Full-automatic cable skin stripping device and working method thereof
Through the design of the fully automatic cable peeling device, the problems of single functions and difficult operation of the existing device are solved, and the automatic peeling and straightening of the cable is realized, which improves the peeling effect and safety, and meets the complex and changeable cable processing needs.
Patent Information
- Application Number
- CN202510577882.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-07
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2045-05-07
AI Technical Summary
The existing cable peeling device has a single function and cannot meet the complex and changing cable processing needs. It lacks effective cable conveying and straightening mechanisms, which increases the difficulty and labor intensity of operation. At the same time, the debris generated during the cutting process are prone to splash, polluting the environment and threatening the safety of operators.
A fully automatic cable peeling device is provided, including a cable feeding mechanism, a clamping and straightening mechanism, a cutting mechanism and a debris collection cylinder. The device automatically transfers and straightens the cables, and uses the automatic advance and retreat assembly to automatically adjust the cutting depth according to the cables of different diameters, and effectively prevents the splash of cutting debris through the debris collection barrel.
It realizes automatic peeling and straightening of cables, improves peeling effect and cable quality, avoids errors and safety hazards caused by manual adjustments, expands the application range of equipment, meets complex and changeable cable processing needs, and ensures the cleanliness of the working environment and the safety of operators.
Smart Images

Figure CN120090099A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cable auxiliary tools, and particularly to a fully automatic cable sheath stripping device and its working method. Background Art
[0002] With the rapid development of the power industry, as an important carrier for power transmission and distribution, cables are increasingly widely used. During the installation, maintenance, and repair of cables, the stripping of the cable sheath is an essential step.
[0003] However, the existing cable sheath stripping devices have single functions and can only strip specific types of cable layers (such as the armor layer or the insulation layer), unable to meet the complex and changeable cable processing requirements, which limits the application scope of the devices. Secondly, most of the existing cable sheath stripping devices lack effective cable feeding and straightening mechanisms, resulting in the need for manual assistance in adjusting the cable during the stripping process, increasing the operation difficulty and labor intensity. In addition, there are also many deficiencies in the existing devices in terms of the way of advancing and retracting the cutter, controlling the cutting length of the cable, and portability. At the same time, during the cutting process, the generated debris is prone to fly everywhere, not only polluting the working environment but also potentially threatening the safety of the operators.
[0004] Therefore, a fully automatic cable sheath stripping device and its working method are proposed. Summary of the Invention
[0005] The purpose of the present invention is to provide a fully automatic cable sheath stripping device and its working method, aiming to solve or improve at least one of the above technical problems.
[0006] To achieve the above purpose, the present invention provides the following solution: The present invention provides a fully automatic cable sheath stripping device, including a base, on which a cable feeding mechanism, a clamping and straightening mechanism, a cutting mechanism, and several handles are installed; the clamping and straightening mechanism is located between the cable feeding mechanism and the cutting mechanism; The clamping and straightening mechanism is used to clamp and straighten the cable, and the cable feeding mechanism is used to convey and straighten the cable; The cutting mechanism includes a housing, a debris collection cylinder, a first driving component, a second driving component, and several automatic advancing and retracting cutter components; both ends of the debris collection cylinder are installed on the base through bearing plates, the housing is fixedly sleeved on the outer side wall of the debris collection cylinder, and the first driving component is installed on one of the bearing plates for driving the housing to rotate; A plurality of through holes are formed in the outer wall of the debris collection cylinder, and a plurality of the automatic feed and retract tool assemblies are circumferentially installed on the inner wall of the housing, and the plurality of automatic feed and retract tool assemblies are arranged in one-to-one correspondence with the plurality of through holes; the second drive assembly is installed on the inner wall of the housing and is used to drive the plurality of automatic feed and retract tool assemblies to synchronously expand and contract.
[0007] According to a fully automatic cable sheath stripping device provided by the present invention, the automatic feed and retract tool assembly includes: A first gear, the first gear is rotatably connected to the inner wall of the housing through a rotating shaft; A first bevel gear, the first bevel gear is installed on the rotating shaft; A lead screw, one end of the lead screw is installed on the inner wall of the housing through a bearing support plate, and a lead screw nut is installed on the lead screw; A tool, the tool is installed on the lead screw nut through a first slider, and the first slider is slidably connected to the inner wall of the housing; A second bevel gear, the second bevel gear is installed on the outer wall of the lead screw, and the second bevel gear meshes with the first bevel gear; Wherein, the second drive assembly is used to drive the plurality of first gears to rotate synchronously, and the plurality of tools are respectively arranged in one-to-one correspondence with the plurality of through holes.
[0008] According to a fully automatic cable sheath stripping device provided by the present invention, the second drive assembly includes: A first stepping motor, the first stepping motor is installed on the inner wall of the housing; A first drive wheel, the first drive wheel is installed on the output shaft of the first stepping motor; A protrusion, the protrusion is installed on the inner wall of the housing; A toothed ring, the toothed ring is rotatably connected to the protrusion through a bearing; Wherein, the plurality of first gears are all meshed with the toothed ring, the first drive wheel is meshed with the toothed ring, one end of the lead screw away from the bearing support plate is provided with a bearing bracket, and a pressing angle code is installed on the bearing bracket.
[0009] According to a fully automatic cable sheath stripping device provided by the present invention, the first drive assembly includes: A second stepping motor, the second stepping motor is installed on one of the bearing plates; A second drive wheel, the second drive wheel is installed on the output shaft of the second stepping motor; A driven wheel, the driven wheel is installed on the outer wall of the housing, and the driven wheel is sleeved outside the debris collection cylinder, and the driven wheel meshes with the second drive wheel.
[0010] A fully automatic cable sheath stripping device provided by the present invention, the cable feeding mechanism includes a housing, a plurality of windows are opened on the housing, both ends of the housing are open, centripetal brackets and fixing plates are installed at both ends of the housing, the centripetal brackets and the fixing plates are both installed on the base, and circular feeding ports are opened on both the centripetal brackets and the fixing plates; a large gear is rotatably connected to the fixing plate, and a plurality of straight grooves are opened on the large gear; An annular guide rail is installed on the centripetal bracket, a plurality of arc-shaped sliders are slidably connected to the annular guide rail, a second slider is installed on the arc-shaped slider, a second linear rail is slidably connected to the second slider, a spacer block is installed on the second linear rail, a sheet metal bracket is installed on the spacer block, a third stepping motor is installed on the sheet metal bracket, and a conveying roller is installed on the output shaft of the third stepping motor; Link rods are respectively arranged between the sheet metal bracket and the plurality of straight grooves, one end of the link rod is rotatably connected to the sheet metal bracket, and the other end is slidably connected to the straight groove through a convex shaft; the link rod is rotatably connected to the fixing plate through a rotating shaft; a fourth stepping motor is installed on the fixing plate, and a third driving wheel is installed on the output shaft of the fourth stepping motor, and the third driving wheel meshes with the large gear.
[0011] A fully automatic cable sheath stripping device provided by the present invention, the clamping and straightening mechanism includes: A fifth stepping motor, the fifth stepping motor is installed on the base through a motor support plate, and a second gear is installed on the output shaft of the fifth stepping motor; A worm, both ends of the worm are installed on the base through bearing seats, a third gear is installed at one end of the worm, and the third gear meshes with the second gear; A worm gear, the worm gear is rotatably connected to the base through a driving shaft, and the worm gear meshes with the worm; An adjusting gear, the adjusting gear is installed on the top of the driving shaft; Two slide rail fixing frames are arranged side by side, the slide rail fixing frames are installed on the base, and a slide rail body is installed on the top of the slide rail fixing frames; A rack assembly, the rack assembly includes a first rack and a second rack arranged in parallel, the first rack and the second rack are respectively slidably connected to the two slide rail bodies through third sliders; both the first rack and the second rack mesh with the adjusting gear; Clamping clip assembly, the clamping clip assembly includes a first fixing plate and a second fixing plate, the first fixing plate is fixedly connected to the first rack and slidably connected to the second rack; the second fixing plate is fixedly connected to the second rack and slidably connected to the first rack; clamping clip bodies are installed on both the first fixing plate and the second fixing plate, and the two clamping clip bodies are arranged oppositely.
[0012] According to a fully automatic cable sheath stripping device provided by the present invention, V-shaped card slots are provided on the opposite end faces of the two clamping clip bodies.
[0013] According to a fully automatic cable sheath stripping device provided by the present invention, an aluminum profile and a support plate are installed on the base, the second stepping motor is placed on the top surface of the aluminum profile, and the outer wall of the cover is rotatably connected to the top of the support plate.
[0014] According to a fully automatic cable sheath stripping device provided by the present invention, a first linear guide is installed on the inner wall of the cover, and the first slider is slidably connected to the first linear guide.
[0015] The present invention also provides a working method for a fully automatic cable sheath stripping device, including the following steps: Step 1: Convey the cable to the clamping and centering mechanism through the cable feeding mechanism, and center and straighten the cable through the clamping and centering mechanism; Step 2: Convey it into the debris collection cylinder through the cable feeding mechanism, clamp and center the cable through the clamping and centering mechanism, and drive the cover to rotate through the first driving component, driving a plurality of automatic feed and retract tool assemblies to cut the outer shell of the cable; Step 3: After cutting the outer shell, the clamping and centering mechanism releases the cable, conveys the cable to the clamping and centering mechanism through the cable feeding mechanism, and drives a plurality of the automatic feed and retract tool assemblies to synchronously extend and feed automatically through the second driving component; Step 4: When the feeding is completed, convey the cable into the debris collection cylinder through the cable feeding mechanism, clamp and center the cable through the clamping and centering mechanism, drive the cover to rotate through the first driving component, drive a plurality of automatic feed and retract tool assemblies to cut the inner core of the cable, and cut out the chamfer; Step 6: The clamping and centering mechanism releases the cable, and conveys the cable in the reverse direction and discharges it through the cable feeding mechanism; Step 7: Collect the debris in the debris collection cylinder to complete the cutting.
[0016] The present invention discloses the following technical effects: Through the cable feeding mechanism, the present invention can automatically transport and straighten the cable, ensuring that the cable remains in a straight state during the stripping process, improving the stripping effect and cable quality; by driving several automatic feed and retract tool assemblies to synchronously expand and contract through the second drive assembly, it can automatically adjust the cutting depth according to cables of different diameters, improving the cutting efficiency and accuracy, and avoiding the errors and safety hazards caused by manual adjustment. The present invention can not only achieve the stripping of the cable armor layer but also the chamfer cutting of the cable insulation layer, with a wider range of applications and meeting the complex and changing cable processing requirements; The combined use of the automatic feed and retract tool assembly and the cable feeding mechanism of the present invention further improves the cutting accuracy and stability. The chip collection cylinder effectively prevents the splashing and pollution of cutting chips, enables easy collection of the chips, avoids interference with the normal operation of the equipment caused by chip splashing, improves the cutting effect, and ensures the cleanliness of the working environment and the safety of the operator; at the same time, the chip collection cylinder facilitates the centralized treatment of cutting chips, improving the work efficiency.
[0017] The present invention has a compact structure and is easy to operate. A handle is installed on the base, facilitating carrying and mobile use, and can easily cope with complex cable joint manufacturing scenarios, meeting the requirements for completing the preparatory work before cable joint manufacturing; The present invention can achieve automatic feed and retract and control the cutting length of the cable, improving the automation degree and operation convenience of the equipment. The automatic feed and retract method solves the problem of inaccurate cutting diameter control by manual, not only improving the work efficiency but also reducing the operation difficulty and labor intensity, with advantages such as high cutting efficiency, wide cutting range, and easy to carry. One of the cutting devices is automatic feed and retract, and the other is automatic cutting. The mechanism used for automatic feed and retract is an innovative design inspired by the three-jaw chuck.
[0018] The principles applied in this mechanism include the planetary gear train. The rotation directions of the planetary gears around the central sun gear are the same, and the moving distances are the same. When two bevel gears mesh and transmit motion, the motion direction will be rotated 90 degrees on the plane. When the lead screw and the lead screw nut cooperate, if the lead screw nut rotates around a fixed axis and the lead screw nut has only one degree of freedom, the lead screw nut will move linearly along the lead screw without rotation.
[0019] In summary, this mechanism realizes the function of automatic feed and retract.
[0020] Compared with the traditional three-jaw chuck, this mechanism has the advantage of higher precision. There are two common types of three-jaw chucks. In either type, the forward or backward movement of the clamping mechanism depends on the friction with the part. Therefore, compared with the three-jaw chuck, this mechanism is not easily worn and has a longer service life. Moreover, when replacing the internal parts of this mechanism, since there are more internal parts in this mechanism than in the three-jaw chuck, the replaced parts are generally smaller and the cost is lower. At the same time, because there is more empty space inside this mechanism, it also has the characteristic of being lightweight.
[0021] The inspiration for the automatic cutting mechanism comes from the form in which the lathe drives the three-jaw chuck to rotate. A stepping motor is used to drive the overall rotation of the tool-carrying part of the mechanism, and gear transmission is used, which has high precision and strong load capacity. Brief Description of the Drawings
[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0023] Figure 1 It is a schematic structural diagram of the present invention; Figure 2 It is a schematic structural diagram of the cable feeding mechanism in the present invention; Figure 3 It is a schematic internal structural diagram of the cable feeding mechanism in the present invention; Figure 4 It is a schematic structural diagram of the clamping and straightening mechanism in the present invention; Figure 5 It is a schematic structural diagram of the cutting mechanism in the present invention; Figure 6 It is a schematic internal structural diagram of the cutting mechanism in the present invention; Figure 7 It is a schematic structural diagram of the debris collection cylinder in the present invention.
[0024] Among them, 1. Base; 2. Cable feeding mechanism; 201. Housing; 202. Window; 203. Centripetal bracket; 204. Fixed plate; 205. Large gear; 206. Straight groove; 207. Ring guide rail; 208. Arc-shaped slider; 209. Second slider; 210. Second linear guide rail; 211. Spacer block; 212. Sheet metal bracket; 213. Third stepping motor; 214. Conveyor roller; 215. Connecting rod; 216. Fourth stepping motor; 217. Third driving wheel; 3. Clamping and centering mechanism; 301. Fifth stepping motor; 302. Second gear; 303. Worm; 304. Third gear; 305. Worm gear; 306. Adjusting gear; 307. Slide rail fixing bracket; 308. Slide rail body; 309. First rack; 310. Second rack; 311. Third slider; 312. First fixed plate; 313. Second fixed plate; 314. Gripping body; 315. V-shaped card slot; 4. Cutting mechanism; 401. Housing; 402. Chip collection cylinder; 403. First gear; 404. Lead screw; 405. First slider; 406. Tool; 407. First stepping motor; 408. First driving wheel; 409. Tooth ring; 410. Second stepping motor; 411. Second driving wheel; 412. Driven wheel; 413. First linear guide rail; 5. Handle. Detailed implementation manner
[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without making creative efforts belong to the scope of protection of the present invention.
[0026] To make the above objects, features, and advantages of the present invention more clearly understandable, the present invention will be further described in detail below with reference to the accompanying drawings and specific implementation manners.
[0027] Refer to Figures 1 - 7 , the present invention provides a fully automatic cable sheath stripping device, including a base 1, on which a cable feeding mechanism 2, a clamping and centering mechanism 3, a cutting mechanism 4, and a plurality of handles 5 are installed; the clamping and centering mechanism 3 is located between the cable feeding mechanism 2 and the cutting mechanism 4; The clamping and centering mechanism 3 is used to clamp and center the cable, and the cable feeding mechanism 2 is used to convey and straighten the cable; The cutting mechanism 4 includes a housing 401, a chip collection cylinder 402, a first driving component, a second driving component, and a plurality of automatic feed and retract tool components; both ends of the chip collection cylinder 402 are installed on the base 1 through bearing plates, the housing 401 is fixedly sleeved on the outer side wall of the chip collection cylinder 402, and the first driving component is installed on one of the bearing plates for driving the housing 401 to rotate; A plurality of through holes are formed in the outer wall of the chip collection cylinder 402, and a plurality of automatic feed and retract tool assemblies are circumferentially installed on the inner wall of the housing 401, and the plurality of automatic feed and retract tool assemblies are arranged in one-to-one correspondence with the plurality of through holes; The second drive assembly is installed on the inner wall of the housing 401 for driving the plurality of automatic feed and retract tool assemblies to synchronously extend and retract; With such a setting, through the cable feeding mechanism 2 of the present invention, the cable can be automatically transported and straightened, ensuring that the cable remains in a straight state during the peeling process, improving the peeling effect and cable quality; By driving the plurality of automatic feed and retract tool assemblies to synchronously extend and retract through the second drive assembly, the cutting depth can be automatically adjusted according to cables of different diameters, improving the cutting efficiency and accuracy, avoiding errors and potential safety hazards caused by manual adjustment. The present invention can not only realize the peeling of the cable armor layer but also realize the chamfer cutting of the cable insulation layer, with a wider range of use, meeting the complex and changeable cable processing requirements; The combined use of the automatic feed and retract tool assembly and the cable feeding mechanism 2 of the present invention further improves the cutting accuracy and stability. The chip collection cylinder 402 effectively prevents the splashing and pollution of cutting chips, can easily collect the chips, avoids interference with the normal operation of the equipment caused by chip splashing, improves the cutting effect, and ensures the cleanliness of the working environment and the safety of operators; At the same time, the chip collection cylinder 402 facilitates the centralized treatment of cutting chips, improving the work efficiency.
[0028] The structure of the present invention is compact and the operation is simple. A handle 5 is installed on the base 1, which is convenient for carrying and mobile use, and can easily cope with complex cable joint manufacturing scenarios, meeting the requirements for completing the preparatory work before cable joint manufacturing; The present invention can realize automatic feed and retract and control the cutting length of the cable, improving the automation degree and operation convenience of the equipment. The automatic feed and retract method solves the problem of inaccurate cutting diameter controlled manually, not only improving the work efficiency but also reducing the operation difficulty and labor intensity, having the advantages of high cutting efficiency, wide cutting range, and easy to carry.
[0029] In a further optimized solution, the automatic feed and retract tool assembly includes: A first gear 403, and the first gear 403 is rotatably connected to the inner wall of the housing 401 through a rotating shaft; A first bevel gear, and the first bevel gear is installed on the rotating shaft; A lead screw 404, one end of the lead screw 404 is installed on the inner wall of the housing 401 through a bearing support plate, and a lead screw nut is installed on the lead screw 404; A tool 406, and the tool 406 is installed on the lead screw nut through a first slider 405, and the first slider 405 is slidably connected to the inner wall of the housing 401; The second bevel gear is installed on the outer wall of the lead screw 404 and meshes with the first bevel gear; Wherein, the second driving assembly is used to drive a plurality of first gears 403 to rotate synchronously, and a plurality of cutting tools 406 are respectively arranged in one-to-one correspondence with a plurality of through holes; in this embodiment, the number of the first gears 403 is preferably three.
[0030] A further optimized solution is that the second driving assembly includes: A first stepping motor 407, which is installed on the inner wall of the housing 401; A first driving wheel 408, which is installed on the output shaft of the first stepping motor 407; A protrusion, which is installed on the inner wall of the housing 401; A gear ring 409, which is rotatably connected to the protrusion through a bearing; Wherein, a plurality of first gears 403 are all meshed with the gear ring 409, the first driving wheel 408 is meshed with the gear ring 409, one end of the lead screw 404 away from the bearing support plate is provided with a bearing bracket, and a pressing angle code is installed on the bearing bracket.
[0031] A further optimized solution is that the first driving assembly includes: A second stepping motor 410, which is installed on one of the bearing plates; A second driving wheel 411, which is installed on the output shaft of the second stepping motor 410; A driven wheel 412, which is installed on the outer wall of the housing 401, and the driven wheel 412 is sleeved outside the debris collection cylinder 402, and the driven wheel 412 is meshed with the second driving wheel 411.
[0032] When the cutting mechanism 4 of the present invention is working, the first stepping motor 407 drives the first driving wheel 408 to rotate, drives the gear ring 409 to rotate, the gear ring 409 meshes with all the first gears 403 at the same time, and drives the first gears 403 to rotate synchronously; The first gear 403 drives the first bevel gear to rotate through a rotating shaft, the first bevel gear meshes with the second bevel gear, drives the lead screw 404 to rotate, the nut on the lead screw 404 drives the cutting tool 406 to move axially along the lead screw 404 through the first slider 405, drives the cutting tool 406 to extend or retract from the through hole of the debris collection cylinder 402, so as to adjust the cutting size, and the lead screws 404 of all the cutting tools 406 are driven by the same gear ring 409 to ensure that the extension lengths are the same; The second stepping motor 410 drives the housing 401 to rotate, driving all the cutting tools 406 to cut around the circumference of the cable. The protruding length of the cutting tool 406 determines the cutting depth, which is precisely controlled by the first stepping motor 407. The debris generated by cutting enters the interior through the through holes of the debris collection cylinder 402, avoiding splashing.
[0033] For a further optimized solution, the cable feeding mechanism 2 includes a housing 201, on which a number of windows 202 are provided. Both ends of the housing 201 are open. Centripetal brackets 203 and fixing plates 204 are installed at both ends of the housing 201. The centripetal brackets 203 and the fixing plates 204 are both installed on the base 1, and circular feeding ports are provided on both the centripetal brackets 203 and the fixing plates 204; An annular guide rail 207 is installed on the centripetal bracket 203. A number of arc-shaped sliders 208 are slidably connected to the annular guide rail 207. A second slider 209 is installed on the arc-shaped slider 208. A second linear guide rail 210 is slidably connected to the second slider 209. A spacer block 211 is installed on the second linear guide rail 210. A sheet metal bracket 212 is installed on the spacer block 211. A third stepping motor 213 is installed on the sheet metal bracket 212. A conveying roller 214 is installed on the output shaft of the third stepping motor 213; Link rods 215 are respectively provided between the sheet metal bracket 212 and a number of straight grooves 206. One end of the link rod 215 is rotatably connected to the sheet metal bracket 212, and the other end is slidably connected to the straight groove 206 through a convex shaft; The link rod 215 is rotatably connected to the fixing plate 204 through a rotating shaft; A fourth stepping motor 216 is installed on the fixing plate 204. A third driving wheel 217 is installed on the output shaft of the fourth stepping motor 216. The third driving wheel 217 meshes with the large gear 205; The cable feeding mechanism 2 uses the link rod 215 to complete the automatic centering of the mechanism, and the centering effect is completed by calculating the trajectory of the link rod 215. In this embodiment, the number of link rods 215 is preferably three, and the three link rods 215 are evenly distributed on the large gear 205 to achieve three-way centering; At the same time, this mechanism uses the conveying roller 214 to convey the cable. In addition to the transportation function, it can also straighten the cable, increasing the feasibility and effect of subsequent processes. At the same time, applying an appropriate force can complete the function and effectively protect the cable.
[0034] For a further optimized solution, the clamping and straightening mechanism 3 includes: A fifth stepping motor 301, which is installed on the base 1 through a motor support plate. A second gear 302 is installed on the output shaft of the fifth stepping motor 301; A worm 303, both ends of which are mounted on the base 1 through bearing seats, a third gear 304 is mounted on one end of the worm 303, and the third gear 304 is meshed with the second gear 302; A worm gear 305, which is rotatably connected to the base 1 via a driving shaft, and the worm gear 305 is meshed with the worm 303; An adjusting gear 306, the adjusting gear 306 is mounted on the top of the driving shaft; A slide rail fixing frame 307, two slide rail fixing frames 307 are arranged side by side, the slide rail fixing frames 307 are installed on the base 1, and a slide rail body 308 is installed on the top of the slide rail fixing frame 307; The rack assembly includes a first rack 309 and a second rack 310 arranged in parallel. The first rack 309 and the second rack 310 are respectively slidably connected to the two slide rail bodies 308 through a third slider 311; the first rack 309 and the second rack 310 are both meshed with the adjustment gear 306; The gripping assembly includes a first fixing plate 312 and a second fixing plate 313. The first fixing plate 312 is fixedly connected to the first rack 309 and is slidably connected to the second rack 310. The second fixing plate 313 is fixedly connected to the second rack 310 and is slidably connected to the first rack 309. The first fixing plate 312 and the second fixing plate 313 are both provided with gripping bodies 314, and the two gripping bodies 314 are arranged opposite to each other. When the clamping and straightening mechanism 3 of the present invention is working, the fifth stepping motor 301 is started to drive the second gear 302 to rotate, the second gear 302 drives the worm 303 to rotate through the third gear 304, the worm 303 drives the worm wheel 305 to rotate, and the worm wheel 305 drives the adjusting gear 306 to rotate synchronously through the driving shaft; The adjusting gear 306 is meshed with the first rack 309 and the second rack 310 at the same time, driving the two racks to slide in opposite directions along the slide rail body 308, the first rack 309 drives the first fixed plate 312 to move, the second rack 310 drives the second fixed plate 313 to move, and the two clamp bodies 314 are synchronously closed or opened under the drive of the first fixed plate 312 and the second fixed plate 313 to clamp and release the cable; The clamping and straightening mechanism 3 uses a worm gear for transmission, and the worm gear has a self-locking characteristic, which can prevent the device from sliding due to being squeezed by the cable.
[0035] Further optimizing the scheme, V-shaped grooves 315 are provided on the opposite end surfaces of the two gripper bodies 314; the V-shaped clamp has excellent adaptive characteristics due to its unique geometric shape, and can automatically adjust the clamping posture according to the actual diameter of the cable, ensuring that the cable is evenly and stably stressed during the clamping process; Through modular design, V-shaped fixtures of different sizes and models can be conveniently replaced, thus flexibly adapting to an extremely wide range of cable diameters, enhancing the versatility and compatibility of the system, realizing the clamping and straightening of cables, effectively avoiding the offset, shaking or twisting of cables when entering the cutting mechanism, and providing a stable and reliable benchmark for cutting operations. This not only significantly improves the cutting accuracy and quality, but also reduces the cutting errors and defects caused by cable instability during the cutting process.
[0036] In a further optimized solution, aluminum profiles and support plates are installed on the base 1, the second stepping motor 410 is placed on the top surface of the aluminum profile, and the outer wall of the housing 401 is rotatably connected to the top of the support plate.
[0037] In a further optimized solution, a first linear guide 413 is installed on the inner wall of the housing 401, and the first slider 405 is slidably connected to the first linear guide 413 to improve the stability during the movement process.
[0038] The present invention also provides a working method for a fully automatic cable sheath stripping device, including the following steps: Step 1: Convey the cable to the clamping and straightening mechanism 3 through the cable feeding mechanism 2, and perform centering and straightening on the cable through the clamping and straightening mechanism 3; Step 2: Convey it to the debris collection cylinder 402 through the cable feeding mechanism 2, perform clamping and straightening on the cable through the clamping and straightening mechanism 3, drive the housing 401 to rotate through the first driving component, and drive a plurality of automatic feed and retract cutting components to cut the outer shell 201 of the cable; Step 3: After cutting the outer shell 201, the clamping and straightening mechanism 3 releases the cable, conveys the cable to the clamping and straightening mechanism 3 through the cable feeding mechanism 2, and drives a plurality of automatic feed and retract cutting components to synchronously extend and feed automatically through the second driving component; Step 4: When the feeding is completed, convey the cable to the debris collection cylinder 402 through the cable feeding mechanism 2, perform clamping and straightening on the cable through the clamping and straightening mechanism 3, drive the housing 401 to rotate through the first driving component, drive a plurality of automatic feed and retract cutting components to cut the inner core of the cable, and cut out the chamfer; Step 6: The clamping and straightening mechanism 3 releases the cable, and conveys the cable in the reverse direction and discharges it through the cable feeding mechanism 2; Step 7: Collect the debris in the debris collection cylinder 402 to complete the cutting.
[0039] In the description of the present invention, it should be understood that the orientation or positional relationships indicated by the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0040] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, rather than limitations on the implementation manners of the present invention. For those of ordinary skill in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all implementation manners here. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the claims of the present invention.
Claims
1. A fully automatic cable sheath stripping device, characterized in that: The invention comprises a base (1), on which a cable feeding mechanism (2), a clamping and straightening mechanism (3), a cutting mechanism (4) and a plurality of handles (5) are mounted; the clamping and straightening mechanism (3) is located between the cable feeding mechanism (2) and the cutting mechanism (4); The clamping and straightening mechanism (3) is used to clamp and straighten the cable, and the cable feeding mechanism (2) is used to transport and straighten the cable; The cutting mechanism (4) comprises a cover shell (401), a debris collection barrel (402), a first drive assembly, a second drive assembly and a plurality of automatic advance and retract blade assemblies; both ends of the debris collection barrel (402) are mounted on the base (1) via bearing plates, the cover shell (401) is fixedly mounted on the outer side wall of the debris collection barrel (402), and the first drive assembly is mounted on one of the bearing plates and is used to drive the cover shell (401) to rotate; A plurality of through holes are provided on the outer wall of the debris collection barrel (402); a plurality of the automatic advance and retract knife assemblies are circumferentially mounted on the inner wall of the cover shell (401), and the plurality of the automatic advance and retract knife assemblies are arranged in a one-to-one correspondence with the plurality of the through holes; and the second drive assembly is mounted on the inner wall of the cover shell (401) and is used for driving the plurality of the automatic advance and retract knife assemblies to extend and retract synchronously.
2. The fully automatic cable sheath stripping device according to claim 1 is characterized in that: The automatic advance and retract tool assembly comprises: A first gear (403), the first gear (403) being rotatably connected to the inner wall of the housing (401) via a rotating shaft; a first bevel gear, wherein the first bevel gear is mounted on the rotating shaft; A lead screw (404), one end of the lead screw (404) being mounted on the inner wall of the housing (401) via a bearing support plate, and a lead screw (404) nut being mounted on the lead screw (404); A tool (406), the tool (406) being mounted on the nut of the lead screw (404) via a first slider (405), the first slider (405) being slidably connected to the inner wall of the housing (401); a second bevel gear, the second bevel gear being mounted on an outer wall of the lead screw (404) and meshing with the first bevel gear; The second driving assembly is used to drive the plurality of the first gears (403) to rotate synchronously, and the plurality of the cutting tools (406) are respectively arranged in one-to-one correspondence with the plurality of the through holes.
3. The fully automatic cable sheath stripping device according to claim 2 is characterized in that: The second driving assembly comprises: A first stepper motor (407), the first stepper motor (407) being mounted on the inner wall of the housing (401); a first driving wheel (408), the first driving wheel (408) being mounted on an output shaft of the first stepper motor (407); a protrusion, the protrusion being mounted on the inner wall of the cover shell (401); A gear ring (409), the gear ring (409) being rotatably connected to the protrusion via a bearing; A plurality of the first gears (403) are meshed with the gear ring (409), the first drive wheel (408) is meshed with the gear ring (409), a bearing bracket is installed at one end of the lead screw (404) away from the bearing support plate, and a clamping angle code is installed on the bearing bracket.
4. The fully automatic cable sheath stripping device according to claim 1 is characterized in that: The first driving assembly comprises: a second stepper motor (410), the second stepper motor (410) being mounted on one of the bearing plates; a second driving wheel (411), the second driving wheel (411) being mounted on an output shaft of the second stepping motor (410); A driven wheel (412), the driven wheel (412) being mounted on the outer wall of the housing (401), and the driven wheel (412) being sleeved outside the debris collection barrel (402), and the driven wheel (412) being meshed with the second driving wheel (411).
5. The fully automatic cable sheath stripping device according to claim 1 is characterized in that: The cable feeding mechanism (2) comprises a housing (201), a plurality of windows (202) are provided on the housing (201), both ends of the housing (201) are open, a centripetal bracket (203) and a fixing plate (204) are installed at both ends of the housing (201), the centripetal bracket (203) and the fixing plate (204) are both installed on the base (1), and a circular feed opening is provided on the centripetal bracket (203) and the fixing plate (204); a large gear (205) is rotatably connected to the fixing plate (204), and a plurality of straight grooves (206) are provided on the large gear (205); An annular guide rail (207) is installed on the centripetal support (203), a plurality of arc-shaped sliders (208) are slidably connected to the annular guide rail (207), a second slider (209) is installed on the arc-shaped slider (208), a second linear rail (210) is slidably connected to the second slider (209), a cushion block (211) is installed on the second linear rail (210), a sheet metal support (212) is installed on the cushion block (211), a third stepping motor (213) is installed on the sheet metal support (212), and a conveying roller (214) is installed on the output shaft of the third stepping motor (213); Connecting rods (215) are respectively provided between the sheet metal bracket (212) and the plurality of straight grooves (206); one end of the connecting rod (215) is rotatably connected to the sheet metal bracket (212), and the other end is slidably connected to the straight groove (206) via a convex shaft; the connecting rod (215) is rotatably connected to the fixed plate (204) via a rotating shaft; a fourth stepping motor (216) is mounted on the fixed plate (204); a third driving wheel (217) is mounted on the output shaft of the fourth stepping motor (216); and the third driving wheel (217) is meshed with the large gear (205).
6. The fully automatic cable sheath stripping device according to claim 1 is characterized in that: The clamping and straightening mechanism (3) comprises: a fifth stepper motor (301), the fifth stepper motor (301) being mounted on the base (1) via a motor support plate, and a second gear (302) being mounted on an output shaft of the fifth stepper motor (301); A worm (303), wherein both ends of the worm (303) are mounted on the base (1) via bearing seats, a third gear (304) is mounted on one end of the worm (303), and the third gear (304) is meshed with the second gear (302); A worm wheel (305), the worm wheel (305) being rotatably connected to the base (1) via a drive shaft, the worm wheel (305) being meshed with the worm (303); An adjusting gear (306), the adjusting gear (306) being mounted on the top of the driving shaft; A slide rail fixing frame (307), wherein two slide rail fixing frames (307) are arranged side by side, the slide rail fixing frames (307) are mounted on the base (1), and a slide rail body (308) is mounted on the top of the slide rail fixing frame (307); a rack assembly, the rack assembly comprising a first rack (309) and a second rack (310) arranged in parallel, the first rack (309) and the second rack (310) being slidably connected to the two slide rail bodies (308) via a third slider (311); the first rack (309) and the second rack (310) are both meshed with the adjustment gear (306); A gripping clamp assembly, the gripping clamp assembly comprising a first fixed plate (312) and a second fixed plate (313), the first fixed plate (312) being fixedly connected to the first rack (309) and being slidably connected to the second rack (310); the second fixed plate (313) being fixedly connected to the second rack (310) and being slidably connected to the first rack (309); a gripping clamp body (314) being mounted on both the first fixed plate (312) and the second fixed plate (313), and the two gripping clamp bodies (314) being arranged opposite to each other.
7. The fully automatic cable sheath stripping device according to claim 6 is characterized in that: V-shaped grooves (315) are provided on opposite end surfaces of the two clamp bodies (314).
8. The fully automatic cable sheath stripping device according to claim 4 is characterized in that: An aluminum profile and a support plate are mounted on the base (1); the second stepper motor (410) is placed on the top surface of the aluminum profile; and the outer wall of the cover shell (401) is rotatably connected to the top of the support plate.
9. The fully automatic cable sheath stripping device according to claim 2, characterized in that: A first linear rail (413) is installed on the inner wall of the cover shell (401), and the first sliding block (405) is slidably connected to the first linear rail (413).
10. A working method of a fully automatic cable sheath stripping device, based on the fully automatic cable sheath stripping device according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: The cable is conveyed to the clamping and straightening mechanism (3) by the cable feeding mechanism (2), and the cable is centered and straightened by the clamping and straightening mechanism (3); Step 2: The cable is conveyed to the debris collection barrel (402) through the cable feeding mechanism (2), the cable is clamped and straightened through the clamping and straightening mechanism (3), and the cover (401) is driven to rotate through the first driving component, thereby driving a plurality of automatic advance and retract knife components to cut the cable outer shell (201); Step 3: After cutting the shell (201), the clamping and straightening mechanism (3) releases the cable, and the cable is transported to the clamping and straightening mechanism (3) through the cable feeding mechanism (2), and the second driving component drives a plurality of automatic advance and retract components to extend synchronously and advance the tool automatically; Step 4: After the cutting is completed, the cable is conveyed to the debris collection barrel (402) through the cable feeding mechanism (2), the cable is clamped and straightened through the clamping and straightening mechanism (3), and the cover (401) is driven to rotate through the first driving component, thereby driving a plurality of automatic cutting components to cut the inner core of the cable and cut out the chamfer; Step 6: The clamping and straightening mechanism (3) releases the cable, and the cable is conveyed and discharged in the reverse direction through the cable feeding mechanism (2); Step seven: collect the debris in the debris collection tube (402) to complete the cutting.
Citation Information
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