Wide and thick plate straightening roll auxiliary replacing device

By designing an auxiliary replacement device, the motor drives the screw to drive the moving ring and the connecting rod to push the annular plate, and the rotary rod limit adjusts the shaft diameter, the problem of the inner diameter of the rotary shaft when the straightening rollers with wide and thick thickness is solved, and the replacement efficiency and production efficiency are improved.

CN120095005APending Publication Date: 2025-06-06LAIWU STEEL YINSHAN SECTION CO LTD
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Patent Information

Application Number
CN202510470684.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-15
Publication Date
2025-06-06

AI Technical Summary

Technical Problem

When replacing the straightening rollers required for wide and thick plates of different thicknesses, the rotation shaft inside the straightening roller needs to be replaced at the same time due to differences in inner diameter, which increases the workload and affects efficiency.

Method used

A wide and thick plate straightening roller auxiliary replacement device is designed. The screw rod is driven to rotate through the motor II, driving the moving ring and connecting rod to push the annular plate movement, and the rotation rod is used to limit the annular plate, adjust the diameter of the rotation shaft to adapt to the straightening rollers of different apertures.

Benefits of technology

The convenience of adjusting the shaft diameter according to the straightening rollers of different aperture sizes is achieved, the convenience of replacement of straightening rollers and the production efficiency is improved, and the work burden of staff is reduced.

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Abstract

The invention belongs to the technical field of straightening roll replacement, and particularly relates to an auxiliary replacement device for a wide and thick plate straightening roll. The auxiliary replacing device comprises a straightening mechanism installed in the straightening machine, a replacing assembly and a tensioning assembly, wherein the replacing assembly and the tensioning assembly are installed in the straightening mechanism. The tensioning assembly comprises a positioning plate. A motor II drives a lead screw to rotate, the lead screw rotates to drive a moving ring to transversely move, the moving ring moves to push a connecting rod to rotate, then an annular plate is pushed to longitudinally move, and a fixing ring is fixedly connected with a rotating shaft, so that a rotating rod is driven to rotate in the moving process of the annular plate; and movement of the annular plate is limited through the rotating rod, the diameter of the rotating shaft can be adjusted according to straightening rollers with different hole diameters, meanwhile, the tightness of connection between the device and the straightening rollers can be improved, the convenience of replacement of the straightening rollers can be improved, and it is guaranteed that the device conducts normal straightening operation on wide and thick plates.
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Description

Technical Field

[0001] The invention belongs to the technical field of straightening roller replacement, and specifically relates to an auxiliary replacement device for wide and thick plate straightening rollers. Background Art

[0002] Straightening rollers are key components used in metal processing to correct the straightness and flatness of materials such as plates, strips, bars or tubes. They are widely used in industries such as steel rolling, aluminum processing, and machinery manufacturing. By applying reverse pressure, the warping, wavy edges, bending and other defects generated by the material during rolling, transportation or heat treatment are corrected to ensure that the surface of the material is flat and the internal stress of the material is evenly distributed to meet the accuracy requirements of subsequent cutting, stamping and other processing or direct use, reducing the risk of subsequent deformation.

[0003] At present, after the production of wide and thick plates, in order to ensure their normal use, they need to be straightened by straightening rollers. During the use of straightening rollers, according to the thickness of the wide and thick plates, different sizes of straightening rollers need to be replaced, and the inner diameters of straightening rollers of different sizes are also different. Therefore, when replacing the straightening rollers, the rotating shaft inside the straightening rollers needs to be replaced at the same time, which increases the workload and is not conducive to improving work efficiency. In order to deal with the above problems and defects, a wide and thick plate straightening roller auxiliary replacement device is urgently needed. Summary of the invention

[0004] The purpose of the present invention is to provide an auxiliary replacement device for wide and thick plate straightening rollers in response to the above-mentioned defects, so as to solve the limitation problem that when replacing straightening rollers of different sizes and different inner diameters according to the different thicknesses of wide and thick plates, it is necessary to replace the internal rotating shaft of the straightening roller at the same time, which increases the workload and is not conducive to improving work efficiency.

[0005] In order to solve the above technical problems, the technical solution of the present invention is as follows:

[0006] An auxiliary replacement device for wide and thick plate straightening rollers comprises: a straightening mechanism installed in a straightening machine, and a replacement component and a tensioning component installed in the straightening mechanism; the tensioning component comprises a positioning plate, the outer wall of the positioning plate is fixedly equipped with a motor I, the end of the output shaft of the motor I is fixedly equipped with a rotating shaft, an inner cavity is opened inside the rotating shaft, the inner wall of the inner cavity is fixedly equipped with a motor II, the end of the output shaft of the motor II is fixedly equipped with a screw, the outer wall of the screw is threadedly connected with a moving ring, the outer wall of the moving ring is rotatably connected with a connecting rod, and the end of the connecting rod away from the moving ring is rotatably connected to an annular plate; the outer wall of the rotating shaft is fixedly equipped with a fixing ring, the outer wall of the fixing ring is rotatably connected with a rotating rod, and the end of the rotating rod away from the fixing ring is rotatably connected to the bottom of the annular plate.

[0007] The motor II drives the screw to rotate, and the rotation of the screw drives the moving ring to move horizontally. The movement of the moving ring drives the connecting rod to rotate, and then drives the annular plate to move longitudinally. Since the fixed ring is fixedly connected to the rotating shaft, the rotating rod is driven to rotate during the movement of the annular plate. The movement of the annular plate is limited by the rotating rod, which is conducive to adjusting the diameter of the rotating shaft according to the straightening rollers of different aperture sizes.

[0008] Preferably, the replacement component includes a connecting plate rotatably connected to the rotating shaft, the outer wall of the connecting plate is provided with a groove, the inner wall of the groove is clamped with a clamping plate, both sides of the clamping plate are threadedly connected with fixing bolts, and the fixing bolts pass through the side walls of the clamping plate, the ends of the fixing bolts are threadedly connected to the connecting plate, and both sides of the positioning plate are rotatably connected with fixing plates.

[0009] Preferably, a positioning hole is provided at the bottom of the groove, a positioning pin is clamped on the inner wall of the positioning hole, and the top of the positioning pin is fixedly connected to the bottom of the card plate. By providing the positioning hole and the positioning pin, it is beneficial to improve the tightness and stability of the connection between the card plate and the connecting plate, and ensure the limiting effect of the rotating shaft.

[0010] Preferably, the outer wall of the annular plate is provided with a fixing groove, and the inner wall of the fixing groove is fixedly equipped with an anti-skid pad, which is beneficial to improve the friction between the annular plate and the inner wall of the straightening roller, thereby improving the fixing effect of the straightening roller.

[0011] Preferably, a baffle is fixedly mounted on one side of the annular plate close to the positioning plate, and the shape of the baffle matches the annular plate. The baffle is provided to help limit the position of the straightening roller and ensure that the straightening roller is installed in a suitable position.

[0012] Preferably, the number of the connecting rods, annular plates and rotating rods is four groups, and the four groups of connecting rods, annular plates and rotating rods are evenly distributed around the rotating shaft. By limiting the number and position of the connecting rods, annular plates and rotating rods, it is beneficial to improve the positioning effect of the straightening roller and ensure the normal use of the device.

[0013] Preferably, the connecting rod and the rotating rod are oriented in opposite directions, and the connecting rod and the rotating rod rotate in opposite directions. By limiting the connecting rod and the rotating rod, it is beneficial to improve the stability of the annular plate when moving.

[0014] Beneficial effects of the present invention: Compared with the prior art, the wide and thick plate straightening roller auxiliary replacement device described in the present invention drives the screw to rotate through the motor II, and the rotation of the screw drives the moving ring to move laterally, and the movement of the moving ring drives the connecting rod to rotate, thereby driving the annular plate to move longitudinally. Since the fixed ring is fixedly connected to the rotating shaft, the rotating rod is driven to rotate during the movement of the annular plate, and the movement of the annular plate is limited by the rotating rod, which is beneficial to adjusting the diameter of the rotating shaft according to straightening rollers of different aperture sizes. At the same time, it can also improve the tightness of the connection between the device and the straightening roller, which is beneficial to improving the convenience of replacing the straightening roller and ensuring the normal straightening operation of the device on the wide and thick plates.

[0015] By turning the fixing bolt, remove the fixing bolt, then take the clamping plate out of the groove to cancel the limitation on the rotating shaft, and then shrink the annular plate through the tensioning assembly to separate the annular plate from the inner wall of the straightening roller, and then turn the positioning plate to adjust the rotating shaft to a suitable angle, remove the straightening roller, install a new straightening roller, and repeat the above steps to reset the clamping plate and re-limit the rotating shaft, which is conducive to improving the convenience of replacing the straightening roller, reducing the workload of the staff and improving their production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of the auxiliary replacement device for wide and thick plate straightening rollers.

[0017] Figure 2 It is a schematic diagram of the three-dimensional structure of the auxiliary replacement device for wide and thick plate straightening rollers from the first perspective.

[0018] Figure 3 It is a schematic diagram of the three-dimensional structure of the wide and thick plate straightening roller auxiliary replacement device from the second perspective.

[0019] Figure 4 for Figure 2 A in the middle is an enlarged schematic diagram of the three-dimensional structure.

[0020] Figure 5 for Figure 3 The enlarged schematic diagram of the three-dimensional structure is shown at B in the middle.

[0021] Among them, 1 is a straightening mechanism; 2 is a replacement component; 201 is a connecting plate; 202 is a groove; 203 is a clamping plate; 204 is a fixing bolt; 205 is a fixing plate; 206 is a positioning hole; 207 is a positioning pin; 3 is a tensioning component; 301 is a positioning plate; 302 is motor I; 303 is a rotating shaft; 304 is an inner cavity; 305 is motor II; 306 is a screw rod; 307 is a moving ring; 308 is a connecting rod; 309 is an annular plate; 310 is a fixing ring; 311 is a rotating rod; 312 is a fixing groove; 313 is an anti-slip pad; 314 is a baffle. DETAILED DESCRIPTION

[0022] The following is a detailed description of an auxiliary replacement device for wide and thick plate straightening rollers provided by the present invention in conjunction with the accompanying drawings and specific embodiments.

[0023] Example 1

[0024] like Figure 1 , Figure 3 and Figure 5 As shown, the auxiliary replacement device for wide and thick plate straightening rollers comprises: a straightening mechanism 1 installed in the straightening machine, and a replacement component 2 and a tensioning component 3 installed in the straightening mechanism 1; the tensioning component 3 comprises a positioning plate 301, the outer wall of the positioning plate 301 is fixedly equipped with a motor I302 that provides a driving force, the end of the output shaft of the motor I302 is fixedly equipped with a rotating shaft 303, the interior of the rotating shaft 303 is provided with an inner cavity 304, the inner wall of the inner cavity 304 is fixedly equipped with a motor II305 that provides a driving force, the end of the output shaft of the motor II305 is fixedly equipped with a screw rod 306, the outer wall of the screw rod 306 is threadedly connected with a moving ring 307, and the outer wall of the moving ring 307 is rotatably connected with A connecting rod 308, one end of the connecting rod 308 away from the movable ring 307 is rotatably connected to an annular plate 309; an outer wall of the rotating shaft 303 is fixedly equipped with a fixed ring 310, and an outer wall of the fixed ring 310 is rotatably connected to a rotating rod 311, and one end of the rotating rod 311 away from the fixed ring 310 is rotatably connected to the bottom of the annular plate 309. There are four groups of connecting rods 308, annular plates 309 and rotating rods 311, and the four groups of connecting rods 308, annular plates 309 and rotating rods 311 are evenly distributed on the circumferential side of the rotating shaft 303. By limiting the number and position of the connecting rods 308, annular plates 309 and rotating rods 311, it is beneficial to improve the positioning effect of the straightening roller and ensure the normal use of the device.

[0025] like Figure 2 and Figure 4As shown, the replacement component 2 includes a connecting plate 201 rotatably connected to the rotating shaft 303, the outer wall of the connecting plate 201 is provided with a groove 202, the inner wall of the groove 202 is clamped with a clamping plate 203, both sides of the clamping plate 203 are threadedly connected with fixing bolts 204, and the fixing bolts 204 penetrate the side walls of the clamping plate 203, the ends of the fixing bolts 204 are threadedly connected to the connecting plate 201, and both sides of the positioning plate 301 are rotatably connected with fixing plates 205, by rotating the fixing bolts 204, the fixing bolts 204 are removed, and then The clamping plate 203 is taken out from the groove 202, thereby canceling the limitation on the rotating shaft 303, and then the annular plate 309 is contracted by the tensioning component 3 to separate the annular plate 309 from the inner wall of the straightening roller, and then the positioning plate 301 is rotated to adjust the rotating shaft 303 to a suitable angle, and the straightening roller is removed and a new straightening roller is installed. Finally, the above steps are repeated to reset the clamping plate 203 and re-limit the rotating shaft 303, which will help improve the convenience of replacing the straightening roller, reduce the workload of the staff, and improve their production efficiency.

[0026] like Figure 2 and Figure 4 As shown, a positioning hole 206 is provided at the bottom of the groove 202, and a positioning pin 207 is clamped on the inner wall of the positioning hole 206. The top of the positioning pin 207 is fixedly connected to the bottom of the clamping plate 203. By setting the positioning hole 206 and the positioning pin 207, it is beneficial to improve the tightness and stability of the connection between the clamping plate 203 and the connecting plate 201, thereby ensuring the limiting effect of the rotating shaft 303.

[0027] like Figure 2 and Figure 5 As shown, the outer wall of the annular plate 309 is provided with a fixing groove 312, and the inner wall of the fixing groove 312 is fixedly equipped with an anti-skid pad 313. The setting of the fixing groove 312 and the anti-skid pad 313 is helpful to increase the friction between the annular plate 309 and the inner wall of the straightening roller, thereby improving the fixing effect of the straightening roller.

[0028] like Figure 2 and Figure 5 As shown, a baffle 314 is fixedly mounted on one side of the annular plate 309 close to the positioning plate 301. The shape of the baffle 314 matches the annular plate 309. The baffle 314 is provided to help limit the straightening roller and ensure that the straightening roller is installed in a suitable position.

[0029] like Figure 3 As shown, the connecting rod 308 and the rotating rod 311 are oriented in opposite directions, and the connecting rod 308 and the rotating rod 311 rotate in opposite directions. By limiting the connecting rod 308 and the rotating rod 311, it is helpful to improve the stability of the annular plate 309 when moving.

[0030] When the wide and thick plate straightening roller auxiliary replacement device is working, the motor II 305 drives the screw rod 306 to rotate, and the rotation of the screw rod 306 drives the moving ring 307 to move horizontally, and the movement of the moving ring 307 drives the connecting rod 308 to rotate, thereby driving the annular plate 309 to move longitudinally. Since the fixed ring 310 is fixedly connected to the rotating shaft 303, the rotating rod 311 can be driven to rotate during the movement of the annular plate 309. The movement of the annular plate 309 is limited by the rotating rod 311, which is conducive to adjusting the diameter of the rotating shaft 303 according to the straightening rollers of different aperture sizes, and at the same time, it can also improve the tightness of the connection between the device and the straightening rollers.

[0031] By rotating the fixing bolt 204, the fixing bolt 204 is removed, and the clamping plate 203 is then removed from the groove 202, thereby canceling the limitation on the rotating shaft 303, and then the annular plate 309 is contracted by the tensioning component 3 to separate the annular plate 309 from the inner wall of the straightening roller, and then the positioning plate 301 is rotated to adjust the rotating shaft 303 to a suitable angle, and the straightening roller is removed and a new straightening roller is installed. Finally, the above steps are repeated to reset the clamping plate 203 and re-limit the rotating shaft 303, so as to improve the convenience of replacing the straightening roller, reduce the workload of the staff, and improve their production efficiency.

Claims

1. A device for assisting the replacement of wide and thick plate straightening rollers, characterized in that: include: A straightening mechanism (1) installed in a straightening machine, and a replacement component (2) and a tensioning component (3) installed in the straightening mechanism (1); The tensioning assembly (3) comprises a positioning plate (301), the outer wall of the positioning plate (301) is fixedly equipped with a motor I (302), the end of the output shaft of the motor I (302) is fixedly equipped with a rotating shaft (303), an inner cavity (304) is provided inside the rotating shaft (303), a motor II (305) is fixedly equipped on the inner wall of the inner cavity (304), the end of the output shaft of the motor II (305) is fixedly equipped with a screw rod (306), the outer wall of the screw rod (306) is threadedly connected with a moving ring (307), the outer wall of the moving ring (307) is rotatably connected with a connecting rod (308), and the end of the connecting rod (308) away from the moving ring (307) is rotatably connected with an annular plate (309); A fixing ring (310) is fixedly mounted on the outer wall of the rotating shaft (303), and a rotating rod (311) is rotatably connected to the outer wall of the fixing ring (310). One end of the rotating rod (311) away from the fixing ring (310) is rotatably connected to the bottom of the annular plate (309).

2. The device for assisting replacement of wide and thick plate straightening rollers according to claim 1 is characterized in that: The replacement component (2) comprises a connecting plate (201) rotatably connected to a rotating shaft (303); a groove (202) is provided on an outer wall of the connecting plate (201); a clamping plate (203) is clamped on an inner wall of the groove (202); fixing bolts (204) are threadedly connected to both sides of the clamping plate (203); and the fixing bolts (204) penetrate through the side walls of the clamping plate (203); the ends of the fixing bolts (204) are threadedly connected to the connecting plate (201); and fixing plates (205) are rotatably connected to both sides of the positioning plate (301).

3. The device for assisting replacement of wide and thick plate straightening rollers according to claim 2 is characterized in that: A positioning hole (206) is provided at the bottom of the groove (202), a positioning pin (207) is clamped on the inner wall of the positioning hole (206), and the top end of the positioning pin (207) is fixedly connected to the bottom of the clamping plate (203).

4. The device for assisting replacement of wide and thick plate straightening rollers according to claim 1 is characterized in that: The outer wall of the annular plate (309) is provided with a fixing groove (312), and the inner wall of the fixing groove (312) is fixedly equipped with an anti-slip pad (313).

5. The device for assisting replacement of wide and thick plate straightening rollers according to claim 1 is characterized in that: A baffle plate (314) is fixedly mounted on one side of the annular plate (309) close to the positioning plate (301), and the shape of the baffle plate (314) is adapted to that of the annular plate (309).

6. The device for assisting replacement of wide and thick plate straightening rollers according to claim 1 is characterized in that: The number of the connecting rods (308), the annular plates (309) and the rotating rods (311) is four groups, and the four groups of connecting rods (308), the annular plates (309) and the rotating rods (311) are evenly distributed on the circumference of the rotating shaft (303).

7. The device for assisting replacement of wide and thick plate straightening rollers according to claim 1 is characterized in that: The connecting rod (308) and the rotating rod (311) are oriented in opposite directions, and the connecting rod (308) and the rotating rod (311) rotate in opposite directions.