Photovoltaic roof structure installed in unit mode
By adopting unit-type installation method and multi-layer dynamic sealing structure in the photovoltaic roof structure, the problems of complex construction and poor waterproofing performance of traditional photovoltaic roof structures are solved, and the effects of rapid installation, efficient waterproofing and high integration are achieved.
Patent Information
- Application Number
- CN202510525632.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-25
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2045-04-25
AI Technical Summary
Traditional photovoltaic roof structures are highly complex, have long installation time during construction, and have poor waterproof performance, which is prone to risk of short circuits in the junction box and low integration.
The unit-type installation method is adopted, and the construction steps are simplified and the installation efficiency is improved by setting up a joint and connecting part and the waterproof part. The joint part includes horizontal and vertical parts. The waterproof part adopts a multi-layer dynamic sealing structure, including waterproof adhesive strips, inner adhesive strips, T-shaped adhesive strips and rubber pads, forming a three-level sealing effect.
It reduces construction complexity and time costs, improves waterproof reliability under complex climate conditions, improves integration and deformation resistance, and reduces leakage risks.
Smart Images

Figure CN120090535A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of photovoltaic roofs, and particularly to a photovoltaic roof structure with a unitized installation method. Background Art
[0002] With the development of the technology of building-integrated photovoltaics, the roof photovoltaic system has gradually become an important part of green buildings. Usually, Z-shaped purlins are used to support M rails, M brackets are fixedly connected to the M rails, so that the M brackets can support photovoltaic panels on the roof. The photovoltaic panels are electrically connected through wiring boards and connectors to transmit electric energy, and waterproof rubber strips are used for waterproof work. However, there are still problems to be solved in the traditional photovoltaic roof structure.
[0003] For example, in the actual operation process, the splicing between components is complex, relying on a large number of on-site adjustments, making it difficult to achieve modular and rapid installation. The conventional rubber strip sealing structure is prone to aging, and the multi-layer joints are prone to water seepage, resulting in the risk of short circuit of the junction box, and the integration degree is poor. Summary of the Invention
[0004] The present invention provides a photovoltaic roof structure with a unitized installation method, which reduces the construction complexity and time cost, improves the waterproof reliability under complex climate conditions, and has a high integration degree by setting a splicing part and a waterproof part to cooperate and connect.
[0005] To solve the above technical problems, the technical solution of the present invention is as follows: In a first aspect, a photovoltaic roof structure with a unitized installation method includes Z-shaped purlins, M rails fixed on the Z-shaped purlins, M brackets inserted on the M rails, photovoltaic panels arranged on the M brackets, and: A splicing part, including a horizontal splicing member and a vertical splicing member; the vertical splicing member includes C-shaped frames symmetrically inserted on the M brackets, m-shaped pressing plates fitted inside the C-shaped frames, bases fixedly connected to the C-shaped frames, and edge strips inserted on the bases; the horizontal splicing member includes supports fixed below the edges of the photovoltaic panels and horizontal frames fixedly connected to the supports; A waterproof part, including waterproof rubber strips arranged outside the edge strips, inner rubber strips located inside the waterproof rubber strips, T-shaped rubber strips fixed below the C-shaped frames, and second rubber strips fitted inside the supports; A cold storage part, including openings penetrating through the waterproof rubber strips, square pipes communicated with the openings, C plates and C frames arranged below the square pipes, and cooling members connecting the C frames; the cooling members include copper plates attached to the photovoltaic panels, copper sleeves thermally connected, and heat exchangers communicated with the copper sleeves.
[0006] Further, the horizontal splicing member is connected to the vertical splicing member, and the vertical splicing member is connected to the photovoltaic panels. The vertical splicing member further includes: The m-shaped pressing plates are fitted with the M brackets and fixedly connected to the M brackets through fixing components; Both ends of the base extend to the outside of the upper end of the C-shaped frame.
[0007] Further, the horizontal splicing member includes: The supports are symmetrically fixed below the second rubber strip; The horizontal frames are symmetrically arranged and matched below the supports; Both ends of the supports extend to the outside of the upper end of the horizontal frames and are fixedly connected to the horizontal frames through fixing components; The horizontal frames can be fixedly connected to the C-shaped frames.
[0008] Further, the waterproof part includes a longitudinal waterproof member and a transverse waterproof member. The longitudinal waterproof member is connected to the longitudinal splicing member, and the transverse waterproof member is connected to the horizontal splicing member. The longitudinal waterproof member includes: One end of the edge strip extends vertically upward, and sawteeth are provided on the outer side; Both ends of the waterproof rubber strip are relatively sharp and have an outward expanding arc; The inner rubber strip is fixed inside the waterproof rubber strip and is located inside the edge strip; Tooth grooves are provided on the surfaces of the inner rubber strip and the waterproof rubber strip close to the edge strip and are engaged with the sawteeth; The T-shaped rubber strip is engaged with the M-shaped support plate.
[0009] Further, the transverse waterproof member includes: The rubber pads are fixedly connected to the supports and the base; The photovoltaic panel is supported on the rubber pads; Both ends of the second rubber strip extend to the lower part of the end of the waterproof rubber strip and wrap the sawteeth on the edge strip; The fitting strip is fixed below the second rubber strip and is fitted with the inner side of the support.
[0010] Further, the cold storage part includes a storage member and a cooling member. The storage member and the cooling member are connected, and the storage member penetrates through the horizontal splicing part and is fixedly connected. The cooling member is connected to the photovoltaic panel and the Z-shaped purlin. The storage member includes: One end of the square pipe is fixed inside the inner rubber strip, and the other end is fixedly connected to the inner wall of the waterproof rubber strip; The C-shaped plates are symmetrically arranged below the inner rubber strip; The C-shaped frames are symmetrically arranged below the C-shaped plates, and the upper ends are communicated with the C-shaped plates; The sealing parts are fixed in the edge strip, the C-shaped plates and the C-shaped frames.
[0011] Further, the sealing parts include: The Z-shaped rubber strips are symmetrically arranged below the inner rubber strip and are attached to the inner rubber strip; One end of the Z-shaped rubber strip is fixedly connected to the edge strip, and the other end is fixedly connected to the C-shaped plate; The sealing strip is fixed at one end where the C board and the frame are close to each other and is distributed along the contours of the C board and the frame. The corrugated rubber strip is fixed at the upper part of one end of the Z-shaped rubber strip and extends into the tooth grooves on the inner rubber strip.
[0012] Furthermore, the cooling component includes: The C support is symmetrically arranged inside the C-shaped frame, wraps around the outside of the C frame, and is hermetically connected to the C frame. The C support is fixed with a sealing strip along the contour distribution. The connecting pipe has one end fixedly connected through the C support and the other end penetrating through the C-shaped frame. The cooling part is connected to the other end of the connecting pipe and is connected to the photovoltaic panel and the Z-shaped purlin. The auxiliary part is arranged on the cooling part and the connecting pipe.
[0013] Furthermore, the cooling part includes: The rock wool sandwich panel is spliced and arranged on the Z-shaped purlin and is fixedly connected to the M guide rail through the fixing component. The copper sleeve is arranged on the rock wool sandwich panel. The heat exchanger is arranged below the rock wool sandwich panel and is fixedly connected to the Z-shaped purlin. The copper sleeve is connected and communicated with the heat exchanger through the pipe insertion.
[0014] Furthermore, the auxiliary part includes: The L plate is supported inside the C-shaped frame and fixedly wraps around the outside of the connecting pipe. The rain sensor is fixed on the photovoltaic panel. The through pipe has one end fixedly arranged through both sides of the copper sleeve. The electric three-way valve has one end arranged at the other end of the through pipe and is electrically connected to the rain sensor through the controller. The filter is fixed at the other end of the electric three-way valve and is connected to the connecting pipe.
[0015] The above solution of the present invention has at least the following beneficial effects: Through the design of the Z-shaped purlin, M guide rail, M support plate and plug-in C-shaped frame, "block building" rapid assembly is realized, reducing on-site adjustment processes. The pre-assembled unit of the support and the transverse frame supports the flexible expansion of the photovoltaic array, adapts to different roof size requirements. The T-shaped rubber strip fits with the M support plate to form the bottom waterproof layer. The corrugated rubber strip elastically engages with the tooth grooves and cooperates with the inner rubber strip to form a labyrinth seal, dynamically adapting to thermal expansion and contraction. The acute-angle lap joint structure of the waterproof rubber strip and the second rubber strip, combined with the elastic seal of the rubber pad, forms multiple dynamic seals, improving the anti-deformation ability, being able to resist heavy rain scouring and reducing the leakage risk. Description of the Drawings
[0016] Figure 1Schematic diagram of the overall three-dimensional structure of the photovoltaic roof structure provided by the embodiment of the present invention; Figure 2 Splicing three-dimensional diagram of the M guide rail, waterproof rubber strip, rock wool sandwich panel and transverse frame provided by the embodiment of the present invention; Figure 3 Splicing three-dimensional diagram of the Z-shaped purlin, photovoltaic panel, second rubber strip and waterproof rubber strip provided by the embodiment of the present invention; Figure 4 Schematic diagram of the three-dimensional structure of the edge trim, M-shaped pressing plate and photovoltaic panel combination provided by the embodiment of the present invention; Figure 5 Side sectional view of the combination of the rock wool sandwich panel, transverse frame and photovoltaic panel provided by the embodiment of the present invention; Figure 6 Front sectional plan view of the photovoltaic roof structure provided by the embodiment of the present invention; Figure 7 Provided by the embodiment of the present invention Figure 6 Schematic diagram of the structure at position A in; Figure 8 Schematic diagram of the three-dimensional structure of the Z-shaped rubber strip provided by the embodiment of the present invention; Figure 9 Provided by the embodiment of the present invention Figure 1 Schematic diagram of the structure at position B in; Figure 10 Schematic diagram of the three-dimensional structure of the transverse frame splicing provided by the embodiment of the present invention; Figure 11 Three-dimensional explosion diagram of the transverse frame provided by the embodiment of the present invention; Figure 12 Schematic diagram of the three-dimensional structure of the combination of the C frame and C bracket provided by the embodiment of the present invention; Figure 13 Schematic diagram of the three-dimensional structure of the combination of the copper plate and copper tube provided by the embodiment of the present invention; Figure 14 Schematic diagram of the three-dimensional structure of the combination of the C frame, connecting pipe, filter, copper sleeve, heat exchanger and electric three-way valve provided by the embodiment of the present invention.
[0017] Explanation of reference numerals: In the figure: 1. Z-shaped purlin; 2. M guide rail; 3. Rock wool sandwich panel; 4. M support plate; 5. C-shaped frame; 6. T-shaped rubber strip; 7. m-shaped pressing plate; 8. Bolt; 9. Base; 10. Edging strip; 11. Waterproof rubber strip; 12. Inner rubber strip; 13. Horizontal frame; 14. Support; 15. Fitting strip; 16. Second rubber strip; 17. Rubber pad; 18. Photovoltaic panel; 19. Through hole; 20. Square pipe; 21. Z-shaped rubber strip; 22. C plate; 23. C frame; 24. C support; 25. Sealing strip; 26. L plate; 27. Connecting pipe; 28. Filter; 29. Electric three-way valve; 30. Connecting pipe; 31. Copper sleeve; 32. Copper pipe; 33. Copper plate; 34. Elbow pipe; 35. Quick connector; 36. Heat exchanger; 37. Fan; 38. Water pump; 39. Drain pipe; 40. Junction box; 41. Connector; 42. Rain sensor; 43. Splicing plate; 44. Tooth groove; 45. Corrugated rubber strip. Detailed implementation mode
[0018] Hereinafter, exemplary embodiments of the present invention will be described in more detail with reference to the accompanying drawings. Although the exemplary embodiments of the present invention are shown in the drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided so that the present invention can be more thoroughly understood and the scope of the present invention can be completely conveyed to those skilled in the art.
[0019] As Figures 1 to 14 shown, an embodiment of the present invention provides a unitary installation type photovoltaic roof structure, including a Z-shaped purlin 1 and an M guide rail 2 fixed on the Z-shaped purlin 1 through fixing components. An M support plate 4 is inserted into the M guide rail 2, a photovoltaic panel 18 is arranged on the M support plate 4, a waterproof rubber strip 11 is arranged on the longitudinal edge of the photovoltaic panel 18, a second rubber strip 16 is arranged on the transverse edge of the photovoltaic panel 18, and the second rubber strip 16 is located below the waterproof rubber strip 11. It further includes: A splicing part, arranged between the M support plate 4 and the photovoltaic panel 18 to splice the photovoltaic roof; A waterproof part, arranged on the splicing part and located outside the photovoltaic panel 18 to stabilize the splicing part and seal the joint between the splicing part and the photovoltaic panel 18; A cold storage part, penetrating through the splicing part and the waterproof part and located between the photovoltaic panel 18 and the Z-shaped purlin 1 to collect rainwater to cool the photovoltaic panel 18.
[0020] Specifically, the Z-shaped purlin 1 can provide stable support for the M guide rail 2, the M guide rail 2 can provide fitting support for the M support plate 4, a T-shaped rubber strip 6 is fitted and inserted on the M support plate 4, the M support plate 4 can provide support for the T-shaped rubber strip 6 under the support of the M guide rail 2, the T-shaped rubber strip 6 can fit with the M support plate 4 to play a role in sealing and waterproofing, and the T-shaped rubber strip 6 can provide stable support for the C-shaped frame 5.
[0021] In the actual application process of this embodiment, the staff can fix an appropriate number of Z-shaped purlins 1 on the roof according to needs, and use fixing components to fix an appropriate number of M guide rails 2 on the Z-shaped purlins 1. Then, insert the M support plate 4 onto the M guide rail 2 and use fixing components to fixedly connect it to the M guide rail 2. Subsequently, insert the T-shaped rubber strip 6 into the M support plate 4.
[0022] As a preferred embodiment of the present invention, the splicing part includes a horizontal splicing piece and a vertical splicing piece. The horizontal splicing piece is connected to the vertical splicing piece, and the vertical splicing piece is connected to the photovoltaic panel 18. The vertical splicing piece includes: C-shaped frame 5, symmetrically inserted into the M support plate 4; m-shaped pressing plate 7, arranged inside the C-shaped frame 5 in a matching manner, and fitted with the M support plate 4 and fixedly connected to the M support plate 4 through a fixing component; Base 9, fixedly connected to the C-shaped frame 5 through a fixing component, and both ends extend to the outside of the upper end of the C-shaped frame 5; Edge closing strip 10, inserted on the base 9.
[0023] Specifically, a bolt 8 is penetrated through the inside of the m-shaped pressing plate 7, and the bolt 8 penetrates through the M support plate 4 and is threadedly connected. The T-shaped rubber strip 6 can provide stable support for the C-shaped frame 5 under the support of the M support plate 4. The C-shaped frame 5 can provide an installation space for the m-shaped pressing plate 7, and the m-shaped pressing plate 7 can provide a penetration channel for the bolt 8. The bolt 8 can stably fix the C-shaped frame 5 by using the threaded action with the M support plate 4, so that the C-shaped frame 5 can be fixedly connected to the M support plate 4. The C-shaped frame 5 can provide stable support for the base 9 through the fixing component, and the base can provide an insertion space and a supporting effect for the edge closing strip 10.
[0024] A junction box 40 is fixed below the photovoltaic panel 18. A connector 41 is arranged inside the C-shaped frame 5, and the connector 41 is electrically connected to the junction box 40 through an electric wire penetrating the C-shaped frame 5 to transmit power to the photovoltaic panel 18.
[0025] The horizontal splicing piece includes: Supports 14, symmetrically fixed below the second rubber strip 16; Horizontal frame 13, symmetrically arranged in a matching manner below the supports 14; Both ends of the supports 14 extend to the outside of the upper end of the horizontal frame 13 and are fixedly connected to the horizontal frame 13 through a fixing component; The horizontal frame 13 can be fixedly connected to the C-shaped frame 5.
[0026] Specifically, the C-shaped frame 5 can provide support for the horizontal frame 13. The horizontal frame 13 can stably support the supports 14 through the fixing component. The supports 14 can provide stable support for the second rubber strip 16. The second rubber strip 16 can be attached to the edge of the photovoltaic panel 18 to play a role in sealing and waterproofing.
[0027] In the actual application process of this embodiment, the staff can symmetrically connect two C-shaped frames 5 to each M-shaped support plate 4 through T-shaped rubber strips 6 according to the actual needs. At the same time, a plurality of m-shaped pressing plates 7 are evenly placed inside the two C-shaped frames 5 and supported on the M-shaped support plate 4. Then, bolts 8 penetrate through the m-shaped pressing plates 7 and are threadedly connected to the M-shaped support plate 4 to fix the C-shaped frame 5 and the m-shaped pressing plate 7. Then, the base 9 is fixed on the C-shaped frame 5 by using fixing components. At the same time, the staff needs to connect one end of the wire to the connector 41 and pass it through the C-shaped frame 5. Then, the edge strip 10 is fitted and inserted on the base 9. After that, an appropriate number of transverse frames 13 are symmetrically spliced together in groups of two, and the support 14 is fixedly connected to the transverse frame 13 by using fixing components, and each group of transverse frames 13 is fixed on the outside of the C-shaped frame 5 so that the two C-shaped frames 5 in each group are connected to each other. Then, a plurality of photovoltaic panels 18 are supported and placed on the base 9 and the support 14 through rubber pads 17, and the other end of the wire connected to the connector 41 is connected to the junction box 40. At the same time, it is ensured that the second rubber strip 16 is attached to the photovoltaic panel 18, so as to realize the splicing and connection of the photovoltaic panels 18, as Figure 1 and Figure 2 shown.
[0028] As a preferred embodiment of the present invention, the waterproof part includes a longitudinal waterproof member and a transverse waterproof member. The longitudinal waterproof member is connected to the longitudinal splicing member, and the transverse waterproof member is connected to the transverse splicing member. The longitudinal waterproof member includes: One end of the edge strip 10 extends vertically upward, and sawteeth are provided on the outer side; The waterproof rubber strip 11 is arranged above the edge strip 10, wraps around the outside of the edge strip 10, and both ends are relatively sharp and have an outward expansion arc; The inner rubber strip 12 is fixed inside the waterproof rubber strip 11 and is located inside the edge strip 10; Tooth grooves 44 are provided on the surfaces of the inner rubber strip 12 and the waterproof rubber strip 11 close to the edge strip 10 and are engaged with the sawteeth; The T-shaped rubber strip 6 is fixed below the C-shaped frame 5 and is engaged with the M-shaped support plate 4.
[0029] Specifically, the edge strip 10 can be attached to the end of the second rubber strip 16 under the support of the base 9, can play a role in blocking water, and can provide a stable support for the waterproof rubber strip 11. The waterproof rubber strip 11 can provide support for the inner rubber strip 12. The inner rubber strip 12 and the waterproof rubber strip 11 are made of rubber, can deform under the action of external force, and will rebound after the external force disappears. Moreover, the inner rubber strip 12 and the waterproof rubber strip 11 are integrally formed. The T-shaped rubber strip 6 can be attached to the M-shaped support plate 4 to play a sealing role.
[0030] The transverse waterproof member includes: The rubber pad 17 is fixedly connected to the support 14 and the base 9; The photovoltaic panel 18 is supported on the rubber pad 17; Both ends of the second rubber strip 16 extend below the ends of the waterproof rubber strip 11 and wrap the serrations on the edge closing strip 10; The fitting strip 15 is fixed below the second rubber strip 16 and fits with the inner side of the support 14.
[0031] Specifically, the rubber pad 17 can provide support for the photovoltaic panel 18 under the support of the support 14 and the base 9, and can fit with the photovoltaic panel 18 to play a role in sealing and waterproofing. The waterproof rubber strip 11 can fit with the second rubber strip 16 to provide waterproofing at one end of the photovoltaic panel 18 close to the edge closing strip 10. The fitting strip 15 can provide support for the second rubber strip 16 under the support of the support 14.
[0032] In the actual application process of this embodiment, the staff can drive the inner rubber strip 12 to move together with the waterproof rubber strip 11 after splicing the C-shaped frame 5 and the edge closing strip 10, so that the waterproof rubber strip 11 and the inner rubber strip 12 are nested on the outside of the serrations on the edge closing strip 10 by using the tooth grooves 44, so that the edge closing strip 10 can provide stable support for the waterproof rubber strip 11 and the inner rubber strip 12, as Figure 6 shown. After that, the fitting strip 15 is inserted into the inner side of the support 14. At the same time, the fitting strip 15 will drive the second rubber strip 16 to move together, so that the second rubber strip 16 can be fixed on the support 14. At the same time, when connecting the transverse frame 13 and the C-shaped frame 5, it is necessary to drive the fitting strip 15 and the second rubber strip 16 to move together through the support 14, so that the end of the second rubber strip 16 can push the waterproof rubber strip 11 to deform under the action of external force, so that the second rubber strip 16 can be inserted below the waterproof rubber strip 11. Subsequently, the waterproof rubber strip 11 will rebound by using the elastic force, so that both ends of the waterproof rubber strip 11 can extend to fit with the second rubber strip 16 and the photovoltaic panel 18 by using the arc. At the same time, the serrations on the edge closing strip 10 can cooperate with the edge closing strip 10 to play a role in blocking water, so as to cooperate with the waterproof rubber strip 11 and the second rubber strip 16 to play a preliminary sealing role. The rubber pad 17 can fit with the inner wall of the photovoltaic panel 18 under the support of the base 9 and the support 14, and the inner rubber strip 12 can cooperate with the edge closing strip 10 to play a sealing role under the support of the waterproof rubber strip 11, so as to achieve secondary sealing. At the same time, the T-shaped rubber strip 6 can play a role in tertiary sealing under the support and extrusion of the M-shaped support plate 4 and the C-shaped frame 5, so that the photovoltaic roof structure with the unitary installation method can have a good waterproof and sealing effect after splicing, improve the waterproof performance, and avoid the wiring box 40 and the joint 41 from getting water and short-circuiting.
[0033] In another preferred embodiment of the present invention, the cold storage part includes a storage member and a cooling member. The storage member and the cooling member are connected, and the storage member penetrates through the horizontal splicing part and is fixedly connected. The cooling member is connected to the photovoltaic panel 18 and the Z-shaped purlin 1. The storage member includes: The through hole 19 is opened through the waterproof rubber strip 11; The square pipe 20 has one end fixed inside the inner rubber strip 12 and the other end fixedly connected to the inner wall of the waterproof rubber strip 11; The C plate 22 is symmetrically arranged below the inner rubber strip 12; The C frame 23 is symmetrically arranged below the C plate 22, and its upper end is connected to the C plate 22; The sealing parts are fixed inside the edge trimming strip 10, the C plate 22 and the C frame 23.
[0034] Specifically, the waterproof rubber strip 11 can provide a space for opening the through port 19, the through port 19 can provide a channel for water to penetrate the waterproof rubber strip 11, the inner rubber strip 12 and the waterproof rubber strip 11 can provide stable support for the square pipe 20, the square pipe 20 can provide a guiding function for water, and the inner rubber strip 12 can provide a through channel for the water inside the square pipe 20, and the C plate 22 and the C frame 23 can provide a guiding function for water.
[0035] The sealing parts include: The Z-shaped rubber strip 21 is symmetrically arranged below the inner rubber strip 12 and is in contact with the inner rubber strip 12; One end of the Z-shaped rubber strip 21 is fixedly connected to the edge trimming strip 10, and the other end is fixedly connected to the C plate 22; The sealing strip 25 is fixed at one end where the C plate 22 and the frame are close to each other and is distributed along the contours of the C plate 22 and the frame; The corrugated rubber strip 45 is fixed at the upper part of one end of the Z-shaped rubber strip 21 and extends into the tooth groove 44 on the inner rubber strip 12.
[0036] Specifically, the Z-shaped rubber strip 21 can provide stable support for the C plate 22 under the support of the edge trimming strip 10, and the Z-shaped rubber strip 21 can be in contact with the inner rubber strip 12 to play an internal sealing and waterproof role, and the Z-shaped rubber strip 21 can provide stable support for the corrugated rubber strip 45, and the corrugated rubber strip 45 can be in contact with the inner wall of the tooth groove 44 to play a further sealing and waterproof role. The C plate 22 and the C frame 23 can provide stable support for the sealing strip 25. The two C plates 22 can be in contact through the sealing strip 25, and the two C frames 23 can also be in contact through the sealing strip 25, so as to play a sealing role and prevent water from leaking from inside the C plate 22 and the C frame 23, so that the cooperation of the C plate 22 and the C frame 23 with the sealing strip 25 can provide a flow channel and a guiding function for water.
[0037] The cooling parts include: The C bracket 24 is symmetrically arranged inside the C-shaped frame 5, wraps around the outside of the C frame 23, and is hermetically connected to the C frame 23; The C bracket 24 is fixedly provided with the sealing strip 25 along the contour; The connecting pipe 27 has one end fixedly connected through the C bracket 24 and the other end penetrating through the C-shaped frame 5; The cooling parts are connected to the other end of the connecting pipe 27 and are connected to the photovoltaic panel 18 and the Z-shaped purlin 1; Auxiliary parts are arranged on the cooling parts and the connecting pipe 27.
[0038] Specifically, the C bracket 24 can provide stable support for the sealing strip 25, and the two C brackets 24 can be hermetically connected through the sealing strip 25, and can wrap the end of the C frame 23 to play a sealing role, can receive the water discharged from the C frame 23, and can provide stable support for the connecting pipe 27, so that the water can pass through the C bracket 24 and enter the connecting pipe 27. The connecting pipe 27 has an inclined angle to provide a flow guide for the water.
[0039] The cooling parts include: The rock wool sandwich panel 3 is spliced and arranged on the Z-shaped purlin 1 and is fixedly connected to the M guide rail 2 through fixing components; The copper sleeve 31 is arranged on the rock wool sandwich panel 3; The copper plate 33 is thermally connected to the copper sleeve 31 and is attached to the photovoltaic panel 18; The heat exchanger 36 is arranged below the rock wool sandwich panel 3 and is fixedly connected to the Z-shaped purlin 1; The copper sleeve 31 and the heat exchanger 36 are connected and communicated through a pipeline socket.
[0040] Specifically, splicing plates 43 are fixed at both ends of the rock wool sandwich panel 3, and the two rock wool sandwich panels 3 are spliced through the cooperation of the splicing plates 43. The M guide rail 2 can provide stable support for the rock wool sandwich panel 3, and the rock wool sandwich panel 3 can provide support for the copper sleeve 31. A plurality of copper pipes 32 are supported and attached to the copper sleeve 31. The top ends of the copper pipes 32 are fixedly connected to the copper plate 33. A bent pipe 34 is penetrated and connected on the copper sleeve 31, and the other end of the bent pipe 34 penetrates through the rock wool sandwich panel 3. A blower 37 is connected below the heat exchanger 36. The other end of the heat exchanger 36 is connected to a water pump 38 through a pipeline, and the water pump 38 is fixedly connected to the Z-shaped purlin 1. One end of the heat exchanger 36 is connected to a quick connector 35 through a pipeline, and the quick connector 35 is inserted into the other end of the bent pipe 34. The output end of the water pump 38 is also connected to a quick connector 35. The heat exchanger 36 can provide a meandering flow channel for the water to facilitate the heat exchange and cooling work of the water.
[0041] The auxiliary parts include: The L-shaped plate 26 is supported inside the C-shaped frame 5 and is fixedly wrapped outside the connecting pipe 27; The rain sensor 42 is fixed on the photovoltaic panel 18; The through pipe 30 is fixedly arranged through both sides of the copper sleeve 31 at one end; The electric three-way valve 29 is arranged at the other end of the through pipe 30 and is electrically connected to the rain sensor 42 through a controller; The filter 28 is fixed at the other end of the electric three-way valve 29 and is connected to the connecting pipe 27.
[0042] Specifically, the L-shaped plate 26 can provide stable support for the connecting pipe 27 under the support of the C-shaped frame 5, and the L-shaped plate 26 can make the C-shaped frame 5 more firm and prevent deformation. The copper sleeve 31 can provide stable support for the through pipe 30. The through pipe 30 on one side of the copper sleeve 31 penetrates through the rock wool sandwich panel 3 and is connected with a drain pipe 39, and the drain pipe 39 is inserted into a quick connector 35 connected to the output end of the water pump 38. The filter 28 can provide a through channel for water and can filter impurities in the water.
[0043] In the actual application process of this embodiment, the staff needs to use fixing components to fixedly connect multiple rock wool sandwich panels 3 to the M guide rail 2 when installing the M guide rail 2, and at the same time ensure that the multiple rock wool sandwich panels 3 are spliced with each other through the splicing plate 43. When installing the C-shaped frame 5, the C-shaped frame 5 will drive the connecting pipe 27 and the C bracket 24 to move together through the L-shaped plate 26, so that the C brackets 24 can be spliced with each other in pairs through the sealing strip 25. When inserting the edge closing strip 10, the edge closing strip 10 will drive the C plate 22 and the C frame 23 to move together through the Z-shaped rubber strip 21 under the action of an external force, so that the C plate 22 and the C frame 23 can be spliced with each other in pairs through the sealing strip 25. At the same time, the bottom end of the spliced C frame 23 needs to be inserted into the inner side of the C bracket 24. When driving the inner rubber strip 12 to wrap around the outer side of the edge closing strip 10 through the waterproof rubber strip 11, the inner rubber strip 12 will push the corrugated rubber strip 45 to deform by using the inclination angle under the action of an external force. When the inner rubber strip 12 is installed in place, the corrugated rubber strip 45 will move to the inner side of the tooth groove 44, and then fit with the inner rubber strip 12 in the tooth groove 44 by using the rebound force. At the same time, the Z-shaped rubber strip 21 will fit with the contour of the inner rubber strip 12, so as to play an internal sealing and waterproof role and improve the waterproof effect.
[0044] When installing the Z-shaped purlin 1, the staff needs to use fixing components to fixedly connect the heat exchanger 36 to the Z-shaped purlin 1. When installing the rock wool sandwich panel 3, it will drive the copper sleeve 31, the through pipe 30, the electric three-way valve 29, the elbow 34 and the drain pipe 39 to move together, so that the elbow 34 and the drain pipe 39 can be aligned with the quick connector 35 at the same time when the rock wool sandwich panel 3 is in place and be inserted into the corresponding quick connector 35. When splicing the C-shaped frame 5, it will drive the connecting pipe 27 and the filter 28 to move together through the L-shaped plate 26, so that the filter 28 is aligned with the other end of the electric three-way valve 29, and then use fixing components to connect the electric three-way valve 29 to the filter 28. When splicing the photovoltaic panel 18, the photovoltaic panel 18 will drive the copper pipe 32 to move together through the copper plate 33, so that the bottom end of the copper pipe 32 can be placed on the copper sleeve 31 and fit with it for heat conduction.
[0045] The staff needs to connect the water delivery pipeline to the third end of the electric three-way valve 29. When the weather is sunny, the staff can manually control the electric three-way valve 29 near the elbow 34 through the controller to adjust, so that the through pipe 30 is only connected to the water delivery pipeline through the electric three-way valve 29, so that water can pass through the water delivery pipeline and the electric three-way valve 29 near the elbow 34 and flow into the inner side of the through pipe 30, and then pass through the through pipe 30 and enter the inner side of the copper sleeve 31. When the copper sleeve 31 is full of water, it will pass through the through pipe 30 near the water pump 38 and be discharged into the electric three-way valve 29 connected to one end thereof, and then pass through the electric three-way valve 29 and be discharged into the water delivery pipe. Furthermore, the heat generated by the photovoltaic panel 18 working will be absorbed by the copper plate 33 and transferred to the copper sleeve 31 through the copper pipe 32, so that the water flowing in the copper sleeve 31 can absorb and carry away the heat of the copper sleeve 31, thus realizing the cooling of the photovoltaic panel 18.
[0046] When it rains, the rain sensor 42 will sense the rain and control the electric three-way valve 29 to be only connected to the through pipe 30 and the filter 28 through the controller. At this time, the copper sleeve 31 will still be full of cooling water. The rain generated by the rain will fall into the inner side of the through port 19 and pass through the through port 19 and enter the square pipe 20. Then, under the action of gravity, it will pass through the square pipe 20 and the inner rubber strip 12 and flow into the inner side of the C plate 22, and then flow along the C plate 22 into the C frame 23. Then it will pass through the C frame 23 and fall into the inner side of the C support 24, and under the cooperation of the C support 24 and the sealing strip 25, the water will flow into the connecting pipe 27. Then, under the inclination angle and guiding action of the connecting pipe 27, it will pass through the connecting pipe 27 and flow into the filter 28 for filtering. The rainwater filtered through the filter 28 will enter the electric three-way valve 29 and then pass through the electric three-way valve 29 and flow into the inner side of the through pipe 30. Then it will pass through the through pipe 30 and enter the copper sleeve 31. The excess water in the copper sleeve 31 will overflow into the elbow 34 and enter the heat exchanger 36 along the elbow 34 through the quick connector 35 and the connecting pipeline. At the same time, after the rain sensor 42 senses the rain, it will control the fan 37 and the water pump 38 to operate through the controller, so that the water pump 38 sucks out the water in the heat exchanger 36 through the connecting pipeline and outputs it to the discharge pipe 39 through the quick connector 35, and then passes through the discharge pipe 39 and enters the through pipe 30, and then passes through the through pipe 30 and enters the copper sleeve 31 for recycling, so that the filtered rainwater can absorb heat in the copper sleeve 31, and the rainwater after absorbing heat will use the fan 37 to dissipate heat and cool down for recycling, so that the device can conveniently use rainwater to cool the photovoltaic panel 18 and save water resources.
[0047] The staff can manually control the adjustment of the electric three-way valve 29 near the elbow 34 according to the actual situation, so that the connecting pipe 30 is only connected to the water delivery pipeline through the electric three-way valve 29. Then, the water delivery pipeline connected to the electric three-way valve 29 is removed and replaced with a flushing pipeline. At the same time, the staff manually operates the controller to start the water pump 38, so that the water pump 38 sucks out the water in the heat exchanger 36 and inputs it into the cylinder sleeve through the drain pipe 39 and the connecting pipe 30, and squeezes out the water in the cylinder sleeve into the connecting pipe 30 near the elbow 34, and passes through the connecting pipe 30 and the electric three-way valve 29 into the flushing pipeline. Finally, the staff operates the flushing pipeline to spray the water onto the photovoltaic panel 18, so as to use the filtered rainwater to wash the photovoltaic panel 18, providing convenience for cleaning the photovoltaic panel 18 and saving time and water resources.
[0048] Working principle: modular installation is realized through the three-level support structure of the Z-shaped purlin 1, M guide rail 2, and M support plate 4. The Z-shaped purlin 1 forms the main roof support structure. The M guide rail 2 is adjustably fixed to the purlin by bolts 8. The M support plate 4 is inserted and fitted into the guide rail groove. The nested design of the C-shaped frame 5 and the T-shaped rubber strip 6 allows the photovoltaic panel 18 to be quickly positioned and installed through the m-shaped pressing plate 7. The horizontal and vertical splicing parts form a standard unit through the splicing combination of the support 14 and the horizontal frame 13, realizing the building block expansion of the photovoltaic array, improving the installation efficiency, and having a better splicing effect.
[0049] The system of the Z-shaped purlin 1 and the M guide rail 2 improves the wind pressure resistance. The elastic deformation design of the C-shaped frame 5 can absorb the thermal expansion amount.
[0050] Primary seal: The T-shaped rubber strip 6 is fitted with the M support plate 4 to form the bottom waterproof layer. Secondary seal: The elastic bite of the corrugated rubber strip 45 and the tooth groove 44 and the inner rubber strip 12 cooperate to form the inner side waterproof interface. Tertiary seal: The double-layer lap joint structure of the waterproof rubber strip 11 and the second rubber strip 16 forms the top waterproof barrier. Among them, the sawtooth structure of the edge strip 10 and the tooth groove 44 of the waterproof rubber strip 11 form a labyrinth drainage channel, which, combined with the elastic seal of the rubber pad 17, realizes the dynamic waterproof effect. The triple seal system can withstand a high water volume and achieve continuous non-leakage.
[0051] The three-dimensional diversion channel composed of the through port 19, the square pipe 20, and the C plate 22 realizes the directional collection of roof rainwater. The three-dimensional heat conduction network composed of the copper sleeve 31, the copper plate 33, and the copper pipe 32, combined with the heat insulation layer of the rock wool sandwich panel 3, forms a gradient heat exchange structure.
[0052] The rainwater sensor 42 is linked with the electric three-way valve 29 to realize the automatic switching of the cooling mode. The pipeline system of the integrated filter 28 supports the high-pressure flushing mode. A closed-loop cleaning circuit is formed through the water pump 38, the heat exchanger 36, and the connecting pipe 27, improving the utilization rate and functionality of rainwater. The quick-connect joint 35 design can shorten the disassembly and assembly time of the pipeline.
[0053] Although there are some modular installation or waterproof improvement solutions in the prior art, they generally lack systematic design and are difficult to take into account the coordinated optimization of rapid splicing installation, long-term waterproofing, efficient heat dissipation and rainwater utilization, which limits the large-scale promotion of photovoltaic roofs.
[0054] The above are the preferred embodiments of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present invention.
Claims
1. A unit-type photovoltaic roof structure, characterized in that: It includes a Z-shaped purlin, an M-guide rail fixed on the Z-shaped purlin, an M-supporting plate plugged on the M-guide rail, a photovoltaic panel arranged on the M-supporting plate, and: The splicing part includes a horizontal splicing piece and a vertical splicing piece; the vertical splicing piece includes a C-shaped frame symmetrically plugged into the M-support plate, an m-shaped pressing plate embedded in the C-shaped frame, a base fixed to the C-shaped frame, and an edge strip inserted on the base; the horizontal splicing piece includes a support fixed below the edge of the photovoltaic panel and a horizontal frame fixed to the support; The waterproof part includes a waterproof rubber strip arranged on the outside of the edge strip, an inner rubber strip located on the inside of the waterproof rubber strip, a T-shaped rubber strip fixed under the C-shaped frame, and a second rubber strip embedded on the inner side of the support; The cold storage part includes a through hole penetrating the waterproof rubber strip, a square tube connected to the through hole, a C plate and a C frame arranged below the square tube, and a cooling member connected to the C frame; the cooling member includes a copper plate bonded to the photovoltaic panel, a copper sleeve for heat conduction connection, and a heat exchanger connected to the copper sleeve.
2. The unit-type installation photovoltaic roof structure according to claim 1 is characterized in that: The horizontal assembly is connected to the vertical assembly, the vertical assembly is connected to the photovoltaic panel, and the vertical assembly further comprises: The m-shaped pressing plate is engaged with the M-supporting plate and is fixedly connected to the M-supporting plate through a fixing component; Both ends of the base extend to the outside of the upper end of the C-shaped frame.
3. The unitized photovoltaic roof structure according to claim 2 is characterized in that: The horizontal assembly comprises: The support is symmetrically fixed below the second rubber strip; The transverse frames are symmetrically arranged below the support; The two ends of the support extend to the outside of the upper end of the transverse frame and are fixedly connected to the transverse frame through a fixing component; The transverse frame can be fixedly connected to the C-shaped frame.
4. The unit-type installation photovoltaic roof structure according to claim 1 is characterized in that: The waterproof part includes a longitudinal protection piece and a transverse protection piece, wherein the longitudinal protection piece is connected to the longitudinal assembly piece, and the transverse protection piece is connected to the transverse assembly piece, and the longitudinal protection piece includes: One end of the edge trimming strip extends vertically upwards and is provided with saw teeth on the outer side; The two ends of the waterproof rubber strip are relatively sharp and have an outwardly expanding curvature; The inner rubber strip is fixed inside the waterproof rubber strip and is located inside the edge strip; The inner rubber strip and the waterproof rubber strip are provided with tooth grooves on one side close to the edge strip, and are engaged with the saw teeth; The T-shaped rubber strip is embedded with the M-support plate.
5. The unit-type installation photovoltaic roof structure according to claim 4 is characterized in that: The cross guard comprises: A rubber pad, fixedly connected to the support and the base; The photovoltaic panel is supported on a rubber pad; The two ends of the second rubber strip extend below the end of the waterproof rubber strip and wrap around the saw teeth on the edge strip; The engaging strip is fixed below the second rubber strip and is engaged with the inner side of the support.
6. The unit-type installation photovoltaic roof structure according to claim 1, characterized in that: The cold storage part includes a storage component and a cooling component, the storage component and the cooling component are connected, and the storage component penetrates the transverse joint part and is fixed, the cooling component is connected to the photovoltaic panel and the Z-shaped purlin, and the storage component includes: One end of the square tube is fixed to the inner side of the inner rubber strip, and the other end is fixed to the inner wall of the waterproof rubber strip; C plate, symmetrically arranged below the inner rubber strip; The C frame is symmetrically arranged below the C plate, and the upper end of the frame is connected to the C plate; Sealing parts are fixed to the edge strips, C-boards and C-frames.
7. The unit-type installation photovoltaic roof structure according to claim 6 is characterized in that: The sealing part comprises: The Z-shaped rubber strip is symmetrically arranged below the inner rubber strip and fits with the inner rubber strip; One end of the Z-shaped rubber strip is fixedly connected to the edge strip, and the other end is fixedly connected to the C plate; The sealing strip is fixed at one end of the C-plate and the frame where they are close to each other, and is distributed along the contours of the C-plate and the frame; The corrugated rubber strip is fixed to the upper part of one end of the Z-shaped rubber strip and extends into the tooth groove on the inner rubber strip.
8. The unit-type installation photovoltaic roof structure according to claim 7 is characterized in that: The cooling element comprises: The C bracket is symmetrically arranged in the C-shaped frame, wrapped around the outer side of the C frame, and sealedly connected to the C frame; The C-support is fixed with sealing strips distributed along the contour; Connecting pipe, one end of which passes through the C bracket for fixing, and the other end passes through the C-shaped frame; The cooling part is connected to the other end of the connecting pipe and is connected to the photovoltaic panel and the Z-shaped purlin; Auxiliary parts are installed on cooling parts and connecting pipes.
9. The unit-type installation photovoltaic roof structure according to claim 8, characterized in that: The cooling part comprises: The rock wool sandwich panel is spliced and arranged on the Z-shaped purlin and fixed to the M guide rail through a fixing component; Copper sleeve, set on the rock wool sandwich panel; The heat exchanger is arranged below the rock wool sandwich panel and fixedly connected to the Z-shaped purlin; The copper sleeve is connected to the heat exchanger through a pipeline plug.
10. The unit-type installation photovoltaic roof structure according to claim 9, characterized in that: The auxiliary parts include: The L plate is supported on the inner side of the C-shaped frame and fixedly wrapped around the connecting pipe; Rainwater sensor, fixed on the photovoltaic panel; A through pipe, one end of which passes through both sides of the copper sleeve and is fixedly arranged; An electric three-way valve, one end of which is arranged at the other end of the through pipe and is electrically connected to the rain sensor through a controller; The filter is fixed at the other end of the electric three-way valve and connected to the connecting pipe.
Citation Information
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