A unitized installation photovoltaic roof structure

Through the Z-shaped purlin, M guide rail, M support plate and plug-in C-shaped frame design of unit-type installation, combined with the joint, waterproof part and cooling part, the problem of rapid splicing and efficient waterproofing of the photovoltaic roof structure is solved, and the flexible expansion and high integration of the photovoltaic array are achieved, and the waterproof reliability and heat dissipation effect are improved.

CN120090535BActive Publication Date: 2025-08-26LESTER (XIAMEN) CURTAIN-WALL TECH CO LTD
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Patent Information

Application Number
CN202510525632.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-25
Publication Date
2025-08-26
Estimated Expiration
2045-04-25

AI Technical Summary

Technical Problem

The existing photovoltaic roof structure is complex in splicing between components, difficult to modularly and quickly install, the conventional rubber strip sealing structure is prone to aging, and water seepage is easily found at the multi-layer joints, resulting in the risk of short-circuiting the junction box and poor integration.

Method used

The unit-type installation method is adopted, through the Z-type purlin, M-rail, M-sling plate and plug-in C-frame design, combined with the assembly part, waterproof part and cooling part, it realizes rapid assembly and multiple dynamic seals, including the combination of horizontal and vertical assemblies, waterproof adhesive strips, inner adhesive strips, T-type adhesive strips and cooling parts, forming a building block-type installation and maze-type seal.

Benefits of technology

Reduce construction complexity, improve waterproof reliability and integration, reduce leakage risks, support flexible expansion and efficient heat dissipation of photovoltaic arrays, and meet different roof size requirements.

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Abstract

The present invention relates to the technical field of photovoltaic roofs, and discloses a photovoltaic roof structure in a unitary installation mode, comprising a Z-shaped purlin and an M-guide rail fixed on the Z-shaped purlin by a fixing component, wherein an M-support plate is plugged into the M-guide rail, a photovoltaic panel is arranged on the M-support plate, a waterproof rubber strip is arranged on the longitudinal edge of the photovoltaic panel, and a second rubber strip is arranged on the transverse edge of the photovoltaic panel. The structure further comprises: a splicing portion arranged between the M-support plate and the photovoltaic panel; a waterproof portion arranged on the splicing portion; and a cold storage portion arranged through the splicing portion and the waterproof portion. The present invention realizes "building block" rapid assembly through the design of Z-shaped purlins, M-guide rails, M-support plates and plug-in C-shaped frame, the T-shaped rubber strip is embedded in the M-support plate to form a bottom waterproof layer, the corrugated rubber strip is elastically engaged with the tooth groove, and cooperates with the inner rubber strip to form a labyrinth seal, which dynamically adapts to thermal expansion and contraction, and is combined with the elastic seal of the rubber pad to form multiple dynamic seals, thereby improving the anti-deformation ability, resisting heavy rain erosion, and reducing the leakage rate.
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Description

Technical Field

[0001] The present invention relates to the technical field of photovoltaic roofs, and in particular to a photovoltaic roof structure with a unitized installation method. Background Art

[0002] With the development of photovoltaic building integration technology, rooftop photovoltaic systems have gradually become an important part of green buildings. Usually, Z-shaped purlins are used to support M-rails, and M-support plates are fixed to the M-rails so that the M-support plates can support photovoltaic panels on the roof. The photovoltaic panels are connected with wires through terminal blocks and connectors to transmit electricity, and waterproof strips are used for waterproofing. However, traditional photovoltaic roof structures still have problems that need to be solved urgently.

[0003] For example, in actual operation, the splicing between components is complex and relies on a large number of on-site adjustments, making it difficult to achieve modular and rapid installation. Conventional rubber strip sealing structures are prone to aging, and multi-layer joints are prone to water seepage, leading to the risk of short circuit in the junction box and poor integration. Summary of the Invention

[0004] The present invention provides a photovoltaic roof structure with a unitized installation method. By arranging a splicing part and a waterproof part for coordinated connection, the construction complexity and time cost are reduced, the waterproof reliability under complex climatic conditions is improved, and the integration is high.

[0005] In order to solve the above technical problems, the technical solutions of the present invention are as follows:

[0006] In a first aspect, a unitized photovoltaic roof structure includes a Z-shaped purlin, an M-shaped guide rail fixed to the Z-shaped purlin, an M-shaped support plate plugged into the M-shaped guide rail, a photovoltaic panel disposed on the M-shaped support plate, and:

[0007] The connecting part includes a horizontal piece and a vertical piece; the vertical piece includes a C-shaped frame symmetrically inserted on the M-shaped support plate, an M-shaped pressure plate embedded in the C-shaped frame, a base fixed to the C-shaped frame, and an edge strip inserted on the base; the horizontal piece includes a support fixed below the edge of the photovoltaic panel and a horizontal frame fixed to the support;

[0008] The waterproof part includes a waterproof rubber strip arranged on the outside of the edge strip, an inner rubber strip located inside the waterproof rubber strip, a T-shaped rubber strip fixed under the C-shaped frame, and a second rubber strip embedded in the inner side of the support;

[0009] The cold storage part includes a through hole passing through the waterproof rubber strip, a square tube connected to the through hole, a C plate and a C frame arranged below the square tube, and a cooling part connected to the C frame; the cooling part includes a copper plate bonded to the photovoltaic panel, a copper sleeve for thermal connection, and a heat exchanger connected to the copper sleeve.

[0010] Furthermore, the horizontal piece is connected to the vertical piece, the vertical piece is connected to the photovoltaic panel, and the vertical piece further comprises:

[0011] The M-shaped pressing plate is engaged with the M-supporting plate and is fixed to the M-supporting plate through a fixing component;

[0012] Both ends of the base extend to the outside of the upper end of the C-shaped frame.

[0013] Furthermore, the horizontal splicing piece includes:

[0014] The support is symmetrically fixed below the second rubber strip;

[0015] The transverse frames are symmetrically arranged below the support;

[0016] Both ends of the support extend to the outside of the upper end of the transverse frame and are fixed to the transverse frame through fixing components;

[0017] The transverse frame can be fixedly connected to the C-shaped frame.

[0018] Furthermore, the waterproof part includes a longitudinal protection piece and a transverse protection piece, wherein the longitudinal protection piece is connected to the longitudinal assembly piece, and the transverse protection piece is connected to the transverse assembly piece, and the longitudinal protection piece includes:

[0019] One end of the edge trimming strip extends vertically upwards and is provided with serrations on the outer side;

[0020] The two ends of the waterproof rubber strip are relatively sharp and have an outward-expanding arc;

[0021] The inner rubber strip is fixed inside the waterproof rubber strip and is located inside the edge strip;

[0022] The inner rubber strip and the waterproof rubber strip are provided with tooth grooves on the side close to the edge strip, and are engaged with the saw teeth;

[0023] The T-shaped rubber strip is engaged with the M-shaped support plate.

[0024] Furthermore, the horizontal protection member includes:

[0025] A rubber pad, fixed to the support and the base;

[0026] The photovoltaic panel is supported on a rubber pad;

[0027] The two ends of the second rubber strip extend below the end of the waterproof rubber strip and wrap around the serrations on the edge strip;

[0028] The engaging strip is fixed below the second rubber strip and is engaged with the inner side of the support.

[0029] Furthermore, the cold storage part includes a storage component and a cooling component, the storage component and the cooling component are connected, and the storage component passes through the horizontal splicing part and is fixed, the cooling component is connected to the photovoltaic panel and the Z-shaped purlin, and the storage component includes:

[0030] One end of the square tube is fixed to the inner side of the inner rubber strip, and the other end is fixed to the inner wall of the waterproof rubber strip;

[0031] C plate, symmetrically arranged below the inner rubber strip;

[0032] The C frame is symmetrically arranged below the C plate, and the upper end is connected to the C plate;

[0033] Sealing parts are fixed in the edge strips, C-boards and C-frames.

[0034] Furthermore, the sealing component includes:

[0035] The Z-shaped rubber strip is symmetrically arranged below the inner rubber strip and fits closely with the inner rubber strip;

[0036] One end of the Z-shaped rubber strip is fixed to the edge strip, and the other end is fixed to the C-plate;

[0037] The sealing strip is fixed at the end where the C-plate and the frame are close to each other and is distributed along the contours of the C-plate and the frame;

[0038] The corrugated rubber strip is fixed to the upper part of one end of the Z-shaped rubber strip and extends into the tooth groove on the inner rubber strip.

[0039] Furthermore, the cooling element includes:

[0040] The C-support is symmetrically arranged in the C-shaped frame, wrapped around the outside of the C-frame, and sealed with the C-frame;

[0041] The C-support is fixed with sealing strips distributed along the contour;

[0042] Connecting pipe, one end passes through the C bracket for fixing, and the other end passes through the C-shaped frame;

[0043] The cooling component is connected to the other end of the connecting pipe and is connected to the photovoltaic panel and the Z-shaped purlin;

[0044] Auxiliary parts are installed on cooling parts and connecting pipes.

[0045] Furthermore, the cooling component includes:

[0046] The rock wool sandwich panel is spliced ​​and set on the Z-shaped purlin and fixed to the M guide rail through fixing components;

[0047] Copper sleeve, set on the rock wool sandwich panel;

[0048] The heat exchanger is arranged below the rock wool sandwich panel and fixed to the Z-shaped purlin;

[0049] The copper sleeve is connected to the heat exchanger through a pipe plug.

[0050] Furthermore, the auxiliary parts include:

[0051] The L-plate is supported on the inner side of the C-shaped frame and fixedly wrapped around the connecting pipe;

[0052] Rain sensor, fixed on the photovoltaic panel;

[0053] A through pipe, one end of which passes through both sides of the copper sleeve and is fixed;

[0054] An electric three-way valve, one end of which is arranged at the other end of the through pipe and is electrically connected to the rain sensor through a controller;

[0055] The filter is fixed to the other end of the electric three-way valve and connected to the connecting pipe.

[0056] The above solution of the present invention includes at least the following beneficial effects:

[0057] The Z-shaped purlin, M-rail, M-support plate and plug-in C-shaped frame design enable "building block" rapid assembly, reducing on-site adjustment procedures. The pre-assembled units of the supports and horizontal frames support the flexible expansion of the photovoltaic array and adapt to different roof size requirements. The T-shaped rubber strips are embedded in the M-support plates to form a bottom waterproof layer. The corrugated rubber strips elastically engage with the tooth grooves and cooperate with the inner rubber strips to form a labyrinth seal that dynamically adapts to thermal expansion and contraction. The sharp-angle overlap structure of the waterproof rubber strip and the second rubber strip, combined with the elastic seal of the rubber pad, forms multiple dynamic seals, which improves the deformation resistance, can withstand heavy rain erosion, and reduces the risk of leakage. BRIEF DESCRIPTION OF THE DRAWINGS

[0058] Figure 1 A schematic diagram of the overall three-dimensional structure of a photovoltaic roof structure provided by an embodiment of the present invention;

[0059] Figure 2 A three-dimensional diagram of the assembly of the M guide rail, waterproof rubber strip, rock wool sandwich panel, and horizontal frame provided in an embodiment of the present invention;

[0060] Figure 3 A three-dimensional diagram of the Z-shaped purlin, photovoltaic panel, second rubber strip and waterproof rubber strip provided in an embodiment of the present invention;

[0061] Figure 4 A schematic diagram of the three-dimensional structure of the combination of the edge strip, the M-shaped pressure plate and the photovoltaic panel provided in an embodiment of the present invention;

[0062] Figure 5 A side cross-sectional view of a combination of a rock wool sandwich panel, a transverse frame, and a photovoltaic panel provided in an embodiment of the present invention;

[0063] Figure 6 A front cross-sectional view of a photovoltaic roof structure provided by an embodiment of the present invention;

[0064] Figure 7 The embodiment of the present invention provides Figure 6Schematic diagram of the structure at A in FIG;

[0065] Figure 8 A schematic diagram of the three-dimensional structure of a Z-shaped rubber strip provided in an embodiment of the present invention;

[0066] Figure 9 The embodiment of the present invention provides Figure 1 Schematic diagram of the structure at B in FIG;

[0067] Figure 10 A schematic diagram of a three-dimensional structure of a horizontal frame splicing according to an embodiment of the present invention;

[0068] Figure 11 A three-dimensional exploded view of a horizontal frame provided by an embodiment of the present invention;

[0069] Figure 12 A schematic diagram of the three-dimensional structure of a C-frame and C-support combination provided by an embodiment of the present invention;

[0070] Figure 13 A schematic diagram of the three-dimensional structure of a copper plate and copper tube combination provided in an embodiment of the present invention;

[0071] Figure 14 This is a schematic diagram of the three-dimensional structure of the C frame, connecting pipe, filter, copper sleeve, heat exchanger and electric three-way valve combination provided by an embodiment of the present invention.

[0072] Description of reference numerals:

[0073] Figure: 1. Z-shaped purlin; 2. M-shaped guide rail; 3. Rock wool sandwich panel; 4. M-shaped support plate; 5. C-shaped frame; 6. T-shaped rubber strip; 7. M-shaped pressure plate; 8. Bolt; 9. Base; 10. Edge trim; 11. Waterproof rubber strip; 12. Inner rubber strip; 13. Horizontal frame; 14. Support; 15. Fitting strip; 16. Second rubber strip; 17. Rubber pad; 18. Photovoltaic panel; 19. Through port; 20. Square tube; 21. Z-shaped rubber strip; 22. C-shaped board. 23. C frame; 24. C support; 25. Sealing strip; 26. L-plate; 27. Connecting pipe; 28. Filter; 29. ​​Electric three-way valve; 30. Through pipe; 31. Copper sleeve; 32. Copper pipe; 33. Copper plate; 34. Elbow pipe; 35. Quick connector; 36. Heat exchanger; 37. Fan; 38. Water pump; 39. Drain pipe; 40. Junction box; 41. Connector; 42. Rain sensor; 43. Splicing plate; 44. Tooth groove; 45. Corrugated rubber strip. DETAILED DESCRIPTION

[0074] Exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided to enable a more thorough understanding of the present invention and to fully convey the scope of the present invention to those skilled in the art.

[0075] like Figures 1 to 14 As shown, an embodiment of the present invention provides a unit-type installation photovoltaic roof structure, including a Z-shaped purlin 1 and an M-shaped guide rail 2 fixed to the Z-shaped purlin 1 by a fixing component, an M-shaped support plate 4 is inserted into the M-shaped guide rail 2, and a photovoltaic panel 18 is provided on the M-shaped support plate 4. A waterproof rubber strip 11 is provided on the longitudinal edge of the photovoltaic panel 18, and a second rubber strip 16 is provided on the transverse edge of the photovoltaic panel 18, and the second rubber strip 16 is located below the waterproof rubber strip 11, and further includes:

[0076] The connecting part is provided between the M-support plate 4 and the photovoltaic panel 18 to plug into the photovoltaic roof;

[0077] A waterproof portion is provided on the splicing portion and is located outside the photovoltaic panel 18 to stabilize the splicing portion and seal the joint between the splicing portion and the photovoltaic panel 18;

[0078] The cold storage portion is provided through the splicing portion and the waterproof portion and is located between the photovoltaic panel 18 and the Z-shaped purlin 1 to collect rainwater to cool the photovoltaic panel 18 .

[0079] Specifically, the Z-shaped purlin 1 can provide stable support for the M guide rail 2, and the M guide rail 2 can provide embedded support for the M support plate 4. The M support plate 4 is embedded with a T-shaped rubber strip 6. The M support plate 4 can provide support for the T-shaped rubber strip 6 under the support of the M guide rail 2. The T-shaped rubber strip 6 can fit with the M support plate 4 to play a role of sealing and waterproofing, and the T-shaped rubber strip 6 can provide stable support for the C-shaped frame 5.

[0080] During the actual application of this embodiment, the staff can fix an appropriate number of Z-shaped purlins 1 on the roof as needed, and use fixing components to fix an appropriate number of M guide rails 2 on the Z-shaped purlins 1, and then fit the M support plates 4 on the M guide rails 2, and use fixing components to fix them to the M guide rails 2, and then insert the T-shaped rubber strips 6 on the M support plates 4.

[0081] As a preferred embodiment of the present invention, the splicing portion includes a horizontal splice and a vertical splice, the horizontal splice is connected to the vertical splice, and the vertical splice is connected to the photovoltaic panel 18, and the vertical splice includes:

[0082] C-shaped frame 5, symmetrically plugged into M-shaped support plate 4;

[0083] The M-shaped pressing plate 7 is provided in the C-shaped frame 5 and is engaged with the M-shaped supporting plate 4 and is fixed to the M-shaped supporting plate 4 by a fixing member;

[0084] The base 9 is fixedly connected to the C-shaped frame 5 through a fixing member, and both ends extend to the outside of the upper end of the C-shaped frame 5;

[0085] The edge trimming strip 10 is inserted on the base 9 .

[0086] Specifically, a bolt 8 is provided through the interior of the M-shaped pressure plate 7, and the bolt 8 is threadedly connected through the M support plate 4. The T-shaped rubber strip 6 can provide stable support for the C-shaped frame 5 under the support of the M support plate 4. The C-shaped frame 5 can provide an installation space for the m-shaped pressure plate 7, and the m-shaped pressure plate 7 can provide a through channel for the bolt 8. The bolt 8 can use the threaded action with the M support plate 4 to firmly fix the C-shaped frame 5, so that the C-shaped frame 5 can be fixed to the M support plate 4. The C-shaped frame 5 can provide stable support for the base 9 through the fixing parts, and the address can provide insertion space and support for the edge strip 10.

[0087] A junction box 40 is fixed below the photovoltaic panel 18 , a connector 41 is provided on the inner side of the C-shaped frame 5 , and the connector 41 and the junction box 40 are electrically connected via wires passing through the C-shaped frame 5 to transmit power to the photovoltaic panel 18 .

[0088] Cross-pieces include:

[0089] The support 14 is symmetrically fixed below the second rubber strip 16;

[0090] The horizontal frame 13 is symmetrically arranged below the support 14;

[0091] Both ends of the support 14 extend to the outside of the upper end of the transverse frame 13 and are fixed to the transverse frame 13 through fixing components;

[0092] The transverse frame 13 can be fixedly connected to the C-shaped frame 5 .

[0093] Specifically, the C-shaped frame 5 can provide support for the horizontal frame 13, the horizontal frame 13 can firmly support the support 14 through the fixing parts, the support 14 can provide firm support for the second rubber strip 16, and the second rubber strip 16 can fit with the edge of the photovoltaic panel 18 to play a sealing and waterproof role.

[0094] In the actual application process of this embodiment, the staff can connect the two C-shaped frames 5 symmetrically to each M-support plate 4 through the T-shaped rubber strip 6 according to the actual needs, and at the same time evenly place multiple M-shaped pressure plates 7 on the inner side of the two C-shaped frames 5 and support them on the M-support plate 4. Then, the bolts 8 are passed through the M-shaped pressure plates 7 and the M-support plates 4 are threadedly connected to fix the C-shaped frames 5 and the M-shaped pressure plates 7. Then, the base 9 is fixed to the C-shaped frame 5 using the fixing parts. At the same time, the staff needs to connect one end of the wire to the connector 41 and pass it through the C-shaped frame 5. Then, the edge strip 10 is fixed. Insert the mosaic on the base 9, then symmetrically splice together a suitable number of transverse frames 13 in a group of two, and use fixing components to fix the support 14 to the transverse frame 13, and fix each group of transverse frames 13 to the outside of the C-shaped frame 5, so that the C-shaped frames 5 in groups of two are connected to each other, and then multiple photovoltaic panels 18 need to be supported and placed on the base 9 and the support 14 through the rubber pad 17, and the other end of the wire connected to the connector 41 is connected to the junction box 40, while ensuring that the second rubber strip 16 is in contact with the photovoltaic panel 18, so as to achieve splicing and connection of the photovoltaic panels 18, as shown in FIG. Figure 1 and Figure 2 shown.

[0095] As a preferred embodiment of the present invention, the waterproof part includes a longitudinal protective piece and a transverse protective piece, the longitudinal protective piece is connected to the longitudinal assembly piece, and the transverse protective piece is connected to the transverse assembly piece. The longitudinal protective piece includes:

[0096] One end of the edge strip 10 extends vertically upward and has serrations on the outer side;

[0097] The waterproof adhesive strip 11 is arranged above the edge trimming strip 10 and wrapped around the outside of the edge trimming strip 10, with both ends being relatively sharp and having an outward radian;

[0098] The inner rubber strip 12 is fixed in the waterproof rubber strip 11 and is located inside the edge strip 10;

[0099] The inner rubber strip 12 and the waterproof rubber strip 11 are provided with a tooth groove 44 on the side close to the edge strip 10, and are engaged with the saw teeth;

[0100] The T-shaped rubber strip 6 is fixed below the C-shaped frame 5 and is engaged with the M-shaped support plate 4 .

[0101] Specifically, the edging strip 10 can be fitted with the end of the second rubber strip 16 under the support of the base 9, and can play a role in water blocking and provide stable support for the waterproof rubber strip 11. The waterproof rubber strip 11 can provide support for the inner rubber strip 12. The inner rubber strip 12 and the waterproof rubber strip 11 are made of rubber material and can be deformed under the action of external force. They will rebound after the external force disappears, and the inner rubber strip 12 and the waterproof rubber strip 11 are formed as one piece. The T-shaped rubber strip 6 can fit with the M support plate 4 to play a sealing role.

[0102] Cross guards include:

[0103] The rubber pad 17 is fixed to the support 14 and the base 9;

[0104] The photovoltaic panel 18 is supported on the rubber pad 17;

[0105] The two ends of the second rubber strip 16 extend below the end of the waterproof rubber strip 11 and wrap around the serrations on the edge strip 10;

[0106] The engaging strip 15 is fixed below the second rubber strip 16 and engages with the inner side of the support 14 .

[0107] Specifically, the rubber pad 17 can provide support for the photovoltaic panel 18 under the support of the support 14 and the base 9, and can fit with the photovoltaic panel 18 to play a sealing and waterproof role. The waterproof rubber strip 11 can fit with the second rubber strip 16 to provide a waterproof effect at the end of the photovoltaic panel 18 close to the edge strip 10. The mosaic strip 15 can provide support for the second rubber strip 16 under the support of the support 14.

[0108] In the actual application process of this embodiment, after the C-shaped frame 5 and the edge strip 10 are spliced, the staff can use the waterproof strip 11 to drive the inner strip 12 to move together, so that the waterproof strip 11 and the inner strip 12 are nested on the outer side of the serrations on the edge strip 10 using the tooth groove 44, so that the edge strip 10 can provide a stable support for the waterproof strip 11 and the inner strip 12. Figure 6 As shown, the fitting strip 15 is then inserted into the inner side of the support 14, and the fitting strip 15 will drive the second adhesive strip 16 to move together, so that the second adhesive strip 16 can be fixed on the support 14. At the same time, when the horizontal frame 13 is connected to the C-shaped frame 5, the fitting strip 15 and the second adhesive strip 16 need to be driven by the support 14 to move together, so that the end of the second adhesive strip 16 can push the waterproof adhesive strip 11 to deform under the action of external force, so that the second adhesive strip 16 can be inserted under the waterproof adhesive strip 11, and then the waterproof adhesive strip 11 will rebound by rebounding force, so that the two ends of the waterproof adhesive strip 11 can extend to the second adhesive strip 16 and the photovoltaic panel 18 by using the arc to fit together, and the edge strip 1 is closed. The serrations on 0 can cooperate with the edge strip 10 to play a water-blocking role, thereby cooperating with the waterproof rubber strip 11 and the second rubber strip 16 to play a preliminary sealing role, and the rubber pad 17 can fit with the inner wall of the photovoltaic panel 18 under the support of the base 9 and the support 14, and the inner rubber strip 12 can cooperate with the edge strip 10 to play a sealing role under the support of the waterproof rubber strip 11, thereby achieving secondary sealing. At the same time, the T-shaped rubber strip 6 can play a tertiary sealing role under the support and extrusion of the M support plate 4 and the C-shaped frame 5, so that the photovoltaic roof structure of the unit installation method can have a better waterproof sealing effect after splicing, improve the waterproof performance, and avoid water ingress and short circuit between the junction box 40 and the joint 41.

[0109] In another preferred embodiment of the present invention, the cold storage part includes a storage component and a cooling component, the storage component and the cooling component are connected, and the storage component passes through the horizontal splicing portion and is fixed, and the cooling component is connected to the photovoltaic panel 18 and the Z-shaped purlin 1. The storage component includes:

[0110] A through opening 19 is formed through the waterproof strip 11;

[0111] The square tube 20 has one end fixed to the inner side of the inner rubber strip 12 and the other end fixed to the inner wall of the waterproof rubber strip 11;

[0112] C plate 22, symmetrically arranged below the inner rubber strip 12;

[0113] The C frame 23 is symmetrically arranged below the C plate 22, and the upper end is connected to the C plate 22;

[0114] The sealing component is fixed in the edge strip 10, the C plate 22 and the C frame 23.

[0115] Specifically, the waterproof rubber strip 11 can provide a space for the opening 19, and the opening 19 can provide a channel for water to pass through the waterproof rubber strip 11, while the inner rubber strip 12 and the waterproof rubber strip 11 can provide a stable support for the square tube 20, and the square tube 20 can provide a guide for the water, and the inner rubber strip 12 can provide a through channel for the water in the square tube 20, and the C plate 22 and the C frame 23 can provide a guide for the water.

[0116] Sealing parts include:

[0117] The Z-shaped rubber strip 21 is symmetrically arranged below the inner rubber strip 12 and is in contact with the inner rubber strip 12;

[0118] One end of the Z-shaped rubber strip 21 is fixed to the edge strip 10, and the other end is fixed to the C-plate 22;

[0119] The sealing strip 25 is fixed to the end where the C-plate 22 and the frame are close to each other and is distributed along the contours of the C-plate 22 and the frame;

[0120] The corrugated rubber strip 45 is fixed to the upper portion of one end of the Z-shaped rubber strip 21 and extends into the tooth groove 44 on the inner rubber strip 12 .

[0121] Specifically, the Z-shaped rubber strip 21 can provide a firm support for the C-plate 22 under the support of the edge strip 10, and the Z-shaped rubber strip 21 can fit with the inner rubber strip 12 to play an internal sealing and waterproofing role, and the Z-shaped rubber strip 21 can provide a firm support for the corrugated rubber strip 45, and the corrugated rubber strip 45 can fit with the inner wall of the tooth groove 44 to play a further sealing and waterproofing role. The C-plate 22 and the C-frame 23 can provide a firm support for the sealing strip 25. The two C-plates 22 can contact each other through the sealing strip 25, and the two C-frames 23 can also contact each other through the sealing strip 25, thereby playing a sealing role to prevent water from leaking from the C-plate 22 and the C-frame 23, so that the C-plate 22 and the C-frame 23 cooperate with the sealing strip 25 to provide a flow channel and guide for water.

[0122] Cooling components include:

[0123] The C-support 24 is symmetrically arranged in the C-shaped frame 5, wrapped around the outside of the C-frame 23, and sealed with the C-frame 23;

[0124] The C bracket 24 is fixed with a sealing strip 25 distributed along the contour;

[0125] The connecting tube 27 has one end passing through the C-shaped bracket 24 for fixing, and the other end passing through the C-shaped frame 5;

[0126] The cooling component is connected to the other end of the connecting pipe 27 and is connected to the photovoltaic panel 18 and the Z-shaped purlin 1;

[0127] Auxiliary parts are arranged on the cooling parts and the connecting pipe 27.

[0128] Specifically, the C-support 24 can provide stable support for the sealing strip 25, and the two C-supports 24 can be sealed and connected through the sealing strip 25, and can wrap the end of the C-frame 23 to play a sealing role. It can receive water discharged from the C-frame 23 and provide stable support for the connecting pipe 27, so that water can pass through the C-support 24 into the connecting pipe 27. The connecting pipe 27 has an inclined angle, which can provide flow guidance for water.

[0129] Cooling components include:

[0130] The rock wool sandwich panel 3 is spliced ​​and arranged on the Z-shaped purlin 1 and fixed to the M guide rail 2 through a fixing component;

[0131] Copper sleeve 31, provided on rock wool sandwich panel 3;

[0132] The copper plate 33 is thermally connected to the copper sleeve 31 and is in contact with the photovoltaic panel 18;

[0133] The heat exchanger 36 is arranged below the rock wool sandwich panel 3 and is fixed to the Z-shaped purlin 1;

[0134] The copper sleeve 31 is connected to the heat exchanger 36 through a pipe plug connection.

[0135] Specifically, the two ends of the rock wool sandwich panel 3 are fixed with splicing plates 43, and the two rock wool sandwich panels 3 are spliced ​​together by the splicing plates 43. The M guide rail 2 can provide a stable support for the rock wool sandwich panel 3, and the rock wool sandwich panel 3 can provide support for the copper sleeve 31. A plurality of copper tubes 32 are supported on the copper sleeve 31. The top of the copper tube 32 is fixed to the copper plate 33. The copper sleeve 31 is connected with a bend 34, and the other end of the bend 34 passes through the rock wool sandwich panel. The plate 3 is provided, and a fan 37 is connected to the bottom of the heat exchanger 36. The other end of the heat exchanger 36 is connected to a water pump 38 through a pipeline, and the water pump 38 is fixed to the Z-shaped purlin 1. One end of the heat exchanger 36 is connected to a quick-connect connector 35 through a pipeline, and the quick-connect connector 35 is plugged into the other end of the elbow 34, and the output end of the water pump 38 is also connected to the quick-connect connector 35. The heat exchanger 36 can provide a winding flow channel for water, which is convenient for heat exchange and cooling of the water.

[0136] Auxiliary parts include:

[0137] The L-plate 26 is supported on the inner side of the C-shaped frame 5 and fixedly wrapped around the connecting pipe 27;

[0138] A rain sensor 42 is fixed on the photovoltaic panel 18;

[0139] One end of the through pipe 30 passes through both sides of the copper sleeve 31 and is fixed thereto;

[0140] An electric three-way valve 29, one end of which is disposed at the other end of the through pipe 30 and is electrically connected to the rain sensor 42 via a controller;

[0141] The filter 28 is fixed to the other end of the electric three-way valve 29 and connected to the connecting pipe 27.

[0142] Specifically, the L-plate 26 can provide stable support for the connecting pipe 27 under the support of the C-shaped frame 5, and the L-plate 26 can make the C-shaped frame 5 more solid to prevent deformation. The copper sleeve 31 can provide stable support for the through pipe 30. The through pipe 30 on one side of the copper sleeve 31 passes through the rock wool sandwich panel 3 and is connected to the drain pipe 39, and the drain pipe 39 is connected to the quick-plug connector 35 connected to the output end of the water pump 38. The filter 28 can provide a through channel for water and can filter impurities in the water.

[0143] In the actual application process of this embodiment, the staff needs to use the fixing parts to fix the multiple rock wool sandwich panels 3 to the M guide rail 2 through the fixing parts when installing the M guide rail 2, and at the same time ensure that the multiple rock wool sandwich panels 3 are spliced ​​together through the splicing plates 43. When installing the C-shaped frame 5, the C-shaped frame 5 will drive the connecting pipe 27 and the C support 24 to move together through the L plate 26, so that the C support 24 can be spliced ​​together in groups of two through the sealing strip 25. When the receiving edge strip 10 is inserted, the edge strip 10 will drive the C plate 22 and the C frame 23 to move together through the Z-shaped rubber strip 21 under the action of external force, so that the C plate 22 and the C The frames 23 can be spliced ​​together in groups of two through the sealing strip 25. At the same time, the bottom end of the spliced ​​C frame 23 needs to be inserted into the inner side of the C support 24. When the inner strip 12 is driven by the waterproof strip 11 to wrap around the outside of the edge strip 10, the inner strip 12 will use the inclination angle to push the corrugated strip 45 to deform under the action of external force. When the inner strip 12 is installed in place, the corrugated strip 45 will move to the inside of the tooth groove 44, and then use the rebound force to fit with the inner strip 12 in the tooth groove 44. At the same time, the Z-shaped strip 21 will fit with the contour of the inner strip 12, thereby playing an internal sealing and waterproofing role, and improving the waterproof effect.

[0144] When installing the Z-shaped purlin 1, the staff needs to use fixing components to fix the heat exchanger 36 to the Z-shaped purlin 1. When installing the rock wool sandwich panel 3, the copper sleeve 31, the through pipe 30, the electric three-way valve 29, the elbow 34 and the row pipe 39 will be driven to move together, so that the elbow 34 and the row pipe 39 can be aligned with the quick-plug connector 35 when the rock wool sandwich panel 3 is in place, and plugged into the quick-plug connector 35 at the corresponding position. When splicing the C-shaped frame 5, it will drive the connecting pipe 27 and the filter 28 to move together through the L-plate 26, so that the filter 28 is aligned with the other end of the electric three-way valve 29, and then use the fixing components to connect the electric three-way valve 29 to the filter 28. When splicing the photovoltaic panel 18, the photovoltaic panel 18 will drive the copper tube 32 to move together through the copper plate 33, so that the bottom end of the copper tube 32 can be placed on the copper sleeve 31 and fit it for heat conduction.

[0145] The staff needs to connect the water delivery pipeline with the third end of the electric three-way valve 29. When the weather is clear, the staff can manually control the electric three-way valve 29 near the elbow 34 through the controller to adjust it so that the through pipe 30 is connected to the water delivery pipeline through the electric three-way valve 29, so that water can pass through the water delivery pipeline and the electric three-way valve 29 near the elbow 34 into the inner side of the through pipe 30, and pass through the through pipe 30 into the inner side of the copper sleeve 31. When the copper sleeve 31 is full of water, it will pass through the through pipe 30 near the water pump 38 and be discharged into the electric three-way valve 29 connected to one end thereof, and pass through the electric three-way valve 29 to be discharged into the water delivery pipe. Then, the heat generated by the photovoltaic panel 18 will be absorbed by the copper plate 33 and transferred to the copper sleeve 31 through the copper pipe 32, so that the water flowing in the copper sleeve 31 can absorb and take away the heat of the copper sleeve 31, thereby achieving cooling of the photovoltaic panel 18.

[0146] When it rains, the rain sensor 42 senses the rain and controls the electric three-way valve 29 to be connected only to the through-pipe 30 and the filter 28 through the controller. At this time, the copper sleeve 31 is still full of cooling water, and the rainwater generated by the rain will fall to the inner side of the through-port 19 and pass through the through-port 19 into the square tube 20. Then, under the action of gravity, it passes through the square tube 20 and the inner rubber strip 12 and flows into the inner side of the C-plate 22, and flows into the C-frame 23 along the C-plate 22, and then passes through the C-frame 23 and falls to the inner side of the C-support 24. Under the cooperation of the C-support 24 and the sealing strip 25, the water flows into the connecting pipe 27. Then, under the inclination angle and guiding effect of the connecting pipe 27, it passes through the connecting pipe 27 and flows into the filter 28 for filtration. The rainwater filtered by the filter 28 enters the electric three-way valve 29 and passes through the electric three-way valve 29 and flows into the inner side of the through-pipe 30. The water passes through the pipe 30 and then enters the copper sleeve 31. The excess water in the copper sleeve 31 overflows into the elbow 34 and enters the heat exchanger 36 along the elbow 34 through the quick-plug connector 35 and the connecting pipe. At the same time, the rain sensor 42 controls the fan 37 and the water pump 38 through the controller after sensing rain, so that the water pump 38 sucks the water out of the heat exchanger 36 through the connecting pipe and outputs it to the drain pipe 39 through the quick-plug connector 35, and passes through the drain pipe 39 to enter the pipe 30, and then passes through the pipe 30 to enter the copper sleeve 31 for recycling, so that the filtered rainwater can absorb heat in the copper sleeve 31. After absorbing heat, the rainwater enters the heat exchanger 36 and uses the fan 37 to dissipate heat and cool it for recycling, so that the device can conveniently use rainwater to cool the photovoltaic panel 18 and save water resources.

[0147] The staff can manually control the electric three-way valve 29 near the elbow 34 according to the actual needs, so that the through pipe 30 is connected to the water delivery pipeline only through the electric three-way valve 29, and then the water delivery pipeline connected to the electric three-way valve 29 is removed and replaced with a flushing pipeline. At the same time, the controller is manually operated to start the water pump 38, so that the water pump 38 sucks out the water in the heat exchanger 36 and inputs it into the cylinder sleeve through the drain pipe 39 and the through pipe 30, and squeezes the water in the cylinder sleeve into the through pipe 30 near the elbow 34, and passes through the through pipe 30 and the electric three-way valve 29 into the flushing pipeline. Finally, the staff operates the flushing pipeline to spray water onto the photovoltaic panel 18, so that the filtered rainwater can be used to flush the photovoltaic panel 18, which provides convenience for cleaning the photovoltaic panel 18 and saves time and water resources.

[0148] The working principle is modular installation achieved through a three-level support structure: Z-shaped purlins 1, M-shaped guide rails 2, and M-shaped support plates 4. The Z-shaped purlins 1 form the main roof support structure, the M-shaped guide rails 2 are adjustably fixed to the purlins via bolts 8, and the M-shaped support plates 4 are plug-in inserts embedded in the guide rail grooves. The nested design of the C-shaped frame 5 and T-shaped rubber strips 6 allows for quick positioning and installation of the photovoltaic panels 18 using the M-shaped pressure plate 7. The horizontal and vertical components are combined through the support 14 and the horizontal frame 13 to form a standard unit, realizing a modular expansion of the photovoltaic array, improving installation efficiency and achieving better splicing effects.

[0149] The Z-shaped purlin 1 and M-guide rail 2 system improves the wind pressure resistance, and the elastic deformation design of the C-shaped frame 5 can absorb thermal expansion.

[0150] First-level sealing: the T-shaped rubber strip 6 and the M-support plate 4 are embedded to form a bottom waterproof layer; second-level sealing: the elastic bite of the corrugated rubber strip 45 and the tooth groove 44 and the cooperation of the inner rubber strip 12 form an inner lateral waterproof interface; third-level sealing: the double-layer overlap structure of the waterproof rubber strip 11 and the second rubber strip 16 forms a top waterproof barrier; the serrated structure of the edge strip 10 and the tooth groove 44 of the waterproof rubber strip 11 form a labyrinth-like drainage channel, which cooperates with the elastic sealing of the rubber pad 17 to achieve a dynamic waterproof effect. The triple sealing system can withstand high water volume and achieve continuous leakage-free.

[0151] The three-dimensional guide channel formed by the through opening 19, square tube 20 and C plate 22 realizes the directional collection of roof rainwater; the three-dimensional heat conduction network composed of copper sleeve 31, copper plate 33 and copper tube 32, combined with the insulation layer of rock wool sandwich panel 3, forms a gradient heat exchange structure.

[0152] The rain sensor 42 is linked to the electric three-way valve 29 to realize automatic switching of the cooling mode; the pipeline system of the integrated filter 28 supports the high-pressure flushing mode, and forms a closed-loop cleaning circuit through the water pump 38, heat exchanger 36, and connecting pipe 27, which improves the utilization rate and functionality of rainwater, and the quick-plug connector 35 design can shorten the time for disassembly and assembly of the pipeline.

[0153] Although there are some modular installation or waterproofing improvement solutions in the existing technology, they generally lack systematic design, making it difficult to balance the coordinated optimization of rapid splicing and installation, long-term waterproofing, efficient heat dissipation and rainwater utilization, which limits the large-scale promotion of photovoltaic roofs.

[0154] The above is a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.

Claims

1. A unit-type photovoltaic roof structure, characterized in that: It includes Z-shaped purlins, M-guide rails fixed on the Z-shaped purlins, M-support plates plugged into the M-guide rails, photovoltaic panels arranged on the M-support plates, and: The connecting part includes a horizontal piece and a vertical piece; the vertical piece includes a C-shaped frame symmetrically inserted on the M-shaped support plate, an M-shaped pressure plate embedded in the C-shaped frame, a base fixed to the C-shaped frame, and an edge strip inserted on the base; the horizontal piece includes a support fixed below the edge of the photovoltaic panel and a horizontal frame fixed to the support; The waterproof part includes a waterproof rubber strip arranged on the outside of the edge strip, an inner rubber strip located inside the waterproof rubber strip, a T-shaped rubber strip fixed under the C-shaped frame, and a second rubber strip embedded in the inner side of the support; The cold storage unit includes a through hole penetrating the waterproof rubber strip, a square tube connected to the through hole, a C-plate and a C-frame disposed below the square tube, and a cooling element connected to the C-frame; the cooling element includes a copper plate bonded to the photovoltaic panel, a copper sleeve for thermal connection, and a heat exchanger connected to the copper sleeve; The cold storage part includes a storage component and a cooling component. The storage component and the cooling component are connected, and the storage component passes through the horizontal splicing part and is fixedly connected. The storage component includes: Sealing parts, fixed in the edge strip, C plate and C frame; The sealing component includes: The Z-shaped rubber strip is symmetrically arranged below the inner rubber strip and fits closely with the inner rubber strip. The corrugated rubber strip is fixed to the upper part of one end of the Z-shaped rubber strip and extends into the tooth groove on the inner rubber strip; The cooling element comprises: The C-support is symmetrically arranged in the C-shaped frame, wrapped around the outside of the C-frame, and sealed with the C-frame; The C-support is fixed with sealing strips distributed along the contour; Connecting pipe, one end passes through the C bracket for fixing, and the other end passes through the C-shaped frame; The cooling component is connected to the other end of the connecting pipe and is connected to the photovoltaic panel and the Z-shaped purlin; Auxiliary parts, installed on cooling parts and connecting pipes; The cooling parts include: the copper sleeve is connected to the heat exchanger through a pipe plug; The auxiliary parts include: The L-plate is supported on the inner side of the C-shaped frame and fixedly wrapped around the connecting pipe; Rainwater sensor, fixed on the photovoltaic panel; A through pipe, one end of which passes through both sides of the copper sleeve and is fixed; An electric three-way valve, one end of which is arranged at the other end of the through pipe and is electrically connected to the rain sensor through a controller; The filter is fixed to the other end of the electric three-way valve and connected to the connecting pipe.

2. The unit-type installation photovoltaic roof structure according to claim 1 is characterized in that: The horizontal piece is connected to the vertical piece, the vertical piece is connected to the photovoltaic panel, and the vertical piece further comprises: The M-shaped pressing plate is engaged with the M-supporting plate and is fixed to the M-supporting plate through a fixing component; Both ends of the base extend to the outside of the upper end of the C-shaped frame.

3. The unit-type installation photovoltaic roof structure according to claim 2, characterized in that: The horizontal splicing piece comprises: The support is symmetrically fixed below the second rubber strip; The transverse frames are symmetrically arranged below the support; Both ends of the support extend to the outside of the upper end of the transverse frame and are fixed to the transverse frame through fixing components; The transverse frame is fixedly connected to the C-shaped frame.

4. The unit-type installation photovoltaic roof structure according to claim 1, characterized in that: The waterproof part includes a longitudinal protection piece and a transverse protection piece, wherein the longitudinal protection piece is connected to the longitudinal assembly piece, and the transverse protection piece is connected to the transverse assembly piece. The longitudinal protection piece includes: One end of the edge trimming strip extends vertically upwards and is provided with serrations on the outer side; The two ends of the waterproof rubber strip are relatively sharp and have an outward-expanding arc; The inner rubber strip is fixed inside the waterproof rubber strip and is located inside the edge strip; The inner rubber strip and the waterproof rubber strip are provided with tooth grooves on the side close to the edge strip, and are engaged with the saw teeth; The T-shaped rubber strip is engaged with the M-shaped support plate.

5. The unit-type installation photovoltaic roof structure according to claim 4 is characterized in that: The cross guard comprises: A rubber pad, fixed to the support and the base; The photovoltaic panel is supported on a rubber pad; The two ends of the second rubber strip extend below the end of the waterproof rubber strip and wrap around the serrations on the edge strip; The engaging strip is fixed below the second rubber strip and is engaged with the inner side of the support.

6. The unit-type installation photovoltaic roof structure according to claim 1, characterized in that: The cooling element is connected to the photovoltaic panel and the Z-shaped purlin, and the storage element further includes: One end of the square tube is fixed to the inner side of the inner rubber strip, and the other end is fixed to the inner wall of the waterproof rubber strip; C plate, symmetrically arranged below the inner rubber strip; The C frame is symmetrically arranged below the C plate, and the upper end thereof is connected to the C plate.

7. The unit-type installation photovoltaic roof structure according to claim 6, characterized in that: The sealing component also includes: One end of the Z-shaped rubber strip is fixed to the edge strip, and the other end is fixed to the C-plate; The sealing strip is fixed at one end of the C-board and the frame where they are close to each other, and is distributed along the contours of the C-board and the frame.

8. The unit-type installation photovoltaic roof structure according to claim 7, characterized in that: The cooling component includes: The rock wool sandwich panel is spliced ​​and set on the Z-shaped purlin and fixed to the M guide rail through fixing components; Copper sleeve, set on the rock wool sandwich panel; The heat exchanger is arranged below the rock wool sandwich panel and is fixed to the Z-shaped purlin.

Citation Information

Patent Citations

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