Intelligent composition production line and production control system

By designing an intelligent composition production line in the production line, and using the combined structure of the premixed cylinder and extrusion plate, the problem of slow feeding and easy blockage of the high viscosity mixture of white carbon black and silicone oil in the pump body is solved, achieving efficient material conveying and improving the beat efficiency of the production line.

CN120094468AInactive Publication Date: 2025-06-06JIANGSU SAIOUXINYUE DEFOAMER
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Patent Information

Application Number
CN202510578076.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-07
Publication Date
2025-06-06
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, after the white carbon black and part of the silicone oil are premixed in the premix device, the mixture is fed into the mixing kettle by a pump body. Due to the high viscosity of the mixture, the pump body feeds slowly and is prone to clogging, which reduces the beat efficiency of the production line.

Method used

An intelligent production line of composition is designed, including a mixing kettle, a controller and a premixed cylinder. The top of the premixed cylinder is inserted with an extrusion tray, a closed plate is provided at the bottom, and an extrusion assembly and a premixed assembly are provided on the extrusion plate. Through the control of the safety interlocking assembly, after the premixing work is completed, the mixture inside the premixing cylinder is automatically released into the mixing kettle, solving the problem of slow feeding of the pump body and easy blockage.

Benefits of technology

It realizes rapid emptying of high viscosity systems such as white carbon black and silicone oil, improves the rhythm efficiency of the production line, reduces safety risks caused by operating errors, and ensures the consistency of the premix process and the purity of the material batch.

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Abstract

The invention discloses an intelligent composition production line and a production control system, and relates to the technical field of defoaming agent production, the intelligent composition production line comprises a mixing kettle, a controller and a premixing cylinder, and a suspension bracket is fixedly arranged at the top of the mixing kettle. The premixing cylinder is fixedly arranged above the mixing kettle, the extrusion disc is movably inserted into the top of the premixing cylinder, the sealing disc is arranged at the bottom of the premixing cylinder and used for sealing or opening the bottom of the premixing cylinder, and the extrusion assembly and the premixing assembly are arranged on the extrusion disc; the extrusion assembly and the sealing disc are controlled by the safety interlocking assembly, after premixing work is completed, mixed materials in the premixing barrel are automatically released into the mixing kettle, uniform pressure is directly applied to premixed materials, the premixed materials are released from the bottom sealing disc, and the problems that a traditional pump is slow in feeding and prone to blockage are solved; the method is especially suitable for high-viscosity systems such as white carbon black and silicone oil, and can realize rapid emptying.
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Description

Technical Field

[0001] The invention relates to the technical field of defoamer production, and in particular to an intelligent production line and a production control system for a composition. Background Art

[0002] Silicone defoamer is a defoaming composition based on polydimethylsiloxane (PDMS) supplemented with white carbon black, emulsifier and other components. It is widely used in coatings, papermaking, fermentation and other fields. In the production process, white carbon black is a hydrophobic powder and is easy to agglomerate in liquid silicone oil. If it is directly added to the mixing kettle, it is easy to cause agglomeration and uneven dispersion, affecting product performance. Therefore, before putting it into the mixing kettle, a premixing device with a stirring function is required to fully wet and preliminarily disperse the white carbon black and silicone oil to reduce the viscosity of the system, ensure the efficiency and uniformity of the subsequent high-speed stirring process, and improve the quality stability of the final product.

[0003] In the prior art, after white carbon black and part of silicone oil are premixed in a premixing device, a pump is generally used to deliver the mixture into a mixing kettle. Since the viscosity of the mixture of white carbon black and silicone oil is relatively high, the feeding speed of the pump is slow, and the high-viscosity material has a large movement resistance in the pump, resulting in a significant reduction in the conveying speed, extending the feeding time, and reducing the cycle efficiency of the entire production line. In addition, the white carbon black in the mixture is in the form of micron-sized particles. Although the particle size is small, it is easy to aggregate and agglomerate in a viscous medium and easily clog the pump. Summary of the invention

[0004] The purpose of the present invention is to solve the problem that in the prior art, after white carbon black and part of silicone oil are premixed in a premixing device, a pump body is generally used to feed the mixture into a mixing kettle. Due to the high viscosity of the mixture of white carbon black and silicone oil, the feeding speed of the pump body is slow, and the high-viscosity material has a large movement resistance in the pump, resulting in a significant reduction in the conveying speed, prolonged feeding time, and reduced beat efficiency of the entire production line. In addition, the white carbon black in the mixture is in the form of micron-sized particles. Although the particle size is small, it is easy to aggregate and agglomerate in a viscous medium and easily clog the pump body. An intelligent production line and production control system for a composite material are proposed.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A composite intelligent production line, comprising a mixing kettle, a controller and a premixing barrel, wherein a suspension frame is fixedly arranged on the top of the mixing kettle, a side of the suspension frame away from the mixing kettle is fixedly arranged with an avoidance ring, the other side of the avoidance ring is fixedly arranged with a fixing ring, a premixing barrel is fixedly arranged inside the fixing ring, an extrusion disc is movably inserted into the premixing barrel along the vertical direction, a premixing component for premixing powder and silicone oil is arranged at the bottom of the extrusion disc, an extrusion component for quickly releasing the premixing barrel material into the mixing kettle is arranged at the top of the extrusion disc, and the extrusion component comprises a driven rod, a downward pressing cross bar, and a discharge cylinder; The side of the fixing ring is rotatably connected to a bottom tube, a closing disk is fixedly arranged at the bottom end of the bottom tube, and a safety interlock assembly is arranged at the top of the bottom tube to prevent the extrusion assembly from accidentally moving downward when the closing disk closes the bottom of the premixing tube. The safety interlock assembly includes a switching motor, a straight rod, and an intermediate rod, and the bottom of the intermediate rod is fixedly connected to the top of the bottom tube; The front and rear sides of the premixing cylinder are fixedly provided with feed pipes, the right side of the premixing cylinder is fixedly provided with a water inlet pipe, and the bottom of the closing plate is provided with a safety liquid guide component to prevent the premixing cylinder from accidentally feeding when cleaning and the premixing cylinder from mistakenly introducing cleaning water into the mixing kettle.

[0006] Optionally, the premixing assembly includes a premixing motor and a stirring blade. The premixing motor is fixedly arranged at the center position of the top of the extrusion disk, and the stirring blade is fixedly arranged at the output end of the premixing motor.

[0007] Optionally, an inverted U-rod is fixedly provided on the top of the extrusion disc, a driven rod is fixedly provided on the top of the inverted U-rod, the top of the driven rod is movably inserted into the first cross bar, the first cross bar is fixedly connected to the side of the folding rod, the bottom of the folding rod is vertically fixedly provided on the top of the fixing ring, the outer wall of the driven rod is fixedly connected to one end of the return spring, the other end of the return spring is fixedly connected to the bottom of the first cross bar, a unloading cylinder is vertically fixedly provided on the top of the folding rod, a straight rod is fixedly provided on the output end of the unloading cylinder, a downward pressing cross bar is fixedly provided on the top of the straight rod, a straight groove is provided on the top of the intermediate rod, and the straight rod is movably inserted into the straight groove.

[0008] Optionally, the switching motor is fixedly connected to the bottom of the first cross bar, a driving pulley is fixedly provided at the output end of the switching motor, a driven pulley is fixedly provided at the top of the intermediate rod, and a driving synchronous belt is commonly sleeved on the outer walls of the driving pulley and the driven pulley.

[0009] Optionally, the safety liquid guiding assembly includes a material blocking rod, a common ring, a water blocking rod, a switching rod and a switching cylinder, the output end of the switching cylinder is fixedly arranged on the side wall of the switching rod, a rectangular groove is provided on the top of the closed disk, a drain pipe is fixedly arranged on the side wall of the closed disk, the drain pipe is connected to the rectangular groove, the switching rod is movably inserted into the drain pipe, a drainage hole is provided on the side of the switching rod, a switching block is fixedly arranged on the top of the switching rod, the switching block extends above the common ring, a material blocking rod and a water blocking rod are fixedly arranged on the top of the common ring in sequence, and an elastic column is fixedly arranged on the top of the common ring, and the top of the elastic column is fixedly connected to the bottom of the fixed ring.

[0010] Optionally, the number of the material blocking rods is the same as that of the feed pipes, the material blocking rods are movably inserted into the feed pipes, a release hole is provided on the side of the material blocking rods, a docking tube is fixedly provided on the top of the fixing ring, a bottom tube is movably inserted into the top of the docking tube, a water pipe is fixedly provided on the side of the docking tube, the water blocking rod is inserted into the water pipe after passing through the bottom of the fixing ring, and a water blocking hole is provided on the side of the water blocking rod.

[0011] Optionally, the inner diameter of the docking tube is larger than the inner diameter of the bottom tube, the bottom tube is provided with a middle groove in the inner cavity of the docking tube, the bottom tube passes through the water inlet pipe, the bottom tube is provided with a water inlet hole on the side wall of the inner cavity of the water inlet pipe, and the diameter of the bottom tube is larger than the inner diameter of the water inlet pipe.

[0012] Optionally, the mixing kettle is provided with an agitator at the avoidance ring position, the mixing kettle is provided with a drop hole below the premixing cylinder, a secondary material pipe is provided on the top of the mixing kettle, a controller is fixedly provided on the front side of the mixing kettle, and the switching motor, unloading cylinder and switching cylinder are connected to the controller.

[0013] Optionally, blocking arc rods are symmetrically fixedly arranged on the top of the extrusion disk, and the outer side surface of the blocking arc rod is an arc surface.

[0014] A production control system for a composition comprises the following steps: S1, premixing and discharging are performed, the safety liquid guide component does not close the feed pipe, closes the water guide pipe and the drain pipe, the closing disc and the extrusion component are controlled by the safety interlock component, and premixing and discharging are performed alternately, specifically premixing is performed in the premixing barrel, and then the premixing barrel delivers the premixed materials into the mixing kettle; S2, cleaning the premixing barrel, the safety liquid guide assembly closes the feed pipe, opens the water guide pipe and the drain pipe, the closing disc and the extrusion assembly are controlled by the safety interlock assembly, the bottom of the premixing barrel is closed, and clean water enters the premixing barrel. The premixing assembly rotates at the same time to assist in cleaning the premixing barrel.

[0015] Compared with the prior art, the present invention has the following advantages: 1. The present invention has a premixing cylinder fixedly arranged above the mixing kettle, an extrusion disk movably inserted into the top of the premixing cylinder, a closing disk arranged at the bottom of the premixing cylinder for closing or opening the bottom of the premixing cylinder, and an extrusion assembly and a premixing assembly arranged on the extrusion disk. When the premixing assembly premixes the materials inside the premixing cylinder, the extrusion assembly and the closing disk are controlled by a safety interlock assembly. After the premixing work is completed, the mixed materials inside the premixing cylinder are automatically released into the mixing kettle, and uniform pressure is directly applied to the premix to release it from the bottom closing disk, thereby solving the problems of slow material delivery and easy clogging of traditional pumps, and is particularly suitable for high-viscosity systems such as white carbon black + silicone oil, and can achieve rapid emptying.

[0016] 2. The present invention is provided with a safety interlock assembly near the premixing barrel. The purely mechanical safety interlock assembly prevents the extrusion assembly from moving downward when the premixing barrel is performing a mixing action and the closing disk closes the bottom of the premixing barrel. The extrusion assembly can move downward only when the closing disk is removed from the bottom of the premixing barrel to open the bottom of the premixing barrel. The extrusion assembly is locked by a mechanical structure to prevent premature downward pressure from causing the mixture to be squeezed and hit the closing disk, thereby avoiding damage to the structure or causing equipment jamming. The interlock structure physically blocks this risky action, eliminating the need for personnel to judge the status, and greatly reducing the safety hazards caused by operational errors.

[0017] 3. The present invention is provided with a blocking arc rod on the top of the lower pressure plate. When the extrusion assembly moves downward to quickly release the mixed material into the mixing kettle, the simple structure of the blocking arc rod can automatically stop the entire premixing barrel from entering the material to be mixed, thereby preventing new material from mistakenly entering the premixing barrel during the discharge process. This structure does not require electronic control and realizes the physical interlocking of feeding and discharging, thereby ensuring the continuity of the premixing process and the purity of the material batch. It has a simple structure and reliable operation.

[0018] 4. The present invention is provided with a safety liquid guiding component near the premixing barrel. The safety liquid guiding component with a purely mechanical structure can prevent cleaning water from entering when the premixing barrel is mixing materials. After the bottom of the premixing barrel is closed by the closing disk, the safety liquid guiding component guides the cleaning water into the interior of the premixing barrel and cuts off the passage between the materials to be mixed and the premixing barrel to prevent the materials to be mixed from entering the interior of the premixing barrel. An interlocking mutual exclusion is formed among cleaning, closing and feeding to ensure that the three fluids (cleaning water, mixed materials and raw materials to be mixed) will never cross or be mixed by mistake, and the operation is more intelligent. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0020] Figure 2 It is a schematic diagram of the structure of the premixing cylinder and its connecting parts.

[0021] Figure 3 It is a schematic diagram of the structure of the extrusion disc and its connecting parts.

[0022] Figure 4 for Figure 2 Another perspective structural diagram of .

[0023] Figure 5 for Figure 4 Schematic diagram of the local enlarged structure at A.

[0024] Figure 6 It is a schematic diagram of the structure of the unloading component.

[0025] Figure 7 It is a schematic diagram of the structure of the unloading assembly and its connecting parts.

[0026] Figure 8 for Figure 7 Schematic diagram of the local enlarged structure at point B.

[0027] Fig. 9 It is a schematic diagram of the structure of the safety liquid guide component.

[0028] Fig.10 It is a schematic diagram of the structure of the bottom tube and its connecting parts.

[0029] Fig.11 It is a schematic diagram of the structure of the premixing cylinder and its connecting parts.

[0030] In the figure: 1, drop hole; 2, secondary material pipe; 3, mixing kettle; 4, controller; 5, suspension frame; 6, avoidance ring; 7, first cross bar; 8, folding rod; 81, discharge cylinder; 810, straight rod; 9, downward pressure cross bar; 10, fixed ring; 11, premixing motor; 12, stirring blade; 13, driven rod; 131, return spring; 14, inverted U rod; 15, blocking arc rod; 16, extrusion disk; 17, premixing cylinder; 171, water inlet pipe; 172, feed pipe; 18, middle rod; 181, one Slot; 19. Switching motor; 191. Active pulley; 20. Driving synchronous belt; 21. Driven pulley; 22. Closing disk; 23. Rectangular slot; 24. Drain pipe; 25. Switching rod; 251. Switching block; 252. Drain hole; 26. Switching cylinder; 27. Bottom tube; 271. Water inlet hole; 272. Middle slot; 28. Common ring; 29. ​​Material retaining rod; 291. Release hole; 30. Elastic column; 31. Water retaining rod; 310. Water retaining hole; 32. Docking tube; 33. Water guide pipe. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0032] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0033] Reference Figure 1-11A composite intelligent production line and production control system, including a mixing kettle 3, a controller 4 and a premixing barrel 17, a suspension frame 5 is fixedly arranged on the top of the mixing kettle 3, a side of the suspension frame 5 away from the mixing kettle 3 is fixedly arranged with an avoidance ring 6, the other side of the avoidance ring 6 is fixedly arranged with a fixing ring 10, a premixing barrel 17 is fixedly arranged inside the fixing ring 10, an extrusion disk 16 is movably inserted into the premixing barrel 17 along the vertical direction, the inner wall of the premixing barrel 17 and the contact part of the extrusion disk 16 are polished into a smooth surface, a blocking arc rod 15 is symmetrically fixedly arranged on the top of the extrusion disk 16, and the outer side surface of the blocking arc rod 15 is an arc surface. When the extrusion disk 16 moves downward, the outer wall of the blocking arc rod 15 fits into the inside of the premixing barrel 17.

[0034] A premixing component for premixing powder and silicone oil is arranged at the bottom of the extrusion disk 16, and the premixing component includes a premixing motor 11 and a stirring blade 12. The premixing motor 11 is fixedly arranged at the center position of the top of the extrusion disk 16, and the stirring blade 12 is fixedly arranged at the output end of the premixing motor 11. The diameter of the stirring blade 12 is five-sixths of the inner cavity diameter of the premixing barrel 17. An extrusion component for quickly releasing the material of the premixing barrel 17 into the mixing kettle 3 is arranged at the top of the extrusion disk 16.

[0035] The extrusion assembly includes a driven rod 13, a downward pressure cross bar 9, and a discharge cylinder 81. An inverted U-rod 14 is fixedly arranged on the top of the extrusion disk 16, and a driven rod 13 is fixedly arranged on the top of the inverted U-rod 14. The top of the driven rod 13 is movably inserted into the first cross bar 7. The first cross bar 7 is fixedly connected to the side of the folding rod 8. The bottom of the folding rod 8 is vertically fixed on the top of the fixing ring 10. The outer wall of the driven rod 13 is fixedly connected to one end of a return spring 131, and the other end of the return spring 131 is fixedly connected to the bottom of the first cross bar 7. A discharge cylinder 81 is vertically fixedly arranged on the top of the folding rod 8. A straight rod 810 is fixedly arranged on the output end of the discharge cylinder 81, and a downward pressure cross bar 9 is fixedly arranged on the top of the straight rod 810. A straight groove 181 is opened on the top of the intermediate rod 18, and the straight rod 810 is movably inserted into the straight groove 181.

[0036] The side of the fixed ring 10 is rotatably connected to the bottom tube 27, and a closing disk 22 is fixedly provided at the bottom end of the bottom tube 27. A safety interlock assembly is provided at the top of the bottom tube 27 to prevent the extrusion assembly from accidentally moving downward when the closing disk 22 closes the bottom of the premixing tube 17. The safety interlock assembly includes a switching motor 19, a straight rod 810, and an intermediate rod 18. The bottom of the intermediate rod 18 is fixedly connected to the top of the bottom tube 27, and the switching motor 19 is fixedly connected to the bottom of the first cross bar 7. A driving pulley 191 is fixedly provided at the output end of the switching motor 19, and a driven pulley 21 is fixedly provided at the top of the intermediate rod 18. The outer walls of the driving pulley 191 and the driven pulley 21 are commonly sleeved with a driving synchronous belt 20. The setting of the straight rod 810 and the straight groove 181 enables the switching motor 19 to still drive the downward pressing cross bar 9 at the output end of the unloading cylinder 81 to rotate when the unloading cylinder 81 is extended or retracted.

[0037] A feed pipe 172 is fixedly provided on the front and rear sides of the premixing cylinder 17, a water inlet pipe 171 is fixedly provided on the right side of the premixing cylinder 17, and a safety liquid guiding component is provided at the bottom of the closing plate 22 to prevent the premixing cylinder 17 from accidentally feeding the premixing cylinder 17 when cleaning and the premixing cylinder 17 from mistakenly introducing cleaning water into the mixing kettle 3. The safety liquid guiding component includes a material blocking rod 29, a common ring 28, a water blocking rod 31, a switching rod 25 and a switching cylinder 26. The output end of the switching cylinder 26 is fixedly provided on the side wall of the switching rod 25, and a rectangular groove 23 is provided on the top of the closing plate 22.

[0038] A drain pipe 24 is fixedly provided on the side wall of the closing disk 22, and the drain pipe 24 is connected to the rectangular groove 23. The switching rod 25 is movably inserted into the drain pipe 24. A drainage hole 252 is opened on the side of the switching rod 25. A switching block 251 is fixedly provided on the top of the switching rod 25. The switching block 251 extends above the common ring 28. A material retaining rod 29 and a water retaining rod 31 are fixedly provided on the top of the common ring 28 in sequence. An elastic column 30 is fixedly provided on the top of the common ring 28, and the top of the elastic column 30 is fixedly connected to the bottom of the fixed ring 10.

[0039] The number of the blocking rods 29 is the same as that of the feed pipe 172. The blocking rods 29 are movably inserted into the feed pipe 172. A release hole 291 is provided on the side of the blocking rod 29. A docking tube 32 is fixedly arranged on the top of the fixing ring 10. A bottom tube 27 is movably inserted into the top of the docking tube 32. A water guide pipe 33 is fixedly arranged on the side of the docking tube 32. The water blocking rod 31 is inserted into the water guide pipe 33 after passing through the bottom of the fixing ring 10. A water blocking hole 310 is provided on the side of the water blocking rod 31. The inner diameter of the docking tube 32 is larger than the inner diameter of the bottom tube 27. The bottom tube 27 is provided with an intermediate groove 272 in the inner cavity of the docking tube 32. The bottom tube 27 passes through the water inlet pipe 171. A water inlet hole 271 is provided on the side wall of the inner cavity of the water inlet pipe 171. The diameter of the bottom tube 27 is larger than the inner diameter of the water inlet pipe 171.

[0040] The mixing kettle 3 is provided with an agitator at the position of the avoidance ring 6, which is used for stirring the materials inside the mixing kettle 3, and therefore is not disclosed in the present application document. The agitator is a common device in the prior art. The mixing kettle 3 is provided with a drop hole 1 below the premixing barrel 17, and a secondary material pipe 2 is provided on the top of the mixing kettle 3, and the secondary material pipe 2 can be connected to other materials. A controller 4 is fixedly provided on the front side of the mixing kettle 3, and the switching motor 19, the unloading cylinder 81, and the switching cylinder 26 are connected to the controller 4, and the controller 4 selects a PLC controller commonly used in the prior art.

[0041] It should be supplemented that the water pipe 33 needs to be connected to the cleaning water, one feed pipe 172 is connected to the silicone oil supply system, and the other feed pipe 172 is connected to the white carbon black powder.

[0042] The specific implementation steps and principles of the present invention are as follows: When the entire equipment is waiting for premixing and discharging, the safety liquid guiding assembly does not close the feed pipe 172, but closes the water pipe 33 and the drain pipe 24. The switching cylinder 26 extends out, the release hole 291 of the material blocking rod 29 is inside the feed pipe 172, the water blocking hole 310 of the water blocking rod 31 is outside the water pipe 33, the drain hole 252 of the switching rod 25 is outside the drain pipe 24, and the water inlet hole 271 is connected to the water inlet pipe 171.

[0043] When the entire equipment is performing premixing, the closing disk 22 is at the bottom of the premixing barrel 17, and the downward pressure cross bar 9 is not directly above the driven rod 13. At this time, even if the unloading cylinder 81 is extended, it cannot push the extrusion disk 16 to move downward, and the return spring 131 is at its original length. The blocking arc rod 15 does not close the feed pipe 172, and the material to be mixed enters the premixing barrel 17 through the feed pipe 172, and the premixing motor 11 performs premixing in the premixing barrel 17 through the stirring blades 12.

[0044] When discharging is carried out, the switching motor 19 is started, and the closing disk 22 at the bottom of the bottom tube 27 is driven to rotate away from the bottom of the premixing tube 17 through the active pulley 191, the driving synchronous belt 20 and the driven pulley 21. The closing disk 22 rotates 180 degrees. At this time, the downward pressure cross bar 9 is rotated to the top of the driven rod 13 by the middle rod 18 and the straight rod 810. At this time, the unloading cylinder 81 extends out, pushing the extrusion disk 16 to move downward, and sending the mixed materials inside the premixing tube 17 into the mixing kettle 3.

[0045] When the premixing barrel 17 is being cleaned, the switching cylinder 26 retracts, the release hole 291 of the material retaining rod 29 is outside the feed pipe 172, the water retaining hole 310 of the water retaining rod 31 is inside the water guide pipe 33, the drainage hole 252 of the switching rod 25 is inside the drainage pipe 24, the water inlet hole 271 is connected to the water inlet pipe 171, the safety liquid guiding assembly closes the feed pipe 172, the water guide pipe 33 and the drainage pipe 24 are opened, the closing disk 22 and the extrusion assembly are controlled by the safety interlock assembly, and the bottom of the premixing barrel 17 is closed, and the cleaning water enters the premixing barrel 17 in turn through the water guide pipe 33, the middle groove 272, the water inlet hole 271, and the water inlet pipe 171, and the premixing assembly rotates at the same time to assist the premixing barrel 17 in cleaning, and the cleaning water will be discharged from the rectangular groove 23, the water retaining hole 310, and the drainage pipe 24.

[0046] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An intelligent production line for a composition, comprising a mixing kettle, a controller and a premixing cylinder, characterized in that: A suspension frame is fixedly provided on the top of the mixing kettle, a side of the suspension frame away from the mixing kettle is fixedly provided with an avoidance ring, the other side of the avoidance ring is fixedly provided with a fixing ring, a premixing cylinder is fixedly provided inside the fixing ring, an extrusion disk is movably inserted into the premixing cylinder along the vertical direction, a premixing component for premixing powder and silicone oil is provided at the bottom of the extrusion disk, an extrusion component for quickly releasing the premixing cylinder material into the mixing kettle is provided at the top of the extrusion disk, and the extrusion component includes a driven rod, a downward pressing cross bar, and a discharge cylinder; The side of the fixing ring is rotatably connected to a bottom tube, a closing disk is fixedly arranged at the bottom end of the bottom tube, and a safety interlock assembly is arranged at the top of the bottom tube to prevent the extrusion assembly from accidentally moving downward when the closing disk closes the bottom of the premixing tube. The safety interlock assembly includes a switching motor, a straight rod, and an intermediate rod, and the bottom of the intermediate rod is fixedly connected to the top of the bottom tube; The front and rear sides of the premixing cylinder are fixedly provided with feed pipes, the right side of the premixing cylinder is fixedly provided with a water inlet pipe, and the bottom of the closing plate is provided with a safety liquid guide component to prevent the premixing cylinder from accidentally feeding when cleaning and the premixing cylinder from mistakenly introducing cleaning water into the mixing kettle.

2. According to the intelligent production line of a composition according to claim 1, it is characterized in that: The premixing assembly comprises a premixing motor and a stirring blade. The premixing motor is fixedly arranged at the center position of the top of the extrusion disk, and the stirring blade is fixedly arranged at the output end of the premixing motor.

3. The intelligent production line of a composition according to claim 1, characterized in that: An inverted U-rod is fixedly provided on the top of the extrusion disk, a driven rod is fixedly provided on the top of the inverted U-rod, the top of the driven rod is movably inserted into the first cross bar, the first cross bar is fixedly connected to the side of the folding rod, the bottom of the folding rod is vertically fixedly provided on the top of the fixing ring, the outer wall of the driven rod is fixedly connected to one end of the return spring, the other end of the return spring is fixedly connected to the bottom of the first cross bar, a discharge cylinder is vertically fixedly provided on the top of the folding rod, a straight rod is fixedly provided on the output end of the discharge cylinder, a downward pressing cross bar is fixedly provided on the top of the straight rod, a straight groove is provided on the top of the intermediate rod, and the straight rod is movably inserted into the straight groove.

4. The intelligent production line of a composition according to claim 1, characterized in that: The switching motor is fixedly connected to the bottom of the first cross bar, a driving pulley is fixedly provided at the output end of the switching motor, a driven pulley is fixedly provided at the top of the intermediate rod, and a driving synchronous belt is commonly sleeved on the outer walls of the driving pulley and the driven pulley.

5. The intelligent production line of a composition according to claim 1, characterized in that: The safety liquid guiding assembly includes a material blocking rod, a common ring, a water blocking rod, a switching rod and a switching cylinder. The output end of the switching cylinder is fixedly arranged on the side wall of the switching rod. A rectangular groove is provided on the top of the closing disk. A drain pipe is fixedly arranged on the side wall of the closing disk. The drain pipe is connected to the rectangular groove. The switching rod is movably inserted into the drain pipe. A drainage hole is provided on the side of the switching rod. A switching block is fixedly arranged on the top of the switching rod.

6. The intelligent production line of a composition according to claim 5, characterized in that: The number of the material blocking rods is the same as that of the feed pipes. The material blocking rods are movably inserted into the feed pipes. A release hole is provided on the side of the material blocking rods. A docking tube is fixedly provided on the top of the fixing ring. A bottom tube is movably inserted into the top of the docking tube. A water guide pipe is fixedly provided on the side of the docking tube. The water blocking rod is inserted into the water guide pipe after passing through the bottom of the fixing ring. A water blocking hole is provided on the side of the water blocking rod.

7. The intelligent production line of a composition according to claim 6, characterized in that: The inner diameter of the docking tube is larger than that of the bottom tube. The bottom tube is provided with a middle groove in the inner cavity of the docking tube. The bottom tube passes through the water inlet pipe. The bottom tube is provided with a water inlet hole on the side wall of the inner cavity of the water inlet pipe. The diameter of the bottom tube is larger than the inner diameter of the water inlet pipe.

8. The intelligent production line of a composition according to claim 1, characterized in that: The mixing kettle is provided with an agitator at the avoidance ring position, a material drop hole is provided below the premixing cylinder, a secondary material pipe is provided on the top of the mixing kettle, a controller is fixedly provided on the front side of the mixing kettle, and the switching motor, the unloading cylinder and the switching cylinder are connected to the controller.

9. The intelligent production line of a composition according to claim 1, characterized in that: Blocking arc rods are symmetrically fixedly arranged on the top of the extrusion disk, and the outer side surface of the blocking arc rod is an arc surface.

10. The intelligent production line of a composition according to claim 5, characterized in that: The switching block extends above the common ring, a material blocking rod and a water blocking rod are fixedly arranged on the top of the common ring in sequence, an elastic column is fixedly arranged on the top of the common ring, and the top of the elastic column is fixedly connected to the bottom of the fixed ring.

11. A production control system for a composition, used for an intelligent production line for a composition according to any one of claims 1 to 10, characterized in that: The following steps are involved: S1, premixing and discharging are performed, the safety liquid guide component does not close the feed pipe, closes the water guide pipe and the drain pipe, the closing disc and the extrusion component are controlled by the safety interlock component, and premixing and discharging are performed alternately, specifically premixing is performed in the premixing barrel, and then the premixing barrel delivers the premixed materials into the mixing kettle; S2, cleaning the premixing barrel, the safety liquid guide assembly closes the feed pipe, opens the water guide pipe and the drain pipe, the closing disc and the extrusion assembly are controlled by the safety interlock assembly, the bottom of the premixing barrel is closed, and clean water enters the premixing barrel. The premixing assembly rotates at the same time to assist in cleaning the premixing barrel.

Citation Information

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