Coating treatment device for wheat seeds
By designing a coating treatment device for wheat seeds, the coating agent loss and poor effect caused by debris in wheat seeds is solved, efficient separation, uniform spraying and drug recovery are achieved, and the coating effect and seed quality are improved.
Patent Information
- Application Number
- CN202510291064.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2025-06-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When wheat seeds are processed through existing coating equipment, they are prone to be mixed with debris such as wheat straw and wheat shell, resulting in ineffective loss of coating agent and poor coating effect.
A coating treatment device is designed, including a extraction assembly, a pretreatment assembly, a spray assembly and a stirring assembly. The extractor assembly removes debris such as wheat straw and wheat shell through negative pressure, the pretreatment assembly separates debris through the screen hole and the blowing mechanism, the spraying assembly uniformly sprays the coating agent through the atomization spray head, and the stirring assembly curses the coating layer through the heating block and recovers excess agent.
Effectively separate the debris such as wheat straw, wheat shells and other debris in wheat seeds, improve the utilization rate of coating agents, improve the coating effect and the quality of wheat seeds, and at the same time realize the recycling and reuse of the agents and reduce production costs.
Smart Images

Figure CN120092549A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wheat seed coating processing equipment, in particular to a coating processing device for wheat seeds. Background Art
[0002] Wheat seeds are the propagation carriers of wheat crops. They are composed of embryo, endosperm and seed coat, and are rich in starch, protein and various trace elements. As one of the important food crops in the world, wheat seeds are not only the raw material for human staple food (such as flour, bread, etc.), but also an important source of animal feed and industrial processing. Before wheat is planted, it is usually necessary to coat the wheat seeds with coating equipment to achieve the purpose of preventing and controlling diseases and pests in the seedling stage, promoting growth and development, and increasing crop yields.
[0003] Chinese patent CN212677679U discloses a wheat seed coating device, the whole device has a compact structure, the rotating shaft drives the stirring blade to stir and mix the wheat seeds, and the disc rotates to drive the protrusion to intermittently contact the upper surface of the vibration block, driving the filter plate to vibrate up and down, which can better screen the excess solvent and the coated wheat seeds, and improve the filtering and separation efficiency and effect of the excess solvent and the coated wheat seeds; however, the wheat seeds are easily mixed with wheat straw, wheat husk and other debris, which will enter the coating equipment and will absorb the coating agent synchronously with the wheat seeds, resulting in ineffective loss of the agent. At the same time, the wheat seeds enter the coating equipment and directly contact with the coating agent for mixing and stirring, and the coating effect is poor, which needs further development and improvement. Summary of the invention
[0004] The purpose of the present invention is to provide a coating treatment device for wheat seeds in order to solve the problem that when wheat seeds are coated by existing coating equipment, wheat seeds are mixed with wheat straw, wheat husk and other debris, which will enter the coating equipment and absorb the coating agent synchronously with the wheat seeds, resulting in ineffective loss of the agent; at the same time, the wheat seeds enter the coating equipment and directly contact with the coating agent for mixing and stirring, resulting in poor coating effect.
[0005] The present invention achieves the above-mentioned purpose through the following technical scheme: a coating processing device for wheat seeds, including a box body, wherein fixed support legs are arranged at the four corners of the bottom of the box body, and a material extraction component is arranged on the top of the box body. A steam transfer tank is arranged at one lateral end of the material extraction component on the top of the box body, and a feed port is opened at the other end. A pretreatment component, a first material guide plate, a second material guide plate and a stirring component are arranged in sequence inside the box body from top to bottom, a spray component is arranged below the first material guide plate, and a control device is arranged on the outer surface of one longitudinal side of the box body.
[0006] Furthermore, the extraction component includes a first air cavity arranged on the top of the box body, and a plurality of extraction ports are equidistantly arranged in the horizontal direction on the top of the box body corresponding to the position of the first air cavity. A dust collector is arranged on the top of the first air cavity, and the extraction port and the extraction end of the dust collector are both connected to the inside of the first air cavity. Negative pressure is generated by the first air cavity, the extraction port and the dust collector in cooperation with each other to extract the straw, wheat husk and other debris separated from the wheat seeds, so as to prevent these debris from entering the coating equipment and adsorbing the coating agent synchronously with the wheat seeds, thereby causing ineffective loss of the agent and improving the effective utilization rate of the coating agent in the coating process.
[0007] Furthermore, the pretreatment component includes a V-shaped support mounting plate, which is connected to the inner surface of the box body on one side near the feed port in the transverse direction, and the box body on the other side is provided with a blowing mechanism corresponding to the upper surface position of the V-shaped support mounting plate, and a first rotating sealing door is provided at the connection between the bottom inner surface of the V-shaped support mounting plate and the box body, and a plurality of sieving holes are arranged in an array on the top of the V-shaped support mounting plate, and a lifting support frame is arranged on the inner side of the V-shaped support mounting plate, and the longitudinal ends of the lifting support frame are slidably connected to the longitudinal inner surfaces of the box body on both sides along the direction perpendicular to the top of the V-shaped support mounting plate, and a plurality of support mounting rods are equidistantly arranged in the transverse direction between the longitudinal inner surfaces of the lifting support frame, and a ejecting rod is arranged at the top of the support mounting rod corresponding to the position of the sieving hole, and the ejecting rod is plug-connected with the sieving hole, and the top of the ejecting rod has an arc-shaped ejecting block made of polytetrafluoroethylene material, and at least two lifting support plates are arranged in the transverse direction between the longitudinal inner surfaces of the lifting support frame, and the lifting support plate is arranged between the support mounting rods. A lifting device is arranged between the bottom of the lifting support plate and the inner surface of the bottom of the V-shaped support mounting plate, and impact bars are arranged on the tops of the two lateral ends of the lifting support frame and the top of the lifting support plate. A wind heating mechanism is arranged at one end of the bottom of the V-shaped support mounting plate near the blowing mechanism, and a first support mounting plate is arranged at the bottom of the V-shaped support mounting plate on the side of the wind heating mechanism away from the blowing mechanism. A plurality of jet heads are arranged at equal intervals along the longitudinal direction at the bottom of the first support mounting plate, and the jet heads are connected to the output end of the steam transfer tank. The sieving holes arranged in an array can not only be used to sieve out wheat seeds with smaller particles, but also can be used to sieve out fine granular debris mixed between the wheat seeds to improve the quality of the wheat seeds. The first rotating sealing door is arranged to clean and sieve out wheat seeds with smaller particles and fine granular debris, and the structure of the ejecting rod and the sieving hole plugging and matching can prevent wheat seeds or other debris from blocking the sieving hole. In addition, when the impact bar hits the top of the V-shaped support mounting plate, the separation of wheat seeds and mixed debris can be accelerated.
[0008] The blowing mechanism includes a second air cavity, which is arranged on the inner surface of the box body on a side away from the feed port in the transverse direction, and the height position of the second air cavity matches the top surface position of the V-shaped support mounting plate. A fan is arranged on the outer surface of one side of the box body in the transverse direction corresponding to the position of the second air cavity, and a plurality of first air blowing ports are arranged in the second air cavity in a transverse direction close to the V-shaped support mounting plate at equal intervals from top to bottom, and the output end of the fan is connected to the second air cavity, so as to realize blowing out airflow to the wheat seeds sliding down from the top of the V-shaped support mounting plate, accelerate the separation of wheat straw, wheat husk and other debris mixed between the wheat seeds from the wheat seeds, and form upper and lower coordinated cooperation with the extraction component at the same time, so as to improve the extraction effect of wheat straw, wheat husk and other debris mixed between the wheat seeds;
[0009] The wind heating mechanism comprises a third wind cavity, the top of the third wind cavity is connected to the bottom of the V-shaped support mounting plate, the third wind cavity is laterally close to the side of the jet head and is equidistantly arranged with a plurality of second blowing ports from top to bottom, the third wind cavity is connected to the output end of the blower, a heating grid plate is arranged inside the third wind cavity, and warm airflow can be blown to the wheat seeds sliding down from the top of the first guide plate, so as to preheat the wheat seeds, promote the expansion of the micropores of the seed coat of the wheat seeds, reduce the surface tension of the wheat seeds, and facilitate the subsequent coating agent to better adhere, penetrate and Spreading and moistening to improve the coating quality and effect of wheat seeds, and at the same time, cooperate with the steam transmitted by the jet head through the steam transfer tank to spray it to the wheat seeds sliding on the top of the first guide plate, so as to improve the preheating effect of wheat seeds and adjust the moisture content on the surface of wheat seeds. It can not only avoid the subsequent coating agent from phase separation due to the difference in moisture on the surface of wheat seeds and ensure the stability and uniformity of the coating agent, but also form a stable adsorbed water film layer on the surface of the seeds, which is conducive to the coating agent to better adhere to the surface of the seeds, and further improve the coating quality and effect of wheat seeds.
[0010] Furthermore, one end of the first material guide plate is connected to the inner surface of the box body laterally close to the blowing mechanism, the top surface of the first material guide plate is parallel to the bottom surface of the V-shaped support mounting plate, and the box body below the first rotary sealing door corresponding to the position of the first material guide plate is provided with an exhaust port, and a metal interception net is arranged at the exhaust port, and the wheat seeds sliding down the V-shaped support mounting plate are guided to the upper part of the second material guide plate through the first material guide plate, and the metal interception net arranged at the same time can not only intercept the wheat seeds to prevent them from being easily discharged from the box body from the exhaust port, but also release the excess steam sprayed by the nozzle out of the box body, so as to avoid excessive steam in the box body causing excessive internal humidity, thereby ensuring the stability of the wheat seed surface moisture content regulation effect.
[0011] Furthermore, one end of the second guide plate is connected to the inner surface of the box body laterally close to the metal interception net, and the top surface of the second guide plate is parallel to the top surface of the V-shaped support mounting plate, so as to receive the wheat seeds that slide down from the first guide plate, guide them, and guide them into the stirring assembly.
[0012] Furthermore, the stirring assembly includes a supporting partition arranged at the bottom of one end of the second material guide plate, the bottom of the supporting partition is connected to the inner surface of the bottom of the box body, at least two rotating shafts are arranged longitudinally between the inner surface of the side of the box body that is laterally away from the second material guide plate and the supporting partition, a driving motor is arranged on the outer surface of the supporting partition at one end of the rotating shaft, the output end of the driving motor is connected to one end of the rotating shaft, a plurality of stirring plates are equidistantly arranged on the circumferential outer surface of the rotating shaft, a heating block is arranged inside the stirring plate, second rotating sealing doors are provided at the bottom ends of both longitudinal sides of the box body corresponding to the position of the rotating shaft, a recovery box is arranged on the outer surface of the bottom of the box body below the rotating shaft, and the A plurality of drain grooves are arranged at equal intervals along the longitudinal direction at the bottom of the box body, and the drain grooves are connected to the recovery box. A plurality of exhaust outlets are arranged on the outer surface of one lateral side of the box body above the rotating shaft, and an exhaust fan is arranged at the exhaust outlet to stir the wheat seeds after being sprayed and coated with the agent, so that the coating agent can fully contact with the outer surface of the wheat seeds and wrap on its outer surface. At the same time, the excess coating agent will enter the recovery box along the drain groove during the stirring of the wheat seeds, so as to be recycled and reused later. At the same time, the coated wheat seeds can also be dried to solidify the coating layer on the surface. The steam generated during the drying and solidification of the coating layer on the surface of the wheat seeds will be discharged from the box through the exhaust fan.
[0013] Furthermore, the spray assembly includes a plurality of second supporting and mounting plates equidistantly arranged along the transverse direction at the bottom of the first material guide plate, and a medicine storage box below the second material guide plate, the bottom of the medicine storage box is connected to the inner surface of the bottom of the box body, and an inspection door is provided on one longitudinal side of the box body corresponding to the position of the medicine storage box, a plurality of atomizing nozzles are equidistantly arranged along the longitudinal direction at the bottom of the second supporting and mounting plate, and a feed pump is provided on one side of the medicine storage box, the input end of the feed pump is connected to the interior of the medicine storage box, and the atomizing nozzles are connected to the output end of the feed pump, so as to realize the medicine spraying and coating of the wheat seeds sliding and rolling down the top of the second material guide plate, and then the wheat seeds after the medicine spraying and coating are introduced into the stirring assembly through the guidance of the second material guide plate.
[0014] Furthermore, the longitudinal ends of the V-shaped support mounting plate, the first material guide plate, the second material guide plate and the support partition are respectively sealed with the longitudinal inner surfaces of the box body to prevent wheat seeds from leaking from the gaps on the longitudinal sides, maintain the concentration and directionality of the flow, and prevent wheat seeds from accumulating in unnecessary areas.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. The invention has a reasonable design, a stable and firm overall structure, and strong practicability. It can not only separate the wheat straw, wheat husk and other debris mixed in the wheat seeds, as well as the wheat seeds with small particles and poor quality, to avoid the ineffective loss of coating agents and reduce the cost of process treatment, but also can preheat the wheat seeds and adjust the surface moisture, greatly improving the coating effect of the wheat seeds, and can stir and dry the wheat seeds after coating treatment and recycle the excess agents, further improving the coating effect of the wheat seeds and the cost of processing;
[0017] 2. Specifically, the first air chamber, the extraction port and the dust extractor in the extraction component generate negative pressure to extract the straw, husk and other debris separated from the wheat seeds, thereby avoiding the waste of the agent and improving the effective utilization rate of the coating agent in the coating process;
[0018] 3. Specifically, the pretreatment component is used to screen out wheat seeds with smaller particles and fine granular debris mixed between wheat seeds through a V-shaped support mounting plate combined with an array of screening holes, so as to improve the quality of wheat seeds;
[0019] The lifting device provided therein can drive the lifting support frame to lift and lower in a vertical direction along the top of the V-shaped support mounting plate, so that the ejecting rod provided on the support mounting rod can enter and exit the screening hole with the cooperation of the ejecting block, which can not only prevent the screening hole from being blocked by wheat seeds or other debris, but also the impact bar provided therein can impact the top of the V-shaped support mounting plate, cooperate with the provided blowing mechanism, accelerate the separation of wheat straw, wheat husk and other debris mixed between the wheat seeds from the wheat seeds, and form upper and lower coordinated cooperation with the extraction component, so as to improve the extraction effect of wheat straw, wheat husk and other debris mixed between the wheat seeds;
[0020] The wind heating mechanism provided therein can blow warm airflow to the wheat seeds sliding down from the top of the first guide plate, so as to preheat the wheat seeds, promote the expansion of the micropores of the seed coat of the wheat seeds, reduce the surface tension of the wheat seeds, and facilitate the subsequent coating agent to better adhere, penetrate, spread and wetting, so as to improve the coating quality and effect of the wheat seeds. At the same time, the steam transmitted by the jet head through the steam transfer tank is sprayed to the wheat seeds sliding down from the top of the first guide plate, so as to achieve gradient preheating of the wheat seeds, improve the preheating effect of the wheat seeds, and adjust the moisture content of the surface of the wheat seeds. It can not only avoid the phase separation of the subsequent coating agent due to the difference in moisture on the surface of the wheat seeds, but also ensure the stability and uniformity of the coating agent. At the same time, a stable adsorbed water film layer can be formed on the surface of the seeds, which is conducive to the coating agent to better adhere to the surface of the seeds, and further improve the coating quality and effect of the wheat seeds.
[0021] 4. Specifically, the spray assembly is combined with the inclined guide structure of the second guide plate to achieve highly uniform atomized spraying of the coating agent during the dynamic rolling process of the wheat seeds, so as to ensure that the coating agent can contact the seed surface at multiple angles, effectively improving the coverage rate and adhesion uniformity of the coating agent.
[0022] 5. Specifically, when the stirring component is stirring the wheat seeds after coating, the excess coating agent will flow into the recycling box along the drain trough, realizing the recycling and reuse of the agent, which not only reduces the production cost, but also reduces the waste of resources, reflecting the dual benefits of environmental protection and economy; the heating block inside the stirring plate can dry the coated wheat seeds and solidify the coating layer on its surface, which effectively improves the quality and stability of the coating and ensures the subsequent storage and use performance of the seeds; the exhaust fan at the exhaust port can timely discharge the steam generated during the drying process to prevent the steam from accumulating in the box and causing the humidity to increase. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0024] Figure 2 It is a schematic diagram of the internal structure of the present invention;
[0025] Figure 3 It is a three-dimensional structural schematic diagram of the material extraction component in the present invention;
[0026] Figure 4 It is a schematic diagram of the three-dimensional structure of the pretreatment component in the present invention;
[0027] Figure 5 It is a three-dimensional structural schematic diagram of the pre-processing component in the present invention from another perspective;
[0028] Figure 6 It is a schematic diagram of the three-dimensional structure of a part of the pretreatment component in the present invention;
[0029] Figure 7 It is a three-dimensional structural schematic diagram of the blowing mechanism in the pretreatment assembly of the present invention;
[0030] Figure 8 It is a schematic cross-sectional structure diagram of the wind-heat mechanism in the pretreatment assembly of the present invention;
[0031] Fig. 9 It is a schematic diagram of the three-dimensional structure of the spray assembly in the present invention;
[0032] Fig.10 It is a schematic diagram of the three-dimensional structure of the stirring assembly in the present invention;
[0033] Fig.11 It is a schematic diagram of the three-dimensional structure of the stirring component in the present invention from another perspective.
[0034] In the figure: 1-box, 2-extraction assembly, 3-steam transfer tank, 4-feeding port, 5-pretreatment assembly, 6-first guide plate, 7-second guide plate, 8-stirring assembly, 9-spraying assembly, 10-control device, 11-metal interception net;
[0035] 201-first air chamber, 202-drawing port, 203-dust extractor;
[0036] 501-V-shaped support mounting plate, 502-blow material mechanism, 503-first rotary sealing door, 504-screen material hole, 505-lifting support frame, 506-support mounting rod, 507-lifting rod, 508-lifting support plate, 509-lifting device, 510-impact bar, 511-wind heating mechanism, 512-first support mounting plate, 513-injection head;
[0037] 5021-second air cavity, 5022-fan, 5023-first air outlet;
[0038] 5111-third air cavity, 5112-second air outlet, 5113-heating grid plate;
[0039] 801-supporting baffle, 802-rotating shaft, 803-driving motor, 804-stirring plate, 805-second rotating sealing door, 806-recovery box, 807-draining trough, 808-exhaust fan;
[0040] 901-second support mounting plate, 902-medicine storage box, 903-atomizing nozzle, 904-feeding pump. DETAILED DESCRIPTION
[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0042] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0043] Combination Figure 1 to Figure 2 A coating treatment device for wheat seeds shown in the figure comprises a box body 1, fixed support legs are arranged at the four corners of the bottom of the box body 1, a material extraction component 2 is arranged on the top of the box body 1, a steam transfer tank 3 is arranged at one lateral end of the material extraction component 2 on the top of the box body 1, and a feed port 4 is opened at the other end, and a control regulating valve is arranged at the output end of the steam transfer tank 3. A pretreatment component 5, a first material guide plate 6, a second material guide plate 7 and a stirring component 8 are arranged in sequence from top to bottom inside the box body 1, a spray component 9 is arranged below the first material guide plate 6, and a control device 10 is arranged on the outer surface of one longitudinal side of the box body 1.
[0044] like Figure 3 As shown, the extraction component 2 includes a first air cavity 201 arranged on the top of the box body 1, and a plurality of extraction ports 202 are equidistantly arranged laterally on the top of the box body 1 corresponding to the position of the first air cavity 201, and a dust collector 203 is arranged on the top of the first air cavity 201. The extraction ports 202 and the extraction ends of the dust collector 203 are both connected to the inside of the first air cavity 201. With the cooperation of the first air cavity 201 and the dust collector 203, negative pressure is generated at the extraction port 202 to extract the straw, wheat husk and other debris mixed between the wheat seeds, so as to avoid the simultaneous adsorption of the coating agent with the wheat seeds and cause ineffective loss of the agent.
[0045] like Figures 4 to 8As shown, the pretreatment component 5 includes a V-shaped support mounting plate 501, which is connected to the inner surface of the box body 1 on one side near the feed inlet 4, and a blowing mechanism 502 is arranged on the box body 1 on the other side corresponding to the upper surface of the V-shaped support mounting plate 501. A first rotating sealing door 503 is provided at the connection between the bottom inner surface of the V-shaped support mounting plate 501 and the box body 1. A plurality of sieving holes 504 are arranged in an array on the top of the V-shaped support mounting plate 501. The structure of the top of the V-shaped support mounting plate 501 tilted downward forms a directional guide channel to facilitate the flow of wheat seeds. The sieve holes 504 arranged in the array can not only be used to screen out the wheat seeds with smaller particles, but also can screen out the fine granular debris mixed between the wheat seeds, so as to improve the quality of the wheat seeds, and the first rotating sealing door 503 is arranged to clean the wheat seeds with smaller particles and the fine granular debris under screening; a lifting support frame 505 is arranged on the inner side of the V-shaped support mounting plate 501, and the longitudinal ends of the lifting support frame 505 are slidably connected with the longitudinal inner surfaces of the box body 1 along the direction perpendicular to the top of the V-shaped support mounting plate 501, and the longitudinal inner surfaces of the lifting support frame 505 on both sides are connected to the box body 1 in a direction perpendicular to the top of the V-shaped support mounting plate 501. A plurality of support mounting rods 506 are arranged equidistantly in the horizontal direction, and a push rod 507 is arranged at the top of the support mounting rod 506 corresponding to the position of the sieve hole 504. The push rod 507 is plugged and connected with the sieve hole 504. The top of the push rod 507 has an arc-shaped push block made of polytetrafluoroethylene. At least two lifting support plates 508 are arranged in the horizontal direction between the inner surfaces of the two longitudinal sides of the lifting support frame 505. The lifting support plate 508 is arranged between the support mounting rods 506, and a lifting device 5 is arranged between the bottom of the lifting support plate 508 and the inner surface of the bottom of the V-shaped support mounting plate 501. 09. Impact bars 510 are provided at the tops of both ends of the lifting support frame 505 and the top of the lifting support plate 508. The lifting device 509 can drive the lifting support frame 505 to lift and lower in the vertical direction of the top of the V-shaped support mounting plate 501, so that the lifting rod 507 provided on the support mounting rod 506 can enter and exit the screening hole 504 with the cooperation of the lifting block, so as to prevent the screening hole 504 from being blocked by wheat seeds or other debris. At the same time, the impact bar 510 can also hit the top of the V-shaped support mounting plate 501 with the cooperation of the impact bar 510, so as to accelerate the separation of wheat seeds and mixed debris.
[0046] The blowing mechanism 502 includes a second air cavity 5021, which is arranged on the inner surface of the box body 1 on the side away from the feed port 4 in the horizontal direction, and the height position of the second air cavity 5021 matches the top surface position of the V-shaped support mounting plate 501. A fan 5022 is arranged on the outer surface of one side of the box body 1 in the horizontal direction corresponding to the second air cavity 5021. A plurality of first air outlets 5023 are arranged equidistantly from top to bottom on the second air cavity 5021 in the horizontal direction close to the V-shaped support mounting plate 501. The output end of the fan 5022 is connected to the second air cavity 5021. With the cooperation of the fan 5022 and the second air cavity 5021, the first air outlets 5023 blow air flow to the wheat seeds sliding down from the top of the V-shaped support mounting plate 501, so as to accelerate the separation of wheat straw, wheat husk and other debris mixed between the wheat seeds from the wheat seeds, and at the same time form a coordinated cooperation with the extraction component 2 in the upper and lower directions to improve the extraction effect of wheat straw, wheat husk and other debris mixed between the wheat seeds.
[0047] A wind heating mechanism 511 is arranged at the bottom of the V-shaped support mounting plate 501 laterally close to one end of the blowing mechanism 502, and a first support mounting plate 512 is arranged at the bottom of the V-shaped support mounting plate 501 on the side of the wind heating mechanism 511 laterally away from the blowing mechanism 502. A plurality of jet heads 513 are arranged equidistantly along the longitudinal direction at the bottom of the first support mounting plate 512, and the jet heads 513 are all connected to the output end of the steam transfer tank 3. The wind heating mechanism 511 comprises a third wind cavity 5111, and the top of the third wind cavity 5111 is connected to the bottom of the V-shaped support mounting plate 501. A plurality of second blowing ports 5112 are arranged equidistantly from top to bottom on one side of the third wind cavity 5111 laterally close to the jet head 513, and the third wind cavity 5111 is connected to the output end of the fan 5022. A heating grid plate 5113 is arranged inside the third wind cavity 5111, and the heating grid plate 5113 is a grid plate structure with a heating resistance wire arranged inside. With the cooperation of the three air chambers 5111 and the heating grid plate 5113, the second air outlet 5112 blows out warm air flow to the wheat seeds sliding down from the top of the first guide plate 6, so as to preheat the wheat seeds, promote the expansion of the micropores of the seed coat of the wheat seeds, reduce the surface tension of the wheat seeds, and facilitate the subsequent coating agent to better adhere, penetrate, spread and wetting, so as to improve the coating quality and effect of the wheat seeds. At the same time, the jet head 513 transmits the steam through the steam transfer tank 3 to the wheat seeds sliding down from the top of the first guide plate 6, thereby improving the preheating effect of the wheat seeds and adjusting the moisture content of the wheat seed surface. This can not only avoid the subsequent coating agent from phase separation due to the moisture difference on the surface of the wheat seeds, and ensure the stability and uniformity of the coating agent, but also form a stable adsorbed water film layer on the seed surface, which is conducive to the coating agent to better adhere to the seed surface, and further improve the coating quality and effect of the wheat seeds.
[0048] One end of the first guide plate 6 is connected to the inner surface of the box body 1 on the side close to the blowing mechanism 502, and the top surface of the first guide plate 6 is parallel to the bottom surface of the V-shaped support mounting plate 501. An exhaust port is opened in the box body 1 below the first rotary sealing door 503 corresponding to the position of the first guide plate 6, and a metal interception net 11 is arranged at the exhaust port. The wheat seeds sliding down from the V-shaped support mounting plate 501 are guided to the upper part of the second guide plate 7 through the first guide plate 6. At the same time, the metal interception net 11 can not only intercept the wheat seeds to prevent them from being easily discharged from the box body 1 from the exhaust port, but also release the excess steam sprayed by the nozzle 513 out of the box body 1, so as to avoid excessive steam in the box body 1 and excessive internal humidity, thereby ensuring the stability of the wheat seed surface moisture content regulation effect.
[0049] One end of the second guide plate 7 is connected to the inner surface of the box body 1 laterally close to the metal interception net 11, and the top surface of the second guide plate 7 is parallel to the top surface of the V-shaped support mounting plate 501, so as to receive the wheat seeds that slide down from the first guide plate 6, guide them, and finally guide them into the stirring assembly 8.
[0050] like Fig. 9 As shown, the spray assembly 9 includes a plurality of second support and mounting plates 901 equidistantly arranged along the horizontal direction at the bottom of the first guide plate 6, and a medicine storage box 902 under the second guide plate 7. The bottom of the medicine storage box 902 is connected to the inner surface of the bottom of the box body 1, and an inspection door is provided on one longitudinal side of the box body 1 corresponding to the position of the medicine storage box 902. A plurality of atomizing nozzles 903 are equidistantly arranged along the longitudinal direction at the bottom of the second support and mounting plate 901. A pumping pump 904 is provided on one side of the medicine storage box 902. The input end of the pumping pump 904 is connected to the inside of the medicine storage box 902, and the atomizing nozzles 903 are connected to the output end of the pumping pump 904. The coating agent in the medicine storage box 902 is extracted by the pumping pump 904, and then sprayed to the wheat seeds sliding and rolling on the top of the second guide plate 7 by the atomizing nozzles 903 for medicine spray coating. Subsequently, the wheat seeds after medicine spray coating are guided by the second guide plate 7 to the stirring assembly 8.
[0051] like Figure 10 to Figure 11As shown, the stirring assembly 8 includes a supporting baffle 801 arranged at the bottom of one end of the second guide plate 7, the bottom of the supporting baffle 801 is connected to the inner surface of the bottom of the box body 1, and a stirring chamber is formed between the supporting baffle 801 and the inner surface of the box body 1 on the side away from the second guide plate 7, and the wheat seeds guided down from the second guide plate 7 will enter the stirring chamber; at least two rotating shafts 802 are arranged longitudinally between the inner surface of the box body 1 on the side away from the second guide plate 7 and the supporting baffle 801, and the supporting baffle 801 at one end of the rotating shaft 802 is connected to the inner surface of the box body 1 on the side away from the second guide plate 7. 1 is provided with a driving motor 803 on its outer surface, the output end of the driving motor 803 is connected to one end of the rotating shaft 802, a plurality of stirring plates 804 are equidistantly provided on the circumferential outer surface of the rotating shaft 802, a heating block is provided inside the stirring plates 804, a second rotating sealing door 805 is provided at the bottom ends of both longitudinal sides of the box body 1 corresponding to the position of the rotating shaft 802, a recovery box 806 is provided on the outer surface of the bottom of the box body 1 below the rotating shaft 802, and a plurality of drain grooves 807 are equidistantly provided along the longitudinal direction at the bottom of the box body 1 below the rotating shaft 802, The drain trough 807 is connected to the recovery box 806. A plurality of exhaust vents are arranged on the outer surface of one lateral side of the box body 1 above the rotating shaft 802. An exhaust fan 808 is arranged at the exhaust vent. The rotating shaft 802 is driven to rotate by the driving motor 803, so that the stirring plate 804 stirs the wheat seeds after being sprayed and coated with the agent, so that the coating agent is fully in contact with the outer surface of the wheat seeds and wrapped on its outer surface. At the same time, the excess coating agent will enter the recovery box 806 along the drain trough 807 during the stirring of the wheat seeds, so as to be recycled and reused later. After the coating agent is fully in contact with the wheat seeds and wrapped on its outer surface, the heating block arranged in the stirring plate 804 starts to work, dries the coated wheat seeds and solidifies the coating layer on its surface. The steam generated during the drying and solidification process of the coating layer on the surface of the wheat seeds will be discharged from the box body 1 through the exhaust fan 808. Finally, the wheat seeds with the dried and solidified surface coating layer are discharged from the box body 1 through the second rotating sealing door.
[0052] The longitudinal ends of the V-shaped support mounting plate 501, the first material guide plate 6, the second material guide plate 7 and the support partition 801 are respectively sealed and connected to the inner surfaces of the longitudinal sides of the box body 1 to prevent wheat seeds from leaking from the gaps on the longitudinal sides, maintain the concentration and directionality of the flow, and prevent wheat seeds from accumulating in unnecessary areas; the control regulating valve, the dust collector 203, the lifting device 509, the fan 5022, the heating resistor wire in the heating grid plate 5113, the drive motor 803, the heating block in the stirring plate 804, the exhaust fan 808 and the material pump 904 on the steam transfer tank 3 are all electrically connected to the control device 10 to control the working status of each component, wherein the lifting device 509 is one of a cylinder, a hydraulic cylinder or a servo electric cylinder.
[0053] When in use, after the wheat seeds to be processed enter the box through the feed inlet, they first fall into the top of the V-shaped support mounting plate of the pretreatment component. Under the action of the V-shaped guide channel, the wheat seeds slide down the inclined surface, the sieve holes screen out small-particle inferior seeds and heavy debris, and the screened materials are discharged through the first rotating sealing door. The lifting device drives the lifting support frame to rise and fall periodically, the ejecting rod dynamically clears the sieve holes, and the impact bar vibrates the V-shaped support mounting plate to strengthen the separation of debris. The blowing mechanism blows airflow to the falling seeds through the first blowing port, cooperates with the negative pressure adsorption of the extraction component to remove light debris such as wheat straw and wheat husk, and then the seeds are transferred to the first guide plate through the top of the V-shaped support mounting plate. The second blowing port of the wind heating mechanism releases warm airflow to preheat the seeds, and at the same time, the jet head sprays steam to the wheat seeds sliding on the first guide plate, so as to achieve gradient preheating of the wheat seeds and adjust the surface moisture content of the seeds at the same time;
[0054] Then the wheat seeds are transferred to the second guide plate through the first guide plate. Driven by the pump, the atomizing nozzle of the spray assembly evenly sprays the coating agent on the seeds rolling down the second guide plate to complete the dynamic coating. Then the wheat seeds after coating enter the stirring chamber of the stirring assembly along the second guide plate. The rotating shaft drives the stirring plate with the heating block to stir the seeds in three dimensions, so that the coating agent fully wraps the surface of the seeds. The excess agent flows into the recycling box through the drain trough for recycling. The heating block in the stirring plate is gradually heated to solidify the coating layer and eliminate the internal stress. The exhaust fan synchronously discharges the drying steam. Finally, the seeds that have been coated and solidified are discharged through the second rotary sealing door to complete the whole process of coating treatment. This device achieves efficient utilization of coating agents and comprehensive improvement of the quality of wheat seed coating through the process chain coupling and coordination of screening-airflow impurity removal-gradient preheating-water content adjustment-atomization spraying-stirring solidification-residual liquid recovery.
[0055] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0056] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A coating treatment device for wheat seeds, comprising a box body (1), wherein the four corners of the bottom of the box body (1) are provided with fixed support legs, characterized in that: The top of the box body (1) is provided with a material extraction component (2); a steam transfer tank (3) is arranged at one lateral end of the material extraction component (2) at the top of the box body (1); a material feed port (4) is opened at the other end; a pretreatment component (5), a first material guide plate (6), a second material guide plate (7) and a stirring component (8) are arranged in sequence from top to bottom inside the box body (1); a spray component (9) is arranged below the first material guide plate (6); and a control device (10) is arranged on the outer surface of one longitudinal side of the box body (1).
2. A coating treatment device for wheat seeds according to claim 1, characterized in that: The extraction component (2) comprises a first air cavity (201) arranged at the top of the housing (1); a plurality of extraction ports (202) are arranged at equal intervals in the horizontal direction at the top of the housing (1) corresponding to the position of the first air cavity (201); a dust collector (203) is arranged at the top of the first air cavity (201); and both the extraction port (202) and the extraction end of the dust collector (203) are connected to the interior of the first air cavity (201).
3. A coating treatment device for wheat seeds according to claim 1, characterized in that: The pretreatment component (5) comprises a V-shaped support mounting plate (501), wherein the V-shaped support mounting plate (501) is connected to the inner surface of the box body (1) on one side thereof which is laterally close to the feed port (4), and a blowing mechanism (502) is arranged on the box body (1) on the other side thereof corresponding to the upper surface of the V-shaped support mounting plate (501), and a first rotating sealing door (503) is provided at the connection between the bottom inner surface of the V-shaped support mounting plate (501) and the box body (1), and a plurality of sieving holes (504) are arranged in an array on the top of the V-shaped support mounting plate (501). ), a lifting support frame (505) is arranged inside the V-shaped support mounting plate (501), and the longitudinal ends of the lifting support frame (505) are slidably connected to the longitudinal inner surfaces of the box body (1) along the direction perpendicular to the top of the V-shaped support mounting plate (501), and a plurality of support mounting rods (506) are arranged equidistantly in the transverse direction between the longitudinal inner surfaces of the lifting support frame (505), and a push rod (507) is arranged at the top of the support mounting rod (506) corresponding to the position of the sieve hole (504), and the push rod (507) is in contact with the sieve hole. (504) plug-in connection, the top of the ejection rod (507) has an arc-shaped ejection block made of polytetrafluoroethylene material, at least two lifting support plates (508) are arranged in the horizontal direction between the inner surfaces of the two longitudinal sides of the lifting support frame (505), and the lifting support plate (508) is arranged between the support installation rods (506), and a lifting device (509) is arranged between the bottom of the lifting support plate (508) and the inner surface of the bottom of the V-shaped support installation plate (501), and the tops of the two transverse ends of the lifting support frame (505) and the lifting support plates ( 508) are provided with an impact bar (510) at the top, a wind heating mechanism (511) is provided at the bottom of the V-shaped support mounting plate (501) laterally close to one end of the blowing mechanism (502), a first support mounting plate (512) is provided at the bottom of the V-shaped support mounting plate (501) laterally away from the blowing mechanism (502), a plurality of jet heads (513) are provided at equal intervals along the longitudinal direction at the bottom of the first support mounting plate (512), and the jet heads (513) are all connected to the output end of the steam transfer tank (3); The blowing mechanism (502) comprises a second air cavity (5021), the second air cavity (5021) being arranged on the inner surface of the box body (1) on a side laterally away from the feeding port (4), the height position of the second air cavity (5021) matching the position of the top surface of the V-shaped support mounting plate (501), a fan (5022) being arranged on the outer surface of one side laterally of the box body (1) corresponding to the position of the second air cavity (5021), a plurality of first air blowing ports (5023) being arranged equidistantly from top to bottom on a side of the second air cavity (5021) laterally close to the V-shaped support mounting plate (501), and an output end of the fan (5022) being connected to the second air cavity (5021); The wind heating mechanism (511) includes a third wind cavity (5111), the top of the third wind cavity (5111) is connected to the bottom of the V-shaped support mounting plate (501), and the third wind cavity (5111) is laterally close to the side of the nozzle (513) and is equidistantly arranged with a plurality of second blowing ports (5112) from top to bottom. The third wind cavity (5111) is connected to the output end of the fan (5022), and a heating grid plate (5113) is arranged inside the third wind cavity (5111).
4. A coating treatment device for wheat seeds according to claim 3, characterized in that: One end of the first material guide plate (6) is connected to the inner surface of the box body (1) on the side close to the blowing mechanism (502) in the transverse direction, the top surface of the first material guide plate (6) is parallel to the bottom surface of the V-shaped support mounting plate (501), and an exhaust port is provided in the box body (1) below the first rotary sealing door (503) corresponding to the position of the first material guide plate (6), and a metal interception net (11) is provided at the exhaust port.
5. A coating treatment device for wheat seeds according to claim 4, characterized in that: One end of the second material guide plate (7) is connected to the inner surface of the box body (1) on a side laterally close to the metal interception net (11), and the top surface of the second material guide plate (7) is parallel to the top surface of the V-shaped support mounting plate (501).
6. A coating treatment device for wheat seeds according to claim 5, characterized in that: The stirring assembly (8) comprises a supporting baffle (801) arranged at the bottom of one end of the second material guide plate (7); the bottom of the supporting baffle (801) is connected to the inner surface of the bottom of the box body (1); at least two rotating shafts (802) are arranged longitudinally between the inner surface of the side of the box body (1) that is laterally away from the second material guide plate (7) and the supporting baffle (801); a driving motor (803) is arranged on the outer surface of the supporting baffle (801) at one end of the rotating shaft (802); the output end of the driving motor (803) is connected to one end of the rotating shaft (802); and a plurality of stirring plates (802) are equidistantly arranged on the circumferential outer surface of the rotating shaft (802). 804), a heating block is arranged inside the stirring plate (804), a second rotating sealing door (805) is opened at the bottom ends of both longitudinal sides of the box body (1) corresponding to the position of the rotating shaft (802), a recovery box (806) is arranged on the outer surface of the bottom of the box body (1) below the rotating shaft (802), a plurality of drain grooves (807) are arranged at equal intervals along the longitudinal direction at the bottom of the box body (1) below the rotating shaft (802), and the drain grooves (807) are connected to the recovery box (806), and a plurality of exhaust ports are arranged on the outer surface of one lateral side of the box body (1) above the rotating shaft (802), and an exhaust fan (808) is arranged at the exhaust port.
7. A coating treatment device for wheat seeds according to claim 6, characterized in that: The spray assembly (9) comprises a plurality of second support and mounting plates (901) equidistantly arranged along the transverse direction at the bottom of the first material guide plate (6), and a medicine storage box (902) below the second material guide plate (7); the bottom of the medicine storage box (902) is connected to the inner surface of the bottom of the box body (1); an inspection door is arranged on one longitudinal side of the box body (1) at a position corresponding to the medicine storage box (902); a plurality of atomizing nozzles (903) are equidistantly arranged along the longitudinal direction at the bottom of the second support and mounting plates (901); a material extraction pump (904) is arranged on one side of the medicine storage box (902); the input end of the material extraction pump (904) is connected to the inside of the medicine storage box (902), and the atomizing nozzles (903) are all connected to the output end of the material extraction pump (904).
8. The coating treatment device for wheat seeds according to claim 3, characterized in that: The longitudinal ends of the V-shaped support mounting plate (501), the first material guide plate (6), the second material guide plate (7) and the support partition plate (801) are respectively sealed to the longitudinal inner surfaces of the box body (1).
Citation Information
Patent Citations
Wheat seed coating device
CN212677679U
Rape seed coating equipment
CN113728756A
Preheating device before seed pelleting
CN203423935U
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CN204272626U
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CN216644876U