Plate structure production line
By designing an automated board structure production line, the problems of low production efficiency and unstable quality caused by manual operation in the prior art are solved, efficient and stable production of board structures are achieved, and safety hazards are reduced.
Patent Information
- Application Number
- CN202510254050.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2025-06-03
AI Technical Summary
The existing board structure production lines rely mostly on labor in feeding, glueing, coating, palletizing and other links, resulting in low production efficiency, unstable quality, and safety hazards.
An automated plate structure production line is designed, including feeding stations, calibration stations, glue-drawing stations, coating stations and palletizing stations. The robot and intelligent control systems are used for automated operations to ensure the accurate loading, calibration, glue-drawing, coating and palletizing of raw material plates.
Through automated production lines, the production efficiency and quality stability of the board structure are improved, safety hazards of manual operation are reduced, and the operation of a fully automatic intelligent control system is realized.
Smart Images

Figure CN120081204A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of plate structure production, and particularly to a plate structure production line. Background Art
[0002] The plate structure production line is mainly used to produce various plates and composite insulation boards of various sizes, and is widely used in the fields of architecture and ships. For example, environmentally friendly and lightweight building houses, liquefied natural gas (LNG) ultra-low temperature transport ships, etc. In the existing production lines, manual labor is mostly used in the processes of feeding, gluing, film laminating, palletizing, etc., which is time-consuming, laborious and unsafe, resulting in uneven quality of the composite plate structure and low production efficiency. Summary of the Invention
[0003] The purpose of the present invention is to provide a plate structure production line, which ensures the quality of the plate structure and improves the production efficiency.
[0004] To achieve the above purpose, the present invention provides the following solution:
[0005] The present invention provides a plate structure production line, including: a feeding station, a calibration station, a gluing station, a film laminating station and a palletizing station. The feeding station is provided with a feeding structure for carrying raw material plates. The calibration station is provided with a calibration structure for calibrating the raw material plates. The gluing station is provided with a gluing robot for gluing the raw material plates to form a plate structure. The film laminating station is provided with a film laminating structure for laminating the glued plate structure. The palletizing station is provided with a palletizing structure for palletizing the laminated plate structure.
[0006] Preferably, there are at least two feeding structures for carrying the same or different raw material plates; the feeding structure includes a feeding platform and a feeding driving structure for driving the movement of the feeding platform;
[0007] It further includes a feeding door corresponding to the feeding structure, and a safety light curtain is arranged at the feeding door for detecting whether the feeding platform enters or exits the feeding door.
[0008] Preferably, it further includes a loading robot for moving the raw material plates on the feeding structure to the calibration station. The loading robot is equipped with a vision recognition system for recognizing the raw material plates on the feeding structure.
[0009] Preferably, the correction structure includes an X-direction correction component and a Y-direction correction component. The X-direction correction component includes an X-direction driving structure and an X-direction pushing plate. The X-direction driving structure is used to drive the X-direction pushing plate to move. The Y-direction correction component includes a Y-direction driving structure and a Y-direction pushing plate. The Y-direction driving structure is used to drive the Y-direction pushing plate to move. The moving directions of the X-direction pushing plate and the Y-direction pushing plate are perpendicular. The X-direction pushing plate and the Y-direction pushing plate are used to contact the raw material plate to correct the raw material plate.
[0010] Preferably, it further includes a glue storage structure, a glue bucket, a metering structure, and a constant temperature structure. There is at least one glue storage structure and one glue bucket. The glue storage structure is used to store glue. The glue storage structure is used to connect to the glue bucket. The metering structure is used to measure the glue in the glue bucket. The constant temperature structure is used to keep the glue in the glue bucket at a constant temperature. A liquid level sensor is arranged in the glue bucket. The liquid level sensor is used to measure the liquid level of the glue in the glue bucket. The glue bucket is used to connect to the glue spraying robot.
[0011] Preferably, it further includes a first stirring structure and a second stirring structure. The first stirring structure is arranged on the lifting structure. The lifting structure can drive the first stirring structure to enter and exit the glue storage structure. The first stirring structure is used to stir the glue in the glue storage structure. The second stirring structure is used to stir the glue in the glue bucket.
[0012] Preferably, the glue spraying robot includes a glue spraying head and a glue spraying driving structure. The glue spraying driving structure is used to drive the glue in the glue conveying pipe to the glue spraying head. A pressure sensor is arranged in the glue conveying pipe. The pressure sensor is used to monitor the pressure of the glue. A photographing structure is arranged on the glue spraying robot. The pictures taken by the photographing structure are used to monitor the quality of the glue line.
[0013] Preferably, it further includes a glue discharging platform. The glue discharging platform is provided with a collecting structure and a weighing structure. The collecting structure is used to collect the glue discharged by the glue spraying robot. The weighing structure is used to weigh the glue discharged by the glue spraying robot.
[0014] Preferably, it further includes a monitoring structure and an intelligent control system electric cabinet. The intelligent control system electric cabinet is electrically connected to the feeding structure, the correction structure, the glue spraying robot, the film laminating structure, the palletizing structure, and the monitoring structure respectively. The monitoring structure is used to monitor the production status of the board structure.
[0015] Preferably, the palletizing structure includes a three-axis motion component and a palletizing gripper. The palletizing gripper is arranged on the three-axis motion component. The palletizing gripper is used to grab the film-laminated board structure.
[0016] The present invention has achieved the following technical effects compared with the prior art:
[0017] In the present invention, the raw material plate on the feeding structure is moved to the calibration station. The calibration structure at the calibration station is used to calibrate the raw material plate. The glue spraying robot is used to spray glue on the raw material plate at the glue spraying station. The film laminating station is used to laminate the plate structure after glue spraying. The palletizing structure is used to palletize the plate structure. The present invention ensures the quality of the plate structure and improves the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0019] Figure 1 Schematic diagram of the plate structure production line of the present invention;
[0020] Figure 2 Front view of the glue spraying robot of the present invention;
[0021] Figure 3 Side view of the glue spraying robot of the present invention;
[0022] Figure 4 Front view of the glue spraying head of the present invention;
[0023] Figure 5 Schematic diagram of the palletizing structure of the present invention;
[0024] In the figure: 1 - feeding platform, 2 - feeding door, 3 - loading robot, 4 - safety protection structure, 5 - monitoring structure, 6 - calibration station, 7 - glue storage structure, 8 - material bucket, 9 - constant temperature structure, 10 - intelligent control system electric cabinet, 11 - touch screen, 12 - glue spraying robot, 13 - glue spraying head, 14 - photographing structure, 15 - glue spraying station, 16 - glue discharging platform, 17 - conveyor line, 18 - film laminating station, 19 - rotary conveyor line, 20 - palletizing station, 21 - palletizing structure, 22 - motor, 23 - metering pump, 24 - pressure sensor, 25 - mixing chamber, 26 - glue spraying head driving structure, 27 - glue spraying nozzle, 28 - valve, 29 - X-axis movement component, 30 - Y-axis movement component, 31 - Z-axis movement component, 32 - palletizing gripper. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of them. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts belong to the scope of protection of the present invention.
[0026] The object of the present invention is to provide a board structure production line, which ensures the quality of the board structure and improves the production efficiency.
[0027] In order to make the above objects, features and advantages of the present invention more obvious and understandable, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0028] As Figures 1 to 5 shown, this embodiment provides a board structure production line for producing composite insulation boards of various materials or other board structures with at least two layers, including: a feeding station, a calibration station 6, a glue spraying station 15, a film covering station 18 and a palletizing station 20. The feeding station is provided with a feeding structure for carrying raw material boards. The calibration station 6 is provided with a calibration structure for calibrating the raw material boards. The glue spraying station 15 is provided with a glue spraying robot 12 for spraying glue on the raw material boards to form a board structure. The film covering station 18 is provided with a film covering structure for covering the film on the glued board structure. The palletizing station 20 is provided with a palletizing structure 21 for palletizing the film-covered board structure.
[0029] Specifically, in this embodiment, there are at least two feeding structures for carrying the same or different raw material boards. The feeding structure includes a feeding platform 1 and a feeding driving structure for driving the movement of the feeding platform 1. The feeding driving structure can be a motor, a lead screw nut structure, or a structure such as a cylinder, a hydraulic cylinder, or an electric push rod that can realize linear motion driving. The number of feeding structures is set according to requirements. For example, the feeding platform 1 can be five, and the feeding platforms 1 are respectively used for carrying aluminum plates, large-sized wooden boards, large-sized polyurethane boards, small-sized polyurethane boards, and small-sized wooden boards.
[0030] This embodiment further includes a feeding door 2, which is a rolling door. The feeding door 2 is arranged in one-to-one correspondence with the feeding structure. A safety grating is arranged at the feeding door 2 for detecting whether the feeding platform 1 enters or exits the feeding door 2. When the feeding platform 1 extends out of the feeding door 2 for feeding, the feeding door 2 is in an open state. When the feeding on the feeding platform 1 is completed and it enters the feeding door 2, the feeding door 2 can be closed.
[0031] This embodiment further includes a loading robot 3, which is used to move the raw material plate on the feeding platform 1 of the feeding structure to the calibration station 6. The loading robot 3 is equipped with a vision recognition system for recognizing the raw material plate on the feeding structure.
[0032] In this embodiment, the calibration structure includes an X-direction calibration component and a Y-direction calibration component. The X-direction calibration component includes an X-direction driving structure and an X-direction pushing plate. The X-direction driving structure is used to drive the X-direction pushing plate to move. The Y-direction calibration component includes a Y-direction driving structure and a Y-direction pushing plate. The Y-direction driving structure is used to drive the Y-direction pushing plate to move. The moving directions of the X-direction pushing plate and the Y-direction pushing plate are perpendicular. The X-direction pushing plate and the Y-direction pushing plate are used to contact the raw material plate to realize the calibration of the raw material plate. In this embodiment, the structures of the X-direction driving structure and the Y-direction driving structure are the same, and both can be a motor, a lead screw nut structure, or a structure such as a cylinder, a hydraulic cylinder, or an electric push rod that can realize linear motion driving.
[0033] This embodiment further includes a glue storage structure 7, a glue bucket 8, a metering structure, and a constant temperature structure 9. There is at least one glue storage structure 7 and one glue bucket 8. The glue storage structure 7 is used to store glue. The glue storage structure 7 is used to connect with the glue bucket 8. The glue bucket 8 is used to connect with the glue spraying robot 12. A feeding pump is arranged on the pipeline between the glue storage structure 7 and the glue bucket 8. The metering structure is used to meter the glue in the glue bucket 8 to realize the primary metering of the glue. The constant temperature structure 9 is used to keep the glue in the glue bucket 8 at a constant temperature. A liquid level sensor is arranged in the glue bucket 8. The liquid level sensor is used to measure the liquid level of the glue in the glue bucket 8. When the liquid level sensor detects that the liquid level of the glue in the glue bucket 8 is lower than the set value, the feeding pump works to transport the glue in the glue storage structure 7 to the glue bucket 8. The number of glue storage structures 7 is set according to needs. For example, there are two glue storage structures 7. One glue storage structure 7 is used to hold glue A, and the other glue storage structure 7 is used to hold glue B. The glue buckets 8 and the glue storage structures 7 are in one-to-one correspondence.
[0034] When the glue stored in the glue storage structure 7 needs to be stirred, this embodiment further includes a first stirring structure and a second stirring structure. The first stirring structure is arranged on the lifting structure. The lifting structure can be a motor, a lead screw nut structure, or a structure such as a cylinder, a hydraulic cylinder, or an electric push rod that can realize linear motion driving. The lifting structure can drive the first stirring structure to move in and out of the glue storage structure 7. The first stirring structure is used to stir the glue in the glue storage structure 7. The second stirring structure is used to stir the glue in the glue bucket 8.
[0035] This embodiment further includes a touch screen 11, which is interconnected with the factory digital system.
[0036] In this embodiment, the glue pouring robot 12 includes a glue pouring head 13 and a glue pouring driving structure. The glue pouring head 13 is a dynamic stirring glue pouring head 13, which includes a mixing chamber 25, a glue pouring head driving structure 26, stirring blades, and a glue pouring nozzle 27. Each material barrel 8 is communicated with the mixing chamber 25, and a valve 28 is provided on the pipeline connecting each material barrel to the mixing chamber 25. Stirring blades are arranged in the mixing chamber 25. The glue pouring head driving structure 26 is preferably a servo motor, and the glue pouring head driving structure 26 is used to drive the stirring blades to rotate to achieve the mixing of the glue. The mixed glue is discharged from the glue pouring nozzle 27 for glue pouring. The glue pouring driving structure is used to drive the glue in the glue conveying pipe to the glue pouring head 13 and mix it. The glue pouring driving structure includes a motor 22 and a metering pump 23. The metering pump 23 is a gear pump. The motor 22 drives the metering pump 23 to work. The metering pump 23 conveys the glue in the glue conveying pipe to the glue pouring head 13. Two pressure sensors 24 are arranged in the glue conveying pipe, which are respectively arranged at the inlet and outlet of the metering pump 23. A photographing structure 14 is arranged on the glue pouring robot 12. The photographing structure 14 is used to take pictures of the glue strips. The pictures taken by the photographing structure 14 are transmitted to the line scanning system, and the line scanning system is used to monitor the quality of the glue line in real time.
[0037] This embodiment further includes a glue discharging platform 16, which is provided with a collecting structure and a weighing structure. The collecting structure is used to collect the glue discharged by the glue pouring robot 12. The weighing structure is preferably an electronic scale, and the weighing structure is used to weigh the glue discharged by the glue pouring robot 12. Before starting glue pouring, it is necessary to discharge the mixed glue from the glue pouring head 13 into the weighing structure for weighing. According to the working conditions of the weighing structure and the glue pouring driving structure, it is judged whether the mixed glue meets the standard. If it does not meet the standard, it is necessary to adjust the glue pouring driving structure to achieve secondary metering of the glue. In actual production, the mixed glue can also be weighed regularly to judge whether it meets the standard. During the glue pouring process, only one type of glue can be conveyed to the glue pouring head 13 to replace the mixed glue in the glue pouring head 13, so as to clean the glue pouring head 13 and avoid blockage of the glue pouring head 13 by the mixed glue.
[0038] This embodiment further includes a conveying line 17 and a rotary conveying line 19. The conveying line 17 is used to convey the glued plate structure from the glue pouring station 15 to the film laminating station 18, and convey the film laminated plate structure from the film laminating station 18 to the rotary conveying line 19. The rotary conveying line 19 can achieve a 90° rotation.
[0039] This embodiment further includes a monitoring structure 5 and an intelligent control system electrical cabinet 10. The monitoring structure 5 is preferably a boom computer, which is equipped with a remote module. The intelligent control system electrical cabinet 10 is equipped with a data acquisition module, a monitoring module, an analysis module, and an MES system communication module, and is equipped with a monitoring structure 5, a safety grating, a central large-screen monitor, a whole-system operation control center, and a remote monitoring interaction system. The intelligent control system electrical cabinet 10 is electrically connected to the feeding structure, the calibration structure, the gluing robot 12, the laminating structure, the palletizing structure 21, and the monitoring structure 5 respectively. The monitoring structure 5 is used to monitor the production status of the board structure.
[0040] In this embodiment, the palletizing structure 21 includes a three-axis motion assembly and a palletizing gripper 32. The three-axis motion assembly includes an X-axis motion assembly 29, a Y-axis motion assembly 30, and a Z-axis motion assembly 31. The Y-axis motion assembly 30 is arranged on the X-axis motion assembly 29, and the Y-axis motion assembly 30 can move along the X direction. The Z-axis motion assembly 31 is arranged on the Y-axis motion assembly 30, and the Z-axis motion assembly 31 can move along the Y direction. The palletizing gripper 32 is arranged on the Z-axis motion assembly 31, and the palletizing gripper 32 can move along the Z direction. The palletizing gripper 32 is used to grasp the laminated board structure.
[0041] In this embodiment, a safety protection structure 4 is also provided. Among the above-mentioned structures, except for the glue storage structure 7, the first stirring structure, and the lifting structure, the rest of the structures are arranged in the safety protection structure 4.
[0042] The board structure production line of this embodiment is controlled and executed by a full-automatic intelligent control system, which includes a monitoring structure 5, an intelligent control system electric cabinet 10, and a touch screen 11. Preparation work before production: Manually supply sufficient materials to each feeding platform 1, and the feeding door 2 ensures that the equipment is in a stopped production state during manual feeding. The monitoring structure 5 is a human-machine interaction system that can set the processing formula for the board structure, including the board structure type, size, composite mode, and relevant parameters of the glue coating process, intelligently monitor the production status, and provide real-time feedback to the intelligent control system electric cabinet 10. Before production starts, the operator selects the corresponding formula according to the production order. The intelligent control system electric cabinet 10 automatically controls the opening of the feeding door 2 of the corresponding material warehouse. The operator uses a forklift to supply all the materials in the material warehouse, and then the intelligent control system electric cabinet 10 controls the feeding door 2 to close automatically. The intelligent control system electric cabinet 10 controls the feeding robot 3 to automatically position to the feeding station of the corresponding material warehouse according to the formula (the formula contains the length and width data of the board structure) and the working mode (the working modes are: glue coating and compounding of wooden boards and large-sized polyurethane boards; glue coating and compounding of wooden boards and small-sized polyurethane boards; glue coating and compounding of wooden boards, aluminum plates, and polyurethane boards). The visual recognition system on the feeding robot 3 takes pictures of the raw material boards and intelligently processes the data of the pictures. The processed information is fed back to the intelligent control system electric cabinet 10, and then the intelligent control system electric cabinet 10 controls the feeding robot 3 to accurately grasp the raw material boards. The data processing module in the intelligent control system electric cabinet 10 uploads the product number of the current production to the factory system data terminal through the MES system to generate a product information traceability chain. The material position information taken by the visual recognition system on the feeding robot 3 guides the feeding robot 3 to automatically move to the grasping position through the network communication module in the intelligent control system electric cabinet 10, accurately suck the raw material boards, and place the raw material boards into the calibration station 6. The calibration structure of the calibration station 6 sets the running calibration distance of the X-direction calibration component and the Y-direction calibration component according to the length and width of the raw material boards with different formula parameters, and automatically calibrates the raw material boards. The calibration structure programmed by the intelligent control system electric cabinet 10 first controls the X-direction drive structure to correct the offset of the raw material board in the X-axis direction, and then controls the Y-direction drive structure to correct the offset of the raw material board in the Y-axis direction. After accurately calibrating the raw material boards, the feeding robot 3 transports the raw material boards to the glue coating station 15.
[0043] Each glue storage structure 7 transports glue to the corresponding drum 8. The constant temperature structure 9 maintains the glue in the drum 8 at a constant temperature through constant temperature water circulation. The constant temperature structure 9 is equipped with an intelligent temperature control switch that alarms when the temperature deviates, ensuring the constant temperature of the glue and thus ensuring the quality of the glue line during glue pouring. The liquid level sensor of the drum 8 continuously detects the liquid level of the glue and feeds back the detected liquid level value of the drum 8 to the intelligent control system electrical cabinet 10. When the liquid level of the glue in the drum 8 is lower than the production liquid level (set value), the intelligent control system electrical cabinet 10 controls the feeding pump between the glue storage structure 7 and the drum 8 to act, automatically replenishing the material and precisely controlling the liquid level of the glue in the drum 8 to ensure stable production of glue coating. The glue pouring robot 12 transports glue A and glue B to the glue pouring head 13 through the glue pouring drive structure. Through the configured pressure sensor 24, the pressure fluctuations at the inlet and outlet ends of the metering pump 23 are continuously detected and fed back to the intelligent control system electrical cabinet 10. Then, the intelligent control system electrical cabinet 10 automatically controls the rotation speed of the metering pump 23 to control the glue output of the metering pump 23, ensuring the stability of the metering system pressure and achieving precise quantitative feeding of AB component glue. The monitoring module configured in the intelligent control system electrical cabinet 10 will upload the data information of glue pouring to the factory large screen in real time, enabling management personnel to understand the equipment situation at any time and improving the efficiency of decision-making. The glue pouring head drive structure 26 on the glue pouring head 13 drives the stirring blade to rotate, mixing the AB glue evenly. The glue pouring robot 12 drives the glue pouring head 13 to pour glue on the raw material board at the glue pouring station 15. After one working cycle, the glue pouring head 13 goes to the glue discharging platform 16 for glue replacement and cleaning to ensure the activity of the glue in the glue pouring head 13. During glue pouring, the intelligent image acquisition and analysis system or the intelligent vision analysis system configured in the intelligent control system electrical cabinet 10 continuously monitors the quality of each glue line of the glue pouring head 13. When the intelligent image acquisition and analysis system or the intelligent vision analysis system feedbacks that there is a broken glue line or an error in the thickness of the glue line, the controller transmits the relevant data to the intelligent control system electrical cabinet 10. The intelligent control system electrical cabinet 10 then controls the glue pouring robot 12 to adjust the glue pouring speed respectively, and controls the rotation speed of the motor 22 driving the metering pump 23 to control the glue coating amount, realizing the correction of the glue line quality. After the first raw material board is finished with glue pouring, the loading robot 3 moves to another feeding platform 1. The visual recognition system configured on the loading robot 3 recognizes the accurate position of the product. The loading robot 3 picks up the second raw material board and places it on the calibration station 6. After the calibration station 6 accurately calibrates the second raw material board, the loading robot 3 picks up the second raw material board again and places it on the first raw material board after glue pouring at the glue pouring station 15 for bonding and compounding. When all the raw material boards are finished with bonding and compounding, the conveyor line 17 transports the bonded and compounded board structure to the film laminating station 18. The film laminating station 18 automatically laminates the bonded and compounded board structure to prevent the compounded board structures from sticking to each other.The intelligent control system electrical cabinet 10 will automatically generate equipment operation reports, including the number of equipment alarms, alarm content, production line operation rate, and product qualification rate, and upload them to the factory monitoring system in real time, facilitating production personnel to understand the production status at any time. Management personnel can remotely modify the equipment programs and parameters of the production line through the remote system module equipped with the touch screen 11 connected to the intelligent control system electrical cabinet 10.
[0044] The conveyor line 17 transports the laminated board structure to the rotary conveyor line 19. The rotary conveyor line 19 rotates the board structure by 90°. The palletizing structure 21 at the palletizing station 20 performs palletizing. The intelligent control system electrical cabinet 10 selects the board structure parameters according to the formula, and the board structure parameters include the board structure thickness T and the palletizing times N of the palletizing structure 21. The intelligent control system electrical cabinet 10 calculates the height that the palletizing gripper 32 needs to run automatically according to the formula: palletizing height H = board structure thickness T × palletizing times N. The X-axis movement component 29 and the Y-axis movement component 30 automatically run to the palletizing position according to the set parameters. The intelligent control system electrical cabinet 10 controls the palletizing structure 21 to transport the laminated board structure to the palletizing station 20 for automatic palletizing. After the laminated board structure is palletized to a certain height, the conveyor line 17 transports a whole stack of board structures to the backend equipment. The safety protection encloses the whole equipment to ensure safety. According to the production situation of the equipment, the full-process digital management module carried by the intelligent control system electrical cabinet 10 will feedback the production demand quantity of each material of the equipment. The intelligent control system electrical cabinet 10 then feeds the result back to the procurement end data system. The procurement personnel can confirm the production material inventory in real time and prepare the missing materials in advance, so that the equipment will not stop production due to lack of materials.
[0045] The board structure production line of this embodiment is mainly used to produce composite insulation boards of various materials and various sizes, and can be compatible with materials of different weights, different materials, and different sizes. The loading and unloading robot 3, the gluing robot 12, the vision recognition system, and the photographing structure 14 are used to realize automatic loading and unloading, automatic gluing, and glue strip detection, while ensuring the accuracy and stability of operation, as well as the uniformity of gluing and the stability of product quality, greatly improving production efficiency. The equipment is equipped with a system coordination and integration module, which can summarize the equipment alarm status and feedback it to the robot. The robot automatically optimizes and adjusts the program and trajectory, reducing the defective rate of products and increasing the operation rate of the equipment. The equipment can achieve that one person is responsible for transporting materials and one person is responsible for inspection on the whole production line, minimizing the labor cost. The production equipment is connected to the factory's remote monitoring system, and production data is transmitted to the management platform in real time. The procurement department can intuitively understand the production material demand situation. The MES system will upload the product information of the production to the central management system, and information such as the production time and production workshop of the product can be traced.
[0046] The board structure production line of this embodiment solves the problems of inconvenient loading of boards made of different materials; solves the problem of uneven insulation boards after lamination; solves the problem of easy adhesion between the laminated insulation boards; solves the problem of stacking the laminated insulation boards; solves the problems of low production efficiency of the gluing equipment and unstable quality and quality of the produced insulation boards; solves the problems of difficult film covering, wrinkling and low efficiency of the laminated boards. The board structure production line of this embodiment ensures the stability, uniformity and reliability of gluing; can realize artificial intelligence control, and the equipment can run automatically without people; can realize remote control of the equipment, achieve Industry 4.0 in the factory, monitor the production status of the equipment in real time, optimize management through the MES system, automatically summarize production reports, and automatically analyze the operating rate and qualification rate of the equipment; system coordination and integration, summarize the alarm status of the equipment and feedback it to the robot, and the robot automatically optimizes and adjusts the program and trajectory; full-process digital management, the equipment feeds back the production demand quantity of each material to the procurement end data system, confirms the inventory in real time, and will not stop production due to lack of materials.
[0047] In the present invention, specific examples are used to elaborate on the principle and implementation manner of the present invention. The description of the above embodiments is only used to help understand the method and its core idea of the present invention; at the same time, for those of ordinary skill in the art, according to the idea of the present invention, there will be changes in the specific implementation manner and application scope. In summary, the content of this specification should not be construed as a limitation of the present invention.
Claims
1. A plate structure production line, characterized in that: include: A feeding station, a correction station, a glue spraying station, a laminating station and a stacking station, wherein the feeding station is provided with a feeding structure, and the feeding structure is used to carry the raw material plate; the correction station is provided with a correction structure, and the correction structure is used to calibrate the raw material plate; the glue spraying station is provided with a glue spraying robot, and the glue spraying robot is used to spray glue on the raw material plate to form a plate structure; the laminating station is provided with a laminating structure, and the laminating structure is used to laminate the plate structure after glue spraying; the stacking station is provided with a stacking structure, and the stacking structure is used to stack the plate structure after lamination.
2. The panel structure production line according to claim 1, characterized in that: There are at least two feeding structures, and the feeding structures are used to carry the same or different raw material plates; the feeding structure includes a feeding platform and a feeding drive structure, and the feeding drive structure is used to drive the feeding platform to move; It also includes a feeding door, which is arranged corresponding to the feeding structure. A safety grating is arranged at the feeding door, and the safety grating is used to detect whether the feeding platform enters and exits the feeding door.
3. The panel structure production line according to claim 1, characterized in that: It also includes a loading robot, which is used to move the raw material plate on the feeding structure to the correction station, and the loading robot is equipped with a visual recognition system for identifying the raw material plate on the feeding structure.
4. The panel structure production line according to claim 1, characterized in that: The correction structure includes an X-direction correction component and a Y-direction correction component, the X-direction correction component includes an X-direction driving structure and an X-direction push plate, the X-direction driving structure is used to drive the X-direction push plate to move, the Y-direction correction component includes a Y-direction driving structure and a Y-direction push plate, the Y-direction driving structure is used to drive the Y-direction push plate to move, the movement directions of the X-direction push plate and the Y-direction push plate are perpendicular, and the X-direction push plate and the Y-direction push plate are used to contact with the raw material plate to realize the correction of the raw material plate.
5. The panel structure production line according to claim 1, characterized in that: It also includes a glue storage structure, a barrel, a metering structure and a constant temperature structure. There is at least one glue storage structure and one barrel. The glue storage structure is used to store glue. The glue storage structure is used to connect with the barrel. The metering structure is used to meter the glue in the barrel. The constant temperature structure is used to keep the glue in the barrel at a constant temperature. A liquid level sensor is provided in the barrel. The liquid level sensor is used to measure the liquid level of the glue in the barrel. The barrel is used to connect with the glue spraying robot.
6. The panel structure production line according to claim 5, characterized in that: It also includes a first stirring structure and a second stirring structure, wherein the first stirring structure is arranged on a lifting structure, and the lifting structure can drive the first stirring structure to enter and exit the glue storage structure, the first stirring structure is used to stir the glue in the glue storage structure, and the second stirring structure is used to stir the glue in the barrel.
7. The panel structure production line according to claim 1, characterized in that: The glue spraying robot includes a glue spraying head and a glue spraying driving structure. The glue spraying driving structure is used to drive the glue in the glue delivery pipe to the glue spraying head. The glue delivery pipe is provided with a pressure sensor, and the pressure sensor is used to monitor the pressure of the glue; the glue spraying robot is provided with a photographing structure, and the pictures taken by the photographing structure are used to monitor the quality of the glue line.
8. The panel structure production line according to claim 1, characterized in that: It also includes a glue-dispensing platform, which is provided with a collecting structure and a weighing structure. The collecting structure is used to collect the glue spitted out by the glue-dispensing robot, and the weighing structure is used to weigh the glue spitted out by the glue-dispensing robot.
9. The panel structure production line according to claim 1, characterized in that: It also includes a monitoring structure and an intelligent control system electrical cabinet, wherein the intelligent control system electrical cabinet is electrically connected to the feeding structure, the correction structure, the glue spraying robot, the laminating structure, the stacking structure and the monitoring structure respectively, and the monitoring structure is used to monitor the production status of the board structure.
10. The panel structure production line according to claim 1, characterized in that: The stacking structure comprises a three-axis motion component and a stacking gripper, wherein the stacking gripper is arranged on the three-axis motion component and is used for gripping the plate structure after film coating.