Cement tile rolling forming machine

By designing a cement tile roller forming machine including guide rail group, hopper, drive device, tile cutting device and tile pressing pallet device, the problem of unstable large batches of cement tile during roll forming is solved, and efficient and stable cement tile forming is achieved.

CN120080407APending Publication Date: 2025-06-03HAIAN TIANPENG MACHINERY MFG
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202510500817.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-21
Publication Date
2025-06-03

AI Technical Summary

Technical Problem

During the preparation of large-scale cement tiles, batches of cement tiles are unstable during roll forming.

Method used

A cement tile roller forming machine is designed, including a frame, a guide rail group, a hopper, a drive device, a tile cutting device and a tile pressing pallet device. The machine drives the trolley plate forward through the drive device and rolls the cement mortar in the molding structure. The tile cutting device is used to cut the tile blanks and tile patterns after cement tile forming.

Benefits of technology

It achieves efficient and stable forming of cement tiles, which is suitable for the production of large-scale cement tiles, and improves molding efficiency and stability.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120080407A_ABST
    Figure CN120080407A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of cement tile preparation, in particular to a cement tile rolling forming machine which comprises a rack and a guide rail set fixedly mounted on the rack, a receiving hopper is fixedly mounted in the center of the rack, a forming structure is arranged in the receiving hopper, a driving device is arranged on one side of the receiving hopper and fixedly mounted in the rack, and a rolling mechanism is arranged on the guide rail set. And a plate mold cart for bearing the tile supporting plate is fixedly installed in the driving device, two sets of tile cutting devices are arranged on the other side of the receiving hopper, and the driving device drives the tile cutting devices to cut tiles. The empty tile supporting plate enters the guide rail set on the rack, the driving device in the rack drives the plate mold cart to drive the tile supporting plate to advance, and meanwhile stirred cement mortar enters the material receiving hopper, falls onto the empty tile supporting plate and is conveyed into the forming structure along with the tile supporting plate. The cement tiles are conveyed to the tile cutting device along with the tile supporting plate to be cut according to the size and conveyed out of the main machine to enter a conveying line, and the tile cutting device is suitable for manufacturing of large-scale cement tiles.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of cement tile preparation, and particularly to a roller press for cement tiles. Background Art

[0002] Cement tiles are made by pressing concrete, and roller pressing is to use an aluminum alloy tile support plate to roll and form the cement tiles formed by mixing and stirring cement mortar. In the continuous conveying mode of the formed tile blanks, a roller press for cement tiles is required to improve the forming efficiency of cement tiles and the production of a large number of cement tiles.

[0003] In the prior art, a patent with the publication number CN109109131A discloses a vibrating cement tile forming machine, including an upper die box body and a lower die box body driven by a stamping mechanism. The upper die box body includes a movable pressing plate, which is driven and conveyed by the stamping mechanism. The periphery of the movable pressing plate is a side frame body. There is a connecting body with a corner at the upper part of the side frame body, and the connecting body is fixed on the movable pressing plate through an elastic device. The lower die box body is fixed on the base through an elastic device II. The lower die box body is an integral structure, and the lower die box body and the upper die box body form a complete die. A vibration compaction device is installed on the lower die box body.

[0004] The above structure avoids the formation of air holes during the forming process of cement tiles. However, in the preparation process of a large number of cement tiles, the batch of cement tiles is unstable during roller pressing. Summary of the Invention

[0005] In view of this, the purpose of the present invention is to provide a roller press for cement tiles to solve the problem that the batch of cement tiles is unstable during roller pressing in the preparation process of a large number of cement tiles.

[0006] Based on the above purpose, the present invention provides a roller press for cement tiles, including a frame and a guide rail group fixedly installed on the frame. A receiving hopper is fixedly installed at the center of the frame. A forming structure is arranged inside the receiving hopper, and the forming structure is used for forming the cement mortar on the tile support plate. A driving device is arranged on one side of the receiving hopper. The driving device is fixedly installed inside the frame, and a plate mold cart for carrying the tile support plate is fixedly installed inside the driving device. The driving device is used to drive the plate mold cart to convey the tile support plate into the receiving hopper;

[0007] Two groups of tile cutting devices are arranged on the other side of the receiving hopper. The tile cutting devices are connected to the driving device, and the driving device drives the tile cutting devices to cut tiles. The two groups of tile cutting devices are respectively used for cutting the tile blanks and cutting the required tile shapes on the tile blanks. A connecting shaft rod is fixedly connected between the two groups of tile cutting devices, and action guide rails are slidably installed on one side of each of the two groups of tile cutting devices. A side frame is fixedly installed on one side of the action guide rails, and the side frame is fixedly installed on one side of the frame;

[0008] Above the driving device, there is a tile pressing and supporting plate device which is fixedly installed on one side of the frame. The tile pressing and supporting plate device is used to press down the tile supporting plate during transportation.

[0009] Preferably, the driving device includes a main driving reduction gear fixedly installed on one side of the frame. The output end of the main driving reduction gear is fixedly installed with a rotating disk. On one side of the rotating disk, two chain head wheels are fixedly installed. Inside the frame, two chain tail wheels are movably installed. Between the two chain head wheels and the two chain tail wheels, they are all connected by driving chains. Multiple mounting seats are connected to the outside of the driving chains, and the mounting seats are installed at the bottom of the tile pressing and supporting plate device.

[0010] On the other side of the rotating disk, there is an eccentric connection with a connecting rod, and one end of the connecting rod is connected to the bottom end of the tile cutting device.

[0011] Preferably, between two adjacent driving chains, they are arranged parallel to each other. There are at least eight mounting seats, and the mounting seats are equidistantly distributed on the outside of the driving chains.

[0012] Preferably, the forming structure includes a bearing base fixedly installed on the frame. On both sides of the top of the bearing base, frame plate assemblies are fixedly installed. Inside the frame plate assemblies, a pressing roller and a feeding roller are rotatably installed. The adjacent ends of the pressing roller and the feeding roller are driven by gear meshing. At one end of two adjacent frame plate assemblies, a pressing template is fixedly installed, and there is a space between the pressing template and the bearing base.

[0013] Inside the frame, a die reduction gear is fixedly installed. The output end of the die reduction gear is fixedly connected to the other end of the pressing roller through a chain and a sprocket, and a chain tensioning device is arranged inside the chain.

[0014] Preferably, the outer cross-sections of the pressing roller, the pressing template, and the bearing base are all provided with W-shaped grooves for forming tile blanks. The top height of the bearing base is flush with the bottom height of the guide rail group.

[0015] Preferably, the tile cutting device includes a connecting frame slidably installed on the action guide rail. At the top end of the connecting frame, a tile cutting servo motor is fixedly installed. The bottom end of the connecting frame is connected to one end of the connecting rod. The output end of the tile cutting servo motor is connected with a main shaft wheel. One end of the main shaft wheel is eccentrically connected with a connecting head. At the bottom end of the connecting head, a tile cutting buffer cylinder is fixedly installed. The output end of the tile cutting buffer cylinder is movably connected with a cutter frame plate, and water spraying parts are arranged on both sides of the cutter frame plate.

[0016] Preferably, one side of the cutter frame plate is sleeved with a vertical guide rail, and the vertical guide rail is fixedly installed on one side of the connecting frame.

[0017] Preferably, the tile pressing and supporting plate device comprises two groups of hydraulic cylinders fixedly installed on one side of the frame. The output ends of the two groups of hydraulic cylinders are both movably connected with a frame. The end of the frame is movably installed with a connecting main shaft. The two ends of the connecting main shaft are movably installed with bearing seats, and the bearing seats are installed on one side of the frame. The end of the frame is fixedly installed with a bottom plate. Springs are movably connected to the four peripheries of the bottom of the bottom plate, and the bottom ends of adjacent side springs are fixedly installed with guide roller frames.

[0018] Preferably, the adjacent two groups of guide roller frames and the plate mold trolley are arranged in an up-and-down corresponding manner, and a plurality of attaching rollers are equidistantly distributed inside the guide roller frames.

[0019] Preferably, multiple groups of rollers are installed on the outside of the plate mold trolley, and partition plates corresponding to the rollers are installed inside the frame. The partition plates are located on the upper and lower sides of the rollers.

[0020] The beneficial effects of the present invention:

[0021] The empty tile supporting plate enters the guide rail group on the frame. The driving device inside the frame drives the plate mold trolley to drive the tile supporting plate forward. The tile supporting plate is pressed by the tile pressing and supporting plate device to prevent the tile supporting plate from warping and ensure the running direction of the tile supporting plate. At the same time, the well-stirred cement mortar enters the receiving hopper and falls onto the empty tile supporting plate. Along with the conveying of the tile supporting plate, it enters the forming structure, and the cement mortar is roll-pressed and formed on the tile supporting plate. The formed cement tile is conveyed along with the tile supporting plate, and the driving device simultaneously drives the tile cutting device. When it reaches the position of the first group of tile cutting devices, the cement tile is cut into required sizes to form tile blanks. The second group of tile cutting devices cut out the required tile shapes on the tile blanks. At the same time, along with the conveying of the tile supporting plate, it is sent out of the main machine and into the conveying line. The overall forming efficiency is high and stable, and it is suitable for the production of a large number of cement tiles. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only those of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0023] Figure 1 It is a three-dimensional structural schematic diagram of the whole of the present invention;

[0024] Figure 2 It is a side view structural schematic diagram of the whole of the present invention;

[0025] Figure 3 It is a semi-sectional structural schematic diagram of the whole of the present invention;

[0026] Figure 4 It is a three-dimensional structural schematic diagram of the tile pressing and supporting plate device in the present invention;

[0027] Figure 5 Schematic three-dimensional structure diagram of the middle plate die cart of the present invention;

[0028] Figure 6 Schematic side view structure diagram of the forming structure of the present invention;

[0029] Figure 7 Schematic top view structure diagram of the forming structure of the present invention;

[0030] Figure 8 Schematic side view structure diagram of the driving device of the present invention;

[0031] Figure 9 Schematic top view structure diagram of the driving device of the present invention;

[0032] Figure 10 Schematic three-dimensional structure diagram of the tile cutting device of the present invention.

[0033] In the figure, the labels are: 1, frame; 2, guide rail group; 3, driving device; 31, chain tail wheel; 32, driving chain; 33, main driving speed reducer; 34, rotating disk; 35, chain head wheel; 36, connecting rod; 37, mounting seat; 4, plate die cart; 5, tile pressing plate device; 51, hydraulic cylinder; 52, connecting main shaft; 53, bearing seat; 54, frame; 55, spring; 56, guide roller frame; 57, bottom plate; 58, attaching roller; 6, forming structure; 61, material receiving hopper; 62, frame plate assembly; 63, chain tensioning device; 64, bearing base; 65, pressing template; 66, pressing roller; 67, material pushing roller; 68, die speed reducer; 7, tile cutting device; 71, tile cutting servo motor; 72, tile cutting buffer cylinder; 73, main shaft wheel; 74, connecting head; 75, cutting knife frame plate; 76, water spraying part; 77, action guide rail; 78, connecting frame; 79, vertical guide rail; 8, connecting shaft rod; 9, side frame; 10, partition board; 12, roller. Detailed implementation manners

[0034] In order to make the objectives, technical solutions and advantages of the present invention clearer and more understandable, the present invention will be further described in detail below with reference to specific embodiments.

[0035] As Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Figure 9 , Figure 10As shown in the figure, a cement tile roll forming machine includes a frame 1 and a guide rail group 2 fixedly installed on the frame 1. A material receiving hopper 61 is fixedly installed at the center of the frame 1. A forming structure 6 is arranged inside the material receiving hopper 61. The forming structure 6 is used for forming the cement mortar on the tile carrier board. A driving device 3 is arranged on one side of the material receiving hopper 61. The driving device 3 is fixedly installed inside the frame 1, and a board mold cart 4 for carrying the tile carrier board is fixedly installed inside the driving device 3. The driving device 3 is used to drive the board mold cart 4 to convey the tile carrier board into the material receiving hopper 61;

[0036] On the other side of the material receiving hopper 61, there are two groups of tile cutting devices 7. The tile cutting devices 7 are connected to the driving device 3. The driving device 3 drives the tile cutting devices 7 to cut tiles. The two groups of tile cutting devices 7 are respectively used for cutting the tile blank and cutting the required tile shape on the tile blank. A connecting shaft rod 8 is fixedly connected between the two groups of tile cutting devices 7. And on one side of each of the two groups of tile cutting devices 7, there is a sliding action guide rail 77. A side frame 9 is fixedly installed on one side of the action guide rail 77. The side frame 9 is fixedly installed on one side of the frame 1;

[0037] Above the driving device 3, there is a tile carrier board pressing device 5. The tile carrier board pressing device 5 is fixedly installed on one side of the frame 1. The tile carrier board pressing device 5 is used to press down the tile carrier board during transportation.

[0038] In this embodiment, the empty tile carrier board enters the guide rail group 2 on the frame 1. The driving device 3 inside the frame 1 drives the board mold cart 4 to drive the tile carrier board forward. The tile carrier board is pressed by the tile carrier board pressing device 5 to prevent the tile carrier board from warping and ensure the running direction of the tile carrier board. At the same time, the well-stirred cement mortar enters the material receiving hopper 61 and falls onto the empty tile carrier board. Along with the transportation of the tile carrier board, it enters the forming structure 6, and the cement mortar is roll formed on the tile carrier board. The formed cement tile is transported along with the tile carrier board, and the driving device 3 also drives the tile cutting devices 7 at the same time. When it reaches the position of the first group of tile cutting devices 7, the cement tile is cut into the required size to form a tile blank. The second group of tile cutting devices 7 cuts the required tile shape on the tile blank. At the same time, along with the transportation of the tile carrier board, it is sent out of the main machine and into the conveyor line. The overall forming efficiency is high and stable, and it is suitable for the production of a large number of cement tiles.

[0039] As an embodiment, as Figure 3 、 Figure 8 、 Figure 9 shown, the driving device 3 includes a main driving reducer 33 fixedly installed on one side of the frame 1. The output end of the main driving reducer 33 is fixedly installed with a rotating disk 34. On one side of the rotating disk 34, there are two groups of chain head wheels 35. Two groups of chain tail wheels 31 are movably installed inside the frame 1. Both between the two groups of chain head wheels 35 and the two groups of chain tail wheels 31 are connected by driving chains 32. Multiple mounting seats 37 are connected to the outside of the driving chains 32. The mounting seats 37 are installed at the bottom of the tile carrier board pressing device 5;

[0040] On the other side of the rotating disk 34, a connecting rod 36 is eccentrically connected. One end of the connecting rod 36 is connected to the bottom end of the tile cutting device 7.

[0041] Among them, adjacent two groups of drive chains 32 are arranged parallel to each other. There are at least eight groups of mounting seats 37, and the mounting seats 37 are evenly distributed outside the drive chains 32.

[0042] In this embodiment, the main drive reducer 33 drives the rotating disk 34 and the chain head wheel 35 to rotate simultaneously. Since the chain head wheel 35 and the chain tail wheel 31 are connected by the drive chain 32, the drive chain 32 reciprocates between the chain head wheel 35 and the chain tail wheel 31. At the same time, the formwork trolley 4 is installed on the mounting seat 37 outside the drive chain 32, and then the formwork trolley 4 is driven to drive the tile support plate to move forward;

[0043] At the same time, the connecting rod 36 eccentrically connected outside the rotating disk 34 swings, and the connecting rod 36 drives the tile cutting device 7 to perform a reciprocating linear motion, and the tile cutting device 7 starts tile cutting operation when it reaches the position.

[0044] As an embodiment, as Figure 2 、 Figure 3 、 Figure 6 、 Figure 7 shown, the forming structure 6 includes a bearing base 64 fixedly installed on the frame 1. On both sides of the top of the bearing base 64, frame plate assemblies 62 are fixedly installed. Inside the frame plate assemblies 62, a pressure roller 66 and a feeding roller 67 are rotatably installed. The adjacent ends of the pressure roller 66 and the feeding roller 67 are driven by gear meshing. One end of adjacent two groups of frame plate assemblies 62 is fixedly installed with a pressure template 65, and there is a space between the pressure template 65 and the bearing base 64;

[0045] Inside the frame 1, a die reducer 68 is fixedly installed. The output end of the die reducer 68 is fixedly connected to the other end of the pressure roller 66 through a chain and a sprocket, and a chain tensioning device 63 is arranged inside the chain.

[0046] Among them, the outer cross-sections of the pressure roller 66, the pressure template 65, and the bearing base 64 are all provided with W-shaped grooves for forming tile blanks, and the top height of the bearing base 64 is flush with the bottom height of the guide rail group 2.

[0047] In this embodiment, the die reducer 68 drives the pressure roller 66 to rotate through a chain and a sprocket. Under the action of the chain tensioning device 63, the pressure roller 66 and the feeding roller 67 are driven to rotate simultaneously. The mixed cement mortar enters the receiving hopper 61. After being stirred by the feeding roller 67, the mortar evenly falls on the tile support plate, and together with the empty tile support plate, it enters the pressure roller 66 for pre-rolling. After rolling, it enters the pressure template 65 for shaping and compaction through die pressing, passes through the W-shaped groove, and then is sent out of the receiving hopper 61 along with the tile support plate.

[0048] As an embodiment, asFigure 1 , Figure 2 , and Figure 10 As shown in Figure 10 , the tile cutting device 7 includes a connecting frame 78 slidably mounted on the action guide rail 77. A tile cutting servo motor 71 is fixedly installed at the top end of the connecting frame 78. The bottom end of the connecting frame 78 is connected to one end of a connecting rod 36. The output end of the tile cutting servo motor 71 is connected to a main shaft wheel 73. One end of the main shaft wheel 73 is eccentrically connected to a connecting head 74. A tile cutting buffer cylinder 72 is fixedly installed at the bottom end of the connecting head 74. The output end of the tile cutting buffer cylinder 72 is movably connected to a cutter frame plate 75. Water spraying members 76 are provided on both sides of the cutter frame plate 75.

[0049] Among them, a vertical guide rail 79 is sleeved on one side of the cutter frame plate 75, and the vertical guide rail 79 is fixedly installed on one side of the connecting frame 78.

[0050] In this embodiment, the connecting rod 36 in the driving device 3 drives the tile cutting device 7 to perform a reciprocating linear motion. When the connecting frame 78 moves to one end of the action guide rail 77, the tile cutting servo motor 71 drives the main shaft wheel 73 to rotate. The main shaft wheel 73 drives the eccentric connecting head 74 to rotate. The connecting head 74 drives the tile cutting buffer cylinder 72 to move downward, forming an up-and-down reciprocating motion. The tile cutting buffer cylinder 72 drives the cutter frame plate 75 to move downward for tile cutting operation, and the water spraying members 76 spray water to keep the cleaning during the tile cutting process.

[0051] As an implementation mode, as Figure 1 , Figure 2 , and Figure 4 shown, the tile pressing and supporting plate device 5 includes two groups of hydraulic cylinders 51 fixedly installed on one side of the machine frame 1. The output ends of the two groups of hydraulic cylinders 51 are both movably connected to a frame 54. A connecting main shaft 52 is movably installed at the end of the frame 54. Bearing seats 53 are movably installed at both ends of the connecting main shaft 52, and the bearing seats 53 are installed on one side of the machine frame 1. A bottom plate 57 is fixedly installed at the end of the frame 54. Springs 55 are movably connected to the four peripheries of the bottom of the bottom plate 57, and a guide roller frame 56 is fixedly installed at the bottom end of the adjacent side springs 55.

[0052] Among them, the adjacent two groups of guide roller frames 56 and the plate mold trolley 4 are arranged in an up-and-down corresponding manner, and a plurality of attaching rollers 58 are equidistantly distributed inside the guide roller frame 56.

[0053] In this embodiment, the hydraulic cylinders 51 drive the frame 54 upward. Since the bottom end of the frame 54 is connected to the bearing seat 53, after the frame 54 receives the thrust of the hydraulic cylinders 51, the bottom plate 57 at the top end of the frame 54 moves downward. The guide roller frames 56 connected by the springs 55 around the bottom plate 57 correspond to the plate mold trolley 4. When the tile supporting plate is driven and conveyed by the driving device 3, the attaching rollers 58 in the guide roller frame 56 contact the tile supporting plate, preventing the supporting plate from warping and malfunctioning, and ensuring the continuity of the movement of the tile supporting plate.

[0054] As an implementation manner, as Figure 2 , Figure 5 shown, multiple groups of rollers 12 are installed on the outside of the formwork trolley 4, and a partition 10 corresponding to the rollers 12 is installed inside the frame 1. The partition 10 is located on the upper and lower sides of the rollers 12.

[0055] In this implementation manner, by driving the driving chain 32 to reciprocate between the chain head wheel 35 and the chain tail wheel 31, the driving chain 32 drives the formwork trolley 4 to move. The rollers 12 outside the formwork trolley 4 move inside the adjacent upper and lower partitions 10, ensuring that when the driving chain 32 moves, the formwork trolley 4 drives the tile support plate to move smoothly.

[0056] Working principle:

[0057] The empty tile support plate enters the guide rail group 2 on the frame 1. The driving device 3 inside the frame 1 drives the rotating disk 34 and the chain head wheel 35 to rotate simultaneously through the main driving reduction gear 33. Since the chain head wheel 35 and the chain tail wheel 31 are connected by the driving chain 32, the driving chain 32 reciprocates between the chain head wheel 35 and the chain tail wheel 31. At the same time, the formwork trolley 4 is installed on the mounting seat 37 outside the driving chain 32, and then the formwork trolley 4 is driven to drive the tile support plate forward. While the tile support plate is moving forward, the hydraulic cylinder 51 drives the pushing frame 54 upward. Since the bottom end of the frame 54 is connected to the bearing seat 53, after the frame 54 receives the thrust of the hydraulic cylinder 51, the bottom plate 57 at the top of the frame 54 moves downward. The guide roller frame 56 connected by the springs 55 around the bottom plate 57 corresponds to the formwork trolley 4. When the tile support plate is driven and conveyed by the driving device 3, the attaching roller 58 in the guide roller frame 56 contacts the tile support plate to prevent the tile support plate from warping and ensure the running direction of the tile support plate until the tile support plate is conveyed onto the bearing base 64;

[0058] Meanwhile, the well-stirred cement mortar enters the material receiving hopper 61, falls onto the empty tile pallet, and enters the forming structure 6 along with the conveyance of the tile pallet. The die reducer 68 drives the pressing roller 66 to rotate through a chain and a sprocket. Under the action of the chain tensioning device 63, the pressing roller 66 and the material distributing roller 67 are driven to rotate simultaneously. The well-stirred cement mortar enters the material receiving hopper 61, and after being stirred by the material distributing roller 67, the mortar evenly falls onto the tile pallet and enters the pressing roller 66 for pre-rolling together with the empty tile pallet. After being rolled, it enters the pressing template 65 and is shaped and compacted through pressing to form a shape. Through the W-shaped groove, it then exits the material receiving hopper 61 along with the tile pallet. The formed cement tile is conveyed along with the tile pallet, and the connecting frame 78 is driven by the connecting rod 36 in the driving device 3 to move in a reciprocating linear motion along the motion guide rail 77. The two groups of connecting frames 78 are connected by a connecting shaft rod 8, and the two groups of tile cutting devices 7 move synchronously. When the connecting frame 78 moves to one end of the motion guide rail 77, the tile cutting servo motor 71 drives the main shaft wheel 73 to rotate. The main shaft wheel 73 drives the eccentric connecting head 74 to rotate, and the connecting head 74 drives the tile cutting buffer cylinder 72 to move downward, forming an up-and-down reciprocating motion. The tile cutting buffer cylinder 72 drives the cutter frame plate 75 to move downward for tile cutting operation. When it reaches the position of the first group of tile cutting devices 7, the cement tile is cut into the required size to form a tile blank. The second group of tile cutting devices 7 cuts out the required tile shape on the tile blank, and at the same time, it is sent out of the main machine and into the conveying line along with the conveyance of the tile pallet. The overall forming efficiency is high and stable, and it is suitable for the production of a large number of cement tiles.

[0059] Those of ordinary skill in the art should understand that any discussion of the above embodiments is exemplary only and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples; under the concept of the present invention, the technical features in the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations in different aspects of the present invention as described above, which are not provided in detail for the sake of brevity.

[0060] The present invention aims to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims

1. A cement tile roller forming machine, comprising a frame (1) and a guide rail assembly (2) fixedly mounted on the frame (1), characterized in that: A receiving hopper (61) is fixedly installed at the center of the frame (1), a molding structure (6) is arranged inside the receiving hopper (61), and the molding structure (6) is used for molding cement mortar on the tile support plate. A driving device (3) is arranged on one side of the receiving hopper (61), the driving device (3) is fixedly installed inside the frame (1), and a plate mold trolley (4) carrying the tile support plate is fixedly installed inside the driving device (3), and the driving device (3) is used to drive the plate mold trolley (4) to transport the tile support plate into the receiving hopper (61); Two sets of tile cutting devices (7) are arranged on the other side of the receiving hopper (61). The tile cutting devices (7) are connected to the driving device (3). The driving device (3) drives the tile cutting devices (7) to cut tiles. The two sets of tile cutting devices (7) are used to cut the tile blank and cut the required tile shape on the tile blank respectively. A connecting shaft (8) is fixedly connected between the two sets of tile cutting devices (7). A moving guide rail (77) is slidably installed on one side of the two sets of tile cutting devices (7). A side frame (9) is fixedly installed on one side of the moving guide rail (77). The side frame (9) is fixedly installed on one side of the frame (1). A tile pressing plate support device (5) is arranged above the driving device (3). The tile pressing plate support device (5) is fixedly mounted on one side of the frame (1). The tile pressing plate support device (5) is used to press down the tile support plate during transportation.

2. A cement tile roller forming machine according to claim 1, characterized in that: The driving device (3) comprises a main driving reducer (33) fixedly mounted on one side of the frame (1); a rotating disk (34) is fixedly mounted on the output end of the main driving reducer (33); two groups of chain head wheels (35) are fixedly mounted on one side of the rotating disk (34); two groups of chain tail wheels (31) are movably mounted inside the frame (1); the two groups of chain head wheels (35) are connected to the two groups of chain tail wheels (31) via a driving chain (32); the outside of the driving chain (32) is connected to a plurality of mounting seats (37); the mounting seats (37) are mounted on the bottom of the tile pressing plate device (5); A connecting rod (36) is eccentrically connected to the other side of the rotating disk (34), and one end of the connecting rod (36) is connected to the bottom end of the tile cutting device (7).

3. A cement tile roller forming machine according to claim 2, characterized in that: Two adjacent groups of driving chains (32) are arranged parallel to each other, and there are at least eight groups of mounting seats (37). The mounting seats (37) are evenly distributed outside the driving chains (32).

4. A cement tile roller forming machine according to claim 2, characterized in that: The molding structure (6) comprises a pressure-bearing base (64) fixedly mounted on the frame (1), frame plate assemblies (62) fixedly mounted on both sides of the top of the pressure-bearing base (64), a pressing roller (66) and a material-discharging roller (67) rotatably mounted inside the frame plate assembly (62), adjacent ends of the pressing roller (66) and the material-discharging roller (67) are driven by gear meshing, a pressing plate (65) is fixedly mounted on one end of two adjacent sets of frame plate assemblies (62), and a space is left between the pressing plate (65) and the pressure-bearing base (64); A mold reducer (68) is fixedly installed inside the frame (1), and the output end of the mold reducer (68) is fixedly connected to the other end of the pressure roller (66) through a chain and a sprocket, and a chain tensioning device (63) is arranged inside the chain.

5. A cement tile roller forming machine according to claim 4, characterized in that: The external cross-sections of the pressing roller (66), the pressing plate (65) and the pressure base (64) are all configured to be W-shaped grooves for forming green tiles, and the top height of the pressure base (64) is flush with the bottom height of the guide rail assembly (2).

6. A cement tile roller forming machine according to claim 2, characterized in that: The tile cutting device (7) comprises a connecting frame (78) slidably mounted on an action guide rail (77), a tile cutting servo motor (71) being fixedly mounted on the top of the connecting frame (78), a bottom end of the connecting frame (78) being connected to one end of a connecting rod (36), an output end of the tile cutting servo motor (71) being connected to a main shaft wheel (73), one end of the main shaft wheel (73) being eccentrically connected to a connecting head (74), a tile cutting buffer cylinder (72) being fixedly mounted on the bottom end of the connecting head (74), an output end of the tile cutting buffer cylinder (72) being movably connected to a cutting blade frame plate (75), and water spraying parts (76) being arranged on both sides of the cutting blade frame plate (75).

7. A cement tile roller forming machine according to claim 6, characterized in that: One side of the cutter frame plate (75) is sleeved with a vertical guide rail (79), and the vertical guide rail (79) is fixedly mounted on one side of the connecting frame (78).

8. The cement tile roller forming machine according to claim 2, characterized in that: The shoe pressing plate support device (5) comprises two groups of hydraulic cylinders (51) fixedly mounted on one side of a frame (1); the output ends of the two groups of hydraulic cylinders (51) are movably connected to frames (54); a connecting spindle (52) is movably mounted at the end of the frame (54); bearing seats (53) are movably mounted at both ends of the connecting spindle (52); the bearing seats (53) are mounted on one side of the frame (1); a bottom plate (57) is fixedly mounted at the end of the frame (54); springs (55) are movably connected around the bottom of the bottom plate (57); and a guide roller frame (56) is fixedly mounted at the bottom end of the adjacent side springs (55).

9. A cement tile roller forming machine according to claim 8, characterized in that: Two adjacent groups of the guide roller frames (56) are arranged correspondingly to the plate mold trolley (4) up and down, and a plurality of sticking rollers (58) are evenly distributed inside the guide roller frames (56).

10. The cement tile roller forming machine according to claim 2, characterized in that: The exterior of the formwork trolley (4) is equipped with a plurality of rollers (12), and the interior of the frame (1) is equipped with partitions (10) corresponding to the rollers (12), and the partitions (10) are located on the upper and lower sides of the rollers (12).

Citation Information

Patent Citations

  • Vibrating type cement tile forming machine

    CN109109131A