slices are not clamped on the 6 bamboo-breaking knife because the elongation of the 3 space groove of the 1 impact head exceeds that of the 6 bamboo-breaking knife. The 19 cylindrical bamboo is collectively broken and separated from the 6 bamboo-breaking knife, and the 18 bamboo slices enter the 7 long groove and are pressed by the 8 spring pressing plates so that the 18 bamboo slices do not get out of position in the 7 long groove.
[0037] On the 5-piece rolling cylinder of the present invention, there are 11 transmission wheels, 7 long grooves, 6 bamboo-breaking knives, which cooperate with the 1 impact head. The set quantity of each part is equal, and each part is aligned with each other. For example, the number of 7 long grooves on the 5-piece rolling cylinder is the number of long grooves, and the 6 bamboo-breaking knives should be provided with the same number of 6A blades, and the 3 space grooves on the 1 impact head should also be provided with the same number of 3 space grooves. The quantities are equal, and each part is aligned with each other. There is a 4 groove cover on the 7 long groove, and there are 8 spring pressing plates on the 4 groove cover. Each 4 groove cover is installed with multiple 8 spring pressing plates, and the quantity can be freely selected, which is used to press and stabilize the 18 bamboo slices so that they do not get out of position in the 7 long groove. The length of the 5-piece rolling cylinder can also be freely selected and set according to the required length of the 18 bamboo slices. The present invention is used to simultaneously load the broken 18 bamboo slices into each 7 long groove. One end of the 6 bamboo-breaking knife on the 5-piece rolling cylinder is connected to the bamboo splitting machine and aligned with the 1 impact head, and the other end of the 7-piece rolling cylinder is connected to the suction port of the bamboo wire drawing machine. The 11 transmission wheel is used for the 13 motor to perform the set implementation steps through the PLC automatic control system to make the 5-piece rolling cylinder rotate intermittently. The 17 pusher also performs intermittent pushing through the PLC automatic control system for the set implementation steps, and is used to push the 18 bamboo slices in the 7 long horizontal grooves on the 5-piece rolling cylinder one by one into the suction port of the bamboo wire drawing machine, so that the bamboo wire drawing machine sucks in the 18 bamboo slices. The 15 first sensor is used to detect whether there is a lack of 18 bamboo slices in the 7 long groove. If there is a lack of 18 bamboo slices, it will send a signal to the PLC automatic control system to cut off the power and stop the machine. The 16 second sensor is used to detect the lack of 18 bamboo slices in the 7 long groove and send a signal to the PLC automatic control system. The PLC automatic control system will start the bamboo splitting machine to split the bamboo.
[0038] The implementation technology of the present invention will be combined with the functional characteristics and beneficial effects. This specific embodiment is only an explanation of the present invention, and it is not a limitation of the present invention. Those skilled in the art can make modifications to the embodiments of the present invention without creative contributions according to needs after reading this specification, but as long as it is within the scope of the claims of the present invention, it is protected by the patent law.
Claims
1. An automatic bamboo sheet feeder, characterized in that it is used in combination with a bamboo splitting machine and a bamboo wire drawing machine as an integrated unit, and is composed of a (1) impact head and a (5) segmented rotating cylinder structure.
2. The automatic bamboo sheet feeder according to claim 1, characterized in that it is used in combination with a bamboo splitting machine and a bamboo wire drawing machine as an integrated unit. The (1) impact head is installed on the impact walker of the bamboo splitting machine. The end of the (5) segmented rotating cylinder with the (12) bearing seat is connected to the side of the material suction port of the bamboo wire drawing machine. The end of the (5) segmented rotating cylinder with the (6) bamboo splitting knife is connected and installed on the bamboo splitting machine and aligned with the (1) impact head.
3. The automatic bamboo sheet feeder according to claim 1, characterized in that the (1) impact head is provided with a (3) space groove for the (6) bamboo splitting knife on the (5) segmented rotating cylinder to pass through and stay in the (3) space groove, and each (3) space groove is aligned with a bamboo splitting (6A) blade.
4. The automatic bamboo sheet feeder according to claim 1, characterized in that the (5) segmented rotating cylinder is made of a circular tube, with (7) long grooves provided around it. One end is provided with an assembly for the (6) bamboo splitting knife, the other end is provided with a (12) bearing seat, and it is also provided with an (11) transmission wheel, a (9) baffle, a (13) motor, a (17) pusher, a (15) first sensor, a (16) second sensor, and a (21) PLC automatic controller.
5. The automatic bamboo sheet feeder according to claim 4, characterized in that there are 10 notches on the (9) baffle for 18 bamboo sheets to enter the material suction port of the bamboo wire drawing machine from the 10 notches.
6. The automatic bamboo sheet feeder according to claim 4, characterized in that the structure of the (17) pusher includes an electric structure, a mechanical linkage structure, a pneumatic structure, and a hydraulic structure.
7. The automatic bamboo sheet feeder according to claim 4, characterized in that the (7) long groove is provided with a (4) groove cover, and the (4) groove cover is provided with an (8) spring pressing plate for pressing and stabilizing the (18) bamboo sheet in the (7) long groove to prevent the (18) bamboo sheet from being displaced.
8. The automatic bamboo sheet feeder according to claim 4, characterized in that the PLC automatic controller system is used to control the switches of the (13) motor, the (15) first sensor, the (16) second sensor, the (17) pusher, and the bamboo splitting machine and the bamboo wire drawing machine according to the set program modules.
Citation Information
Patent Citations
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